REFURBISHMENT PRODUCT

RAVIN G.
PT. SIKA INDONESIA/ BUILDING SYSTEMS
SIKA INTERNATIONAL

Perusahaan Global
dengan Specialisasi dalam
Kimia Konstruksi,
berpusat di Baar,
Switzerland.

Berdiri pada tahun 1910,

sekarang hadir di 101
negara dengan lebih dari
17.000 karyawan
SIKA INDONESIA
TARGET MARKET
REFURBISHMENT PRODUCT
PT. SIKA INDONESIA/ BUILDING SYSTEMS
KERUSAKAN
KERUSAKAN
KEY STAGES IN CONCRETE REPAIR
Future Assessment of
maintenance the structure

Select repair Diagnose cause

Step 3
process of deterioration

Options and
objectives of repair
Assessment of
the structure

• LOKASI DAN BESARNYA KERUSAKAN

• DATA-DATA STRUKTUR
• KONDISI LINGKUNGAN
• GAMBARAN DARI LOKASI STRUKTUR

➢ PENGAMATAN VISUAL
➢ DOKUMENTASI
➢ TESTING
PENGAMATAN VISUAL
• RETAK
• KEROPOS – HONEYCOMB
• KARAT
• SPALLING
• KEBOCORAN
• PENURUNAN
DOKUMENTASI
• PERENCANAAN
• PELAKSANAAN
• OPERASIONAL
• PERAWATAN
TESTING
KUAT TEKAN
HAMMER TEST
TESTING
KUAT TEKAN

CORING TEST
TESTING
KUAT LEKATAN
BOND STRENGTH

PULL-OFF TEST
TESTING
UPV

IMPACT ECHO
TESTING
CARBONATION
TESTING
COVERMETER
Covermeter Test bertujuan untuk mengetahui :
- Tebal selimut beton (concrete cover).
- Lokasi tulangan.
- Diameter baja tulangan.
- Jarak / posisi tulangan.
KEY STAGES IN CONCRETE REPAIR
Future Assessment of
maintenance the structure

Select repair Diagnose cause

Step 3
process of deterioration

Options and
objectives of repair
Diagnose cause Concrete Defects and Damage
of deterioration
 Mechanical damage
– Mechanical Impact
– Overloading
– Movements (Settlement)
– Explosion
– Vibration
 Chemical damage
– Alkali Silica Reaction
– Sulphates, Salts
– Biological (Acids)
 Physical damage
– Thermal Movements
– Erosion/Abrasion
– Shrinkage
KEY STAGES IN CONCRETE REPAIR
Future Assessment of
maintenance the structure

Select repair Diagnose cause

Step 3
process of deterioration

Options and
objectives of repair
Options and
objectives of repair EVALUATION
MASA LAYAN
KEBUTUHAN STRUKTUR
URGENSI DIBIARKAN
KESELAMATAN UMUM DOWNGRADE
BATASAN-BATASAN : PENCEGAHAN
ANALISA WAKTU PERBAIKAN
BIAYA PERKUATAN
KEINDAHAN BONGKAR
KEMUDAHAN
PELAKSANAAN
KEY STAGES IN CONCRETE REPAIR
Future Assessment of
maintenance the structure

Select repair Diagnose cause

Step 3
process of deterioration

Options and
objectives of repair
Select repair
process

METODE PERBAIKAN
JENIS & KONDISI KERUSAKAN

KONDISI LAPANGAN

BATASAN OWNER
JENIS & KONDISI KERUSAKAN

1. Perbesaran dimensi Grouting / Concreting

2. Honeycomb / Keropos
3. Leveling floor / Repair Lantai
4. Crack / Retak Injection
5. Corrosion Inhibitor Coating
6. Wrong Design / Load Increase
Patching / Grouting
Concreting / Epoxy Mortar
Strengthening
METODE PERBAIKAN
JENIS & KONDISI KERUSAKAN

KONDISI LAPANGAN
KETERBATASAN RUANG KERJA
KEMUDAHAN PELAKSANAAN
PERALATAN
TENAGA PELAKSANA
METODE PERBAIKAN
JENIS & KONDISI KERUSAKAN

KONDISI LAPANGAN

BATASAN OWNER
WAKTU
BIAYA
GANGGUAN
GROUTING
GROUTING:
MATERIAL COMPRESSIVE FLEXURAL
STRENGTH (MPa) STRENGTH (MPa)
CEMENTITIOUS GROUT Thickness >10 mm
SIKAGROUT FM 60 5
SIKAGROUT 215 NEW 65 6
SIKAGROUT 214-11 72 6.5
SIKAGROUT 215 M 73 8

