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QC/T 484-1999 (Renamed from JB/Z 111-86)

Translated English of Chinese Standard: QC/T 484-1999


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GUIDING TECHNICAL DOCUMENT OF THE MINISTRY OF

MACHINERY INDUSTRY OF THE PEOPLE'S REPUBLIC OF

CHINA

QC/T 484-1999
Replacing JB/Z 111-74

Automobile -- Paint Coating


汽车 油漆涂层

Issued on: February 06, 1986


Issued by: Ministry of Machinery Industry

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QC/T 484-1999 (Renamed from JB/Z 111-86)

Table of Contents

Note on transfer of standard number ............................................................... 3 

1 Provisions on paint coating codes ................................................................. 4 

2 Technical requirements.................................................................................. 4 

3 Marks ........................................................................................................... 12 

4 Inspection .................................................................................................... 12 

Additional information: .................................................................................... 14 

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QC/T 484-1999 (Renamed from JB/Z 111-86)

Note on transfer of standard number

According to the requirements of Standard Letter [1998] No. 216 of National


Quality and Technology Supervision Bureau as well as the Reply No. 126 [1999]
of State Bureau of Machine Building Industry, the original standard code JB/Z
111-86 is now converted to the industry standard code QC/T 484-1999. The
content is temporarily unchanged. Please use the new standard code when
quoting.

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QC/T 484-1999 (Renamed from JB/Z 111-86)

Automobile -- Paint Coating

This Standard applies to automobile paint coatings, not apply to paint coating
for automobile electrical and instrument products.

1 Provisions on paint coating codes

According to the different use conditions of automobile parts and paint quality
requirements, the paint coating is divided into 10 groups and several levels,
according to the provisions of Table 1.

Table 1
Coating
Group name Level Paint coating name Note
code
High-quality decorative protective
A
TQ1 Vehicle body coating
B General decorative protective coating
A Advanced decorative coating Suitable for luxury cars
TQ2 Car body High-quality decorative protective Suitable for intermediate
B
coating car coating
Corrosion-resistant, decorative
A Suitable for iron car box
coating
TQ3 Car box Suitable for wooden
B Anticorrosive, decorative coating wagons and iron wooden
wagons
Frame, wheel
TQ4 High-quality anti-corrosion coating
fender
TQ5 Engine
Protective coating (quick drying)
TQ6 Chassis
Blank, semi- A General anti-corrosion coating
TQ7 finished stamping,
B Anti-corrosion coating
spring
Suitable for battery box
A Acid resistant coating
and its bracket
Suitable for inner surface
B Gasoline-resistant coating
of gasoline tank
TQ8 Special coating
Suitable for muffler
C Heat-resistant coating
exhaust pipe
Soundproof, heat-insulating, wear-
D
resistant coating
Water tank, steel
TQ9 Waterproof and antirust coating
plate, spring
Suitable for interior parts of
TQ10 Interior decoration
cars and passenger cars

2 Technical requirements

2.1 The main quality indicators of paint coatings are specified in Table 2
according to the group and level of paint coating codes.

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QC/T 484-1999 (Renamed from JB/Z 111-86)

