EDISI 2022

visiON
miSsiON
To be a Leading Company engaged
in the business of providing
Engineering, Production, Installation (EPI)
in Concrete Industry in Southeast Asia

1. Providing competitive products and services,

and meeting customer expectations.

2. Providing more value through business

processes that meet and fulfill the requirements
and expectations of stakeholders.

3. Carrying out appropriate management and

technology systems to improve the efficiency,
consistency of quality, occupational safety and
health with environmentally conscious.

4. Growing and developing together with working

partners in a sound and sustainable manner.

5. Developing competence and welfare of

employees.
 Business activities in precast concrete products were initiated
by PT Wijaya Karya since 1978. The robust economic growth and
developments in Indonesia at that time accelerated the growth of
precast concrete products business. To anticipate it, PT Wijaya Karya
continued to expand its business operations by setting up new plants/
factories and creating variety of the products.
In order to enhance its operations and professionalism, PT Wijaya
Karya Beton Tbk. (Wika Beton) was established as a subsidiary company
of PT Wijaya Karya on March 11, 1997.
As the Market Leader in the industry in Indonesia, Wika Beton is
supported by its operation network which consists of 10 (ten) plants/
factories, and several sales offices scattered throughout Indonesia.
The operation network is created to ensure the customers’ satisfaction.

To keep up with the industry’s needs and customers’ satisfaction,

Wika Beton run its operation in accordance with the current requirement
such as ISO 9001:2015, occupational safety and health, etc.

PRECAST CONCRETE PRODUCTS

Precast concrete products are commonly used in the
construction nowadays. Almost all of the structures require it.
It is simply because the use of precast concrete has lot of advantages.
It is fast. The components of the structures, which is made of
precast concrete, can be simultaneously manufactured with the other
construction activities. Hence, it saves time.
It is economical and durable. Initially, we use timber or steel in
some of the structures. The use of timber will need more frequent
replacement, as it is not strong and does not last long. Steel is becoming
expensive. Moreover those materials require maintenance, whereas
concrete is maintenance free.
Flexibility in shape. The shape can be produced in accordance to
the requirement.
Quality assured. The production are centralized in one place and
can be easily controlled.
 PILES
Wika PC Spun Pile is produced by the process of spinning. The high
level of concrete compactness as a result of centrifugal force causes Wika
PC Spun Pile to have high durability and permeability to with stand certain
environment condition.
PC Spun Pile is designed to bear various types of structures. It is
used among others on high-rise buildings, industrial buildings, marine
structures, bridges, etc.
PC Spun Square Piles is a hollow square pile which is produced by the
process of spinning. The pile can be used for deep foundation of structures,
such as high-rise buildings, industrial buildings, bridge, marine structures,
etc. It has many advantages compared with normal square piles.
The bearing capacity is relatively equal to the normal square pile
although it requires less usage of material. It is lighter so that it can
reduce transportation cost.
The latest product innovation is the post tension segmental spun
pile product. The pile consists of several segments that are assembled
into one pile with post tension technology. The advantages of using post
tension spun pile is to meet the needs of the pole with a large diameter
(up to 2 m) and length adjust to the needs without using connection.
Usually used as foundation on the dock structure.
HYDRO STRUCTURE CONCRETE
PRODUCTS
The main product of this structures is concrete pipe, which consists
of low pressure pipes and pressure pipes. The low pressure pipe is used
as sewerage, water distribution, etc.
The pressure pipe is produced using vibro pressed centrifugal system
to get high density concrete with low permeability and low shrinkage.
It is used as raw water transmission pipes as part of water treatment plant
which requires very high resistance to the water pressure.
RAILWAY CONCRETE PRODUCTS
Railway sleeper produced by Wika Beton is monoblock pretensioned
concrete sleeper using the single line production system. The production
method developed by Wika Beton is flexible and suitable for the conditions
in Indonesia.
The other products related to railway are catenary poles, slab for
railway bridge, ballast protection wall, railway crossing, etc.

BRIDGE CONCRETE PRODUCTS PRESTRESSED SPUN CONCRETE

POLES
These products are used as the components of fly over or bridge
structures. Initially the beams were produced only in ”I” shape. Presently,
we produce box girders, U-girders, etc. and also produce voided slab, The Prestressed Spun Concrete Pole (PC Pole) produced using the
concrete diaphragm, half slab as complement of the structures. centrifugal method constitutes the last generation of the electrical pole
development in Indonesia. From wooden pole, steel pole and square
Based on the process of stressing, girder are produce in two methods
concrete pole, prestressed spun concrete pole were subsequently
pretension and posttension, subject to the conditions and requirements.
introduced. This type of concrete pole is produced in various types for
The pretensioned girders is a monolithic girder which is economical as
low-voltage, medium-voltage and high voltage electrical distribution
it does not require additional prestressing accessories and prestressing
networks. To facilitate handling in remote areas, Wika Poles are also
process at the construction site.
produced in segments.
Post-tensioned girder is produced in segments and normally
assembled and post tensioned at site. The segmental girder is required
when the weight and size of girder does not enable it to be lifted and
transported.

RETAINING WALL CONCRETE OTHER PRECAST CONCRETE

PRODUCTS PRODUCTS
Prestressed Concrete Sheet Pile was initially produced in flat shape. Wika Beton also produce other type of standard products as well
PC Corrugated Sheet Pile is subsequently produced to get a better as custom-made products as required by our customer. Some of the
performance for certain conditions. products are :
PC sheet pile is normally used as permanent structures of retaining - Pipe Rack for oil company.
walls like quay walls, revetments, jetties, break waters, reclamation walls, - Water Storage and Water Cooling Tower for power plant.
training dykes, foot protection, dolphins, dock walls, cut off walls, river - Building and Housing Components.
embankments, water control gates, etc.
- Fences.
The preference of using concrete sheet pile is for the convenience - Underground Utility Ducting, etc.
and the low cost in its construction/installation work.

MARINE STRUCTURE CONCRETE

PRODUCTS
The application of precast concrete products in marine structures has
an additional advantages. Not only do we have faster and more economical
construction work, it also make the job easier. The construction work will
be more complicated if there is still cast in site concrete work.
Concrete Piles, Sheet Piles, Girders, Slabs, etc. are required for
structures like wharf/jetty, bridge, break water, etc.
 PC POLES
PC POLES
DESCRIPTION
Type of Poles
DPC Poles Prestress Concrete Poles for Electrical Distribution Line
TPC Poles Prestress Concrete Poles for Telecommunication Line
SDPC Poles Segmental Prestress Concrete Poles for Electrical Distribution Line
STPC Poles Segmental Prestress Concrete Poles for Telecommunication Line

System of Joints Bolt and nuts for SDPC Poles

Welding at steel joint plate for STPC Poles

DESIGN & MANUFACTURING REFERENCE

Design SNI 6880 : 2016 Structural Concrete Specification
SPLN D3.019 - 2:2021 Prestressed Concrete Poles for Distribution Line
SPLN 121 : 1996 Prestressed Concrete Poles for Transmision Line
STEL-2001 Ver.2 Telecommunication Specification - Prestressed Concrete Spun Poles
SNI 2847 : 2019 Indonesian Concrete Code for Concrete

Manufacturing WB - PCP - PS - 05 Production Manufacturing Procedure

PRODUCT SHAPE & SPECIFICATION | PC POLES

PRESTRESSING STEEL SPIRAL

BOTTOM TOP
DIAMETER DIAMETER

POLE LENGTH

Concrete Compressive Strength fc' = 42 MPa PRODUCT APPLICATION

Type Outside Diameter
Weight
Class Length Horizontal Top Bottom (kg/pcs)
(m) Load (daN) (mm) (mm)
Electrical Distribution Line PC Poles
DPC 9 200 157 277 580
350 190 310 710
DPC 11 200 190 337 1.050
350 190 337 1.050
DPC 12 200 190 350 1.230
350 190 350 1.230
500 190 350 1.230
DPC 13 350 190 363 1.410
500 190 363 1.410
DPC 14 350 190 377 1.670
500 190 377 1.670

Telecommunication Line PC Poles

TPC 7 150 124 202 300
TPC 9 150 124 224 430

Segmental Electrical Distribution Line PC Poles

SDPC 7 100 124 202 300
SDPC 9 100 157 277 580
200 157 277 580
SDPC 11 200 190 337 1.050

January - 2022
Concrete Compressive Strength fc' = 50 MPa
TRANSMISSION PC POLES APPLICATION
Type Outside Diameter
Weight
Class Length Horizontal Top Bottom (kg/pcs)
(m) Load (daN) (mm) (mm)
Segmental Electrical Transmission Line PC Poles
STPC 17 800 245 500 3.030
1.000 290 545 3.650
1.200 290 545 3.650
STPC 18 800 245 515 3.320
1.000 290 560 3.990
1.200 290 560 3.990
STPC 19 800 245 530 3.630
1.000 290 575 4.350
1.200 290 575 4.350
STPC 22 800 245 575 4.650
1.000 290 620 5.510
1.200 290 620 5.510
STPC 23 800 245 590 5.010
1.000 290 635 5.930
1.200 290 635 5.930
STPC 25 800 245 620 5.820
1.000 290 665 7.040
1.200 290 665 7.040
STPC 27 800 245 650 6.670
1.000 290 695 7.800
1.200 290 695 7.800
STPC 30 800 245 695 8.100
1.000 290 740 9.400
1.200 290 740 9.400

POLES FOUNDATION TYPE

Embeded foundation Base Plate foundation

POLES INSTALLATION METHOD

Installation by Lifting Crane Installation by Box Equipment

PC PILES

DESCRIPTION
Type of PC Poles
System of Joints
Type of Shoe
Method of Driving
PC PILES
Prestress Concrete Pretension Spun Piles
Prestress Concrete Post-Tension Spun Piles (Cylinder Piles)
Prestress Concrete Square Piles
Prestress Concrete Triangular Piles
Prestress Concrete Spun Square Piles
Welding at steel joint plate
Concrete Pencil Shoe (Standard) for PC Spun Piles, Spun Square Piles & Square Piles
Mamira Shoe (Special Order) for PC Spun Piles
Dynamic Pile Driving : Diesel Hammer and Hydraulic Hammer
Static Pile Driving : Hydraulic Static Pile Driver (Jacking Pile)
Inner Borring System

DESIGN AND MANUFACTURING REFERENCE

Design SNI 6880 : 2016 Structural Concrete Specification
ACI 543R* Design, Manufactured and Installation of Concrete Piles
PCI 7th Edition Precast and Prestressed Concrete
SNI 2847 : 2019 Indonesian Concrete Code for Concrete
Manufacturing WB - PCP - PS - 05 Production Manufacturing Procedure
WB - PCP - PS - 06 Production Manufacturing Procedure for Cylinder Piles
WB - PCP - PS - 08 Production Manufacturing Procedure for Square Piles

MATERIAL SPECIFICATION

ITEM REFERENCE DESCRIPTION SPECIFICATION

Aggregate ASTM C33/C33M-18 Standar Specification for Concrete

Aggregates
Cement SNI 2049 : 2015 Portland Cement Standard Product Type I
SNI 7064 : 2014 Portland Cement Composite Special Order : Type II or V
Admixture ASTM C494/C494M-19 Standar Specification for Chemmical Type F : High Range Water Reducing
Admixture for Concrete Admixture
Concrete SNI 2834 : 2000 Concrete Mix Design
SNI 2493 : 2011 Making and Curing Concrete Sample

PC Strand ASTM A416/A416M-21 Standar Specification for Steel Strand Grade 270 (Low Relaxation Type)
SNI 1154 : 2016 Uncoated Seven-Wire for Prestressed KBjP-P7 RB
Concrete

PC Wire JIS G 3536 : 2014 Uncoated Stress-Relieved Steel Wires SWPD 1 (Deformed Wire Type)
SNI 1155 : 2016 and Strand for Prestressed Concrete KBjP-N
PC Bar JIS G 3137 : 2008 Small Size-Deformed Steel Bar for Grade D - Class 1 - SBPD 1275/1420
SNI 7701 : 2016 Prestressed Concrete KBjP-Q N1
Rebar SNI 2052 : 2017 Reinforcement Steel for Concrete Steel Class : BjTS 420 A/B (Deformed)
Steel Class : BjTP 280 (Round)

Spiral Wire JIS G 3532 : 2011 Low Carbon Steel Wire SWM-P (Round Type)
Cold-reduced steel wire for the reinforcement
of concrete and manufacture of welded fabric

Joint Plate JIS G 3101 : 2015 Rolled Steel for General Structure SS400 (Tensile Strength 400 N/mm2)
Applicable steel product for steel plates
and sheets, steel strip in coin, sections,
flats and bars

Welding ANSI / AWS D1.1 : 2015 Structural Welding Code Steel AWS A5.1/E6013
NIKKO STEEL RB 26/ RD 260,
LION 26 or equivalent

Note : *) Chapter 4 Structural design requirement for piles with no seismic loading (In case pile is consider to seismic loading,
piles detail should re-design refer to ACI 543R chapter 5
August - 2022
PILE SHAPE | PRESTRESSED CONCRETE PRETENSION SPUN PILES

JOINT PLATE JOINT PLATE

WITHOUT JOINT PLATE (UPPER PILE)