SIKAGROUT 280 HS 88 18

MATERIAL COMPRESSIVE FLEXURAL

STRENGTH (MPa) STRENGTH (MPa)
CEMENTITIOUS GROUT Thickness < 10 mm ( min Thickness 3 mm )
SIKAGROUT 200 PT ID 55 -
GROUTING:
MATERIAL COMPRESSIVE FLEXURAL
STRENGTH (MPa) STRENGTH (MPa)
CEMENTITIOUS GROUT UNDER WATER
SIKAGROUT UW-Id 40 5

MATERIAL COMPRESSIVE FLEXURAL

STRENGTH (MPa) STRENGTH (MPa)
EPOXY GROUT
SIKADUR 42 MP NORMAL ͠ 100 ͠ 32
/SLOW
GROUTING
SIKA GROUT 215 + AGGREGATE
SIKA GROUT 215 + AGGREGATE
REPAIR CONCRETE:
 REPAIR CONCRETE:
MATERIAL DESCRIPTION COMPRESSIVE
STRENGTH (MPa)
SIKACRETE 08 SCC SELF COMPACTING (MAX AGGREGATE 50
8 MM)
SIKADUR 732 EPOXY BONDING – POT LIFE 35’ (30 0C) 63
SIKA QUICK 2500ID RAPID HARDENING MORTAR 24 – 30 (3 HOURS)
SIKADUR 510 AGGREGATE -
 Project Reference
Sikacrete 08 SCC
 Project Reference
Sikacrete 08 SCC
FAST SETTING MORTAR – 30 MPa in 3 hours:
SikaQuick 2500 Id + Sikadur 732
 Project Reference
Level 50 & SikaQuick 2500 Id
PATCHING
 PATCHING
MATERIAL BASED MAXIMUM THICKNESS COMPRESSIVE
PER LAYER (MM) STRENGTH (MPa)
SIKATOP 144 POLYMER (2K) COATING ~ 0.4 MM -
SIKATOP 121 POLYMER (2K) 5 42
SIKATOP 122 POLYMER (2K) 20 52
SIKA MONOTOP 613 POLYMER (1K) 50 45
SIKA MONOTOP 615HB POLYMER (1K) 80 41

SIKA MONOTOP 614 HS POLYMER (1K) 30 vertical 55

SIKADUR 31CF EPOXY (2K) 30 50 (1 DAY)

SIKADUR 41CF EPOXY (3K) 60 67 (1 DAY)
PATCHING
PATCHING
POLYMER CEMENT COATING:
CONCRETE BARRIER
JORR W2 TOLLROAD

Existing

After coating with Sikatop 144

INJECTION
 CRACK INJECTION:
MATERIAL BASED COMPRESSIVE
STRENGTH (MPa)
SEALING MATERIAL
SIKA ANCHORFIX 1 POLYESTER 60
(4’ OPEN TIME, 35’ CURING TIME)
SIKA ANCHORFIX 2+ EPOXY ACRYLATE 70
Tropical (1’ OPEN TIME, 30’ CURING TIME )
SIKADUR 31CF EPOXY (35’ POT LIFE) 50 (1 DAY)
INJECTION MATERIAL
SIKADUR 752 LOW VISCOSITY ~ 180 CPS 62 (7 DAYS)
SIKA INJECTION PU FOAM For Leakage
101/201
SIKA INJECTION 310 ACRYLATE For Leakage
Gravity Feed

• Buat takikan V sepanjang retakan, lebar dan dalam ~ 5-10 mm.

• Bersihkan dengan vacuum cleaner, sehingga tidak ada debu dan
kotoran lainnya.
• Isi dengan Sikadur 752 sampai penuh.
• Ulangi lagi apabila Sikadur 752 sudah turun.
Pressure Injection

• Buat takikan V sepanjang retakan, lebar dan dalam ~ 5 mm.

• Buat lubang f 5mm, dalam 30 mm, jarak 200 mm.
• Bersihkan dengan vacuum cleaner, sehingga tidak ada debu dan
kotoran lainnya.
• Pasang pipa injeksi dan sealing retakan dengan Sikadur 31CF.
• Injeksikan Sikadur 752 dari pipa terujung, sampai keluar dari
pipa selanjutnya.
• Lanjutkan injeksi sampai semua pipa terisi penuh.
• Setelah bahan epoxy mengeras, lakukan finishing dengan
memotong pipa injeksi dan hilangkan bahan sealing dengan
gerinda.
CRACK INJECTION
CRACK INJECTION
LEAKAGE INJECTION – PU MATERIAL
 COMPARISON PERFORMANCE :
PERFORMANCE CEMENT POLYMER EPOXY