Table 2
Coating Coating
Level Main quality indicators of coating Examples of uses Note
code characteristics
1. Paint film appearance:
Flat and smooth. No particles are allowed on the appearance surface, but slight
"orange peel" is allowed. Uniform light color without scratched face.
Gloss: for the one with lights, not less than 90; for the one with plain light, not
greater than 30.
2. Coating thickness:
Primer layer: not less than 15 microns. Topcoat: not less than 40 microns. Total
thickness: not less than 55 microns.
3. Mechanical strength: 1. The outer surface of the
underbody and the inner surface
With plain light With light
of the fender shall be coated
Impact 40 kgꞏcm 30 kgꞏcm with soundproof, wear-resistant,
Elasticity 3mm 5mm and heat-insulating paint after
primer (see TQ8-T), and the joint
It is a high-quality, Hardness ≥0.4 ≥0.5 Cabs and covering parts
of the weld shall be coated with
decorative protective Adhesion Level 1 Level 1 for cargo trucks, coach
sealant.
coating, with excellent 4. Weather resistance: compartments, off-road
2. Aluminum products use zinc
weather resistance, In Guangzhou and Hainan Island, the coating is still intact for two years of vehicles, jeep bodywork,
yellow pure phenolic or epoxy
water resistance, solarization or four years of use (that is, no foam, no powdering, no rust, no and the above-mentioned
TQ1 A primer.
decoration and cracking), and the loss of light is not allowed to be greater than 30% or it is assemblies that use small
3. The covered part of the inner
mechanical strength, obviously discolored. and medium-sized parts
surface of the car body may not
suitable for wet 5. Corrosion resistance with the same weather
be painted.
tropical climate ○
1 Pass the salt spray test for 700 hours according to 4.1.11 a method. resistance and decorative
4. In order to improve the
regions. ○
2 In the south of the Yangtze River, if it is used for five years (200,000 requirements.
corrosion resistance of the car
kilometers), there shall be no perforation corrosion or structural damage due to body, the interior cavity of the
rust. painted car body and the internal
6. Water resistance: cavity of the unpainted structure
When immersed in 50°C water for 20 cycles, it is allowed to thicken, but it shall shall be sprayed with anti-rust
not foam. wax.
7. Alkali resistance:
It is not blushing according to 4.1.8 b method for 4 hours, but slight discoloration
is allowed.
8. Acid resistance:
It is not blushing within 24 hours. No spots but slight discoloration is allowed.
9. Gasoline resistance:
When immersed in RQ-70 gasoline, there shall be no change in 4 hours.
10. Engine oil resistance:

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QC/T 484-1999 (Renamed from JB/Z 111-86)

When immersed in HQ-10 gasoline, there shall be no change in 48 hours.


1. The appearance and thickness of the paint film are the same as TQ1 A.
2. Mechanical strength:
It belongs to general Impact ≥40 kgꞏcm;
decorative protective Elasticity ≤3 mm;
coating. The Hardness ≥0.4;
decorative and Adhesion: level 1.
mechanical strength 3. Weather resistance: In Guangzhou and Hainan Island, after two years of
are similar to TQ1 A. solarization or three years of use, the paint film shall completely allow the loss of
But water resistance, light to be no more than 60% and the discoloration of the shade.
TQ1 B Same as above. Same as above.
weather resistance 4. Corrosion resistance:
and corrosion ○
1 Pass the salt spray test for 240 hours according to 4.1.11 a method.
resistance are slightly ○
2 In the south of the Yangtze River, the use after three years (120,000
worse. Suitable for kilometers) shall not cause perforation corrosion or structural damage due to
temperate and rust.
northern climatic 5. Water resistance:
conditions. When immersed in 50°C water, there shall be no change in 5 cycles.
6. Alkali resistance, acid resistance, engine oil resistance and gasoline
resistance are the same as TQ1 A.
1. Paint film appearance:
Flat and smooth. Free of particles, as bright as a mirror. Goss is not less than 90.
2. Coating thickness:
The primer layer is not less than 20 microns. Intermediate coating shall be 40~50
microns, (not including putty layer). Topcoat layer is in the range of 60~80
microns.
It belongs to 3. Mechanical strength (excluding putty layer):
1. The outer surface of the
advanced decorative Impact ≥20 kgꞏcm;
underbody, the inner surface of
coating. Elasticity ≤10 mm; The body of high-end car
the roof, and the inner surface of
With excellent Hardness ≥0.6; and its cover and the
the cover shall be coated with
TQ2 A decoration, weather Adhesion: level 1. body of mid-level car with
soundproof, wear-resistant, and
resistance and water 4. Corrosion resistance: high decorative
heat-insulating coatings (see
resistance, it is (1) Pass the salt spray test for 700 hours according to 4.1.11 a method. requirements.
TQ8 J).
suitable for various (2) Eight years of use shall not cause perforation corrosion or structural damage
climatic conditions. due to rust.
5. Water resistance:
After 10 cycles of immersion in 50°C water, it is allowed to thicken, but shall not
foam.
6. Temperature change resistance :
It is stable to use within the range of +60~40°C (that is, it shall not crack for 10
cycles of temperature change).