PRESTRESSING STEEL
SIZE SPIRAL

PILE LENGTH

MIDDLE / UPPER PILE SIZE

JOINT PLATE PENCIL SHOE

WITHOUT JOINT PLATE FOR SINGLE PILE

WALL (t)
SIZE
PILE SECTION

PILE LENGTH

BOTTOM / SINGLE PILE

SPECIFICATION | PRESTRESSED CONCRETE PRETENSION SPUN PILES

Concrete Compressive Strength fc' = 52 MPa Unit Conversion 1 Ton = 9,806 kN
Bending Moment
Thickness Cross Section Unit Allowable Decompression Handling with Length of
Size
Wall Section inertia Weight Class Crack* Break Compression Tension “C Hook” at pile Pile (m)
(mm)
(t) (cm2) (cm4) (kg/m) (kN.m) (kN.m) (kN) (kN) edge (m) Single/Double***
300 60 452 34.608 113 A2 24,5 36,8 714 221 10 11 / 16
A3 29,4 44,1 696 288 11 12 / 17
B 34,3 61,8 664 409 12 14 / 19
C 39,2 78,4 637 513 14 15 / 20
350 65 582 62.163 145 A1 34,3 51,5 916 294 11 12 / 17
A3 41,2 61,8 898 361 12 13 / 18
B 49,0 88,3 865 484 13 14 / 20
C 58,8 117,7 828 626 15 16 / 21
400 75 766 106.489 191 A2 53,9 80,9 1.210 369 11 13 / 18
A3 63,7 95,6 1.192 437 12 13 / 19
B 73,5 132,4 1.126 683 14 16 / 21
C 88,3 176,5 1.088 833 16 17 / 23
450 80 930 166.570 232 A1 73,5 110,3 1.490 374 11 13 / 18
A2 83,4 125,0 1.453 511 13 14 / 19
A3 98,1 147,1 1.418 641 14 15 / 21
B 107,9 194,2 1.385 764 15 16 / 22
C 122,6 245,2 1.315 1.034 17 18 / 24
500 90 1.159 255.324 290 A1 103,0 154,4 1.843 520 12 14 / 19
A2 122,6 183,9 1.806 656 13 15 / 21
A3 137,3 205,9 1.754 849 15 16 / 22
B 147,1 264,8 1.738 910 15 17 / 23
C 166,7 333,4 1.648 1.253 18 19 / 25
600 100 1.571 510.509 393 A1 166,7 250,1 2.506 671 13 15 / 21
A2 186,3 279,5 2.487 741 14 16 / 21
A3 215,7 323,6 2.415 1.008 16 17/ 23
B 245,2 441,3 2.329 1.328 18 19 / 25
C 284,4 568,8 2.239 1.678 19 21 / 28
800 120 2.564 1.527.870 641 A1 392,2 588,4 4.065 1.188 16 18 / 24
A2 451,1 676,6 3.976 1.513 18 20 / 26
A3 500,1 750,2 3.920 1.721 19 20 / 27
B 539,3 970,8 3.798 2.180 21 22 / 29
C 637,4 1.274,8 3.629 2.836 23 24 / 30
1.000** 140 3.782 3.589.571 946 A1 735,5 1.103,2 5.990 1.782 18 21 / 27
A2 804,1 1.206,1 5.901 2.109 20 22 / 29
A3 912,0 1.367,9 5.774 2.579 21 23 / 30
B 1.029,6 1.853,3 5.626 3.133 23 25 / 30
C 1.176,7 2.353,4 5.420 3.927 25 27 / 30
1.200** 150 4.948 6.958.137 1.237 A1 1.176,7 1.765,1 7.824 2.375 21 23 / 29
A2 1.274,8 1.912,2 7.648 3.021 22 25 / 30
A3 1.421,9 2.132,8 7.511 3.529 24 26 / 30
B 1.667,0 3.000,6 7.365 4.079 25 27 / 30
C 1.961,2 3.922,4 7.042 5.325 29 30 / 30

Note : *) Crack Moment Based on JIS A 5335-1987 (Prestressed Spun Concrete Piles)
** ) Type of Shoe for Bottom Pile is Mamira Shoe
***) Number of Pile Lifting Position on Handling Process for Pile Driving
Case 1 = Single Lifting Point Position : Minimum 1 m from end of Pile
Case 2 = Double Lifting Point Position (Using Pulley) : First Point Minimum 1,5 m from end of Pile
Second Point Minimum 1/3 L from end of Pile
PILE SHAPE | PRESTRESSED CONCRETE POST-TENSION SPUN PILES (CYLINDER PILES)

POST-TENSION
HOLE Ø 35 MM
SPIRAL WIRE

SIZE SIZE

WALL (t)
LONGITUDINAL SEGMENT LENGTH
REBAR

PILE SECTION PILE SEGMENT

SPECIFICATION | PRESTRESSD CONCRETE POST-TENSION SPUN PILES (CYLINDER PILES)

Concrete Compressive Strength fc' = 52 MPa Unit Conversion 1 Ton = 9,806 kN

Thickness Cross Section Unit Bending Moment Allowable Length of

Size
Wall Section inertia Weight Class Crack* Ultimate Compression Pile (m)
(mm)
(t) (cm2) (cm4) (kg/m) (kN.m) (kN.m) (kN) Single/Double*
800 120 2.564 1.527.870 641 A 392 637 4.020 24 / 36
B 539 784 3.824 24 / 36
C 637 1.177 3.628 30 / 42
D 735 1.275 3.481 30 / 42
1.000 140 3.782 3.589.517 946 A 735 1.079 5.884 24 / 36
B 1.030 1.716 5.491 30 / 42
C 1.177 2.157 5.393 30 / 48
D 1.324 2.402 5.197 36 / 48
1.200 150 4.948 6.958.136 1.237 A 1.177 1.373 7.845 30 / 48
B 1.667 2.648 7.305 36 / 48
C 1.961 3.040 6.962 42 / 54
D 2.059 3.138 6.864 42 / 60
1.500 170 7.103 15.962.533 1.776 A 2.157 2.599 11.179 36 / 48
B 2.942 4.315 10.590 36 / 54
C 3.334 5.099 10.198 42 / 60
1.800 200 10.053 32.672.563 2.513 A 3.628 4.168 15.984 36 / 48
B 4.609 6.374 15.493 36 / 54
C 5.099 7.551 14.905 42 / 60
2.000 200 11.309 46.369.907 2.827 A 4.707 5.246 17.945 35 / 55
B 5.786 7.747 17.357 40 / 60
C 6.570 9.463 16.866 45 / 65
Note : *) Number of Pile Lifting Position on Handling Process for Pile Driving
Case 1 = Single Lifting Point Position : Minimum 1/8 L from end of Pile
Case 2 = Double Lifting Point Position (Using Pulley) : First Point Minimum 2 m from end of Pile
Second Point Minimum 1/3 L from end of Pile

PRODUCTION, PILE ASSEMBLING AND DISTRIBUTION PROCESS

Stockyard Facility Post-tensioning Cylinder Pile Distribution

PILE SHAPE | PRESTRESSED CONCRETE SQUARE PILES
JOINT PLATE (MIDDLE PILE)
JOINT PLATE PRESTRESSING STEEL
WITHOUT JOINT PLATE (UPPER PILE) MIDDLE / UPPER PILE
SPIRAL

SIZE

JOINT PLATE (BOTTOM PILE)

PENCIL SHOE
WITHOUT JOINT PLATE (SINGLE PILE) BOTTOM / SINGLE PILE SIZE

SIZE

PILE LENGTH
PILE SECTION

SPECIFICATION | PRESTRESSED CONCRETE SQUARE PILES

Concrete Compressive Strength fc' = 42 MPa Unit Conversion 1 Ton = 9,806 kN
Cross Unit Bending Moment Allowable Decompression Length Splice Class
Size Weight
Section Class Crack Ultimate Compression Tension of Pile* Compatible
(mm) (kg/m) Optional
(cm2) (kN.m) (kN.m) (kN) (kN) (m) to Body Mcrack
200 x 200 400 100 A 15,2 26,0 481 269 6-9 I II
250 x 250 625 156 A 22,5 33,9 798 276 6 - 10 III IV
B 24,7 42,5 781 341 6 - 11 II -
C 27,3 50,9 764 405 6 - 11 I II
300 x 300 900 225 A 35,7 50,9 1.163 347 6 - 11 IV V
B 39,0 61,1 1.145 414 6 - 11 III IV/V
C 43,9 73,3 1.124 492 6 - 12 II -
D 48,2 91,6 1.094 607 6 - 12 I III/IV/V
350 x 350 1.225 306 A 52,3 64,4 1.608 379 6 - 11 III IV
B 59,5 85,5 1.576 499 6 - 12 II -
C 65,0 106,9 1.544 619 6 - 12 I IV
D 71,6 128,3 1.513 735 6 - 13 I III/IV
400 x 400 1.600 400 A 77,4 97,7 2.098 504 6 - 12 IV V
B 85,4 122,1 2.065 626 6 - 12 III IV/V
C 93,3 146,6 2.033 745 6 - 13 II III/IV/V
D 115,9 219,9 1.942 1.094 6 - 14 I II/III/IV/V
450 x 450 2.025 506 A 109,5 137,4 2.657 631 6 - 12 III IV
B 118,7 164,8 2.624 753 6 - 13 III IV
C 127,6 192,4 2.592 874 6 - 13 II III/IV
D 144,9 247,3 2.529 1.111 6 - 14 I II/III/IV
500 x 500 2.500 625 A 148,7 183,2 3.286 758 6 - 13 III IV
B 158,8 213,6 3.253 882 6 - 13 II III/IV
C 168,8 244,3 3.220 1.002 6 - 14 I II/III/IV
D 178,7 274,8 3.188 1.123 6 - 14 I II/III/IV
Note : *) Length of Pile may exceed usual standard whenever lifted in certain position

SPECIFICATION | TYPICAL SPLICE

Bending Moment Tension
Size Class Crack Ultimate Allowable Ultimate EXAMPLES OF SPLICE SELECTION
(mm) (kN.m) (kN.m) (kN) (kN.m)
200 x 200 I 15,3 20,7 410 461
II 7,5 10,0 160 180 Case 1 : Compatible to Body Case 2 : Optional Splice
250 x 250 I 31,1 42,0 541 609 Moment Crack
II 29,3 39,5 406 457 Splice of PC Piles having equivalent Application of optional splices
III 22,9 31,1 406 457 performance to the crack bending should be approved by
IV 12,6 17,1 240 270 moment of the main body. structure designer.
300 x 300 I 58,4 78,9 820 923
II 44,4 60,0 615 692
III 42,0 56,7 541 609
IV 38,8 52,5 406 457 Upper Pile Upper Pile
V 22,9 31,0 240 270 300x300 Class A 300x300 Class A
350 x 350 I 75,2 101,5 820 923 Mom. Crack = 35,7 kN.m Mom. Crack = 35,7 kN.m
II 66,8 90,1 820 923 Mom. Ultimate = 50,9 kN.m Mom. Ultimate = 50,9 kN.m
Decomp. Tension = 347 kN Decomp. Tension = 347 kN
III 56,0 75,6 541 609
IV 32,4 43,6 271 305
400 x 400 I 119,6 161,5 1.157 1.301 Splice : Class IV Splice : Class V
II 110,6 149,3 867 976 Mom. Ultimate = 38,8 kN.m Mom. Ultimate = 22,9 kN.m
III 92,3 124,6 820 923 Tens. Allowable = 406 kN Tens. Allowable = 240 kN
IV 84,1 113,6 615 692
V 38,9 52,6 271 305 Bottom Pile Bottom Pile
450 x 450 I 154,9 209,2 1.446 1.626 300x300 Class A 300x300 Class A
II 138,0 186,3 1.157 1.301 Mom. Crack = 35,7 kN.m Mom. Crack = 35,7 kN.m
III 127,7 172,3 867 976 Mom. Ultimate = 50,9 kN.m Mom. Ultimate = 50,9 kN.m
IV Decomp. Tension = 347 kN Decomp. Tension = 347 kN
64,2 86,7 410 461
500 x 500 I 193,4 261,1 1.163 1.308
II 161,9 218,6 1.157 1.300
III 148,5 200,3 867 976
IV 74,1 100,1 410 461
PILE SHAPE | PRESTRESSED CONCRETE TRIANGULAR PILES
JOINT PLATE (MIDDLE PILE)
WITHOUT JOINT PLATE (UPPER PILE)
MIDDLE / UPPER PILE JOINT PLATE

PRESTRESSING STEEL
SIZE

SPIRAL
PILE LENGTH

E
SIZ
JOINT PLATE (MIDDLE PILE)
WITHOUT JOINT PLATE (UPPER PILE) BOTTOM / SINGLE PILE

SIZE
SIZE

PILE SECTION
PILE LENGTH

SPECIFICATION | PRESTRESSED CONCRETE SQUARE PILES

Concrete Compressive Strength fc' = 42 MPa Unit Conversion 1 Ton = 9,806 kN

Cross Section Unit Bending Moment Allowable Decompression Length

Size
Section inertia Weight Class Crack Ultimate Compression Tension of Pile*
(mm)
(cm2) (cm4) (kg/m) (kN.m) (kN.m) (kN) (kN) (m)
280 318,7 9.080 79,7 A 6,5 9,0 414 269 6-8
B 8,8 17,4 387 276 6-9
320 422,6 16.189 105,7 A 8,7 10,9 559 341 6-8
B 11,8 21,1 531 405 6-9

PILE SHAPE | PRESTRESSED CONCRETE SPUN SQUARE PILES

JOINT PLATE (MIDDLE PILES) MIDDLE / UPPER PILES JOINT PLATE
WITHOUT JOINT PLATE (UPPER PILES) PRESTRESSING STEEL
SPIRAL
SIZE

PILE LENGTH
SIZE

JOINT PLATE (BOTTOM PILES) BOTTOM / SINGLE PILES PENCIL SHOE

WITHOUT JOINT PLATE (SINGLE PILES)

SIZE WALL (t)

