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MKS MODIFICATION

TABLE 1
380V 3 PHASE MOTOR CABLE SELECTION CHART
(FOR Vd = 3%, 1 RUN OF CABLE)
DOC. NO.: MKS-112-TS-ES2-CA-01
REV.: 0
MAX. CABLE LENGTH IN METRES

o
7.5600 4.7000 3.1100 1.8400 1.1600 0.7340 0.5290 0.3910 0.2700 0.1950 0.1540 0.1260 0.1000 RESISTANCE R (ohms / km) at 20 C
o
LOAD DATA 9.6394 5.9927 3.9654 2.3461 1.4791 0.9359 0.6745 0.4985 0.3443 0.2486 0.1964 0.1607 0.1275 RESISTANCE R (ohms / km) at 90 C
0.1030 0.0960 0.0900 0.0840 0.0800 0.0790 0.0760 0.0760 0.0740 0.0730 0.0720 0.0720 0.0720 REACTANCE X (ohms / km) at 50Hz
21.00 28.00 36.00 50.00 67.00 89.00 110.00 137.00 169.00 205.00 237.00 272.00 311.00 CURRENT RATING IR (Amps) at 45 oC
kW FLC STEADY STATE EFF. LRC STARTING
18.74 24.99 32.13 44.63 59.80 79.43 98.18 122.27 150.83 182.96 211.52 242.76 277.57 DERATED RATING IZ
2
(Amps) COSØ SINØ (Amps) COSØ SINØ 2.5 4 6 10 16 25 35 50 70 95 120 150 185 CONDUCTOR SIZE (mm )
7 X FLC 3C 3C 3C 3C 3C 3C 3C 3C 3C 3C 3C 3C 3C NO. OF CABLE CORE
1 1 1 1 1 1 1 1 1 1 1 1 1 NO. OF CABLE RUNS

0.25 0.73 0.80 0.66 0.653 5.09 0.30 0.95 1,164 1,863 2,801 4,684 7,323 11,302 15,346 20,156 27,908 36,620 44,219 51,389 60,498
0.37 1.08 0.75 0.66 0.693 7.57 0.30 0.95 834 1,335 2,006 3,353 5,236 8,069 10,942 14,346 19,813 25,921 31,224 36,197 42,480
0.55 1.52 0.73 0.68 0.753 10.64 0.30 0.95 609 975 1,465 2,446 3,817 5,873 7,954 10,411 14,342 18,711 22,485 26,005 30,428
0.75 2.16 0.71 0.70 0.742 15.14 0.30 0.95 440 704 1,057 1,764 2,750 4,226 5,715 7,468 10,261 13,350 16,006 18,468 21,546
1.10 2.78 0.78 0.63 0.770 19.48 0.30 0.95 312 500 751 1,256 1,965 3,035 4,123 5,420 7,513 9,871 11,933 13,883 16,368
1.50 3.70 0.78 0.63 0.790 25.89 0.30 0.95 235 376 565 945 1,478 2,283 3,102 4,078 5,652 7,427 8,978 10,446 12,315
2.20 5.11 0.80 0.60 0.818 35.75 0.30 0.95 166 266 399 669 1,047 1,619 2,202 2,899 4,029 5,309 6,434 7,504 8,874
3.00 6.72 0.82 0.57 0.827 47.05 0.30 0.95 123 197 296 497 778 1,205 1,641 2,165 3,016 3,986 4,842 5,662 6,718
4.00 8.86 0.81 0.59 0.847 62.01 0.30 0.95 94 151 228 381 597 924 1,257 1,657 2,306 3,043 3,692 4,311 5,107
5.50 11.45 0.84 0.54 0.869 80.13 0.30 0.95 71 113 170 285 447 694 946 1,250 1,746 2,314 2,818 3,304 3,933
7.50 15.15 0.85 0.53 0.885 106.04 0.30 0.95 53 84 127 213 334 519 708 937 1,310 1,739 2,121 2,490 2,970
11.00 22.32 0.82 0.57 0.913 156.27 0.30 0.95 -- -- 89 150 234 363 494 652 908 1,200 1,458 1,705 2,023
15.00 29.85 0.83 0.56 0.920 208.92 0.30 0.95 -- -- -- 111 173 269 366 483 674 893 1,086 1,271 1,511
18.50 37.06 0.82 0.57 0.925 259.40 0.30 0.95 -- -- -- 90 141 219 298 393 547 723 878 1,027 1,218
22.00 44.02 0.82 0.57 0.926 308.14 0.30 0.95 -- -- -- -- 119 184 251 331 461 609 739 865 1,026
30.00 58.03 0.84 0.54 0.935 406.24 0.30 0.95 -- -- -- -- -- 137 187 247 344 456 556 652 776
37.00 71.50 0.84 0.54 0.936 500.50 0.30 0.95 -- -- -- -- -- -- 151 200 280 370 451 529 630
45.00 84.22 0.86 0.51 0.944 589.52 0.30 0.95 -- -- -- -- -- -- 126 167 234 311 380 447 534
55.00 106.43 0.83 0.56 0.946 744.98 0.30 0.95 -- -- -- -- -- -- -- -- 189 250 304 356 424
75.00 141.26 0.85 0.53 0.949 988.85 0.30 0.95 -- -- -- -- -- -- -- -- -- 187 227 267 318
90.00 167.02 0.86 0.51 0.952 1169.12 0.30 0.95 -- -- -- -- -- -- -- -- -- -- 192 225 269
110.00 203.28 0.86 0.51 0.956 1422.95 0.30 0.95 -- -- -- -- -- -- -- -- -- -- -- 185 221
132.00 243.43 0.86 0.51 0.958 1703.98 0.30 0.95 -- -- -- -- -- -- -- -- -- -- -- -- --
160.00 297.91 0.85 0.53 0.960 2085.37 0.30 0.95 -- -- -- -- -- -- -- -- -- -- -- -- --
200.00 367.29 0.86 0.51 0.962 2571.05 0.30 0.95 -- -- -- -- -- -- -- -- -- -- -- -- --
250.00 452.43 0.87 0.49 0.965 3166.99 0.30 0.95 -- -- -- -- -- -- -- -- -- -- -- -- --
NOTES :

1) CABLE DERATING FACTORS ARE AS FOLLOW :


a) Max Ambient Temp. At 40°C (C AT) = 1.0500 SYSTEM VOLTAGE : 380 V AC, 3 PHASE
b) Grouping (C G) = 0.8500 SYSTEM FREQUENCY : 50 Hz
Total, (a x b) = 0.8925 STEADY STATE VOLTAGE DROP : 3 % (PERMISSIBLE)
o
2) STANDARD CURRENT CARRYING CAPACITY OF CABLES ARE BASED ON DRAKA DATA AT 45 C AMBIENT TEMPERATURE. MOTOR STARTING VOLTAGE DROP: 20 % (PERMISSIBLE)
3) CABLE CURRENT CARRYING CAPACITY SELECTION IS BASED ON EPR/XLPE CABLE TYPE, WITH TEMPERATURE RATING OF 90oC. OVERLOAD FACTOR : Iz ≥ 1.15 FULL LOAD CURRENT

4) CABLE IMPEDANCES ARE BASED ON DRAKA TECHNICAL DATA.