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QC/T 484-1999 (Renamed from JB/Z 111-86)

7. Weather resistance, alkali resistance, acid resistance and gasoline resistance


shall be the same as TQ1 A.
1. Paint film appearance:
It belongs to high- Flat and smooth, with very slight "orange peel", uniform light color. Gloss shall
quality decorative not be less than 90. No particles are allowed on the appearance surface.
protective coating, 2. Coating thickness:
with excellent The primer layer is not less than 20 microns.
The body of the mid-level
decoration, weather The intermediate coating is not less than 30 microns.
car and the cab and
resistance and water The topcoat layer is not less than 40 microns.
cover of medium and light
TQ2 B resistance. 3. Mechanical strength (without putty layer): Same with TQ1 A.
trucks with high quality
Decoration is only Impact ≥30 kgꞏcm;
requirements, and the
lower than TQ2 A. Elasticity ≤5 mm;
body of the coach.
Mechanical strength Hardness ≥0.6;
is better than TQ2 A, Adhesion: level 1.
suitable for various 4. Weather resistance, corrosion resistance, water resistance, alkali resistance,
climatic conditions. acid resistance and engine oil resistance are the same as TQ1 A.
5. Temperature change resistance shall be the same as TQ2 A.
1. Paint film appearance:
The light color is uniform, allowing a slight "orange peel". But no bottom
exposure and serious flow marks are allowed.
It belongs to 2. Coating thickness:
corrosion-resistant The primer layer is not less than 15 microns. The topcoat layer is not less than
decorative coating. It 30 microns. The metal parts of the
has better weather The total thickness is not less than 45 microns. iron car box and the iron- The inner cavity of metal
resistance, 3. Mechanical strength: wood mixed car box, the structural parts (such as side
TQ3 A
mechanical strength Impact: 50 kgꞏcm; outer surface of the dump panels) shall be painted or rust
and corrosion Elasticity: 1mm; tank and the gasoline proofed.
resistance, and Hardness ≥0.3; tank.
poorer decoration Adhesion: level 1.
than TQ1. 4. Weather resistance:
After two years of use in the southern region, the paint film (except for
mechanical damage) does not allow serious loss of light and discoloration and
allows slight powdering.
1. Paint film appearance:
It belongs to 1. The moisture content of
The light color is uniform, allowing "orange peel". But no serious flow marks and
anticorrosive wooden parts shall not be
bottoms are allowed.
decorative paint layer. Car box with an outer greater than 18%.
2. Mechanical strength:
TQ3 B With good weather surface of a wooden car 2. Tropical vehicles have the
Impact: 50 kgꞏcm;
resistance and box mixed with iron wood. following requirements: the
Elasticity: 1mm;
mechanical strength, gland between the wooden parts
Hardness ≥0.3.
it can be used as a and the gland by the metal parts
3. The total thickness of the coating shall not be less than 40 microns.

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QC/T 484-1999 (Renamed from JB/Z 111-86)