PILE SECTION
PILE LENGTH

SPECIFICATION | PRESTRESSED CONCRETE SQUARE PILES

Concrete Compressive Strength fc' = 52 MPa Unit Conversion 1 Ton = 9,806 kN

Thickness Cross Section Unit Bending Moment Allowable Decompression Length

Size
Wall Section inertia Weight Class Crack Ultimate Compression Tension of Pile*
(mm)
(t) (cm2) (cm4) (kg/m) (kN.m) (kN.m) (kN) (kN) (m)
400 x 400 75 1.109 194.159 277 A2 63,7 98,1 1.791 373 6 - 13
A3 78,4 117,7 1.771 425 6 - 14
B 98,1 176,5 1.698 717 6 - 15
C 107,9 215,7 1.662 899 6 - 16
450 x 450 80 1.365 307.000 341 A1 83,4 122,6 2.226 375 6 - 13
A2 107,9 166,7 2.186 519 6 - 15
A3 127,5 204,9 2.148 658 6 - 16
B 132,4 235,3 2.111 793 6 - 16
C 1.132,6 304,0 2.041 1.118 6 - 16
Note : *) Length of Pile may exceed usual standard whenever lifted in certain position

PRODUCT APPLICATION

Piles Foundation for Power Plant Piles for Marine Structurer Piles Foundation for Building Piles Foundation for Bridges
or Industrial Factory
INTERACTION DIAGRAM

INTERACTION DIAGRAM OF PC SPUN PILE INTERACTION DIAGRAM OF PC SPUN PILE

DIAMETER 300 DIAMETER 350
Diagram Interaction Diagram Interaction
of crack load of crack load
Diagram Interaction Diagram Interaction
of nominal load of nominal load
AXIAL LOAD (kN)

AXIAL LOAD (kN)

MOMENT (kN-M)
MOMENT (kN-M)

INTERACTION DIAGRAM OF PC SPUN PILE INTERACTION DIAGRAM OF PC SPUN PILE

DIAMETER 400 DIAMETER 450
Diagram Interaction Diagram Interaction
of crack load of crack load
Diagram Interaction Diagram Interaction
of nominal load of nominal load
AXIAL LOAD (kN)

AXIAL LOAD (kN)

MOMENT (kN-M) MOMENT (kN-M)

INTERACTION DIAGRAM OF PC SPUN PILE INTERACTION DIAGRAM OF PC SPUN PILE

DIAMETER 500 DIAMETER 600
Diagram Interaction Diagram Interaction
of crack load of crack load
Diagram Interaction Diagram Interaction
of nominal load of nominal load
AXIAL LOAD (kN)

AXIAL LOAD (kN)

MOMENT (kN-M) MOMENT (kN-M)

INTERACTION DIAGRAM OF PC SPUN PILE INTERACTION DIAGRAM OF PC SPUN PILE

DIAMETER 800 DIAMETER 1000

Diagram Interaction Diagram Interaction

of crack load of crack load
Diagram Interaction Diagram Interaction
of nominal load of nominal load
AXIAL LOAD (kN)

AXIAL LOAD (kN)

MOMENT (kN-M) MOMENT (kN-M)

INTERACTION DIAGRAM OF PC SPUN PILE

DIAMETER 1200

Diagram Interaction
of crack load
Diagram Interaction
of nominal load
AXIAL LOAD (kN)

MOMENT (kN-M)
RAILWAY CONCRETE PRODUCT
DESCRIPTION
Type of Railway Product
PC Sleepers Prestress Concrete Sleepers for Mainlane & Depo
PC Bearers Prestress Concrete Bearers for Turnout & Scissors
PC Catenary Poles Prestress Concrete Catenary Poles for Electrical Line

DESIGN & MANUFACTURING REFERENCE

RAILWAY CP
Design PD No.10 Perumka Indonesian Railways Design Reference
AREMA Chapter 30 - 2009 American Railway Engineering and Maintenance of Way Association
BS EN 13230 : 2016 (series) Railway Application - Track - Concrete Sleepers and Bearers
SNI 8828 : 2019 SNI Bantalan Beton dan Sistem Penambat untuk Jalan Rel
AS 1085 : 2003 (series) Australian Standard
TB/T 3080 - 2030 Technical Concrete Sleeper Railway Industry Standards
GOST 10629 - 1988 Prestressed Concrete Sleepers for Railway Wide 1.520 mm
JIS A 5373 : 2010 Precast Prestressed Concrete Products
SNI 6880 : 2016 Structural Concrete Spesification

Manufacturing WB - PCP - PS - 10 Production Manufacturing Procedure

PRODUCT SHAPE | PC SLEEPERS

150 180

150 180
195
190

244
0
220
20

210
00

SLEEPER S-35
SLEEPER N-67 BALLASTED
0
33
BALLASTED
0
25

241
205

197
214

140
185

21
50
20
00

SLEEPER N-67 SLEEPER S-35

BALLASTLESS BALLASTLESS
1
27
0
24

SPECIFICATION | PC SLEEPERS
Track Compresive
Gauge */** Design Axle Load Design Speed Sleeper Length Strength Sleeper Weight
Track Type
(mm) (kN) (km/hour) (mm) (MPa) (kg)

N-1067 Ballasted 180 150 2.000 52 190

N-1067 Ballastless 180 150 2.000 52 250
S-1435 Ballasted 250 200 2.440 62 300
S-1435 Ballastless 120 100 2.150 52 270
S-1435 Ballasted/Ballastless 300 50 2.600 62 328
Note : *) Type of Rail is available for R-33, R-38, R-40, R-42, R-50, R-54 & R-60
**) Type of fastening is available for Pindad E-Clip, Pandrol E-Clip, Vossloch Clip, DE-Clip or others adjustable to customer requirement

April - 2022
PRODUCT SHAPE | PC CATENARY POLES

PRESTRESSING STEEL SPIRAL

WALL (t)

SPECIFICATION | PC CATENARY POLES

Concrete Compressive Strength fc' = 52 MPa

Outside Thickness Cross Section Unit Bending Moment Length

Type Diameter Wall Section Inertia Weight Crack Ultimate of Pile
(mm) (mm) (cm2) (cm4) (kg/m) (ton.m) (ton.m) (m)
C-50 350 70 616 64.115 154 5,00 10,00 11 - 14
C-65 350 70 616 64.115 154 6,50 13,00 11 - 14
C-75 350 70 616 64.115 154 7,50 15,00 11 - 14
C-110 400 75 766 106.489 191 11,00 22,00 11 - 14
C-150 450 80 930 166.570 232 15,00 30,00 11 - 14

PRODUCT SHAPE | PC BEARER FOR SWITCHES AND CROSSINGS

TOP
TH
DEP
LENGTH

TOM
BOT

TURNOUT ARRANGEMENT

SPECIFICATION | PC BEARER FOR SWITCHES AND CROSSINGS

Concrete Compressive Strength fc' = 62 MPa

Unit Weight Dimension (mm)

Type
(kg/m) Length Depth Bottom Top
N1067
154 Variable 220 300 260
S1435
Note :
1. Type, quantity and dimension of PC Bearer for Switches and Crossing per arrangement is adjustable to customer requirement
2. Type of fastening is adjustable to customer requirement

PRODUCT APPLICATION

Railway Sleepers Railway Catenary Poles Railway Turnout Railway Bridges

BRIDGE CONCRETE PRODUCT
DESCRIPTION
Type of PC Girder PC U Girder PC I Girder
PC Voided Slab PC Segmental Box Girder
Type of Precast Bridge Floor PC Double Tee PC / RC Full Depth Slab
PC Channel Girder
Prestress System Post-Tension or Pretension

DESIGN AND MANUFACTURING REFERENCE

Design SNI 6880 : 2016 Structural Concrete Specification
SNI T - 12 - 2004 Indonesian Concrete Code : Bridge Concrete Design
SNI 1725 : 2016 Indonesian Concrete Code : Design Load for Bridge
PCI 7th Edition Precast and Prestressed Concrete
AASHTO - LRFD Bridge Design Specifications 2017

BRIDGE CP
Manufacturing WB - PCP - PS - 07 Production Manufacturing Procedure
WB - PCP - PS - 08 Production Precast Product Procedure

GIRDER SHAPE & DIMENSION | PC U GIRDER

A

H A Area Inertia
(cm) (cm) (cm2) (cm4)
120 172 9.178 12.633.291
H 140 172 10.366 19.634.469
165 190 11.878 31.358.776
185 190 13.066 43.340.406
300 210 190 14.678 62.328.088
300 230 208 15.936 80.742.448

SPECIFICATION | POST-TENSION PC U GIRDER

PC U H-120 cm PC U H-140 cm PC U H-165 cm PC U H-185 cm PC U H-210 cm PC U H-230 cm
Span Beam Beam Support Beam Beam Support Beam Beam Support Beam Beam Support Beam Beam Support Beam Beam Support
Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN)
(m)
(cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult
13 310/45 412 495 1.436
14 310/45 442 504 1.494
15 310/45 472 513 1.549
16 310/45 506 520 1.607
17 310/45 539 526 1.663
18 310/45 569 532 1.713 310/45 599 532 1.749
19 310/45 599 537 1.763 310/45 630 537 1.800
20 310/45 629 542 1.811 310/45 662 542 1.850
21 310/45 660 546 1.859 310/45 694 546 1.900
22 270/45 612 496 1.702 310/45 725 550 1.949
23 310/45 757 554 1.997
24 310/45 788 557 2.045
25 310/50 820 561 2.095 310/45 849 587 2.172
26 310/50 858 575 2.170 310/45 881 590 2.219
27 310/50 890 589 2.237 310/45 913 592 2.266
28 310/50 921 603 2.304 310/45 945 603 2.328
29 270/50 988 562 2.304 310/45 997 617 2.395
30 310/50 1.009 631 2.463
31 310/50 1.041 638 2.518
32 270/50 988 561 2.304 310/50 1.124 645 2.634
33 310/50 1.163 652 2.698
34 310/50 1.197 659 2.754
35 310/50 1.231 666 2.811
36 310/50 1.264 673 2.867
37 310/60 1.297 680 2.924
38 310/60 1.331 686 2.981
39 270/60 1.260 604 2.730
40 270/60 1.290 610 2.781 310/60 1.481 701 3.194
41 310/60 1.518 708 3.253
42 310/60 1.552 715 3.311
43 310/60 1.587 722 3.370
44 270/60 1.505 635 3.095 310/60 1.703 729 3.526
45 310/60 1.740 736 3.586
46 310/60 1.777 743 3.647
47 310/60 1.814 750 3.707
48 310/70 1.851 757 3.768
49 270/70 1.830 665 3.564
50 270/70 1.866 671 3.621

Note : Based on bridge load refer to SNI 1725 : 2016 and assume bridge section parameter : 250 mm for CIP Slab, 70 mm concrete deck slab and
50 mm (+50 mm / -0 mm) asphaltic layer

August - 2022
GIRDER SHAPE & DIMENSION | PC I GIRDER
80

80
55
35

35
210
17 18
160 170 20
17
125 20
90

65 65 65 70 70

PC I H-90 PC I H-125 PC I H-160 PC I H-170 PC I H-210

Area : 2.572 cm2
Inertia : 2.266.607 cm4
Area : 3.167 cm 2
Area : 4.773 cm 2
Area : 6.695 cm2
Area : 7.495 cm2
Inertia : 5.496.255 cm4 Inertia : 14.611.104 cm4 Inertia : 23.641.085 cm4 Inertia : 41.087.033 cm4

SPECIFICATION | POST-TENSION PC I GIRDER

PC I H-90 cm PC I H-125 cm PC I H-160 cm PC I H-170 cm PC I H-210 cm
Span Beam Beam Support Beam Beam Support Beam Beam Support Beam Beam Support Beam Beam Support
(m) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN)
(cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult
10 185/45 146 316 761
11 185/45 160 327 800
12 185/45 175 337 835
13 185/45 189 345 868
14 185/45 203 351 899
15 185/45 218 357 928
16 140/45 190 303 793 185/45 249 362 976
17 185/45 264 367 1.004
18 185/45 279 371 1.031
19 185/45 294 374 1.057
20 185/45 309 378 1.082
21 185/45 324 380 1.107
22 140/45 280 321 940 185/45 393 383 1.197
23 140/50 292 323 960 185/45 410 386 1.223
24 185/45 427 388 1.249
25 185/45 444 390 1.274
26 185/45 460 392 1.300
27 185/45 477 393 1.325
28 185/45 494 395 1.350
29 185/45 511 397 1.374
30 140/45 452 333 1.178 185/45 587 398 1.469
31 140/45 466 334 1.199 185/45 606 399 1.496
32 185/45 628 401 1.526
33 185/45 647 402 1.553
34 185/45 666 403 1.579
35 185/45 684 404 1.605 185/45 735 404 1.665
36 185/45 703 405 1.630 185/45 754 405 1.692
37 185/45 722 406 1.656 185/45 774 406 1.719
38 185/50 741 410 1.687 185/45 794 410 1.751
39 140/45 655 341 1.447 185/45 814 414 1.784
40 140/45 671 342 1.469 185/45 833 418 1.817
41 140/50 687 343 1.490 185/45 858 422 1.855
42 185/45 878 427 1.888
43 185/50 897 431 1.921
44 185/50 917 435 1.954
45* 185/60 996 439 2.092
46* 185/60 1.017 443 2.127
47* 185/60 1.038 447 2.162
48* 140/60 929 346 1.824
49* 140/60 946 347 1.848
50* 140/60 966 348 1.876

Note : Based on bridge load refer to SNI 1725 : 2016 and assume bridge section parameter : 250 mm for CIP Slab, 70 mm concrete deck slab and
50 mm (+50 mm / -0 mm) asphaltic layer
*) H-210 Dapped End with additional web thickness 50 mm and RIB
GIRDER SHAPE & DIMENSION | PC VOIDED SLAB

