propueTe £2: ONESANS a @ teLI10s [METHOD STATESMEN FO COMPANDER LUBE O1L SYSTEM FLUSHING Document No: MS-ASU-067 nhALy Camp OT tt cosine aap: 4 Bek ryan ertewson : cE Technical Orc Chie sie LD Onur Exe Verein ie seanenn oso 7 vot HSE Supervisor - Seta ab Prepared sie Ono Supri aevsiowmsrorr fim [ Due | Sean Dagon 0 | pose roa (01 | 2005/2022 | fave for Approval 102 [2610572022 | fsued for Approvalwae. | — ASU PROJECT Stree _|_METHOD STATEMENT FOR COMPANDER LUBE OIL SYSTEM FLUSHING ocumant No; MS-ASU.OST Rev. [Dae Pooe ese etna 2" lasosz022 fare Contents 2. SCOPE OF WORK enn 3. DEFINITIONS... DUTIES AND RESPONSIBILITIES on 6. MANPOWER nnn 7 2. TOOLS AND EQUIPMENT. _—, 8. METHODS PROCEDURES sorvmnnonnmminnnnnn = a, 1.1 Preparatory WoEk nnn mene! Bont 0 defined 2. Imation Works 9. QUALITY CONTROL snes 10. SAFEFY ACTION PLAN wo U. ATTACHMENTS nn7 ASU PROJECT Sressye _ L_ETHOD STATEMENT FOR COMPANDER LUBE OIL SYSTEM FLUSHING BESS" [bocument No. M-ASU.067 eel oee Pegs 02" lasosz0ee _|'F'6 1. PURPOSE: Fuushing i process whichis dane to lea any contaminants present inthe pipe and oil afer installation, The sole purpose ofthis process iso avoid damage suse by contaminants its tothe ‘nd using equipment The pipes are cleaned by creating rb flow inthe syster and posing ‘hem dough fiers uni the desired cletlines value sobs! 2. SCOPEOF WORK This method statement is aplicabe in ASU-Arzew and Berksoul projet, according othe contrat with Helios AP covered by this procedure and revelat specications listed in am 4 References". The work wil be de under fl time AP supervision 3. DEFINITIONS Contacte Ronesans ERC Spa (RON) Project Arzew & Berkaoui ASU Projet ise. eal Safey and Enviroment pe Personal Protection Equipment A.REFERENCES {LL AP P&Ds_ Berane: DOCIOODT 19 (Shes SHOSE & SOSH 43 Boh MARO000450018- Warm Computer E351 GA. Rev 3 444 Bosh MAROODOASHI27. “Cold Compas E371 GA Rev 3 445 Mobil Ou NESHC 4 Data Shost SDS '5.DUTIES AND RESPONSIBILITIES Construction Manager The Construction Manager shal be responsible forthe overall implementation a monitoring ofall the activities involve in tube il stm Musing works, QN/0C Inspector The QAIQC Inspector shall be responsible for he nacesaryinspestions and eso be cared out for all ‘he activities involve in ube il syst Musing works Foremen General Foremen and Supervisors ae responsible for ensuring thpersomel are trsined and fair with ‘he contol measares for Hashing activitesWe - [ASU PROJECT _ Srrene _|_MetHIon STATEMENT FOR COMPANDER LUBE OIL SYSTEM FLUSHING | FESS | bocument No MS-ASU-067 roca sand pene 02" |60sz0x2 |aPe Safety Supervisor Responsibilies The Safety Supervisor shal review prior to the start of the work Safe Work Pan and work permit if sexu prior to suhmital tothe clon which ust be iamplementad and sere during he using ostiviis “The Safety Supervisor shal Provide apropiate Safety and Health, esent prevention and vet Implement al safety aspx. Cooedizate with Construction Manager Ensure work permit procedures are followed. MANPOWER Basie manpower wll include bu 90 nite to “Mechanical Skilled Worker Fier / Millwright) Helper Watchman (standhy man) Fork Operator Fagan a height TOOLS AND EQUIPMENT. Toots and equipment shouldbe god condition and must be chesked (tagga) by Safty Officer andor “Mechanical Supervisor prior t se inthe constrston area These inches but aot limited to OI MSHE 846(V6 46) PPE as per SDS of the Oil M.SHIC 846 (VG 46) Gioves Googles Fort ABC Fatinguisher Spill it Polyene blanket provet the envionment in ase of leas METHODS / PROCEDURES The Oil Flash Procedure relies on isolation of ents elements of the Compander, namely the warm and cold compander K3SIK371 bearings Mesh erensconssing of 20 Mesh suppoe secon and 100 Mesh tering see sal be instal at Oi Tank retum spool, se diagram low for seen detailds [ASU PROJECT reyeng _|_METHon STATEMENT FOR COMPANDER LUBE OIL SYSTEM FLUSHING ad Rev. [ae Page ‘Document No. MS-ASU.067 Ber [ae ono (BSS How for Oi Fushi {emia Sane ne faker ine ‘Mack DetaFushing Narrative "lush she run-down tank and sssoviatd piping by