coating of wood 4. Weather resistance: shall be painted first, and anti-


products. After one and a half years of use (except for mechanical damage), it does not mold paint shall be used.
allow severe light loss and severe changes. Allow slight powdering.
It belongs to high-
quality anti-corrosion 1. Paint film appearance:
coating. The paint film is smooth, allowing no serious flow marks. But no pinholes and Wheel parts: pedals,
With excellent salt pockmarks are allowed. mudguards, fans, fuel
spray resistance, 2. The total thickness of the coating is not less than 40 microns. tank brackets and belts, In addition to the wearing parts
water resistance and 3. Mechanical strength: fender brackets, various such as foot pedals, mudguards,
mechanical strength, Impact: 50 kgꞏcm; inspection hole covers on fans, the coating thickness of
it is applicable to parts Elasticity: 1mm; the underbody, small other parts is not less than 20
TQ4
with high Hardness ≥0.6. parts of the chassis (such microns, but the water
requirements for 4. Salt spray resistance: as U-bolt leaf spring lugs resistance and salt spray
corrosion resistance Pass after 500 hours. and Ring brake system resistance shall meet the
and severe use 5. Water resistance: parts, water tank fixing requirements of this Standard.
conditions, such as After 20 cycles of immersion in 50°C water, it shall be unchanged. frame, spare tire bracket,
lower parts of vehicles 6. Alkali resistance, acid resistance, gasoline resistance, engine oil resistance etc.
that are often in shall be same with TQ1 A.
contact with mud.
1. Paint film appearance:
Even and shall not be exposed.
It belongs to 2. Total coating thickness:
protective coating. Not less than 40 microns.
It has good resistance 3. Mechanical strength:
to engine oil, gasoline Impact ≥40 kgꞏcm;
The casting blanks and
and quick drying. Elasticity ≤3mm;
stampings in this group shall be
Generally, it is Hardness ≥0.5. Engine assembly and
TQ5 primed before processing and
suitable for 4. Salt spray resistance: transmission assembly.
assembly to prevent rust during
workpieces that are in Pass after 150 hours.
processing.
contact with engine oil 5. Water resistance:
and gasoline or not When immersed in 50°C water, there is no change in 3 cycles.
suitable for high 6. Gasoline resistance:
temperature drying. When immersed in RQ-70 gasoline, it is unchanged for 24 hours.
7. Engine oil resistance:
In HQ-10 oil at 80°C, there is no change in 48 hours.
1. Paint film appearance:
It belongs to Front, rear and center
Even, no bottom exposure is allowed.
protective coating. axle assembly, drive
2. Total coating thickness:
TQ6 It has good corrosion shaft, steering Same as above.
Not less than 40 microns.
resistance and engine component braking
3. Mechanical strength:
oil resistance. system, parts winch,
Impact ≥40 kgꞏcm;

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QC/T 484-1999 (Renamed from JB/Z 111-86)

Elasticity ≤3mm; shock absorber, jack


Hardness ≥0.3. assembly.
4. Corrosion resistance:
Pass salt spray test according to 4.1.11 a method after 150 hours or there is no
change in saltwater test for 150 hours according to 4.1.11 b method.
5. Water resistance:
When immersed in 50°C water, there is no change in 3 cycles.
6. Gasoline resistance:
When immersed in RQ-70 gasoline, there is no change for 2 hours.
7. Engine oil resistance:
No change after immersed in HQ-10 engine oil for 48 hours.
1. Parts that come into contact
with engine oil (such as
cylinders, transmissions, transfer
cases, axles
1. Paint film appearance: (the inner surface of the shaft
The paint film is smooth and allows no serious flow marks, but no pinholes and Various forged casting shell), the coating used, with
pits. blanks, various metal high requirements for engine oil
2. Paint film thickness: connectors for iron-wood resistance, in accordance with
It belongs to anti-rust Not less than 20±5 microns. car boxes. Stamping the standards. The engine oil
coating (or primer 3. Mechanical strength: parts (such as bottom resistance of coating used for
coating). It has good Impact: 50 kgꞏcm; shell cover, clutch cover) other parts can be same with
adhesion to metal Elasticity: 1mm; used in the engine, TQ1 A.
surface and has good Hardness ≥0.4. transmission, transfer 2. The indicator of alkali
TQ7 A anti-rust performance 4. Corrosion resistance: case axle assembly, air resistance is required to prevent
and mechanical Pass salt spray test for 200 hours according to 4.1.11 a method. reservoir, small parts of the paint film from falling off
strength. Suitable as 5. Water resistance: the seat cushion backrest during mechanical processing
anti-rust coating (or When immersed in 50°C water for 3 cycles, there is no change. spring mounted on the and alkaline water cleaning after
primer coating) for 6. Alkali resistance: body (such as the bead assembly.
blanks and parts. Test according to 4.1.8 a method, the paint film shall not blister and fall off. Allow door glass clamp frame 3. The rough machining surface
to soften and return to its original state after being placed for 2 hours. and the chute, etc.) is allowed to be unpainted.
7. Engine oil resistance: compressed air pipe, oil 4. The topcoat of the work
When immersed in HQ-10 gasoline engine oil at 60°C for 250 hours, there is no filter housing. pieces of this group is painted
change. after being assembled into the
assembly. Parts with harsh
conditions shall be phosphatized
before painting (such as oil pan,
etc.).
It belongs to anti- 1. Paint film appearance:
TQ7 B corrosion coating. It Even, without bottom exposed; flow marks are allowed. Various wooden pads.
has good penetration 2. Paint film thickness:

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QC/T 484-1999 (Renamed from JB/Z 111-86)

anti-corrosion effect Not less than 20 microns.


and acid resistance to 3. Acid resistance:
wood. After 48 hours, the paint film shall not be blushing and not change color.
1. Paint film appearance:
Even, no pinholes and pits are allowed, and the bottom shall not be exposed.
2. Paint film thickness:
Not less than 40 microns.
Workpieces where the
3. Mechanical strength:
It belongs to acid- battery box and bracket
TQ8 A Impact: 50 kgꞏcm;
resistant coating. are in contact with sulfuric
Elasticity: 1mm;
acid.
Hardness ≥0.3.
4. Acid resistance:
When immersed in sulfuric acid solution that specific gravity is 1.32,
concentration is 4.0% for 48 hours, the paint coating has no change.
1. Paint film appearance:
Even, no pinholes and pits are allowed.
2. Paint film thickness:
Not less than 30 microns.
3. Mechanical strength: Parts of the inner surface
It belongs to gasoline- Impact: 50 kgꞏcm; of the fuel tank and oil
TQ8 B
resistant coating. Elasticity: 1mm; tank that are in frequent
Hardness ≥0.5. contact with gasoline.
4. Water resistance:
When immersed in boiling water at 100°C for 10 hours, there is no change.
5. Gasoline resistance:
When immersed in RQ-70 gasoline at 80°C for 48 hours, there is no change.
1. The appearance and thickness of the paint film are the same as those of TQ8
B.
2. Mechanical strength:
Impact: 30 kgꞏcm;
Elasticity ≤5mm.
3. Corrosion resistance: Muffler, exhaust pipe,
It belongs to heat-
TQ8 C There is no change after salt spray test for 240 hours according to 4.1.11 a cylinder head, sealing
resistant coating.
method or saltwater test for 300 hours after 4.1.11 b method. gasket.
4. Water resistance:
When immersed in 50°C water, there is no change after 5 cycles.
5. Heat resistance:
Dry at 500°C for 3 hours and there is no obvious change in the mechanical
strength of the paint film.
It belongs to 1. Paint film appearance: The lower surface of the
TQ8 D
soundproof, heat- It shall be uniform and dry without sagging. cab cover and the inner

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QC/T 484-1999 (Renamed from JB/Z 111-86)

insulating and wear- 2. Paint film thickness: surface of the roof of the
resistant paint 2~3mm. body.
coating. 3. Combination with primer or metal surface shall be good.
1. Paint film appearance:
Uniform, no bottom shall be exposed, slight flow marks are allowed.
It belongs to water- 2. Paint film thickness:
resistant anti-rust Not less than 20 microns.
All kinds of leaf springs
coating. 3. Mechanical strength:
TQ9 for water tank and oil
It has good water Impact: 50 kgꞏcm;
radiator.
resistance and Elasticity: 1mm;
mechanical strength. Hardness ≥0.3.
4. Corrosion resistance:
Pass salt spray test for 120 hours according to 4.1.11 a method.
It belongs to interior
1. Paint film appearance:
decorative coating.
The pattern is clear and beautiful. Decorative parts for cars
TQ10 It has wrinkles, sleep
2. Water resistance: and buses.
patterns, water splashes and
When immersed in 50°C water, there is no change after 10 cycles.
other patterns.

(If there are other special requirements, it shall be indicated in the product drawings or technical documents).

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QC/T 484-1999 (Renamed from JB/Z 111-86)

2.2 The paint film of the whole vehicle shall be complete. There is no exposed bottom
(including welds, closed inner cavity) and bruised surfaces. During the assembly
process, the protection of the paint coating of the car body and covering parts shall be
strengthened. The frame and chassis parts shall be repainted after assembly.

2.3 For the color of the paint coating of automobile parts, this Standard does not specify.
It shall be determined by each company according to the use of parts and user
requirements.

3 Marks

Select the code and level of the paint coating according to the use conditions of the
automobile parts and the coating quality requirements.

For example: the decorative coating on the body of high-end cars is marked on the
product drawings as follows:

Paint as TQ2 A JB/Z 111-86.