30 74
25 30 62 30 66
57
33 39
28,5 31

97 97 97 97

PC VS-57/97 PC VS-62/97 PC VS-66/97 PC VS-74/97

Area : 4.397 cm Area : 4.420 cm Area : 4.784 cm Area : 5.032 cm
Inertia : 1.411.372 cm Inertia : 1.785.520 cm Inertia : 2.170.299 cm Inertia : 2.977.551 cm

SPECIFICATION | PRETENSION VOIDED SLAB

PC VS 57/97 PC VS 62/97 PC VS 66/97 PC VS 74/97
Span Beam Beam Support Beam Beam Support Beam Beam Support Beam Beam Support
(m) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN)
(cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult
6 97/50 39 195 400 97/50 39 195 401 97/50 42 195 404 97/50 44 195 407
7 97/50 45 209 433 97/50 45 209 434 97/50 49 209 438 97/50 51 209 441
8 97/50 51 219 459 97/50 52 219 460 97/50 55 219 465 97/50 58 219 468
9 97/50 57 228 482 97/50 58 228 483 97/50 62 228 488 97/50 65 228 492
10 97/50 63 234 501 97/50 64 234 502 97/50 69 234 508 97/50 72 234 512
11 97/50 69 239 518 97/50 70 239 520 97/50 75 239 526 97/50 79 239 531
12 97/50 76 244 535 97/50 82 244 542 97/50 86 244 547
13 97/50 89 248 557 97/50 93 248 563
14 97/50 103 251 580
15 97/50 110 254 594
16 97/50 117 256 607

Note : Based on bridge load refert to SNI 1725 : 2016 and assume bridge cross section parameter only 50 mm asphaltic layer without over topping CIP Slab

18
18
18 18

30 74
25 57 30 62 30 66
33 39
28,5 31

97 97 97 97

PC VS-57+18/97 PC VS-62+18/97 PC VS-66+18/97 PC VS-74+18/97

Area : 5.766 cm2 Area : 5.815 cm2 Area : 6.201 cm2 Area : 6.492 cm2
Inertia : 2.855.560 cm4 Inertia : 3.435.186 cm4 Inertia : 4.020.154 cm4 Inertia : 5.300.499 cm4

SPECIFICATION | PRETENSION VOIDED SLAB WITH OVERTOPPING

PC VS 57/97 PC VS 62/97 PC VS 66/97 PC VS 74/97
Span Beam Beam Support Beam Beam Support Beam Beam Support Beam Beam Support
(m) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN)
(cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult
6 97/50 61 111 279 97/50 62 111 280 97/50 65 111 283 97/50 67 111 286
7 97/50 71 119 306 97/50 72 119 307 97/50 75 119 311 97/50 78 119 314
8 97/50 81 125 329 97/50 82 125 330 97/50 86 125 335 97/50 89 125 338
9 97/50 91 130 350 97/50 92 130 351 97/50 96 130 356 97/50 100 130 360
10 97/50 101 134 369 97/50 102 134 371 97/50 107 134 376 97/50 110 134 381
11 97/50 111 137 388 97/50 112 137 389 97/50 117 137 395 97/50 121 137 400
12 97/50 121 139 405 97/50 122 139 406 97/50 128 139 413 97/50 132 139 418
13 97/50 131 141 421 97/50 132 141 423 97/50 138 141 430 97/50 143 141 436
14 97/50 143 143 440 97/50 144 143 442 97/50 151 143 450 97/50 156 143 456
15 97/60 152 145 455 97/50 154 145 457 97/50 161 145 466 97/50 167 145 472
16 97/70 162 146 470 97/60 164 146 473 97/60 172 146 482 97/50 177 146 489
17 97/70 174 147 487 97/70 182 147 497 97/60 188 147 505
18 97/70 193 148 512 97/70 199 148 520
19 97/70 203 149 528 97/70 210 149 536
20 97/70 221 150 551
21 97/70 231 151 566
GIRDER SHAPE & SPECIFICATION | PC BULB TEE GIRDER
240
Bulb Tee Beam Beam Support
Span
(m) Spacing/fc' Weight Reaction (kN)
(cm/MPa) (ton/pcs) VDL VLL Vult
25
55 250/70 238 1.727 648 3.358
230
56 250/70 241 1.755 653 3.403
57 250/70 245 1.782 659 3.448
58 250/70 248 1.810 664 3.492
59 250/70 255 1.838 669 3.537
120 60 250/70 255 1.865 675 3.582

PC Bulb Tee H-230 Note : Based on bridge load refer to SNI 1725 : 2016 and assume
bridge section parameter using 150 mm topping slab
Area : 13.677,5 cm2
and 50 mm asphaltic layer
Inertia : 104.700.913,6 cm4

SEGMENT SHAPE & DIMENSION | PC BOX GIRDER

SPAN UP TO 50 m (HIGHWAY & LIGHT RAIL TRAIN)
10.300

225

277
2.600

200
4.000

SPAN UP TO 100 m (HIGHWAY & LIGHT RAIL TRAIN)

13.000
250

R500

2.500 - 3.483 450 2791 450

443

5.000

SPAN UP TO 40 m (RAILWAY BRIDGE - RM1921 LOAD)

10.300

250
300 300
2.400

250

4.300

DIMENSION | PC BOX GIRDER

Width of slab Thickness of slab Web
Height Note
Top Bottom Top Bottom Thickness
Span by Span
2.600 mm 10.300 mm 4.000 mm 225 mm 300 mm 277 mm
External Stressing Span 40-50 m

Balance Cantilever
2.500 - 3.484 mm 13.000 mm 5.000 mm 225 mm 250 - 443 mm 450 mm
External Stressing Span 50-100 m

Span by Span
2.400 mm 10.300 mm 4.300 mm 300 mm 250 mm 300 mm
External Stressing Span 30-40 m (Train)
SLAB SHAPE & DIMENSION | PC DOUBLE TEE FOR TRUSS BRIDGE FLOOR

2100 1.650

200 150 150 200 150 150

560 50 560 50
310 310

400 100 1.100 100 400 175 100 1.100 100 175

PC DT H-56 PC DT H-56
for Class A bridge for Class B bridge
Area : 4.976 cm2 PC DOUBLE TEE FOR TRUSS BRIDGE FLOOR Area : 4.075,97 cm2
Inertia : 758.607,78 cm4 Patent Number : ID P0026747 Inertia : 702.011,25 cm4
Certified by The Ministry of Law and Human Right
Republic of Indonesia

STRUCTURAL JOINT

560

STEEL TRUST BEAM LATERAL STRESSING SYSTEM

DOUBLE TEE

Note :
CLASS A : 7 meter width of traffic lane with additional 1 meter kerb in each side of bridge
CLASS B : 6 meter width of traffic lane with additional 0,5 meter kerb in each side of bridge

SLAB SHAPE & SPECIFICATION | FULL DEPTH SLAB FOR CONCRETE/STEEL BRIDGE FLOOR
SLAB LENGTH (WIDTH OF BRIDGE)

SLAB SLAB BEAM

WIDTH CONNECTION
HOLE

ROADWAY SLAB SLAB BEAM CONNECTION

SLAB
THICKNESS

CONCRETE / STEEL
GIRDER

FULL DEPTH SLAB FOR BRIDGE

PRODUCT APPLICATION

PC I or PC U Girder for Bridges Box Girder Bridges Double Tee Slab for Bridge Floor Full Depth Slab for Bridge Floor
GIRDER SHAPE & DIMENSION | PC CHANNEL GIRDER

15 1.170 15 15 1.170 15 15 1.170 15 15 1.170 15

50

50

50

50
400 150

150

150

150
600

700

800

900
500

600

700
240 50 580 50 240
235 50 580 50 235
20 20 230 50 580 50 230
1.200 25 25 225 50 580 50 225
1.200 30 30
1.200 35 35
1.200

CG 60 x 120 CG 70 x 120 CG 80 x 120 CG 90 x 120

Area : 4.329 cm2 Area : 4.806 cm2 Area : 5.274 cm2 Area : 5.728 cm2
Inertia : 1.293.103 cm4 Inertia : 2.023.171 cm4 Inertia : 2.968.087 cm4 Inertia : 4.142.306,02 cm4

SPECIFICATION | PRETENSION CHANNEL GIRDER

CG 60 x 120 CG 70 x 120 CG 80 x 120 CG 90 x 120
Span Beam Beam Support Beam Beam Support Beam Beam Support Beam Beam Support
(m) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN) Spacing/fc' Reaction (kN)
(cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult (cm/MPa) VDL VLL Vult
6,6 120/50 44 220 455 120/50 47 224 467 120/50 51 228 478 120/50 54 174 384
7,6 120/50 50 231 483 120/50 55 235 496 120/50 59 239 508 120/50 63 170 388
8,6 120/50 57 237 504 120/50 62 242 518 120/50 67 246 531 120/50 71 166 393
9,6 120/50 64 242 522 120/50 69 246 536 120/50 75 250 550 120/50 80 254 563
10,6 120/50 71 245 536 120/50 77 249 552 120/50 83 254 566 120/50 88 257 580
11,6 120/50 78 247 549 120/50 84 252 565 120/50 91 256 580 120/50 97 259 595
12,6 120/50 87 248 564 120/50 92 253 578 120/50 99 257 593 120/50 105 261 608
13,6 120/60 91 249 571 120/50 99 254 589 120/50 107 258 606 120/50 114 262 621
14,6 120/50 107 254 600 120/50 115 258 617 120/50 122 262 633
15,6 120/60 114 254 610 120/50 123 259 628 120/50 131 262 645
16,6 120/60 121 254 620 120/50 131 258 639 120/50 140 262 656
17,6 120/60 138 258 649 120/50 148 262 667
18,6 120/60 146 258 659 120/60 156 262 678
19,6 120/60 165 262 689
20,6 120/70 173 262 700
21,6 120/70 182 262 712

PROJECT REFERENCE

Project Simpang Susun Semanggi Project Simpang Susun Semanggi Project Jalan Layang Kereta Api Project MRT Jakarta
(Box Girder) (Box Girder) (Box Girder) (Box Girder)
RETAINING WALL
DESCRIPTION
Types of Sheet Piles CPC Sheet Piles Corrugated Prestressed Concrete
FPC Sheet Piles Flat Prestressed Concrete Sheet Piles
FRC Sheet Piles Flat Reinforced Concrete Sheet Piles

Method of Installation Vibro Hammer + Water Jet (special requirement)

Diesel Hammer or Vibro Hammer

DESIGN AND MANUFACTURING REFERENCE

Design SNI 6880 : 2016 Structural Concrete Specification
ACI 543R Design, Manufactured and Installation
JIS A 5326 - 1998 Prestressed Concrete Sheet Piles
JIS A 5325 - 1981 Reinforced Concrete Sheet Piles
SNI 2847 : 2019 Indonesian Standard Code for Concrete
Manufacturing JIS A 5326 - 1998 Prestressed Concrete Sheet Piles
JIS A 5325 - 1981 Reinforced Concrete Sheet Piles
WB - PCP - PS - 08 Production Manufacturing Procedure

PRODUCT SHAPE | CORRUGATED PRESTRESSED CONCRETE SHEET PILES

RETAINING WALL
200
162.5 175 280 Cgc
215 Cgc 230 Cgc 400
325 350
162.5 175 200
110 120 120
996 996 996

W-325 W-350 W-400

300
250 480
225 Cgc
380 Cgc 600
330 Cgc 500
450
250 300
225
120 120 120

996 996 996

W-450 W-500 W-600

SPECIFICATION | CORRUGATED PRESTRESSED CONCRETE SHEET PILES

Concrete Compressive Strength fc' = 62,5 MPa Unit Conversion 1 Ton = 9,806 kN

Thickness Width Cross Section Section Inertia Unit Weight Moment (kN.m) Length*
Type Class
(mm) (mm) (cm2) (cm4) (kg/m) Crack Break (m)
W-325 110 996 1.315 134.264 329 A 112 224 8 - 15
B 130 261 8 - 16
W-350 120 996 1.468 169.432 368 A 153 306 9 - 17
B 167 333 10 - 17
W-400 120 996 1.598 248.691 400 A 197 394 10 - 17
B 229 459 11 - 19
W-450 120 996 1.835 353.363 459 A 264 528 11 - 19
B 301 602 12 - 21
W-500 120 996 1.818 462.373 455 A 345 690 12 - 22
B 396 792 13 - 24
W-600 120 996 2.078 765.907 520 A 496 992 14 - 25
B 584 1.169 15 - 27

Note : *) Length of Concrete Corrugated Sheet Piles may exceed usual standard whenever lifted in certain position
June - 2022
PRODUCT SHAPE & SPECIFICATION | FLAT CONCRETE SHEET PILES
FPC-320 . 6S-A

PC Stand Diameter : 160

Cgc
A = PC Strand Ø 9,53 mm Cgc 110 320
220 160
B = PC Strand Ø 12,7 mm 110
C = PC Strand Ø 15,2 mm
Number of Strand 500 500
Height of Sheet Pile
Sheet Pile Type FPC/FRC-220 FPC/FRC-320

SPECIFICATION | FRC SHEET PILES

Concrete Compressive Strength (Class A) fc' = 28 MPa
Concrete Compressive Strength (Class B) fc' = 42 MPa Unit Conversion 1 Ton = 9,806 kN

Width Cross Section Section Inertia Unit Weight Moment (kN.m/0,5 m) Length*
Type Class
(mm) (cm2) (cm4) (kg/m) Ultimate (øMn) Break (Mn) (m)
FRC-220 500 1.085 43.802 271 A 31 39 4-7
B 46 58 4-7
FRC-320 500 1.585 135.455 396 A 49 61 4-8
73 91 4-9