performing the Following from PRID aku (see atched) (refer o Appendix A ifyou suspect pipework is heavily contaminate): ‘Theol unk shouldbe illo the onal operating level with tar! pump. When the pumps are tue ‘on, the oil evel inthe tak will crease a the piping sytem Sills up with oi, However, makeup oi shouldbe ade torestore the level to noma ules the level ops ‘Before proceeding with ot Mashing joint inspection between APIMELIOS and RH sould be done ‘o ensure hat al items anol ishing works equtemerts for componr K3S1 © KSTL are mt, ad conforms with lien and projet specifications. Inala 100-mesh sree (supported with 20 Mesh) on the random tank rete ine comeetion located ner the lube oi eseroir as per marked up PSD. Reverse the orientation ofthe check valve in the rundown tank spl line ner the eserves the ‘appr opens in he dreton ofthe rundown tank, Theol tank must be inspecte and scrupulously cleaned prior toil lingASU PROJECT proouls x Swine METHOD STATEMENT FOR COMPANDER LUBE Ol SYSTEM FLUSHING Doone No: mS-AS067 fos | an ( 66. Tema pump an lbe ol eater must be operational mp sould be adjusted 0 appro. oe. 7. Blind off the supply tine 1 the mrboexpande forcing the maxin amount Of oi 0 Bow up throuEh the run-down tank, hack dwn the return line an through the 10)-mesh ste, 8. Circulate oi this way for 1-2 hours 9. Remove the 100-meth seen inthe run-dowa tank return ie and shes the cleanliness while kesping Jn mind tha the run-down tank supply othe machine is uptram of theo fies so the erat of cleanliness is essened 10, Contin to Aus this way until the 10-mesh soren cleanliness satsitory~ criteria fou within Commander manual (D0CO00027398 Shee, 11. oncethe1otsmesh screen on the eur ines deemed acepabl fp the Check valve back tits ome ‘oventation, remove the sree onthe un-down tk etm in nd re-instate the syste 12, To lush the bearing a 100 mesh crens shouldbe inserted in te war an cold compander oil feed lines a8 close othe bearings as possible, 19, Seat gas mst be 14, Stat he msin oil pump and peiiclly han the connecting pipework with soft face mallets ble an ured on, 15. Circulate il his way fr 1-2 hous. 16. Remove te 100-mesh even inthe rundown tank return line a check the coolness 17. Continue o Bush this way ual he 100-mesh seen cleanliness satisictory~ erteria found within Commander manual (DOC 000027398). 18, Removeal seroons and re-insate the system, QUALITY CONTROL, i fusing completion eiteriai mesh size 160 insted in the il tank et ie shall ont Visible metal particles asper AP specification. When the il system proves len, he temporary ‘using equipment can be moved and he permanent ping wil be connected othe be oil system 410. SAFETY ACTION PLAN /Anapproved AP safe Woek Perit sal be blaine prior sar of erection works ‘Work execution sal be cried oun accordance with this mth tatement aS flowing the SDS. of te materia The resto /installtion crew must cary oul a safety sk assessment rir to start of tivities. tached Job Salty Analysis shall be disseminated to workers prioe to work exeuton an SDS. “Toolbox meting shall be const diy Workers should wear PPE's neta or the work. Ams be wn,moult ASU PROJECT - Stetsiye _ _ETHOD STATEMENT FOR COMPANDER LUBE OIL SYSTEM FLU! Dsounet No: MS-ASUO87 Ber | an 11. ATTACHMENTS + JSA-RHI-BER-O47 ASU lubeoll Flashing ~ Berka = PAID markup PSD markupmooult a: [ASU PROJECT ‘Document No: RS-ASU.7 a2 [METHOD STATEMENT FOR COMPANDER LUBE OL SYSTEM FLUSHING Rev Page 26052022 i Bearing Mush mark up Forint sh of ew cotamiated pipework, to vod system oer prec and seg ls of onan Re pr or macnn of 60 sco lon mooring out res for any ube ieee i Press sf inrense beyond median runing pesue STOP immediately seg eal Stop Leave pipewoek nts fo 5-0 mit allowing Oe din ko ak Remove sian. apes (ke pcre). an ck - repli ec Resin sin eto pipewek and repeat pein. When stains begin show signs of clan up the pupa ration can be increase, ray in ncrements of 30 second andthe in inremens of 6 end De ais of stumenttion monte Dp aco the rie, the Oi Flash pain mast Be mn at IF any out acu ith the comsoning tam,