BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, Pilani Pilani Campus AUGS/ AGSR ion SECOND SEMESTER 2021-22 COURSE HANDOUT Date: 15.01.2022 Course Code : MF F222 Name of the Course : Casting, Forming and Welding Instructor-In-Charge K.S. SANGWAN Instructors (Practical/Tut) : Rishi Kumar, D Sri Satya Omkar |. Scope and Objective of the Course This course is designed to enrich theoretical, analytical as well as practical knowledge about casting, forming, and welding techniques used in manufacturing, Various methods for the selection of proper production techniques are also included, II. Textbook 1. Amitabha Ghosh and Asok Kumar Mallik, “ManufacturingScience”, Affiliated East-West Press, New Delhi, 1985, 2. Serope Kalpakjian and Steven R. Schmid, “Manufacturing Engineering and Technology,” Pearson Education (Low Cost Indian Edition), 7/e, 2001, New Delhi IL Reference Books 1. Roy A. Lindberg, “Processes and Materials of Manufacture,” PHI, New Delhi, 2004. 2. P.N. Rao, “Manufacturing Technology: Foundry, Forming & Welding,” TMH, New Delhi, 2000. 3. P.N. Rao, “Manufacturing Technology: Metal Cutting & Machine Tools,” TMH, New Delhi, 2000. 4, Serope Kalpakjian, Steven R. Schmid, “Manufacturing Processes for Engineering Materials’, 5/e, Pearson Education, 2003. IV. Course Contents Number Topic Learning Objectives of Source Lectures Introduction | Revision of manufacturing properties of materials,controlof |) Lay a manufacturing properties of materials 2. Casting Pattern and mould, melting, pouring, gating design, riser] design T1&T2 Various casting processes, casting defects & inspection of [ castings 3. Forming Plastic deformation and yield criteria, mechanics of forming processes (rolling, forging drawing deep drawing bending | 6 extrusion, punching & blanking) T1&T2 Various forming operations, hot and cold forming, friction | and lubrication in forming, forming defects 4. Welding Principles of solid phase welding and liquid phase welding |, | 113 1 soldering, brazing and adhesive bonding, 1BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, Pilani Pilani Campus AUGS/ AGSR Division ‘Number Topic Learning Objectives of Source Lectures Various welding processes, weld defects and inspection 4 5. Plastic Various plastic forming and shaping operations Tike Processing extrusion, injection molding, blow molding, rotational « |mer molding, compression molding, transfer molding, foam molding, casting, etc 6. Powder Production and compaction of metal powders. Sintering ‘Metallurgy and finishing of operations, Economics of powder 3 metallurgy 7. Additive ‘Manufacturing | Introduction of adcitive manufacturing as a new 2 manufacturing process Total [38 V. Evaluation Scheme and Schedule EC Duration | Weightage | Date, time, venue Nature No. Component (4) 1_| Mid-semester Test 30 min 30 6/08 2_| Class Room Assignments 10 08. 3_[ Practical B 4 [Comprehensive exam | Shours 5 6/08 VI. Chamber Consultation Hour: To be announced in the class. VI. Notices concerning the course: All notices concerningthe course will be displayed on the NALANDA notice board. VIIL. Make-up Policy: Make-up will be permitted only in genuine cases with prior permission. 1X. Any student getting less than 20% marks of the class toper is liable to get an NC grade. Any student missing all quizzes will get an NC grade. Any student missing lab classes will also get an NC. Instructor-In-Charge ME F222