FORMULA USED FOR FINDING LENGTH (MAX.) :
N x SYS. VOLTAGE (V) x ALLOWABLE PERCENTAGE VOLT. DROP x 1000/100
LENGTH MAX. (LMAX) =
√3 x FULL LOAD CURRENT X (R cos Ø + X sin Ø )
MKS MODIFICATION
TABLE 2
380V 3 PHASE MOTOR SELECTION CHART
(FOR Vd=3%, 2 RUN OF CABLE)
DOC. NO.: MKS-112-TS-ES2-CA-01
REV.: 0
MAX. CABLE LENGTH IN METRES

o
7.5600 4.7000 3.1100 1.8400 1.1600 0.7340 0.5290 0.3910 0.2700 0.1950 0.1540 0.1260 0.1000 RESISTANCE R (ohms / km) at 20 C
o
LOAD DATA 9.6394 5.9927 3.9654 2.3461 1.4791 0.9359 0.6745 0.4985 0.3443 0.2486 0.1964 0.1607 0.1275 RESISTANCE R (ohms / km) at 90 C
0.1030 0.0960 0.0900 0.0840 0.0800 0.0790 0.0760 0.0760 0.0740 0.0730 0.0720 0.0720 0.0720 REACTANCE X (ohms / km) at 50Hz
21.00 28.00 36.00 50.00 67.00 89.00 110.00 137.00 169.00 205.00 237.00 272.00 311.00 CURRENT RATING IR (Amps) at 45 oC
kW FLC STEADY STATE EFF. LRC STARTING
18.74 24.99 32.13 44.63 59.80 79.43 98.18 122.27 150.83 182.96 211.52 242.76 277.57 DERATED RATING IZ
2
(Amps) COSØ SINØ (Amps) COSØ SINØ 2.5 4 6 10 16 25 35 50 70 95 120 150 185 CONDUCTOR SIZE (mm )
7 X FLC 3C 3C 3C 3C 3C 3C 3C 3C 3C 3C 3C 3C 3C NO. OF CABLE CORE
2 2 2 2 2 2 2 2 2 2 2 2 2 NO. OF CABLE RUNS

0.25 0.73 0.80 0.60 0.653 5.09 0.30 0.95 2,329 3,731 5,611 9,394 14,704 22,741 30,937 40,735 56,609 74,593 90,392 105,426 124,682
0.37 1.08 0.75 0.66 0.693 7.57 0.30 0.95 1,668 2,670 4,012 6,705 10,472 16,138 21,884 28,692 39,625 51,842 62,448 72,394 84,959
0.55 1.52 0.73 0.68 0.753 10.64 0.30 0.95 1,218 1,950 2,929 4,892 7,633 11,746 15,908 20,821 28,683 37,421 44,971 52,011 60,857
0.75 2.16 0.71 0.70 0.742 15.14 0.30 0.95 880 1,408 2,114 3,528 5,500 8,451 11,431 14,935 20,523 26,700 32,011 36,936 43,091
1.10 2.78 0.78 0.63 0.770 19.48 0.30 0.95 624 999 1,502 2,513 3,930 6,069 8,246 10,839 15,026 19,742 23,866 27,767 32,735
1.50 3.70 0.78 0.63 0.790 25.89 0.30 0.95 469 752 1,130 1,891 2,957 4,566 6,204 8,155 11,305 14,854 17,956 20,891 24,629
2.20 5.11 0.80 0.60 0.818 35.75 0.30 0.95 332 531 799 1,337 2,093 3,237 4,404 5,799 8,058 10,618 12,867 15,007 17,748
3.00 6.72 0.82 0.57 0.827 47.05 0.30 0.95 246 394 593 993 1,556 2,410 3,283 4,330 6,033 7,972 9,685 11,324 13,436
4.00 8.86 0.81 0.59 0.847 62.01 0.30 0.95 189 303 455 762 1,194 1,847 2,515 3,314 4,611 6,085 7,383 8,622 10,213
5.50 11.45 0.84 0.54 0.869 80.13 0.30 0.95 141 226 340 570 894 1,387 1,892 2,500 3,492 4,628 5,637 6,608 7,867
7.50 15.15 0.85 0.53 0.885 106.04 0.30 0.95 105 169 254 426 669 1,038 1,417 1,874 2,621 3,479 4,242 4,980 5,940
11.00 22.32 0.82 0.57 0.913 156.27 0.30 0.95 74 119 179 299 469 726 988 1,304 1,816 2,400 2,916 3,410 4,045
15.00 29.85 0.83 0.56 0.920 208.92 0.30 0.95 55 88 132 221 347 537 732 967 1,349 1,785 2,171 2,542 3,021
18.50 37.06 0.82 0.57 0.925 259.40 0.30 0.95 -- 71 108 180 282 437 595 785 1,094 1,446 1,757 2,054 2,437
22.00 44.02 0.82 0.57 0.926 308.14 0.30 0.95 -- -- 91 152 238 368 501 661 921 1,217 1,479 1,729 2,051
30.00 58.03 0.84 0.54 0.935 406.24 0.30 0.95 -- -- -- 112 176 274 373 493 689 913 1,112 1,303 1,552
37.00 71.50 0.84 0.54 0.936 500.50 0.30 0.95 -- -- -- 91 143 222 303 400 559 741 902 1,058 1,260
45.00 84.22 0.86 0.51 0.944 589.52 0.30 0.95 -- -- -- -- 119 185 253 334 468 623 760 894 1,068
55.00 106.43 0.83 0.56 0.946 744.98 0.30 0.95 -- -- -- -- -- 151 205 271 378 501 609 713 847
75.00 141.26 0.85 0.53 0.949 988.85 0.30 0.95 -- -- -- -- -- -- 152 201 281 373 455 534 637
90.00 167.02 0.86 0.51 0.952 1169.12 0.30 0.95 -- -- -- -- -- -- 127 169 236 314 383 451 538
110.00 203.28 0.86 0.51 0.956 1422.95 0.30 0.95 -- -- -- -- -- -- -- 139 194 258 315 370 442
132.00 243.43 0.86 0.51 0.958 1703.98 0.30 0.95 -- -- -- -- -- -- -- -- 162 215 263 309 369
160.00 297.91 0.85 0.53 0.960 2085.37 0.30 0.95 -- -- -- -- -- -- -- -- -- 177 216 253 302
200.00 367.29 0.86 0.51 0.962 2571.05 0.30 0.95 -- -- -- -- -- -- -- -- -- -- 174 205 245
250.00 452.43 0.87 0.49 0.965 3166.99 0.30 0.95 -- -- -- -- -- -- -- -- -- -- -- -- 199
NOTES :

1) CABLE DERATING FACTORS ARE AS FOLLOW :


a) Max Ambient Temp. At 40°C (C AT) = 1.0500 SYSTEM VOLTAGE : 380 V AC, 3 PHASE
b) Grouping (C G2) = 0.8500 SYSTEM FREQUENCY : 50 Hz
Total, (a x b) = 0.8925 STEADY STATE VOLTAGE DROP : 3 % (PERMISSIBLE)
o
2) STANDARD CURRENT CARRYING CAPACITY OF CABLES ARE BASED ON DRAKA DATA AT 45 C AMBIENT TEMPERATURE. MOTOR STARTING VOLTAGE DROP: 20 % (PERMISSIBLE)
o
3) CABLE CURRENT CARRYING CAPACITY SELECTION IS BASED ON EPR/XLPE CABLE TYPE, WITH TEMPERATURE RATING OF 90 C. OVERLOAD FACTOR : Iz ≥ 1.15 FULL LOAD CURRENT

4) CABLE IMPEDANCES ARE BASED ON DRAKA TECHNICAL DATA.