4 Inspection

4.1 The inspection method of paint coating quality indicator is in accordance with the
following provisions:

4.1.1 Paint film appearance: compare with standard version through visual inspection.

4.1.2 Paint film gloss: determine according to GB 1743-79 “Method of test for gloss of
paint films”.

4.1.3 Paint film thickness: determine according to GB 1764-79 “Methods of test for
measurement of dry film thickness of paints”.

4.1.4 Impact strength: determine according to GB 1732-79 “Determination of impact


resistance of paint films”.

4.1.5 Elasticity: determine according to GB 1731-79 “Determination of flexibility of films”.

4.1.6 Hardness: determine according to GB 1730-79 “Paints and varnishes -Pendulum


damping test”.

4.1.7 Adhesion: determine according to GB 1720-79 “Method of test for adhesion of


paint films”.

4.1.8 Alkali resistance: use the following two inspection methods to determine:

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QC/T 484-1999 (Renamed from JB/Z 111-86)

a. Immerse the painted sample plate in 80 ± 2°C 2% Na2CO3 aqueous solution. After
10 minutes, check how the paint film is dissolved.

b. Immerse the painted sample plate in an aqueous solution that contains 0.1 NNaOH
at 55 ± 1°C. After 4 hours, check the change of paint film.

4.1.9 Acid resistance: drop 0.1 NH2SO4 solution onto the sample plate. Observe the
change of paint film after 24 hours at 20°C.

4.1.10 Water resistance: immerse the sample plate in a constant temperature water bath
at 50 ± 1°C. Observe the change of paint film. Heat at 50 ± 1°C for 8 hours then stop
heating. Naturally cool in a heat-insulated device for 16 hours as a cycle.

4.1.11 Corrosion resistance: Use the three inspection methods to determine the
corrosion resistance of paint film.

a. Salt spray resistance test: conduct in a salt spray test box. The sample plate is
required to use scotch tape or refined wax to seal the edges, sharp blade for the
center part. Draw two cross-cutting cuts at an angle of 60°. And place it in the salt
spray box at an angle of 30° to the vertical. It is required that the sample plates
cannot be blocked and contacted with each other. When the temperature in the
control box is 36 ± 0.1~ 0.7°C, continuously spray. In NaCl solution with a saltwater
concentration of 5±1%, in a salt spray box with PH value of 6.5~7.2, in an area
with an amount of salt spray is 80cm2, at 1~2ml per hour (according to the average
of at least 16 hours), continuously test and check once every 48 hours. After two
checks, check once every 72 hours. Change the sample plate position after each
check. Check according to product-specified standard and time. Observe the
spread of corrosion under the paint film along the cutting line. (The indicators
specified in this Standard are based on the one-sided corrosion spread not
exceeding 2mm). Saltwater is not recycled.

b. Salt solution resistance test: immerse the painted sample plate in a solution that
contains 3% NaCl at a temperature of 25 ± 1°C. Check the damage and corrosion
of paint film every 24 hours.

c. Assessment of actual service life: expressed in years (or mileage) due to corrosion
perforation or structural damage due to corrosion.

4.1.12 Gasoline resistance: determine according to GB 1734-79 “Determination of


resistance to petrol of films”.

4.1.13 Engine oil resistance: determine according to chemical temporary 2017-57


“Determination of resistance to lubricating oil”.

4.1.14 Weather resistance: assess the ability of paint film to resist natural damage.

a. Atmospheric exposure test: determine according to GB 1767-79 “Method for

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QC/T 484-1999 (Renamed from JB/Z 111-86)

exterior exposure tests of paint films”. Exposure location is Guangzhou or Hainan


Island.

b. Assessment of actual use: In the area south of the Yangtze River, after the
prescribed service life of the car, check the damage of the paint film.

4.1.15 Temperature change resistance: put the test sample plate from room temperature
into a +60°C oven for 1 hour. Then take out the sample plate. Cool to room temperature
then put into a -40°C freezer for one hour. Take out the sample plate to cool to room
temperature and it shall be one cycle.

__________________

Additional information:

This Standard was proposed by and shall be under jurisdiction of China Automotive
Technology and Research Center.

This Standard was mainly drafted by the First Automobile Factory.

Main drafter of this Standard: Li Shulin.

This Standard was issued in 1974 for the first time.

__________ END __________

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