SPECIFICATION | FPC SHEET PILES

Concrete Compressive Strength fc' = 42 MPa Unit Conversion 1 Ton = 9,806 kN

Width Cross Section Section Inertia Unit Weight Moment (kN.m/0,5 m) Length*
Type Class
(mm) (cm2) (cm4) (kg/m) Crack Break (m)
FPC-220 500 1.085 43.802 271 6S-A 33 54 4-9
8S-A 38 67 4 - 10
10S-A 42 78 4 - 10
6S-B 44 82 4 - 11
8S-B 51 96 4 - 11
6S-C 53 99 4 - 12
10S-B 58 106 4 - 12
8S-C 62 113 4 - 13
FPC-320 500 1.585 135.455 396 6S-A 61 84 4 - 10
8S-A 68 107 4 - 11
10S-A 76 129 4 - 12
6S-B 78 137 4 - 12
12S-A 82 149 4 - 12
14S-A 89 167 4 - 12
8S-B 90 171 4 - 13
6S-C 93 179 4 - 13
16S-A 95 184 4 - 13
10S-B 102 200 4 - 13
8S-C 109 216 4 - 14
12S-B 113 223 4 - 14
14S-B 123 242 4 - 15
10S-C 124 244 4 - 15
16S-B 133 257 4 - 15
Note : *) Length of Flat Prestressed Concrete Sheet Piles may exceed usual standard whenever lifted in certain position

PRODUCT APPLICATION

Retaining Wall River Normalization Underpass Wall Breakwater Structure

HYDRO STRUCTURE CP
DESCRIPTION
Type of Products
System of Joints
Installation Method
Reinforced Concrete Cylinder Pipe Sabodam Modular
Reinforced Concrete Jacking Pipe Precast Concrete Infiltration Well
Reinforced Concrete U-Ditch
Reinforced Concrete Box Culvert
Steel socket-spigot joint with welding or rubber gasket (Class IV : Hardness 50 ± 5)
Spigot joint (Box Culvert and U-Ditch)
Insert Bolt Connection for Wall and Slab (Precast Concrete Aquapond)
Concrete Wet Joint for Floor
Jacked + Micro-tunneling conduits (RC Cylinder Pipe)
Open Cut/Trench or embankment conduits (RC Cylinder Pipe)

DESIGN & MANUFACTURING REFERENCE

Design SNI 6880 : 2016 Structural Concrete Specification
JSWA A-2 - 1999 Jacking Reinforced Concrete Pipe for Sewerage
SNI 2847 : 2019 Indonesian Standar Code for Concrete
BS EN 639 - 1994 Common Requirements for Concrete Pressure Pipes
BS EN 641 - 1994 Reinforced Concrete Pressure Pipe, Cylinder Type
BS EN 642 - 1994 Prestressed Concrete Pressure Pipes, Cylinder and Non-Cylinder
AASHTO - LRFD Design Code for Box Culvert
SNI 1725 : 2016 Loading for Bridge
AWWA Manual M9 Concrete Pressure Pipe
SNI 2851 : 2015 Sediment Retaining Building Design
SNI 8456 : 2017 Wells and Rainfall Catchment Trenches
Manufacturing WB - PCP - PS - 07 Production Manufacturing Procedure for Non Centrifugal and Non Prestress
WB - PCP - PS - 15 Production Precast Product Procedure for Pipes

HYDRO STRUCTURE CP
PRODUCT SHAPE & SPECIFICATION | REINFORCED CONCRETE CYLINDER PIPE
Class 1 Class 2
Concrete Compressive Strength fc' = 42 MPa Concrete Compressive Strength fc' = 52 MPa

Thickness Outer Theoritical Thickness Outer Theoritical

Nominal Nominal
of Pipes Diameter Weight of Pipe of Pipes Diameter Weight of Pipe
Diameter Diameter
(t) (OD) L = 2.500 mm (t) (OD) L = 2.500 mm
(mm) (mm) (mm) (kg) (mm) (mm) (mm) (kg)

1.500 115 1.730 3.647 1.600 140 1.880 4.780

1.600 125 1.850 4.234 1.800 160 2.120 6.157
1.800 140 2.080 5.333 2.000 200 2.400 8.640
2.000 155 2.310 6.559
2.100 165 2.430 7.338
Grouting Hole Grouting Hole
2.200 170 2.540 7.911 Steel Collar
Bill Ring Spigot Ring
2.400 185 2.770 9.390
THK

2.500 195 2.890 10.319

Nominal Diameter (ID)
Outter Diameter (OD)

2.600 200 3.000 10.996

2.800 215 3.230 12.728
3.000 220 3.440 13.909
3.200 230 3.660 15.490
3.500 250 4.000 18.408
4.000 290 4.580 24.428
THK

Note : 1. Pipe specification can be adjusted according to internal and Length

THK Nominal Diameter (ID) THK
external load acting on the pipe
2. Effective length of pipe = 2.500 - 3.000 mm Outer Diameter (OD)
3. Class 1 : Internal pressure < 6 Bar
4. Class 2 : Internal pressure 6-12 Bar
September - 2022
PRODUCT SHAPE & SPECIFICATION | REINFORCED CONCRETE JACKING PIPE

Grouting Hole
Grouting Hole

THK
Nominal Diameter (ID)
Outer Diameter (OD)

Steel Collar
THK

Effective Length THK Nominal Diameter (ID) THK

Outer Diameter (OD)

Concrete Compressive Strength fc' = 50 MPa / 70 MPa

Nominal Effective Concrete Outer Load Capacity (kN/m)

Diameter Length Thickness Diameter Class 1 Class 2
(mm) (m) (mm) (mm) Crack Break Crack Break
400 2,43 63 526 39,3 58,9 78,5 118
450 2,43 67 584 42,2 63,8 84,4 127
600 2,43 80 760 46,1 69,7 92,2 143
800 2,43 80 960 35,4 57,9 70,7 106
900 2,43 90 1.080 38,3 64,8 76,5 115
1.000 2,43 100 1.200 41,2 71,6 82,4 124
1.100 2,43 105 1.310 42,7 78,5 85,4 128
1.200 2,43 115 1.430 44,2 86,3 88,3 133
1.350 2,43 125 1.600 47,1 98,1 94,2 142
1.500 2,43 140 1.780 50,1 110 101 151
1.650 2,43 150 1.950 53,0 122 106 159
1.800 2,43 160 2.120 55,9 134 112 168
2.000 2,43 175 2.350 58,9 142 118 177
2.200 2,43 190 2.580 61,8 149 124 186
2.400 2,43 205 2.810 64,8 155 130 195

PROJECT REFERENCE | CYLINDER PIPE

Project Sudetan Kali Ciliwung

PRODUCT SHAPE & SPECIFICATION | U-DITCH
t W t

H H

C
S
S
D D

B L (effective length) Ls

Concrete Compressive Strength fc' = 28 MPa

Eff. Length (L) Dimension (mm) Weight (kg/pcs)

Type
(mm) (W) (H) (B) (C) (D) (t) (s) (Ls) L = 1.200
300 x 200 1.200 300 200 390 294 60 45 40 40 131
300 x 300 1.200 300 300 390 294 60 45 40 40 159
300 x 400 1.200 300 400 390 294 60 45 40 40 187
300 x 500 1.200 300 500 390 294 60 45 40 40 215
400 x 300 1.200 397 300 500 390 70 52 70 70 216
400 x 400 1.200 400 400 500 390 70 50 70 70 247
400 x 500 1.200 400 500 500 390 70 50 70 70 278
400 x 600 1.200 400 600 500 390 70 50 70 70 310
500 x 300 1.200 494 300 640 488 70 73 70 70 284
500 x 400 1.200 497 400 640 488 70 72 70 70 327
500 x 500 1.200 500 500 640 488 70 70 70 70 369
500 x 600 1.200 500 600 640 488 70 70 70 70 413
500 x 700 1.200 500 700 640 488 70 70 70 70 457
600 x 400 1.200 594 400 740 584 70 73 70 70 352
600 x 500 1.200 597 500 740 584 70 72 70 70 396
600 x 600 1.200 600 600 740 584 70 70 70 70 438
600 x 700 1.200 600 700 740 584 70 70 70 70 483
600 x 800 1.200 600 800 740 584 70 70 70 70 527
800 x 600 1.200 795 600 940 780 70 73 70 70 488
800 x 700 1.200 797 700 940 780 70 72 70 70 532
800 x 800 1.200 800 800 940 780 70 70 70 70 574
800 x 1.000 1.200 800 1.000 940 780 70 70 70 70 664
800 x 1.200 1.200 800 1.200 940 780 70 70 70 70 754
1.000 x 800 1.200 978 800 1.180 900 100 101 100 100 974
1.000 x 1.000 1.200 1.000 1.000 1.180 900 100 90 100 100 1.089
1.000 x 1.200 1.200 1.000 1.200 1.180 900 100 90 100 100 1.227
1.000 x 1.400 1.200 1.000 1.400 1.180 900 100 90 100 100 1.365
1.200 x 1.000 1.200 1.178 1.000 1.390 1.080 105 106 100 100 1.266
1.200 x 1.200 1.200 1.200 1.200 1.390 1.080 105 95 100 100 1.386
1.200 x 1.400 1.200 1.200 1.400 1.390 1.080 105 95 100 100 1.536
1.200 x 1.600 1.200 1.200 1.600 1.390 1.080 105 95 100 100 1.686
1.400 x 1.200 1.200 1.378 1.200 1.620 1.260 150 121 120 120 1.877
1.400 x 1.400 1.200 1.400 1.400 1.620 1.260 150 110 120 120 2.015
1.400 x 1.600 1.200 1.422 1.600 1.620 1.260 150 99 120 120 2.141
1.400 x 1.800 1.200 1.444 1.800 1.620 1.260 150 88 120 120 2.253
1.600 x 1.400 1.200 1.576 1.400 1.840 1.440 170 132 150 150 2.431
1.600 x 1.600 1.200 1.600 1.600 1.840 1.440 170 120 150 150 2.578
1.600 x 1.800 1.200 1.620 1.800 1.840 1.440 170 110 150 150 2.720
1.600 x 2.000 1.200 1.642 2.000 1.840 1.440 170 99 150 150 2.845

PRODUCT APPLICATION
PRODUCT SHAPE | BOX CULVERT

h PRODUCT IDENTIFICATION
h
BC-A. 1000.1600.1200

Rise Efective Length

Wall
Rise
Span Span
Load Class
Product Type

L (effective length)

LOAD CLASSIFICATION

Class Load Type Loading

A Pedestrian Load qLL = 500 kg/m2 or PL = 2 Ton

B Light Duty Truck MST - 8 Ton
C Heavy Duty Truck MST - 10 Ton
Note: MST = Muatan Sumbu Terberat (Heaviest Axle Load Vehicle)

SPECIFICATION | BOX CULVERT

Concrete Compressive Strength fc' = 35 MPa

Type Dimension (mm) Weight Type Dimension (mm) Weight

Box Culvert (kg/pcs) Box Culvert (kg/pcs)
Span Rise Length Wall (h) Span Rise Length Wall (h)
BC.800.800.1200 800 800 1.200 115 70 1.292 BC.1500.1000.1200 1.500 1.000 1.200 160 150 2.842
BC.800.1000.1200 800 1.000 1.200 115 70 1.430 BC.1500.1500.1200 1.500 1.500 1200 160 150 3.322
BC.800.1200.1200 800 1.200 1.200 115 70 1.568 BC.1500.2000.1200 1.500 2.000 1.200 160 150 3.802
BC.1000.1000.1200 1.000 1.000 1.200 120 100 1.673 BC.2000.1500.1200 2.000 1.500 1.200 250 200 6.240
BC.1000.1200.1200 1.000 1.200 1.200 120 100 1.817 BC.2000.2000.1500 2.000 2.000 1.200 250 200 6.990
BC.1000.1400.1200 1.000 1.400 1.200 120 100 1.961 BC.2000.2500.1200 2.000 2.500 1.200 250 200 7.740
BC.1000.1500.1200 1.000 1.500 1.200 120 100 2.033 BC.2500.2000.1200 2.500 2.000 1.200 300 200 9.420
BC.1200.1200.1200 1.200 1.200 1.200 135 100 2.223 BC.2500.2500.1200 2.500 2.500 1.200 300 200 10.320
BC.1200.1400.1200 1.200 1.400 1.200 135 100 2.385 BC.2500.3000.1200 2.500 3.000 1.200 300 200 11.220
BC.1200.1600.1200 1.200 1.600 1.200 135 100 2.547 BC.3000.2000.1200 3.000 2.000 1.200 300 250 10.455
BC.1400.1400.1200 1.400 1.400 1.200 150 150 2.925 BC.3000.2500.1200 3.000 2.500 1.200 300 250 11.355
BC.1400.1600.1200 1.400 1.600 1.200 150 150 3.105 BC.3000.3000.1200 3.000 3.000 1.200 300 250 12.255
BC.1400.1800.1200 1.400 1.800 1.200 150 150 3.285 BC.3000.3500.1200 3.000 3.500 1.200 300 250 13.155

PRODUCT APPLICATION

Product Delivery Box Culvert Installation Highway Crossing Drainage Pedestrian Crossing Underpass
SABODAM MODULAR

DESCRIPTION
Sabodam modular is a dam gravity type that functions as a control of sediment flood which is composed of various
precast concrete component.