FORMULA USED FOR FINDING LENGTH (MAX.) :
N x SYS. VOLTAGE (V) x ALLOWABLE PERCENTAGE VOLT. DROP x 1000/100
LENGTH MAX. (LMAX) =
√3 x FULL LOAD CURRENT X (R cos Ø + X sin Ø )
MKS MODIFICATION
TABLE 3
380V 3 PHASE FEEDER CABLE SELECTION CHART
(FROM SWITCHBOARD/MCC TO UPS/DB/CONTROL PANEL, ETC. , Vda = 1%)
DOC. NO.: MKS-112-TS-ES2-CA-01
REV.: 0

MAX. CABLE LENGTH IN METRES CABLE DATA

o
7.5600 4.7000 3.1100 1.8400 1.1600 0.7340 0.5290 0.3910 0.2700 0.1950 0.1540 0.1260 0.1000 0.0762 RESISTANCE R (ohms / km) at 20 C
o
LOAD DATA 9.6394 5.9927 3.9654 2.3461 1.4791 0.9359 0.6745 0.4985 0.3443 0.2486 0.1964 0.1607 0.1275 0.0972 RESISTANCE R (ohms / km) at 90 C
0.1030 0.0960 0.0900 0.0840 0.0800 0.0790 0.0760 0.0760 0.0740 0.0730 0.0720 0.0720 0.0720 0.0720 REACTANCE X (ohms / km) at 50Hz
21.00 28.00 36.00 50.00 67.00 89.00 110.00 137.00 169.00 205.00 237.00 272.00 311.00 365.00 CURRENT RATING IR (Amps) at 45oC
kW FLC STEADY STATE EFF.
18.74 24.99 32.13 44.63 59.80 79.43 98.18 122.27 150.83 182.96 211.52 242.76 277.57 325.76 DERATED RATING IZ
2
(Amps) COSØ SINØ 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 CONDUCTOR SIZE (mm )
4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C NO. OF CABLE CORE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 NO. OF CABLE RUNS

2.00 3.76 0.85 0.53 0.950 71 113 171 286 449 696 951 1,257 1,758 2,334 2,846 3,341 3,985 4,838
3.00 5.64 0.85 0.53 0.950 47 76 114 191 299 464 634 838 1,172 1,556 1,898 2,228 2,657 3,225
3.50 6.59 0.85 0.53 0.950 40 65 97 163 256 398 543 718 1,005 1,334 1,626 1,909 2,277 2,764
4.00 7.53 0.85 0.53 0.950 35 57 85 143 224 348 475 629 879 1,167 1,423 1,671 1,992 2,419
4.50 8.47 0.85 0.53 0.950 31 50 76 127 199 310 422 559 781 1,037 1,265 1,485 1,771 2,150
5.00 9.41 0.85 0.53 0.950 28 45 68 114 179 279 380 503 703 934 1,139 1,337 1,594 1,935
6.00 11.29 0.85 0.53 0.950 24 38 57 95 150 232 317 419 586 778 949 1,114 1,328 1,613
8.00 15.05 0.85 0.53 0.950 18 28 43 72 112 174 238 314 440 583 712 835 996 1,209
10.00 18.82 0.85 0.53 0.950 -- 23 34 57 90 139 190 251 352 467 569 668 797 968
11.00 20.70 0.85 0.53 0.950 -- 21 31 52 82 127 173 229 320 424 518 608 725 880
15.00 28.22 0.85 0.53 0.950 -- -- -- 38 60 93 127 168 234 311 380 446 531 645
20.00 37.63 0.85 0.53 0.950 -- -- -- 29 45 70 95 126 176 233 285 334 398 484
25.00 47.04 0.85 0.53 0.950 -- -- -- -- 36 56 76 101 141 187 228 267 319 387
30.00 56.45 0.85 0.53 0.950 -- -- -- -- -- 46 63 84 117 156 190 223 266 323
33.00 62.09 0.85 0.53 0.950 -- -- -- -- -- 42 58 76 107 141 173 203 242 293
40.00 75.26 0.85 0.53 0.950 -- -- -- -- -- -- 48 63 88 117 142 167 199 242
45.00 84.67 0.85 0.53 0.950 -- -- -- -- -- -- 42 56 78 104 127 149 177 215
50.00 94.08 0.85 0.53 0.950 -- -- -- -- -- -- -- 50 70 93 114 134 159 194
60.00 112.89 0.85 0.53 0.950 -- -- -- -- -- -- -- -- 59 78 95 111 133 161
70.00 131.71 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- 67 81 95 114 138
80.00 150.52 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- 58 71 84 100 121
90.00 169.34 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- 63 74 89 108
100.00 188.15 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- 67 80 97
115.00 216.38 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- 69 84
130.00 244.60 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- -- 74
160.00 301.05 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- -- --

NOTES :

1) CABLE DERATING FACTORS ARE AS FOLLOW :


a) Max Ambient Temp. At 40°C (CAT) = 1.0500 SYSTEM VOLTAGE : 380 V AC, 3 PHASE
b) Grouping (CG1) = 0.8500 SYSTEM FREQUENCY : 50 Hz
Total, (a x b) = 0.8925 STEADY STATE VOLTAGE DROP : 1 % (PERMISSIBLE)
2) STANDARD CURRENT CARRYING CAPACITY OF CABLES ARE BASED ON DRAKA DATA AT 45oC AMBIENT TEMPERATURE. OVERLOAD FACTOR : Iz ≥ 1.15 FULL LOAD CURRENT
o
3) CABLE CURRENT CARRYING CAPACITY SELECTION IS BASED ON EPR/XLPE CABLE TYPE, WITH TEMPERATURE RATING OF 90 C.
4) CABLE IMPEDANCES ARE BASED ON DRAKA TECHNICAL DATA. FORMULA USED FOR FINDING LENGTH :
N x SYS. VOLTAGE (V) x ALLOWABLE PERCENTAGE VOLT. DROP x 1000/100
LENGTH MAX. (LMAX) =
√3 x FULL LOAD CURRENT X (R cos Ø + X sin Ø )
MKS MODIFICATION
TABLE 4
380V 3 PHASE FEEDER CABLE SELECTION CHART
(FROM SWITCHBOARD/MCC OR DB/CONTROL PANEL TO DB/CONTROL PANEL OR USER EQUIPMENT, ETC. , Vda = 2%)
DOC. NO.: MKS-112-TS-ES2-CA-01
REV.: 0