COMPRESIVE STRENGTH (Mpa) 20-70 10-80 55-110

FLEXURAL STRENGTH (MPa) 2-10 6-15 25-50
TENSILE STRENGTH (MPa) 2-5 2-10 9-20
WATER ABSORPTION 7 days (%) 5-15 0,1-0,5 0.1
MAX. SERVICE TEMPERATURE ( OC) >300 100-300 40-80
DEVELOPMENT RATE OF STRENGTH 1-4 weeks 1-7 days 6-48 hours
TOLERANCE OF MIXING HIGHER MODERATE LOW
MOISTURIZED SUBSTRATE NO PROBLEM NO PROBLEM SENSITIVE
CHEMICAL RESISTANT NO MODERATE EXCELLENT
PELAKSANAAN
PERSIAPAN PERMUKAAN
KUAT – PADAT
BERSIH (DEBU, OLI dll)
SSD (SEMEN & POLYMER based)
KERING (EPOXY based)

PERBANDINGAN CAMPURAN

POT LIFE
KEY STAGES IN CONCRETE REPAIR
Future Assessment of
maintenance the structure

Select repair Diagnose cause

Step 3
process of deterioration

Options and
objectives of repair
FUTURE MAINTENANCE STRATEGY

• Detailed records
• Monitoring
• Inspection instructions
• Responsibilities
• Local requirements
STRUCTURAL STRENGTHENING
RAVIN GUNAWAN
SIKA INDONESIA/ BUILDING SYSTEMS
REASONS FOR STRENGTHENING
DEFINITION
STRUCTURAL
STRENGTHENING =
Increasing the load
bearing capacity to
restore structural safety
and serviceability
requirements
REASONS FOR STRENGTHENING
OVERVIEW
STRUCTURAL IMPROVEMENTS
▪ Load increase
▪ Vibration / deflection reduction
▪ Impact / seismic / blast resistance
▪ Design errors / code changes
▪ Construction errors

STRUCTURAL MODIFICATIONS
▪ Column / wall removals
▪ Slab openings
▪ Floor additions
REASONS FOR STRENGTHENING
OVERVIEW (CONT.)
STRUCTURAL RECOVERY
▪ Corrosion
▪ Mechanical damage
▪ Fire / explosion
▪ Impact
▪ Earthquake
EXTERNAL STRENGTHENING OPTIONS
ADD BONDED PLATES (CONT.)
Sika® CarboDur®
▪ High material cost
▪ Fast installation
▪ Low installed cost
▪ Non-corrosive
▪ Lightweight
▪ No fabrication required
▪ Cross-overs possible
▪ Low maintenance
CFRP VS. STEEL PLATES
Steel
▪ Low material cost
▪ Slow installation
▪ High installed cost
▪ Corrosive
▪ Heavy
▪ Fabrication required
▪ Cross-over difficult
▪ High maintenance
SIKA CFRP SYSTEM
SIKADUR® - SIKA® CARBODUR® - SIKAWRAP®
Metode dan Material Perkuatan

Fiber Reinforced Polymer (FRP)

Prinsip sama dengan Plat Baja

Fiber Reinforced Polymer (FRP)
Fiber Reinforced Polymer (FRP)

Plate

Wrap
Carbon Aramid Glass

Rod
SIKA CARBODUR AND SIKAWRAP SYSTEM
OVERVIEW
LAMINATES FABRICS SPECIALTIES
Sika® CarboDur NSM
Sika® CarboDur® S SikaWrap® C near surface mounted
rods.
Sika Carbodur Rod BC.

Dry application Wet application

Sikadur®-30 Sikadur®-330 Sikadur®-300
SIKA CARBODUR AND SIKAWRAP SYSTEM
SIKA CARBODUR TYPE S
NSM
Sika CarboDur Type S is
also available in 20 mm
width or in circular
▪ Pultruded carbon fibre reinforced laminates shape (8, 10 mm) for
use as near Near
▪ Elastic tensile modulus 165’000 MPa Surface Mounted
▪ Tensile strength > 2’800 MPa (NSM) type
reinforcement.
▪ Elongation at break > 1.7 %

▪ Roll length 100 m

▪ Wide range of cross sections (thickness 1.2 mm )
width 50, 100 mm)

→ Used for FLEXURAL STRENGTHENING

Consult latest PDS prior to any processing
SIKA CARBODUR AND SIKAWRAP SYSTEM
SIKAWRAP TYPE C
▪ Woven carbon fibre fabric with unidirectional fibres
▪ Elastic tensile modulus > 230’000 MPa
▪ Tensile strength > 3’900 MPa
▪ Elongation at break > 1.43 %