PRECAST CONCRETE COMPONENT

Modul J-Shape
Modul C-Shape
Modul Box Shape
Modular Apron

PRODUCT SHAPE | SABODAM MODULAR

B2 B2
L L L
t

H S t
1 H t H
S
1

B1 B1 B1

J-Shape C-Shape Box Shape, L = 2 m

t
H

B1
B1 B2

Box Shape, L = 3 m Modular Apron

SPECIFICATION | SABODAM MODULAR

Dimension
Compressive
Component Product Slope Height Length Width Width Thickness Weight
No Strength
Type s H L B1 B2 t (ton)
(MPa)
(mm) (mm) (mm) (mm) (mm)
1 JS 0.2 - 1 x 1 1 : 0,2 1.000 1.000 1.400 600 200 52 1,4
2 JS 0.2 - 1 x 2 1 : 0,2 1.000 2.000 1.400 600 200 52 2,9
J-Shape
3 JS 0.5 - 1 x 1 1 : 0,5 1.000 1.000 1.350 700 200 52 1,5
4 JS 0.5 - 1 x 2 1 : 0,5 1.000 2.000 1.350 700 200 52 2,9
5 CS 0.2 - 1 x 1 1 : 0,2 1.000 1.000 1.000 600 200 52 1,1
6 CS 0.2 - 1 x 2 1 : 0,2 1.000 2.000 1.000 600 200 52 2,1
C-Shape
7 CS 0.5 - 1 x 1 1 : 0,5 1.000 1.000 1.100 700 200 52 1,2
8 CS 0.5 - 1 x 2 1 : 0,5 1.000 2.000 1.100 700 200 52 2,4
9 BS - 1 x 1 x 2 - 1.000 2.000 1.000 - 200 52 1,9
Box Shape
10 BS - 1 x 1 x 3 - 1.000 3.000 1.000 - 200 52 2,5
11 Modular Apron AP - 1 x 1 x 1 - 1.000 - 1.000 1.000 - 28 2,1
Note : Wika Beton and Balai Teknik Sabo PUPR's Intellectual Property Right (IPR)
 Dam Wing

Box Shape
(Bs - 1x1x3)
Spill Way
(Cip Concrete
with Steel Fiber) Cip Wall

Dam Wing

Main Dam

Apron Topping
(Cip Concrete
with Steel Fiber)
Sub Dam

Filling Concrete
Modul
Lean Concrete Apron
(AP - 1x1x1)
Box Shape
(BS - 1x1x2)

C-Shape
(CS 0,2 - 1x2)
J-Shape
(JS 0,2 - 1x2)
C-Shape
(CS 0,5 - 1x2) J-Shape
(JS 0,5 - 1x2)

PROJECT REFERENCE

Pilot Project Sabodam Modular, Kediri, East Java

PRECAST CONCRETE INFILTRATION WELL

INFILTRATION WELL TYPE

1. Precast Concrete Infiltration Well
2. Precast Concrete Segmental Infiltration Well

LOAD CLASSIFICATION
1. Vertical load : Light duty for pedestrian load
(qLL = 500 kg/m2 or PL = 500 kg)
Heavy duty for vehicle MST 10 tons load
2. Horizontal load : Soil pressure load and water pressure load

PRODUCT SHAPE | PRECAST CONCRETE INFILTRATION WELL

Outer Diameter (OD) Well cap

Inlet
Drain Hole
H Cap

Well cap
Outlet
Drain Hole
Outer Diameter (OD)

Well Depth
Infiltration 2m-5m
H Hole

t Inner Diameter (ID) t Segment

Ring
Infiltration Ring

SPECIFICATION | PRECAST CONCRETE INFILTRATION WELL

Diameter
Compressive Thickness Weight Height
Product
No Component Strength Outer Diameter Inner Diameter t H
Type
(MPa) OD ID (mm) (kg) (mm)
(mm) (mm)
Infiltration Ring SRP BBLT OD100/ID84 25 1.000 840 80 272 500
1
(Normal Concrete) SRP BBLT OD100/ID80 25 1.000 800 100 332 500
Infiltration Ring SRP BBPT OD100/ID84 19 1.000 840 80 206 500
2
(Porous Concrete) SRP BBPT OD100/ID80 19 1.000 800 100 252 500
Well Cap-Light Duty 15 1.000 - 100 177 -
3 Well Cap
Well Cap-Heavy Duty 25 1.000 - 120 215 -

PROJECT REFERENCE
PRODUCT SHAPE | PRECAST CONCRETE SEGMENTAL INFILTRATION WELL

Well cap TS2

Inlet
Klem Baja 2 (KB2) drain hole Well cap TS1

Klem Baja 1 Klem Baja 1 (KB1)

(KB1)
Segmen SR2
Segmen
SR3

Outlet
drain hole

Segmen SR3
Segmen SR1 Segmen SR2 Segmen SR1

Infiltration Ring

SPECIFICATION | PRECAST CONCRETE INFILTRATION WELL

Compressive Thickness Height Diameter Weight

Infiltration Well
No Product Type Product Name Strength t H D
Diameter
(MPa) (mm) (mm) (mm) (kg)

Segmen SR1 19 70 400 - 43

Segmen Infiltration Segmen SR2 19 70 400 - 43
1 SRS OD94/ID80 Segmen SR3 19 70 400 - 45
Well Cap TS1 19 80 - 940 79
Well Cap - Light Duty
Well Cap TS2 19 60 - 600 39
Segmen SR1 19 70 400 - 53
Segmen Infiltration Segmen SR2 19 70 400 - 54
2 SRS OD114/ID100 Segmen SR3 19 70 400 - 56
Well Cap TS1 19 80 - 1.140 101
Well Cap - Light Duty
Well Cap TS2 19 60 - 800 70

PROJECT REFERENCE
MARINE STRUCTURE CP
DESCRIPTION
Type of Products A-Jack (Concrete Armor Unit on Breakwaters)
Tetrapod (Concrete Armor Unit on Breakwaters
Precast Harbour

DESIGN AND MANUFACTURING REFERENCE

Design SNI 6880 : 2016 Structural Concrete Specification
SNI 2847 : 2019 Indonesian Standar Code for Concrete

Manufacturing WB - PCP - PS - 07 Production Manufacturing Procedure for Non Centrifugal and Non Prestress

PRODUCT SHAPE | A-JACK CONCRETE ARMOR UNIT PRODUCT SHAPE | TETRAPOD CONCRETE ARMOR UNIT

SPECIFICATION | A-JACK CONCRETE ARMOR UNIT SPECIFICATION | TETRAPOD CONCRETE ARMOR UNIT
Concrete Compressive Strength fc' = 28 MPa Concrete Compressive Strength fc' = 28 MPa

Weight Width Weight Width

Armor Type Armor Type
(ton) (mm) (ton) (mm)
A-Jack 1.3t 1,3 2.000 Tetrapod 0.5t 0,5 900
A-Jack 4.0t 4,0 3.050 Tetrapod 1.0t 1,0 1.130
A-Jack 10t 10,0 3.050 Tetrapod 2.0t 2,0 1.420
Tetrapod 4.0t 4,0 1.820
Tetrapod 4.5t 4,5 1.870
MARINE STRUCTURE CP
Tetrapod 6.0t 6,0 2.050
Tetrapod 7.0t 7,0 2.370

PRODUCT APPLICATION

Harbour / Jetty Structure Trestle Structure Concrete Armor

January - 2022
PRECAST HARBOUR | PROJECT REFERENCE

| Port of Malahayati

PRECAST PILE CAP PRECAST FENDER PRECAST HALF SLAB

A new 10.000 DWT Malahayati Harbour Project is a part of government project for rehabilitate and reconstruction facilities in
Nanggroe Aceh Darussalam Province after tsunami disaster in 2004. The harbour uses a precast components for pile cap,
beam and half slab to ensure the quality of material and fast construction method. Precision of precast concrete is the main
for success of this project.

| Port of Sabang

PRECAST PILE CAP PRECAST U-BEAM PRECAST SLAB

A new Sabang Bay Harbour which located in Nanggroe Aceh Darussalam province, is design to be a CT3 transit harbour that
can also accommodate 10.000 DWT boat. The purpose of this harbour is to support development around Sabang area in
coming year as a business and tourism hub. The harbour is designed with precast component for pile cap, U-shell beams and
half slab to ensure the quality of material and fast construction method.

| Trestle at Cirebon Coal Electric Power Plant 1x660MW

The 2-kilometer trestle at the Cirebon Coal Electrical Power Plant Area is use to distribute the coal consumed to drive the 660
MW power plant. The Trestle uses a 20-meter long of precast PC-I girder with high concrete compression strength rods for its
upper structure.
BUILDING AND HOUSING CP
DESCRIPTION
Type of product Hollow Core Slab
Precast Concrete Column
Precast Concrete Beam

DESIGN & MANUFACTURING REFERENCE

Design SNI 2847 : 2019 Indonesian Standard Code for Concrete
ACI 318 American Concrete Institute
PCI Manual for the design of Hollow Core Slab
SNI 6880 : 2016 Structural Concrete Spesification
Manufacturing WB - PCP - PS - 11 Production Manufacturing Procedure of WIKA Beton

PRECAST FLOOR SYSTEM

MATERIAL SPECIFICATION PRODUCT IDENTIFICATION
PC Strand : Uncoated 7-wire for prestressed concrete 150 . 8 . 5 - 09
low-relaxation strand grade 270 (ASTM A416-90a) PC Stand Diameter :
- 09 (PC Strand Ø 9,53 mm)
Concrete : C40/50 (f’c 40 MPa/Cube 500 kg/cm) - HCS - 12 (PC Strand Ø 12,7 mm)
C30/35 (f’c 30 MPa/Cube 350 kg/cm) - Topping Number of PC Strands
Number of HCS holes
HCS Type
THE REASONS

Flexible Tidy Easy

PRODUCT SHAPE & SPECIFICATION

50

HCS 150
yt
25
10

50 150
0

yb 25

1200

Table of Superimposed load* (kN/m²)

BUILDING & HOUSING CP

HCS 150 (No Topping) HCS 150+50 (Topping 50mm)

HCS ØMn ØVcw Span [m] HCS ØMn ØVcw Span [m]
Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8
150. 8. 4 - 09 43.9 63.5 9.6 7.1 5.3 4.0 3.0 150. 8. 4 - 09 57.2 85.7 12.5 9.3 6.6 4.6 3.0
150. 8. 5 - 09 54.0 64.3 9.8 7.9 6.3 4.8 3.7 150. 8. 5 - 09 70.4 86.2 13.8 11.4 8.2 5.9 4.1
150. 8. 6 - 09 63.8 65.2 11.9 9.5 7.3 5.6 4.4 3.4 150. 8. 6 - 09 83.2 86.7 16.7 13.2 9.7 7.1 5.1 3.6
150. 8. 7 - 09 73.3 66.0 13.9 10.6 8.2 6.4 5.0 4.0 3.1 150. 8. 7 - 09 95.8 87.1 20.1 15.0 11.1 8.3 6.2 4.5 3.1
150. 8. 8 - 09 82.6 66.8 15.0 11.6 9.0 7.1 5.6 4.5 3.6 150. 8. 8 - 09 108.1 87.6 20.2 16.7 12.5 9.4 7.1 5.3 3.9
150. 8. 5 - 12 91.5 65.7 14.8 12.1 9.8 7.8 6.2 5.0 4.0 3.2 150. 8. 5 - 12 120.2 86.9 20.0 17.2 13.8 10.6 8.1 6.1 4.6 3.3
* 1. Superimpossed load is life load and dead load (not include HCS self weight, topping concrete joint fill weight.
2. Superimpossed load on left side heavy line is determine by concrete shear strenge and on the right side heavy line is limited by concrete allowable tension stress value.

April - 2022
 50
yt

HCS 200 34
22,5

15
200

5
yb 22,5

1200

Table of Superimposed load (kN/m²) HCS 200 (No Topping)

HCS ØMn ØVcw Span [m]

Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10
200. 6. 4 - 09 59.1 51.8 11.6 10.1 8.1 6.4 5.1 4.1 3.2
200. 6. 5 - 09 72.9 52.5 11.8 10.3 9.1 7.9 6.2 5.0 4.0 3.1
200. 6. 6 - 09 86.3 53.1 12.0 10.4 9.2 8.2 7.2 5.7 4.6 3.7 3.0
200. 6. 7 - 09 99.5 53.8 12.1 10.6 9.3 8.1 7.5 6.5 5.3 4.3 3.5
200. 6. 4 - 12 102.2 52.7 11.8 10.3 9.1 8.1 7.3 6.6 5.4 4.4 3.6 3.0
200. 6. 5 - 12 125.2 53.5 12.1 10.5 9.3 8.3 7.4 6.7 6.1 5.4 4.5 3.7 3.1
200. 6. 6 - 12 146.9 54.3 12.3 10.7 9.4 8.4 7.6 6.9 6.2 5.7 5.2 4.4 3.7 3.1
200. 6. 7 - 12 166.1 55.1 12.5 10.9 9.6 8.6 7.7 7.0 6.3 5.8 5.3 4.9 4.3 3.7 3.1

HCS 200 + 50 (Topping 50mm)

HCS ØMn ØVcw Span [m]

Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10
200. 6. 4 - 09 67.5 65.7 14.4 11.4 8.7 6.7 5.2 4.0 3.1
200. 6. 5 - 09 83.7 66.2 14.5 12.6 11.0 9.5 7.2 5.4 4.0
200. 6. 6 - 09 99.1 66.6 14.6 12.7 11.1 9.9 8.5 6.5 4.9 3.6
200. 6. 7 - 09 114.2 67.1 14.7 12.8 11.2 9.9 8.9 7.6 5.9 4.5 3.3
200. 6. 4 - 12 117.3 66.3 14.5 12.6 11.1 9.8 8.8 7.8 6.0 4.6 3.5
200. 6. 5 - 12 143.7 66.9 14.7 12.7 11.2 9.9 8.9 8.0 7.2 6.0 4.7 3.6
200. 6. 6 - 12 169.2 67.4 14.8 12.9 11.3 10.0 9.0 8.1 7.3 6.6 5.9 4.7 3.6
200. 6. 7 - 12 193.6 68.0 14.9 13.0 11.4 10.1 9.1 8.2 7.4 6.7 6.1 5.6 4.5 3.6