MAX. CABLE LENGTH IN METRES CABLE DATA

o
7.5600 4.7000 3.1100 1.8400 1.1600 0.7340 0.5290 0.3910 0.2700 0.1950 0.1540 0.1260 0.1000 0.0762 RESISTANCE R (ohms / km) at 20 C
o
LOAD DATA 9.6394 5.9927 3.9654 2.3461 1.4791 0.9359 0.6745 0.4985 0.3443 0.2486 0.1964 0.1607 0.1275 0.0972 RESISTANCE R (ohms / km) at 90 C
0.1030 0.0960 0.0900 0.0840 0.0800 0.0790 0.0760 0.0760 0.0740 0.0730 0.0720 0.0720 0.0720 0.0720 REACTANCE X (ohms / km) at 50Hz
21.00 28.00 36.00 50.00 67.00 89.00 110.00 137.00 169.00 205.00 237.00 272.00 311.00 365.00 CURRENT RATING IR (Amps) at 45oC
kW FLC STEADY STATE EFF.
18.74 24.99 32.13 44.63 59.80 79.43 98.18 122.27 150.83 182.96 211.52 242.76 277.57 325.76 DERATED RATING IZ
2
(Amps) COSØ SINØ 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 CONDUCTOR SIZE (mm )
4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C NO. OF CABLE CORE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 NO. OF CABLE RUNS

2.00 3.76 0.85 0.53 0.950 141 227 341 572 897 1,393 1,901 2,514 3,516 4,668 5,693 6,683 7,970 9,676
3.00 5.64 0.85 0.53 0.950 94 151 227 381 598 929 1,267 1,676 2,344 3,112 3,795 4,455 5,313 6,450
3.50 6.59 0.85 0.53 0.950 81 130 195 327 513 796 1,086 1,437 2,009 2,667 3,253 3,819 4,554 5,529
4.00 7.53 0.85 0.53 0.950 71 113 171 286 449 696 951 1,257 1,758 2,334 2,846 3,341 3,985 4,838
4.50 8.47 0.85 0.53 0.950 63 101 152 254 399 619 845 1,117 1,563 2,075 2,530 2,970 3,542 4,300
5.00 9.41 0.85 0.53 0.950 57 91 136 229 359 557 760 1,006 1,407 1,867 2,277 2,673 3,188 3,870
6.00 11.29 0.85 0.53 0.950 47 76 114 191 299 464 634 838 1,172 1,556 1,898 2,228 2,657 3,225
8.00 15.05 0.85 0.53 0.950 35 57 85 143 224 348 475 629 879 1,167 1,423 1,671 1,992 2,419
10.00 18.82 0.85 0.53 0.950 -- 45 68 114 179 279 380 503 703 934 1,139 1,337 1,594 1,935
11.00 20.70 0.85 0.53 0.950 -- 41 62 104 163 253 346 457 639 849 1,035 1,215 1,449 1,759
15.00 28.22 0.85 0.53 0.950 -- -- -- 76 120 186 253 335 469 622 759 891 1,063 1,290
20.00 37.63 0.85 0.53 0.950 -- -- -- 57 90 139 190 251 352 467 569 668 797 968
25.00 47.04 0.85 0.53 0.950 -- -- -- -- 72 111 152 201 281 373 455 535 638 774
30.00 56.45 0.85 0.53 0.950 -- -- -- -- -- 93 127 168 234 311 380 446 531 645
33.00 62.09 0.85 0.53 0.950 -- -- -- -- -- 84 115 152 213 283 345 405 483 586
40.00 75.26 0.85 0.53 0.950 -- -- -- -- -- -- 95 126 176 233 285 334 398 484
45.00 84.67 0.85 0.53 0.950 -- -- -- -- -- -- 84 112 156 207 253 297 354 430
50.00 94.08 0.85 0.53 0.950 -- -- -- -- -- -- -- 101 141 187 228 267 319 387
60.00 112.89 0.85 0.53 0.950 -- -- -- -- -- -- -- -- 117 156 190 223 266 323
70.00 131.71 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- 133 163 191 228 276
80.00 150.52 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- 117 142 167 199 242
90.00 169.34 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- 127 149 177 215
100.00 188.15 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- 134 159 194
115.00 216.38 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- 139 168
130.00 244.60 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- -- 149
160.00 301.05 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- -- --

NOTES :

1) CABLE DERATING FACTORS ARE AS FOLLOW :


a) Max Ambient Temp. At 40°C (CAT) = 1.0500 SYSTEM VOLTAGE : 380 V AC, 3 PHASE
b) Grouping (CG1) = 0.8500 SYSTEM FREQUENCY : 50 Hz
Total, (a x b) = 0.8925 STEADY STATE VOLTAGE DROP : 2 % (PERMISSIBLE)
2) STANDARD CURRENT CARRYING CAPACITY OF CABLES ARE BASED ON DRAKA DATA AT 45oC AMBIENT TEMPERATURE. OVERLOAD FACTOR : Iz ≥ 1.15 FULL LOAD CURRENT
o
3) CABLE CURRENT CARRYING CAPACITY SELECTION IS BASED ON EPR/XLPE CABLE TYPE, WITH TEMPERATURE RATING OF 90 C.
4) CABLE IMPEDANCES ARE BASED ON DRAKA TECHNICAL DATA. FORMULA USED FOR FINDING LENGTH :
N x SYS. VOLTAGE (V) x ALLOWABLE PERCENTAGE VOLT. DROP x 1000/100
LENGTH MAX. (LMAX) =
√3 x FULL LOAD CURRENT X (R cos Ø + X sin Ø )
MKS MODIFICATION
TABLE 5
380V 3 PHASE FEEDER CABLE SELECTION CHART
(FROM SWITCHBOARD/MCC OR DB/CONTROL PANEL TO END USER EQUIPMENT , Vda = 3%, 1 RUN OF CABLE)
DOC. NO.: MKS-112-TS-ES2-CA-01
REV.: 0
MAX. CABLE LENGTH IN METRES CABLE DATA

o
7.5600 4.7000 3.1100 1.8400 1.1600 0.7340 0.5290 0.3910 0.2700 0.1950 0.1540 0.1260 0.1000 0.0762 RESISTANCE R (ohms / km) at 20 C
o
LOAD DATA 9.6394 5.9927 3.9654 2.3461 1.4791 0.9359 0.6745 0.4985 0.3443 0.2486 0.1964 0.1607 0.1275 0.0972 RESISTANCE R (ohms / km) at 90 C
0.1030 0.0960 0.0900 0.0840 0.0800 0.0790 0.0760 0.0760 0.0740 0.0730 0.0720 0.0720 0.0720 0.0720 REACTANCE X (ohms / km) at 50Hz
21.00 28.00 36.00 50.00 67.00 89.00 110.00 137.00 169.00 205.00 237.00 272.00 311.00 365.00 CURRENT RATING IR (Amps) at 45oC
kW FLC STEADY STATE EFF.
18.74 24.99 32.13 44.63 59.80 79.43 98.18 122.27 150.83 182.96 211.52 242.76 277.57 325.76 DERATED RATING IZ
2
(Amps) COSØ SINØ 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 CONDUCTOR SIZE (mm )
4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C 4C NO. OF CABLE CORE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 NO. OF CABLE RUNS