▪ Roll width 500 mm

▪ Roll length 100 m (50 m if > 450 g/m2)
▪ Wide range of fibre area densities (230, 300, 610 g/m2)

→ Used for FLEXURAL and SHEAR STRENGTHENING

→ Used for CONFINEMENT

Consult latest PDS prior to any processing

TYPICAL APPLICATIONS
WHERE TO STRENGTHEN?
TYPICAL APPLICATIONS
OVERVIEW
FLEXURE SHEAR CONFINEMENT

▪ Beams ▪ Beams ▪ Columns

▪ Slabs ▪ Girders ▪ Foundations
▪… ▪ Joints ▪…
▪ Corbels
▪…
Additional external, Additional external Additional external
flexural reinforcement shear reinforcement confinement
(tension only) to (tension only) to reinforcement to
increase bending increase shear increase the
moment capacity resistance compressive load
bearing capacity
TYPICAL APPLICATIONS
SLABS – FLEXURAL REINFORCEMENT
TYPICAL APPLICATIONS
BEAMS – FLEXURAL REINFORCEMENT
TYPICAL APPLICATIONS
BEAMS – SHEAR REINFORCEMENT
TYPICAL APPLICATIONS
BEAMS – SHEAR REINFORCEMENT (CONT.)
COMPLETE WRAPPING
Best performance is
achieved by fully
wrapping the SikaWrap
around the beam. Slots
through the sl
TYPICAL APPLICATIONS
BEAMS – CORBEL REINFORCEMENT
TYPICAL APPLICATIONS
COLUMNS – CONFINEMENT
TYPICAL APPLICATIONS
FOUNDATION AND PIERS – CONFINEMENT
TYPICAL APPLICATIONS
VARIOUS SUBSTRATES – BRICK AND WOOD
TYPICAL APPLICATIONS
SUMMARY
SIKA SYSTEM
SOLUTION
Ther is a solution to
virutally every structural
strengthening problem
with the Sika
Carbodur® and the
SikaWrap® system.
SELECTED REFERENCES
SELECTED PROJECTS FROM ASIA PACIFIC AND THE MIDDLE EAST
SELECTED REFERENCES
ADHI MELATI JAKARTA, INDONESIA
INFO
Strengthening of beam
and column due to
functional change
(increasing earthquake
load).
Sika® Wrap 231C
Sika CarboDur® S1012
SELECTED REFERENCES
BRIDGE JAKARTA, INDONESIA
INFO
Strengthening of slab
due to additional live
load.
Sika® CarboDur® S1012
SELECTED REFERENCES
OFFICE JAKARTA, INDONESIA
INFO
Strengthening of
column due to
additional load.
Sika® CarboDur® Rod
BC10
BUSINESS CENTRE JAKARTA
Jakarta Airport
INTEGRAL WATERPROOFING PRODUCT
PT. SIKA INDONESIA/ BUILDING SYSTEMS
Business Unit Concrete Sika Watertight Concrete

Sika Product Solutions

Sika® ViscoCrete®

▪ Effective water reduction- production

of high quality durable concrete
▪ Ensured workability on construction
site

Sika WT-110 P-id

▪ Based on hydrophobic and pore blocking technology

▪ Develops polymer barriers inside pores during the
hydration process
VISCOCRETE 3115 N
Applications (Keeping water out)
Applications (Keeping water in)
Concreting Practice
•The Formwork,must be
sufficiently tight to
prevent leakage of liquid.
 ViscoCrete 3115 N
( Integral Waterproofing )

▪ Minimum cementitious = 360 kg /m3

▪ Minimum concrete thickness = 200 mm
▪ W/C maximum 0.45
▪ No segregation
▪ Slump on site = 80 – 100 mm.
▪ Viscocrete 3115N minimum 1.5 liter/m3
▪ ( Dausage : 0,3 – 0,8 % cementitious)
▪ Slump after redosing = 140 – 200 mm
▪ Without naphtalene
ViscoCrete 3115 N
( Integral Waterproofing )
SIKA® WT-110 P
WATERTIGHT/SUPERPLASTICISING (HRWR) AND HYDROPHOBIC
CONCRETE ADMIXTURE

Sika WT-110 P combines

High Range Water Reducer

- To reduce capilary pores of concrete
-

Hydrophobic agent and Pore blocker

To reduce water penetration under
hydrostatic pressure and water absorption
APPLICATION SIKA WT-110 P

Initial Slump 8cm

APPLICATION SIKA WT-110 P
APPLICATION SIKA WT-110 P
THANK YOU FOR YOUR ATTENTION