50
yt 35

HCS 265 yb
42 265

35

1200

Table of Superimposed load (kN/m²) HCS 265 (No Topping)

HCS ØMn ØVcw Span [m]
Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16
265.5. 6 - 09 122.8 79.0 18.1 15.8 13.9 12.4 11.2 9.5 7.8 6.4 5.2 4.3 3.5
265.5. 8 - 09 160.4 80.5 18.4 16.1 14.2 12.7 11.5 10.4 9.5 8.0 6.7 5.6 4.6 3.8 3.2
265.5.10 - 09 189.6 79.1 18.1 15.8 13.9 12.5 11.2 10.2 9.2 8.5 7.7 6.5 5.5 4.6 3.8 3.2
265.5.12 - 09 225.3 80.9 18.5 16.2 14.3 12.8 11.5 10.5 9.5 8.7 8.0 7.4 6.5 5.6 4.7 4.0 3.4
265.5.14 - 09 252.4 80.5 18.4 16.1 14.2 12.7 11.5 10.4 9.5 8.7 8.0 7.4 6.8 6.2 5.4 4.6 3.9 3.3
265.5.10 - 12 301.5 78.2 17.8 15.6 13.8 12.3 11.1 10.0 9.1 8.4 7.7 7.1 6.6 6.1 5.6 5.3 4.9 4.3 3.7 3.2

HCS 265 + 50 (Topping 50mm)

HCS ØMn ØVcw Span [m]
Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16
265.5. 6 - 09 135.0 93.8 21.0 18.3 16.1 14.4 12.9 10.1 8.2 6.7 5.3 4.1 3.0
265.5. 8 - 09 176.8 94.9 21.3 18.5 16.3 14.6 13.1 11.8 10.7 9.0 7.2 5.8 4.5 3.5
265.5.10 - 09 209.6 93.5 20.9 18.2 16.1 14.3 12.8 11.6 10.5 9.6 8.6 7.0 5.7 4.5 3.5
265.5.12 - 09 248.8 94.9 21.3 18.6 16.3 14.6 13.1 11.8 10.7 9.8 9.0 8.2 7.1 5.8 4.7 3.7
265.5.14 - 09 279.6 94.5 21.2 18.5 16.3 14.5 13.0 11.7 10.6 9.7 8.9 8.2 7.5 6.7 5.5 4.5 3.6
265.5.10 - 12 339.6 92.6 20.7 18.0 15.9 14.1 12.7 11.4 10.4 9.5 8.7 8.0 7.3 6.8 6.3 5.8 5.4 4.1 3.3
 50
yt 37

HCS 320 yb
45 320

35

1200

Table of Superimposed load (kN/m²) HCS 320 (No Topping)

HCS ØMn ØVcw Span [m]

Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16
320.5. 6 - 09 155.1 103.2 23.9 21.0 18.6 16.6 15.0 12.6 10.5 8.7 7.3 6.1 5.1 4.2 3.4
320.5. 8 - 09 204.6 104.9 24.4 21.3 18.9 16.9 15.3 13.9 12.7 11.0 9.3 7.8 6.6 5.5 4.6 3.9 3.2
320.5.10 - 09 244.1 103.6 24.0 21.0 18.6 16.7 15.0 13.7 12.5 11.5 10.6 9.1 7.7 6.5 5.5 4.7 4.0 3.3
320.5.12 - 09 282.8 103.1 23.9 20.9 18.6 16.6 15.0 13.6 12.4 11.4 10.5 9.7 8.8 7.5 6.5 5.5 4.7 4.0 3.4
320.5.10 - 12 345.5 98.2 22.6 19.8 17.5 15.7 14.1 12.8 11.7 10.7 9.9 9.1 8.5 7.9 7.3 6.6 5.7 4.9 4.2 3.6 3.1
320.5.12 - 12 407.0 100.0 23.1 20.2 17.9 16.0 14.4 13.1 12.0 11.0 10.1 9.3 8.7 8.1 7.5 7.0 6.6 6.1 5.5 4.8 4.2 3.6 3.1

HCS 320 + 50 (Topping 50mm)

HCS ØMn ØVcw Span [m]
Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16
320.5. 6 - 09 164.8 118.9 27.1 23.7 21.0 18.7 15.5 12.7 10.4 8.6 7.1 5.8 4.8 3.8
320.5. 8 - 09 217.7 120.1 27.4 24.0 21.2 18.9 17.0 15.4 14.1 12.5 10.3 8.4 6.8 5.5 4.4 3.4
320.5.10 - 09 260.0 118.7 27.1 23.6 20.9 18.7 16.8 15.2 13.9 12.7 11.6 10.0 8.3 6.8 5.6 4.5 3.6
320.5.12 - 09 301.4 118.1 26.9 23.5 20.8 18.6 16.7 15.1 13.8 12.6 11.6 10.7 9.7 8.1 6.7 5.5 4.5 3.6
320.5.10 - 12 374.1 110.9 25.0 21.8 19.3 17.2 15.4 14.0 12.7 11.6 10.6 9.8 9.0 8.4 7.8 7.0 5.8 4.8 3.9 3.1
320.5.12 - 12 451.3 112.1 25.4 22.1 19.5 17.4 15.6 14.2 12.9 11.8 10.8 9.9 9.2 8.5 7.9 7.3 6.8 6.4 5.5 4.6 3.8 3.1

50
yt

HCS 350 yb
350

1200

Table of Superimposed load (kN/m²) HCS 350 (No Topping)

HCS ØMn ØVcw Span [m]

Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16
350.4.10-09 229.9 142.2 24.4 21.3 18.8 16.8 15.2 13.7 12.5 11.5 10.2 8.6 7.2 6.0 5.0 4.2 3.4
350.4.5-12 256.0 155.9 27.1 23.7 21.0 18.8 17.0 15.4 14.1 12.9 11.8 10.0 8.5 7.2 6.1 5.2 4.3 3.6 3.0
350.4.12-09 282.2 144.2 24.8 21.7 19.2 17.1 15.4 14.0 12.7 11.7 10.7 9.9 8.8 7.5 6.3 5.4 4.5 3.8 3.1
350.4.10-12 391.5 145.4 25.1 21.9 19.4 17.5 15.6 14.1 12.9 11.8 10.9 10.7 9.3 8.7 8.1 7.5 6.6 5.7 4.9 4.2 3.5 3.0
350.4.12-12 474.4 147.8 25.5 22.3 19.7 17.6 15.9 14.4 13.2 12.1 11.1 10.2 9.5 8.8 8.2 7.7 7.2 6.7 6.3 5.5 4.8 4.2 3.6 3.1

HCS 350 + 50 (Topping 50 mm)

HCS ØMn ØVcw Span [m]

Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16
350.4.10-09 246.6 160.0 27.0 23.5 20.7 18.5 16.6 15.0 13.6 12.4 11.3 9.3 7.5 6.1 4.8 3.7
350.4.5-12 271.2 177.4 30.1 26.3 23.2 21.0 18.9 16.9 15.4 14.1 12.9 11.0 9.1 7.5 6.1 4.9 3.9 3.0
350.4.12-09 301.7 161.4 27.3 23.8 20.9 18.7 16.8 15.2 13.8 12.6 11.5 10.6 9.6 7.9 6.5 5.3 4.2 3.3
350.4.10-12 430.9 162.5 27.5 24.0 21.1 18.8 16.9 15.3 13.9 12.7 11.6 10.7 9.9 9.1 8.5 7.9 7.1 6.0 4.9 4.0 3.3
350.4.12-12 520.0 166.3 28.2 24.6 21.7 19.4 17.4 15.8 14.3 13.1 12.0 11.1 10.2 9.5 8.8 8.2 7.6 7.1 6.6 5.7 4.8 4.0 3.3
 50

45
yt

HCS 400 yb
50
400

40

1200

Table of Superimposed load (kN/m²) HCS 400 (No Topping)

HCS ØMn ØVcw Span [m]

Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16
400.5.10 - 09 267.8 134.5 31.3 27.4 24.3 21.8 19.7 17.9 16.3 15.0 13.8 12.0 10.3 8.9 7.6 6.6 5.7 4.9 4.2 3,6
400.5.12 - 09 329.2 136.2 31.8 27.8 24.7 22.1 20.0 18.1 16.6 15.2 14.1 13.0 12.1 11.2 10.2 8.9 7.8 6.8 6.0 5.1 4.4 3.7 3.1
400.5.14 - 09 389.4 137.9 32.2 28.2 25.0 22.4 20.3 18.4 16.8 15.5 14.3 13.2 12.3 11.4 10.7 10.0 9.4 8.4 7.3 6.4 5.6 4.8 4.2 3.6 3.1
400.5.10 - 12 459.0 137.4 32.1 28.1 24.9 22.3 20.2 18.3 16.7 15.4 14.2 13.2 12.2 11.4 10.6 9.9 9.3 8.8 8.2 7.6 6.7 5.9 5.1 4.5 3.9 3.3
400.5.12 - 12 546.5 139.6 32.6 28.6 25.4 22.7 20.5 18.7 17.1 15.7 14.5 13.4 12.5 11.6 10.9 10.2 9.5 9.0 8.4 8.0 7.5 7.1 6.6 5.8 5.2 4.6 4.0

HCS 400 + 50 (Topping 50mm)

HCS ØMn ØVcw Span [m]

Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16
400.5.10 - 09 282.7 149.2 34.3 29.9 26.5 23.7 21.3 19.3 17.6 16.2 14.1 12.0 10.2 8.7 7.4 6.3 5.3 4.5 3.7 3.1
400.5.12 - 09 346.5 150.5 34.6 30.3 26.8 23.9 21.6 19.6 17.8 16.3 15.0 13.9 12.9 11.9 10.1 8.7 7.5 6.5 5.6 4.8 3.9 3.1
400.5.14 - 09 409.1 155.1 35.8 31.3 27.7 24.8 22.4 20.3 18.5 17.0 15.6 14.4 13.4 12.4 11.6 10.8 10.1 8.5 7.4 6.4 5.4 4.5 3.7 3.0
400.5.10 - 12 483.3 151.8 35.0 30.6 27.0 24.2 21.8 19.8 18.0 16.5 15.2 14.0 13.0 12.1 11.2 10.5 9.8 9.2 8.6 7.9 6.8 5.8 4.9 4.1 3.3
400.5.12 - 12 576.5 153.7 35.4 31.0 27.4 24.5 22.1 20.1 18.3 16.8 15.4 14.3 13.2 12.3 11.4 10.7 10.0 9.4 8.8 8.3 7.8 7.3 6.6 5.7 4.9 4.1 3.5

100

yt

HCS 450 yb
450

1200

Table of Superimposed load (kN/m²) HCS 450 (No Topping)

HCS ØMn ØVcw Span [m]

Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18
450.4.12-09 364.3 235.1 41.5 36.4 32.3 29.0 26.2 23.9 21.9 20.1 17.1 16.2 14.2 12.4 10.9 9.6 8.1 7.2 6.3 5.4 4.7 3.9 3.4
450.4.15-09 464.9 241.7 42.9 37.6 33.4 30.0 27.1 24.7 22.4 19.2 17.1 15.0 13.5 12.1 10.9 9.8 9.0 8.2 7.6 6.9 6.4 5.9 5.5 4.7 4.1 3.5
450.4.10-12 508.3 236.8 41.8 36.7 32.6 29.3 26.5 24.1 22.1 20.3 18.8 17.4 16.2 15.1 14.1 13.3 12.5 11.5 10.1 8.9 7.8 6.9 6 5.2 4.5 3.9 3.3
450.4.12-12 623.1 240.1 42.5 37.3 33.1 29.7 26.9 24.5 22.4 20.6 19.1 17.7 16.5 15.4 14.4 13.5 12.7 12.0 11.3 10.7 10.1 9.0 8 7.1 6.3 5.6 4.9 4.3 3.7 3.2

HCS 450 + 100 (Topping 100 mm)

HCS ØMn ØVcw Span [m]

Type kN.m kN 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5 13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18
450.4.12-09 418.7 286.8 49.8 43.6 38.6 34.6 31.2 28.3 25.9 23.7 20.6 17.9 15.5 12.8 11.1 9.5 8.3 7.0 5.7 4.6 3.9
450.4.15-09 531.5 296.8 51.7 45.4 40.2 36.0 32.5 29.5 27.0 24.8 22.9 21.1 19.6 18.3 16.0 14.0 12.2 10.7 8.9 8.2 6.8 5.5 4.4 3.4 4.1
450.4.10-12 586.5 281.5 48.8 42.7 37.8 33.8 30.5 27.7 25.3 23.2 21.4 19.7 18.3 17.0 15.9 14.8 13.9 12.4 10.5 8.8 7.4 6.3 5.1 4.1 4.5
450.4.12-12 715.9 290.6 50.5 44.3 39.2 35.1 31.7 28.8 26.3 24.1 22.2 20.6 19.1 17.8 16.6 15.5 14.5 13.6 12.4 11.5 10.8 9.3 7.9 6.7 6.3 4.5 3.6
HCS SECTION PROPERTIES
HCS-150 HCS-200 HCS-265 HCS-320 HCS-350 HCS-400 HCS-450
No Description Notation/Unit
No Topping Topping No Topping Topping No Topping Topping No Topping Topping No Topping Topping No Topping Topping No Topping Topping
1 Area A cm² 1.117,5 -- 1.195,8 -- 1.624,6 -- 1.881,2 -- 2.117,2 -- 2.368,0 -- 2.765,0 --
2 yb cm 7,4 10,6 9,9 13,7 13,1 17,0 15,7 19,8 17,0 21,1 19,5 23,7 22,5 30,0
3 yt cm 7,6 9,4 10,1 11,3 13,4 14,5 16,3 17,2 18,0 18,9 20,5 21,3 22,5 25,0
4 Moment of Inertia Ix 28.987 66.028 60.891 119.578 144.180 244.320 243.068 388.344 323.554 499.290 471.645 697.613 676.563 1.254.509
5 Bottom Section Modulus Zb cm 3.900 6.213 6.157 8.722 10.974 14.387 15.500 19.658 18.987,9 23,694.7 24.153 29.483 30.007,3 41.752,5
6 Top Section Modulus Zt cm 3.829 7.044 6.022 10.590 10.790 16.828 14.894 22.518 18.015,2 26.378,1 23.037 32.691 30.131,8 126.034,8
PRODUCT IMPLEMENTATION
7 Concrete Shear Width bw cm 34,7 34,7 21,5 21,5 23,4 23,4 24,9 24,9 25,6 25,6 28,4 28,4 33,0 33,0
8 Unit weight of HCS w kg/m’ 268,2 412,2 287,0 431,0 389,9 533,9 451,5 595,5 508,1 652,1 568,3 712,3 663,6 951,6
9 q kg/m’ 13,0 13,0 17,3 17,3 22,8 22,8 27,5 27,5 30,4 30,4 34,3 34,3 39,9 39,9

PRODUCT IMPLEMENTATION

Precast Collumn Installation HCS Installation Precast Beam Installation

HCS Installation Application on High Rise Building Detail Joint Installation

PRODUCT APPLICATION

Warehouse Floors Offices and Apartment Floors Car Park Floors

WIKA BETON PRECAST HOUSING

ADVANTAGES OF WIKA BETON HOUSE

1. Product quality is guaranteed and consistent.
2. The installation of components uses a knock-down system so that
the installation process is fast.
3. The house is proven to be earthquake resistant.