2.00 3.76 0.85 0.53 0.950 212 340 512 858 1,346 2,089 2,852 3,771 5,274 7,002 8,539 10,024 11,955 14,513
3.00 5.64 0.85 0.53 0.950 141 227 341 572 897 1,393 1,901 2,514 3,516 4,668 5,693 6,683 7,970 9,676
3.50 6.59 0.85 0.53 0.950 121 194 292 490 769 1,194 1,629 2,155 3,014 4,001 4,879 5,728 6,831 8,293
4.00 7.53 0.85 0.53 0.950 106 170 256 429 673 1,045 1,426 1,886 2,637 3,501 4,269 5,012 5,977 7,257
4.50 8.47 0.85 0.53 0.950 94 151 227 381 598 929 1,267 1,676 2,344 3,112 3,795 4,455 5,313 6,450
5.00 9.41 0.85 0.53 0.950 85 136 205 343 538 836 1,141 1,508 2,110 2,801 3,416 4,010 4,782 5,805
6.00 11.29 0.85 0.53 0.950 71 113 171 286 449 696 951 1,257 1,758 2,334 2,846 3,341 3,985 4,838
8.00 15.05 0.85 0.53 0.950 53 85 128 215 337 522 713 943 1,319 1,750 2,135 2,506 2,989 3,628
10.00 18.82 0.85 0.53 0.950 -- 68 102 172 269 418 570 754 1,055 1,400 1,708 2,005 2,391 2,903
11.00 20.70 0.85 0.53 0.950 -- 62 93 156 245 380 518 686 959 1,273 1,553 1,823 2,174 2,639
15.00 28.22 0.85 0.53 0.950 -- -- -- 114 179 279 380 503 703 934 1,139 1,337 1,594 1,935
20.00 37.63 0.85 0.53 0.950 -- -- -- 86 135 209 285 377 527 700 854 1,002 1,195 1,451
25.00 47.04 0.85 0.53 0.950 -- -- -- -- 108 167 228 302 422 560 683 802 956 1,161
30.00 56.45 0.85 0.53 0.950 -- -- -- -- -- 139 190 251 352 467 569 668 797 968
35.00 65.85 0.85 0.53 0.950 -- -- -- -- -- 119 163 215 301 400 488 573 683 829
40.00 75.26 0.85 0.53 0.950 -- -- -- -- -- -- 143 189 264 350 427 501 598 726
45.00 84.67 0.85 0.53 0.950 -- -- -- -- -- -- 127 168 234 311 380 446 531 645
50.00 94.08 0.85 0.53 0.950 -- -- -- -- -- -- -- 151 211 280 342 401 478 581
60.00 112.89 0.85 0.53 0.950 -- -- -- -- -- -- -- -- 176 233 285 334 398 484
70.00 131.71 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- 200 244 286 342 415
80.00 150.52 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- 175 213 251 299 363
90.00 169.34 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- 190 223 266 323
100.00 188.15 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- 200 239 290
115.00 216.38 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- 208 252
130.00 244.60 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- -- 223
150.00 282.23 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- -- 194
175.00 329.27 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- -- --
255.00 479.79 0.85 0.53 0.950 -- -- -- -- -- -- -- -- -- -- -- -- -- --

NOTES :

1) CABLE DERATING FACTORS ARE AS FOLLOW :


a) Max Ambient Temp. At 40°C (CAT) = 1.0500 SYSTEM VOLTAGE : 380 V AC, 3 PHASE
b) Grouping (CG1) = 0.8500 SYSTEM FREQUENCY : 50 Hz
Total, (a x b) or 0.6 whichever larger = 0.8925 STEADY STATE VOLTAGE DROP : 3 % (PERMISSIBLE)
2) STANDARD CURRENT CARRYING CAPACITY OF CABLES ARE BASED ON DRAKA DATA AT 45oC AMBIENT TEMPERATURE. OVERLOAD FACTOR : Iz ≥ 1.15 FULL LOAD CURRENT
o
3) CABLE CURRENT CARRYING CAPACITY SELECTION IS BASED ON EPR/XLPE CABLE TYPE, WITH TEMPERATURE RATING OF 90 C.
4) CABLE IMPEDANCES ARE BASED ON DRAKA TECHNICAL DATA. FORMULA USED FOR FINDING LENGTH :
N x SYS. VOLTAGE (V) x ALLOWABLE PERCENTAGE VOLT. DROP x 1000/100
LENGTH MAX. (LMAX) =
√3 x FULL LOAD CURRENT X (R cos Ø + X sin Ø )
MKS MODIFICATION
TABLE 6
220VAC DB FEEDER CABLE SELECTION CHART
(FROM UPS/DB/CONTROL PANEL TO END-USER EQUIPMENT , Vda = 2%)
DOC. NO.: MKS-112-TS-ES2-CA-01
REV.: 0
MAX. CABLE LENGTH IN METRES CABLE DATA

o
7.5600 4.7000 3.1100 1.8400 1.1600 0.7340 0.5290 0.3910 0.2700 0.1950 0.1540 0.1260 0.1000 0.0762 RESISTANCE R (ohms / km) at 20 C
o
LOAD DATA 9.6394 5.9927 3.9654 2.3461 1.4791 0.9359 0.6745 0.4985 0.3443 0.2486 0.1964 0.1607 0.1275 0.0972 RESISTANCE R (ohms / km) at 90 C
0.1030 0.0960 0.0900 0.0840 0.0800 0.0790 0.0760 0.0760 0.0740 0.0730 0.0720 0.0720 0.0720 0.0720 REACTANCE X (ohms / km) at 50Hz
21.00 28.00 36.00 50.00 67.00 89.00 110.00 137.00 169.00 205.00 237.00 272.00 311.00 365.00 CURRENT RATING IR (Amps) at 45oC
STEADY STATE
kW FLC EFF. 18.74 24.99 32.13 44.63 59.80 79.43 98.18 122.27 150.83 182.96 211.52 242.76 277.57 325.76 DERATED RATING IZ
2
(Amps) COSØ SINØ 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 CONDUCTOR SIZE (mm )
2C 2C 2C 2C 2C 2C 2C 2C 2C 2C 2C 2C 2C 2C NO. OF CABLE CORE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 NO. OF CABLE RUNS

0.25 1.41 0.85 0.53 0.950 190 304 457 767 1,203 1,868 2,549 3,371 4,714 6,258 7,632 8,960 10,685 12,972
0.50 2.81 0.85 0.53 0.950 95 152 229 383 602 934 1,274 1,685 2,357 3,129 3,816 4,480 5,343 6,486
0.75 4.22 0.85 0.53 0.950 63 101 152 256 401 623 850 1,124 1,571 2,086 2,544 2,987 3,562 4,324
1.00 5.63 0.85 0.53 0.950 47 76 114 192 301 467 637 843 1,179 1,565 1,908 2,240 2,671 3,243
1.25 7.04 0.85 0.53 0.950 38 61 91 153 241 374 510 674 943 1,252 1,526 1,792 2,137 2,594
1.50 8.44 0.85 0.53 0.950 32 51 76 128 201 311 425 562 786 1,043 1,272 1,493 1,781 2,162
1.75 9.85 0.85 0.53 0.950 27 43 65 110 172 267 364 482 673 894 1,090 1,280 1,526 1,853
2.00 11.26 0.85 0.53 0.950 24 38 57 96 150 233 319 421 589 782 954 1,120 1,336 1,622
2.50 14.07 0.85 0.53 0.950 19 30 46 77 120 187 255 337 471 626 763 896 1,069 1,297
3.00 16.89 0.85 0.53 0.950 -- 25 38 64 100 156 212 281 393 522 636 747 890 1,081
3.50 19.70 0.85 0.53 0.950 -- 22 33 55 86 133 182 241 337 447 545 640 763 927
4.00 22.52 0.85 0.53 0.950 -- -- 29 48 75 117 159 211 295 391 477 560 668 811
4.50 25.33 0.85 0.53 0.950 -- -- 25 43 67 104 142 187 262 348 424 498 594 721
5.00 28.15 0.85 0.53 0.950 -- -- -- 38 60 93 127 169 236 313 382 448 534 649
5.50 30.96 0.85 0.53 0.950 -- -- -- 35 55 85 116 153 214 284 347 407 486 590
6.00 33.77 0.85 0.53 0.950 -- -- -- 32 50 78 106 140 196 261 318 373 445 541
6.50 36.59 0.85 0.53 0.950 -- -- -- 29 46 72 98 130 181 241 294 345 411 499
7.00 39.40 0.85 0.53 0.950 -- -- -- -- 43 67 91 120 168 224 273 320 382 463
7.50 42.22 0.85 0.53 0.950 -- -- -- -- 40 62 85 112 157 209 254 299 356 432
8.00 45.03 0.85 0.53 0.950 -- -- -- -- 38 58 80 105 147 196 239 280 334 405
8.50 47.85 0.85 0.53 0.950 -- -- -- -- 35 55 75 99 139 184 224 264 314 382
9.00 50.66 0.85 0.53 0.950 -- -- -- -- 33 52 71 94 131 174 212 249 297 360
9.50 53.48 0.85 0.53 0.950 -- -- -- -- -- 49 67 89 124 165 201 236 281 341
10.00 56.29 0.85 0.53 0.950 -- -- -- -- -- 47 64 84 118 156 191 224 267 324
10.50 59.10 0.85 0.53 0.950 -- -- -- -- -- 44 61 80 112 149 182 213 254 309
NOTES :

1) CABLE DERATING FACTORS ARE AS FOLLOW :


a) Max Ambient Temp. At 40°C (C AT) = 1.0500 SYSTEM VOLTAGE : 220 V AC, 1 PHASE
b) Grouping (CG1) = 0.8500 SYSTEM FREQUENCY : 50 Hz
Total, (a x b) = 0.8925 STEADY STATE VOLTAGE DROP : 2 % (PERMISSIBLE)
2) STANDARD CURRENT CARRYING CAPACITY OF CABLES ARE BASED ON DRAKA DATA AT 45oC AMBIENT TEMPERATURE. OVERLOAD FACTOR : Iz ≥ 1.15 FULL LOAD CURRENT
o
3) CABLE CURRENT CARRYING CAPACITY SELECTION IS BASED ON EPR/XLPE CABLE TYPE, WITH TEMPERATURE RATING OF 90 C.
4) CABLE IMPEDANCES ARE BASED ON DRAKA TECHNICAL DATA. FORMULA USED FOR FINDING LENGTH :
N x SYS. VOLTAGE (V) x ALLOWABLE PERCENTAGE VOLT. DROP x 1000/100
LENGTH MAX. (LMAX) =
2 x FULL LOAD CURRENT X (R cos Ø + X sin Ø )
MKS MODIFICATION
TABLE 7
110V DC UPS FEEDER CABLE SELECTION CHART
(FROM 110V DC UPS DB TO LOADS)
DOC. NO.: MKS-112-TS-ES2-CA-01
REV.: 0
MAX. CABLE LENGTH IN METRES CABLE DATA

o
7.560 4.700 3.110 1.840 1.160 0.734 0.529 0.391 0.270 0.195 0.154 0.126 0.100 0.076 RESISTANCE R (ohms / km) at 20 C
o
LOAD DATA 9.639 5.993 3.965 2.346 1.479 0.936 0.675 0.499 0.344 0.249 0.196 0.161 0.128 0.097 RESISTANCE R (ohms / km) at 90 C
- - - - - - - - - - - - - - REACTANCE X (ohms / km) at 50Hz
o
24.00 32.00 41.00 57.00 77.00 102.00 123.00 153.00 191.00 234.00 272.00 310.00 353.00 417.00 CURRENT RATING IR (Amps) at 45 C
kW FLC EFF. 21.42 28.56 36.59 50.87 68.72 91.04 109.78 136.55 170.47 208.85 242.76 276.68 315.05 372.17 DERATED RATING IZ
2
(Amps) 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 CONDUCTOR SIZE (mm )
2C 2C 2C 2C 2C 2C 2C 2C 2C 2C 2C 2C 2C 2C NO. OF CABLE CORE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 NO. OF CABLE RUNS