WIKA BETON PRECAST HOUSING COMPONENTS

RWB.01 (Type 36)

Precast Beam
Component
Precast Column
Component
Precast Sloof
Component
Precast
Foundation
Component
(Optional)
Precast Wall Component
Structure Installation : 1 Day Walls Installation : 1 Day

1. Precast Sloof and Beam Product Floor Plan RWB.01 (Type 36)
RWB.01 is precast house with layout design type 36.
200 200
This type 36 house design consists of :
- Living room - Kitchen
- 2 Bedrooms - 1 Bathroom
150 100
150

150

300

Sloof Beam
70

2. Precast Column Product

250

400
250
120

550

75 75 75

250 250 250

Column K1 Column K2 Column K3
300

3. Precast Wall Product

50

75
300

300

600
Sloof-to-column and column-to-beam mechanical
connection system using a patented system and
registered in HAKI, with patent No. S00201909393 for
sloof to column and patent No. S00201909358 for
column to beam.
Wika Beton's L and T column design has a patent
registered in IPR with No. S00201909352.
The concrete components of the house are
manufactured in the factory with detailed supervision
from material selection to production process to
maintain its quality and precision, the precast concrete
is distributed from the factory and assembled into a
single unit of the house with knock-down system.
OTHERS CONCRETE PRODUCT
PRODUCT SHAPE | PRECAST CONCRETE AQUAPOND

b2 b2
b2 b1
b1
b1

h
h h

t2

t2 t1 t1
t1 t2
Modul Type L Modul Type T Modul Type +

SPECIFICATION | PRECAST CONCRETE AQUAPOND b1 b2

Concrete Compressive Strength fc' = 35 MPa

Dimension (mm) t1 t1
No Modul Type Modul Weight
h b1 b2 t1 t2 (ton)
(mm) (mm) (mm) (mm) (mm)
1 Type L 2.125 1.069 1.069 140 140 1,43
2 Type T 2.125 1.998 490 140 140 1,78
3 Type + 2.050 1.120 1.120 140 140 1,51
4 Type S - 1.995 1.995 180 180 1,75 Modul Type S
Technologi by Yamau Co.,Ltd, Japan

PROJECT REFERENCE

Aquapond Concrete Product

OTHERS CP

March - 2022
LAYING STRUCTURE VIEW

T type Column
wall material member
Water Proof
Material
Top Slab

L2 Type wall material

Water Proof Material

L1 Type wall material

L type wall Column member

material
Bottom Slab of Bottom Slab of Concrete
T type wall Concrete
material (Cast-in-place) T type Column L1 type
wall material member wall material

2000 2000 Inflow pipe

T type wall material

cover

H=1000-2000

Slab
Soll

(L-type wall material)

Outflow pipe
Basic Bottom slab Cast-in-place over flow all
material concrete Orifice Cast-in-place
Leveling concrete Bottom slab of overflow wall
concrete Orifice

PROJECT REFERENCE

Aquapond In The Makassar Governor's Office Complex Area South Sulawesi, Indonesia
- ENGINEERING
In order to respond to the customers’ needs Wika Beton is able to provide engineering services
to review the design.
The engineering softwares are always updated and the engineers are trained to keep up with
the latest softwares.
The engineering services are meant for design review so that the customers will get feed back
whether their design is efficient enough.
It is important as some of the products are customized and subject to the required design.

- DELIVERY
- INSTALLATION
- CONSTRUCTION
 North Sumatera
Medan
Palembang
Lampung
South Lampung
South Lampung
WIKA KRATON
HEAD OFFICE
DKI Jakarta
Overseas Sales Office
WIKA Pracetak Gedung
HEAD OFFICE, SUBSIDIARIES,
SALES OFFICES, REPRESENTATIVE
OFFICES, FACTORIES, CRUSHING
PLANT, PPWB SECRETARIAT
HEAD OFFICE
PT WIJAYA KARYA BETON TBK.
Gedung WIKA Tower 1 Lantai 2-5
Jl. D.I Panjaitan Kav. 9-10, Jl. M.T Haryono Kav. 23 RT 2/RW 2,
DKI Jakarta 13340 Tebet Barat, Kecamatan Tebet,
Indonesia Kota Jakarta Selatan,
Telp. : (021) 8192802 (Hunting)
Email : sekper@wika-beton.co.id
marketing@wika-beton.co.id
www.wika-beton.co.id
SUBSIDIARIES
PT WIJAYA KARYA KOMPONEN
BETON (WIKA KOBE)
Jl. Surya Madya III Kav. I-28Q,
Kawasan Industri Surya Cipta,
Karawang, Jawa Barat 41361
Indonesia
Telp. : (0267) 8630416, 8630417 Jakarta Timur 13340
8637597
Fax. : (0267) 8630349
Email : marketing@wikakobe.com
PT WIJAYA KARYA KRAKATAU
BETON (WIKA KRATON)
Jl. Biru Laut X No. 20-21,
Cipinang Cempedak, Jatinegara,
Jakarta Timur 13340
Telp. : 0812 9847 7523 Teluk Belitung, Bandar Lampung 35215 Telp. : (021) 89115167, 8630315
Email : wikakrakatau.beton@gmail.com
PT CITRA LAUTAN TEDUH (CLT)
Jl. Hang Jebat Km. 1, Batu Besar,
Nongsa - Kota Batam 29466
Telp. : (0778) 761185, 761186
Fax. : (0778) 761184
www.wikaclt.co.id
PT CITRA LAUTAN TEDUH
(REPRESENTATIF RIAU)
Perkantoran Grand Sudirman Blok D-16,
Jl. Parit Indah/Dt. Setiamaharaja,
Kelurahan Tangkerang Selatan,
Kec. Bukit Raya, Pekanbaru 28282
Telp. : (0761) 849909
Mobile : 0853 7688 9758
Email : marketing.repriau@gmail.com
Pekanbaru
WIKA CLT
East Kalimantan
Banjarmasin
Lampung
WIKA KOBE
Plant Karawang
Semarang
Boyolali
Bogor
Majalengka
Surabaya
Subang
Sumedang
Bogor
Jakarta
PT WIJAYA KARYA PRACETAK
GEDUNG
(WIKA PRACETAK GEDUNG)
Menara MTH Lantai 15
DKI Jakarta 12780
Telp. : (021) 22839380
Email : marketing@wikapracetak.co.id
www.wikapracetak.co.id
SALES OFFICES
WILAYAH PENJUALAN I
Jl. Gunung Krakatau No. 15,
Medan 20239
Telp. : (061) 6627577, 6626225
Fax. : (061) 6628076
Email : wilayah1@wika-beton.co.id
WILAYAH PENJUALAN II
Jl. Bambang Utoyo, Rama Kasih Raya
No. 957, Palembang 30115
Telp. : (0711) 712534, 7300399
Fax. : (0711) 720093 REPRESENTATIVE
Email : wilayah2@wika-beton.co.id
WILAYAH PENJUALAN III
Jl. MT. Haryono No. 12,
Cipinang Cempedak, Jatinegara,
Jakarta Timur 13340
Telp. : (021) 8573466, 8193024
Fax. : (021) 8560694, 8519903
Email : wilayah3@wika-beton.co.id
WILAYAH PENJUALAN IV
Jl. Balikpapan Super Blok (BSB)/
E-Walk, Blok A No. 1,
Jl. Jenderal Sudirman
Balikpapan 76114
Telp. : (0542) 877027
Fax. : (0542) 875927
Email : wp4@wika-beton.co.id
Donggala
Balikpapan
South Sulawesi
Makassar
Pasuruan Mataram
PT Wijaya Karya Beton Tbk.
@wika_beton
@wikabeton
WILAYAH PENJUALAN V
Gedung Taman Sari Papilio Lt. 5
Jl. Ahmad Yani No. 176-178,
Surabaya
Telp. : (031) 99003395, 99003396
Fax. : (031) 99003384
Email : wilayah5@wika-beton.co.id
WILAYAH PENJUALAN VI
Jl. Kima Raya II Kav. S/4-5-6,
Kawasan Industri Makassar,
Makassar 90241
Telp. : (0411) 511761, 4723100, Telp. : (0725) 41318
4723200
Fax. : (0411) 511955, 4723166
Email : wilayah6@wika-beton.co.id
WILAYAH PENJUALAN
LUAR NEGERI
Jl. M.T. Haryono 12, Cipinang
Cempedak, Jatinegara,
Email : overseasmarketing@wika-
beton.co.id
OFFICES
LAMPUNG
Jl. Wolter Monginsidi No. 222,
Telp. : (0721) 482336
Fax : (0721) 482336
Email : lampung@wika-beton.co.id
MANADO
Tamansari Metropolitan Blok A2 No. 3, Subang 41272
Jl. A.A Maramis Paniki Bawah,
Kota Manado - Sulawesi Utara
Telp. : (0431) 7243812
JAYAPURA
Perumahan Permata Indah
Blok H No. 163, Tanah Hitam,
Abepura, Kota Jayapura - Papua
Telp. : (0967) 5185359
Manado
Jayapura
Head Office
Factory
Sales Office
Representative Office
Factory (In Progress)
Quarry
Subsidiaries
Sub Office
Own Port
PT Wijaya Karya Beton Tbk.
WTON TV
FACTORIES PPB PASURUAN
Jl. Raya Kejapanan No. 323,
PPB SUMATERA UTARA Gempol, Pasuruan 67155
Jl. Binjai Km. 15,5 No. 1 Diski, Telp. : (0343) 851488, 853161,
Deli Serdang 20351 852130
Telp. : (061) 8821543, 8821111 Fax. : (0343) 851480
Fax. : (061) 8821668, 8830350
PPB SULAWESI SELATAN
PPB LAMPUNG
Jl. Kima Raya II Kav. S/4-5-6,
Jl. Raya Tegineneng Km. 34,5
Kawasan Industri Makassar,
Desa Bumi Agung, Tegineneng,
Makassar 90241
Pesawaran, Lampung 35363
Telp. : (0411) 511764
Fax. : (0411) 510893, 4723206
Fax. : (0725) 7851568
PPB LAMPUNG SELATAN CRUSHING PLANT
Jl. Wijaya Karya Beton
(Jl. Lintas Timur Sumatera Km. 4) CRUSHING PLANT BOGOR
Desa Sumur, Ketapang, Desa Mekar Jaya, Cigudeg,
Lampung Selatan 35596 Bogor 16660
Fax. : (0251) 8680232
PPB BOGOR
Jl. Raya Narogong Km. 26, CRUSHING PLANT
LAMPUNG SELATAN
Cileungsi, Bogor 16820
Jl. Wijaya Karya Beton
Telp. : (021) 8674010
(Jl. Lintas Timur Sumatra Km. 4)
Fax. : (021) 8674018
PPB SUBANG PABRIK
Desa Sumur, Ketapang,
Lampung Selatan 35596
_ Printed on September 2022
KARAWANG
Jl. Surya Madya III Kav. I-34, CRUSHING PLANT
DONGGALA
Kawasan Industri Surya Cipta
Jl. Poros Palu Donggala Km. 23,
Karawang 41361
Desa Loli Dondo, Banawa,
Donggala 94351
Fax. : (0267) 8610259
PPB SUBANG
Jl. Raya Cipeundey Pabuaran Km. 3,6 PPWB
Desa Karang Mukti, Kec. Cipeunduy,
SECRETARIAT
PT WIJAYA KARYA BETON TBK.
Telp. : (0260) 7615584
Gedung Wika Tower 1 Lantai 2-5
PPB MAJALENGKA Jl. D.I Panjaitan Kav. 9-10,
Jl. Raya Barat Burujul Kulon, DKI Jakarta 13340
Jatiwangi, Majalengka 45454 Indonesia
Telp. : (0233) 882575, 881425 Telp. : (021) 8192802 (Hunting)
PPB BOYOLALI Email : ppwb@wika-beton.co.id
Jl. Raya Boyolali - Solo Km. 4,5
Mojosongo, Boyolali 57300
Telp. : (0276) 321138
Fax. : (0276) 322136