0.10 0.93 0.980 308 495 748 1,264 2,004 3,168 4,395 5,946 8,611 11,923 15,097 18,452 23,250 30,512
0.20 1.86 0.980 154 247 374 632 1,002 1,584 2,198 2,973 4,306 5,962 7,549 9,226 11,625 15,256
0.30 2.78 0.980 103 165 249 421 668 1,056 1,465 1,982 2,870 3,974 5,032 6,151 7,750 10,171
0.40 3.71 0.980 77 124 187 316 501 792 1,099 1,487 2,153 2,981 3,774 4,613 5,813 7,628
0.50 4.64 0.980 62 99 150 253 401 634 879 1,189 1,722 2,385 3,019 3,690 4,650 6,102
0.60 5.57 0.980 51 82 125 211 334 528 733 991 1,435 1,987 2,516 3,075 3,875 5,085
0.70 6.49 0.980 44 71 107 181 286 453 628 849 1,230 1,703 2,157 2,636 3,321 4,359
0.80 7.42 0.980 38 62 93 158 251 396 549 743 1,076 1,490 1,887 2,307 2,906 3,814
0.90 8.35 0.980 34 55 83 140 223 352 488 661 957 1,325 1,677 2,050 2,583 3,390
1.00 9.28 0.980 31 49 75 126 200 317 440 595 861 1,192 1,510 1,845 2,325 3,051
1.20 11.13 0.980 26 41 62 105 167 264 366 496 718 994 1,258 1,538 1,938 2,543
1.40 12.99 0.980 22 35 53 90 143 226 314 425 615 852 1,078 1,318 1,661 2,179
1.50 13.91 0.980 21 33 50 84 134 211 293 396 574 795 1,006 1,230 1,550 2,034
1.80 16.70 0.980 17 27 42 70 111 176 244 330 478 662 839 1,025 1,292 1,695
2.00 18.55 0.980 15 25 37 63 100 158 220 297 431 596 755 923 1,163 1,526
2.20 20.41 0.980 -- 22 34 57 91 144 200 270 391 542 686 839 1,057 1,387
2.40 22.26 0.980 -- 21 31 53 84 132 183 248 359 497 629 769 969 1,271
2.60 24.12 0.980 -- 19 29 49 77 122 169 229 331 459 581 710 894 1,174
2.80 25.97 0.980 -- -- 27 45 72 113 157 212 308 426 539 659 830 1,090
3.00 27.83 0.980 -- -- 25 42 67 106 147 198 287 397 503 615 775 1,017
3.20 29.68 0.980 -- -- 23 39 63 99 137 186 269 373 472 577 727 953
3.40 31.54 0.980 -- -- 22 37 59 93 129 175 253 351 444 543 684 897
3.60 33.40 0.980 -- -- -- 35 56 88 122 165 239 331 419 513 646 848
3.80 35.25 0.980 -- -- -- 33 53 83 116 156 227 314 397 486 612 803
4.00 37.11 0.980 -- -- -- 32 50 79 110 149 215 298 377 461 581 763
4.20 38.96 0.980 -- -- -- 30 48 75 105 142 205 284 359 439 554 726
4.40 40.82 0.980 -- -- -- 29 46 72 100 135 196 271 343 419 528 693
4.80 44.53 0.980 -- -- -- -- 42 66 92 124 179 248 315 384 484 636
5.00 46.38 0.980 -- -- -- -- 40 63 88 119 172 238 302 369 465 610
5.20 48.24 0.980 -- -- -- -- 39 61 85 114 166 229 290 355 447 587
5.40 50.09 0.980 -- -- -- -- 37 59 81 110 159 221 280 342 431 565
5.60 51.95 0.980 -- -- -- -- 36 57 78 106 154 213 270 330 415 545
5.80 53.80 0.980 -- -- -- -- 35 55 76 103 148 206 260 318 401 526
6.00 55.66 0.980 -- -- -- -- 33 53 73 99 144 199 252 308 388 509
NOTES :

1) CABLE DERATING FACTORS ARE AS FOLLOW :-


a) Max Ambient Temp. At 40°C (CAT) = 1.0500 SYSTEM VOLTAGE : 110 V DC
b) Grouping (CG1) = 0.8500 SYSTEM FREQUENCY : N/A Hz
Total, (a x b) = 0.8925 STEADY STATE VOLTAGE DROP : 5 % (PERMISSIBLE)
2) STANDARD CURRENT CARRYING CAPACITY OF CABLES ARE BASED ON DRAKA DATA AT 45oC AMBIENT TEMPERATURE. OVERLOAD FACTOR : Iz ≥ 1.15 FULL LOAD CURRENT
o
3) CABLE CURRENT CARRYING CAPACITY SELECTION IS BASED ON EPR/XLPE CABLE TYPE, WITH TEMPERATURE RATING OF 90 C.
4) CABLE IMPEDANCES ARE BASED ON DRAKA TECHNICAL DATA. FORMULA USED FOR FINDING LENGTH :
N x SYS. VOLTAGE (V) x ALLOWABLE PERCENTAGE VOLT. DROP x 1000/100
LENGTH MAX. (LMAX) =
2 x FULL LOAD CURRENT X R
CABLE SIZING CALCULATION SAMPLE
MKS MODIFICATION

FEEDER LOAD = TYPICAL 220VAC LOAD


EQUIPMENT RATING = 1 kW
VOLTAGE, Vn = 0.22 kV
POWER FACTOR (Cos O), p.f. = 0.85 => Sin O = 0.53
EFFICIENCY, eff = 1.00
ESTIMATED LENGTH, L = 50 m
OVERALL CORRECTION FACTOR , C = 0.8925
PROPOSED CABLE SIZE (sq. mm) = 2C 2.5 mm2
NO. OF CABLE RUNNING IN PARALLEL, N = 1
CABLE AMPACITY, IR = 21 A
CABLE RESISTANCE, R = 9.6394 Ω / km
CABLE REACTANCE, X = 0.1030 Ω / km
MAX VOLT DROP S/STATE, Vd Max = 3 %
PROSPECTIVE SHORT CIRCUIT CURRENT = 10 kA
MAX FUSE/CB TRIPPING TIME, t = 0.05 sec
CONSTANT FACTOR, k = 143
OVERLOAD FACTOR = 1.15
CALCULATION

STEP 1: AS PER SECTION 7.1 - OVERLOAD PROTECTION

FULL LOAD CURRENT, IFL = EQUIPMENT RATING


V x p.f. x eff
= 5.35 A

PROPOSED CABLE SIZE = 2C 2.5 mm2


NO. OF CABLE PER PHASE, N = 1

UNCORRECTED CABLE AMPACITY, IR = 21.00 A


CORRECTED CABLE AMPACITY, (IZ = IR x C) = 18.74 A

IZ ≥ 1.15 x IFL @ FUSE/CB SETTING IS NOT KNOWN (1)


IZ ≥ IN @ FUSE/CB SETTING IS KNOWN (2)
ASSUMING (1), 1.15 x IFL = 6.15 A

IZ ≥ 1.15 x IFL  OK

STEP 2: AS PER SECTION 7.2 - VOLTAGE DROP UNDER STEADY STATE

CALCULATED VOLTAGE DROP AT STEADY STATE, Vdn = 2.00 %

Vdn < Vd Max  OK

STEP 3: AS PER SECTION 7.4 - SHORT CIRCUIT THERMAL WITHSTAND CAPACITY (SHORT CIRCUIT PROTECTION)

CABLE S/C RATING, ISC = 1.60 kA

LOAD END S/C FAULT CURRENT, ILF = 0.25 kA

ISC > I LF  OK

STEP 4: CHECK FOR Lmax. THIS IS TO CHECK MAX CABLE LENGTH IN ORDER TO LIMIT VOLTAGE DROP

MAX. LENGTH, Lmax = Vn x Vd Max% x 1000(km) x N


2 x I FL x (RCos O + XSin O) x 100%

Lmax = 75 m

Lmax > L  OK
CONCLUSION:

SINCE THE CALCULATION RESULTS ABOVE CAN MEET ALL THE CRITERIA,

HENCE, CABLE 1 x 2C x 2.5 sqmm IS ACCEPTABLE FOR THIS APPLICATION.


CABLE SIZING CALCULATION SAMPLE
MKS MODIFICATION

FEEDER = Interstage Compressor Cooler


EQUIPMENT RATING = 37 kW
VOLTAGE, Vn = 0.38 kV
POWER FACTOR (Cos O), p.f. = 0.84 => Sin O = 0.54
EFFICIENCY, eff = 0.94
ESTIMATED LENGTH, L = 50.0 m
OVERALL CORRECTION FACTOR , C = 0.8925
PROPOSED CABLE SIZE (sq. mm) = 3C 35 mm2
NO. OF CABLE RUNNING IN PARALLEL, N = 1
CABLE AMPACITY, IR = 110 A
CABLE RESISTANCE, R = 0.6745 Ω / km
CABLE REACTANCE, X = 0.0760 Ω / km
MAX VOLT DROP S/STATE, Vd Max = 3 %
MAX VOLT DROP MTR STARTING, Vdst Max = 20 %
P.F STARTING (Cos OST) = 0.3 => Sin OST = 0.95
STARTING CURRENT, IST = 7 x IFL
PROSPECTIVE SHORT CIRCUIT CURRENT = 32 kA
MAX FUSE/CB TRIPPING TIME, t = 0.05 sec
CONSTANT FACTOR, k = 143
OVERLOAD FACTOR = 1.15
CALCULATION

STEP 1: AS PER SECTION 7.1 - OVERLOAD PROTECTION

FULL LOAD CURRENT, IFL = EQUIPMENT RATING


Sqrt(3) x Vn x p.f. x eff
= 71.50 A
PROPOSED CABLE SIZE = 3C 35 mm2
NO. OF CABLE PER PHASE, N = 1

UNCORRECTED CABLE AMPACITY, IR = 110.00 A


CORRECTED CABLE AMPACITY, (IZ = IR x C) = 98.18 A

IZ ≥ 1.15 x IFL @ FUSE/CB SETTING IS NOT KNOWN (1)


IZ ≥ IN @ FUSE/CB SETTING IS KNOWN (2)
ASSUMING (1), 1.15 x IFL = 82.22 A

IZ ≥ 1.15 x IFL  OK

STEP 2: AS PER SECTION 7.2 - VOLTAGE DROP UNDER STEADY STATE

CALCULATED VOLTAGE DROP AT STEADY STATE, Vdn = 0.99 %

Vdn < Vd Max  OK

STEP 3: AS PER SECTION 7.3 - VOLTAGE DROP DURING MOTOR STARTING

CALCULATED VOLTAGE DROP AT STARTING, Vdnst = 3.14 %

Vdnst < Vdst Max  OK

STEP 4: AS PER SECTION 7.4 - SHORT CIRCUIT THERMAL WITHSTAND CAPACITY (SHORT CIRCUIT PROTECTION)

CABLE S/C RATING, ISC = 22.38 kA

LOAD END S/C FAULT CURRENT, ILF = 5.38 kA

ISC > ILF  OK

STEP 5: CHECK FOR Lmax. THIS IS TO CHECK MAX CABLE LENGTH IN ORDER TO LIMIT VOLTAGE DROP

MAX. LENGTH, Lmax = MIN [Lmax S/S, Lmax ST]

Lmax = 151 m

Lmax > L  OK
CONCLUSION:

SINCE THE CALCULATION RESULTS ABOVE CAN MEET ALL THE CRITERIA,

HENCE, CABLE 1 x 3C x 35 sqmm IS ACCEPTABLE FOR THIS APPLICATION.


CABLE SIZING CALCULATION SAMPLE
MKS MODIFICATION

FEEDER LOAD = TYPICAL 110VDC LOAD


EQUIPMENT RATING = 3400 W
VOLTAGE, Vn = 110 VDC
POWER FACTOR (Cos O), p.f. = 1.00 => Sin O = 0.00
EFFICIENCY, eff = 1.00
ESTIMATED LENGTH, L = 150 m
OVERALL CORRECTION FACTOR , C = 0.8925
PROPOSED CABLE SIZE (sq. mm) = 2C 50 mm2
NO. OF CABLE RUNNING IN PARALLEL, N = 1
CABLE AMPACITY, IR = 117 A
CABLE RESISTANCE, R = 0.4985 Ω / km
CABLE REACTANCE, X = N/A Ω / km
MAX VOLT DROP S/STATE, Vd Max = 5 %
PROSPECTIVE SHORT CIRCUIT CURRENT = 10 kA
MAX FUSE/CB TRIPPING TIME, t = 0.05 sec
CONSTANT FACTOR, k = 143
OVERLOAD FACTOR = 1.15
CALCULATION

STEP 1: AS PER SECTION 3.1 - OVERLOAD PROTECTION

FULL LOAD CURRENT, IFL = EQUIPMENT RATING


V * eff
= 30.91 A
PROPOSED CABLE SIZE = 2C 50 mm2
NO. OF CABLE PER PHASE, N = 1

UNCORRECTED CABLE AMPACITY, IR = 117.00 A


CORRECTED CABLE AMPACITY, (IZ = IR x C) = 104.42 A

IZ ≥ 1.15 x IFL @ FUSE/CB SETTING IS NOT KNOWN (1)


IZ ≥ IN @ FUSE/CB SETTING IS KNOWN (2)
ASSUMING (1), 1.15 x IFL = 35.55 A

IZ ≥ 1.15 x IFL  OK

STEP 2: AS PER SECTION 3.2 - VOLTAGE DROP UNDER STEADY STATE

CALCULATED VOLTAGE DROP AT STEADY STATE, Vdn = 4.20 %

Vdn < Vd Max  OK

STEP 3: AS PER SECTION 4.4 - SHORT CIRCUIT THERMAL WITHSTAND CAPACITY (SHORT CIRCUIT PROTECTION)

CABLE S/C RATING, ISC = 31.98 kA

LOAD END S/C FAULT CURRENT, ILF = 1.47 kA

ISC > ILF  OK

STEP 4: CHECK FOR Lmax. THIS IS TO CHECK MAX CABLE LENGTH IN ORDER TO LIMIT VOLTAGE DROP

MAX. LENGTH, Lmax = Vn x Vd Max% x N x 1000(km)


2 x IFL x R x 100%

Lmax = 178 m

Lmax > L  OK
CONCLUSION:

SINCE THE CALCULATION RESULTS ABOVE CAN MEET ALL THE CRITERIA,

HENCE, CABLE 1 x 2C x 50 Sqmm IS ACCEPTABLE FOR THIS APPLICATION.

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