Electrical systems: 5000

Electrical equipment overview

Order number. Date Valid from machine number. T-code
221610-020 2008-05-12 723984- 497

13.2.1 Electric component overview

The following table shows a summary of the major electric components
of this truck.

Symbol Description Function Notes

A1 Transistor regulator
A2 Electronic card
A3 Steering servo
A6 Display
A17 Keypad PIN-number log-in Option
A23 Collision sensor Option
A82 Data handling unit Option
F1 Fuse Drive motor circuit 175 A
F3 Fuse Pump motor circuit 130 A
F50 Fuse Operating circuit A5 7,5 A
F51 Fuse Operating circuit A1 7,5 A
F52 Fuse Optional equipment Option
F64 Fuse Steering motor 20 A Option
G1 Battery 24 V
H1 Horn
K10 Contactor Main contactor
K30 Contactor Pump motor
L1 Hall sensor Speed control and travel direction
selector (butterfly)
M1 Motor Drive motor
M3 Motor Pump motor
M6 Motor Steering motor Option
M12 Motor Fan Not cold store
P1 Pressure sensor Load sensor
R1 PTC resistor Power supply 15 Ohm
A2:S1-18 Hall sensor Speed control forward/backward
S10 Switch Foot brake Brake lever
S17 Switch Key
A2:S17 Hall sensor Safety reverse
S18 Switch Horn button
S19 Switch Man on platform
A2:S19 Hall sensor Fork lifting control
A2:S20 Hall sensor For lowering control

© BT Service manual LPE240 13 – 5

 Electrical systems: 5000
Electrical equipment overview
T-code Valid from machine number Date Order number.
497 723984- 2008-05-12 221610-020

Symbol Description Function Notes

S21 Switch Emergency disconnector
A2:S21 Hall sensor Support arm lift control
A2:S22 Hall sensor Support arm lower control
S31 Switch Lift height limiter
S53 Switch Gates
S59 Switch Platform in upper position
S111 Switch Option button Option
S112 Switch Option button Option
S113 Switch Option button Option
S114 Switch Option button Option
S115 Switch Option button Option
S116 Switch Option button Option
Y1 Brake
Y41 Magnetic valve Fork lowering
X1 Connector Battery
X9 Connection point CAN communication
X41 Connection point CAN communication
W20 Antenna Option

13 – 6 Service manual LPE240 © BT

 Electrical systems: 5000
Electric wiring diagram
Order number. Date Valid from machine number. T-code
221610-020 2008-05-12 723984- 497

13.3 Electric wiring diagram

13.3.1 Symbol list

Symbol Description Symbol Description

Truck battery Horn

Fuse Emergency stop switch NC

Resistor (PTC)a Switch, weight pressure oper-

ated

DC motor b(SEM type)c Sensor, inductive NO

A1 A2
M

E1 S E2

DC motor Sensor, inductive NC

Contactor Variable resistor (potentiometer)

Brake coil (normally applied) Pressure switch NO

Coil for hydraulic magnetic valve Multi-pin connector

Analogue pressure sensor NO = Normally Open

P NC = Normally closed

a. PTC = Positive Temperature Coefficient (resistance increases as temperature increases)

b. DC = Direct Current
c. SEM = Separately Excited Motor

© BT Service manual LPE240 13 – 7

 Electrical systems: 5000
Electric wiring diagram
T-code Valid from machine number Date Order number.
497 723984- 2008-05-12 221610-020

13.3.2 Overview
2 1
3 F1 R1
M1
24 (+) POWER 24VDC 6 A2 A1 X1
M
40 (16) SUPPLY 24VDC ARMATURE (M)
(-) POWER 0VDC 4 S

+
E2 E1 G1
FIELD (S2)

-
P1
63 5 X1
P FIELD (S1)
(10) PRESSURE SWITCH ANALOG
40
64 K10
MAIN CONTACTOR (4)
S31
49
(15) LIFT LIMIT M12
2 1
M

F51
A1 21
S10 S21
57
(12) TILLER ARM IN DRIVE POS. F3

A1
M3 A2
M
65
(11) MAN ON PLATFORM
S19
45
PUMP CONTACTOR (6)
66 K30
(13) PLATFORM UP H1
S59

58
(14) GATES
39
S53 SIGNAL HORN (7) Y1
31
BRAKE A (5)
Y41
CAN HIGH/LOW LOWER VALVE (2) 38
(1/8)
24 24
OPTION

CAN HIGH/LOW W20 CAN HIGH/LOW

20 (1) +24VDC (3/4) (2/3)
40 (2) 0VDC
A23 20 (1) +24VDC
A82
40 (8) 0VDC
X41
20
40 120
119 1
F50
X9 S17 (X3:3/7) CAN HIGH/LOW OPTION
22 F64 F52
ONLY 40 (X3:2) +24VDC A2:S17
KEYBOARD (X3:6) 0VDC Hall SAFETY
28 (1) +24VDC
REVERSE EXT.
40 (2) 0VDC EQUIP.
A2:S19
Hall FORK STEER
(X1:1) HORN 2 LIFT
(X4:1) HORN 1 SERVO 60 M6
A2:S20 RED BLACK
Hall FORK RE1 M+ (3) M
S18:2 A2 LOWER
64 24 A3
S18:1
(X4:2) A2:S1-S9 A2:S10-S18 M- (4) 61
Hall SPEED 310
(X1:2)
Hall (5) POWER ON
REF.
VALUE
10 6
KEYBOARD DISPLAY
(X11) (X12) (X1)
A17 A6

13 – 8 Service manual LPE240 © BT

© BT

221610-020
Order number.
TRANSISTOR REGULATOR
A1

G1
1 X1 X1 40
- INP. POWER SUPPLY 0VDC
+
175A
-

2008-05-12
Date
R1 F1
2 3
PUMP MOTOR DRIVE MOTOR + INP. POWER SUPPLY +24VDC
PTC 15
7.5A 130A
M3 M1
F50 F3
20 9 10 A2/E2 D1/E1 A1 A2 6
Sh. 3 M M M OUT. ARMATURE

13.3.3 Electrical wiring diagrams

2 1 1 2
Service manual

7.5A
F51 S
21 4
Sh. 2 S2 OUT. FIELD
E1 E2

EXTERNAL EQUIPMENT

Valid from machine number. T-code

F

723984-
5
S1 OUT. FIELD

40
Sh. 2
LPE240

Y1
24 31
Sh. 2 5 OUT. BRAKE A
1 2

FAN S10
1 2 Bn Bk 57
M12 12 INP. TILLER ARM IN DRIVE POS.

Electrical systems: 5000

Bu

497
K10
64
4 OUT. MAIN CONTACTOR
A1 A2

Electric wiring diagram

K30
45
6 OUT. PUMP CONTACTOR
A1 A2

Y41
38
2 OUT. LOWER VALVE
1 2

H1 39
7 OUT. SIGNAL HORN

- +
13 – 9

S 1/6 PROD E
218896
13 – 10

497
T-code
Electric wiring diagram
Electrical systems: 5000
TRANSISTOR REGULATOR

723984-
Valid from machine number
A1
EMERCENCY SWITCH OFF
Service manual

X6 S21 X6
21 24
Sh. 1 16 INP. SUPPLY +24VDC
1 2

24
Sh. 1

P1
P 63
10 INP. PRESSURE SWITCH ANALOG
B C
A
LPE240

S31
Bn Bk 49
15 INP. LIFT LIMIT

Bu
40
Sh. 1

2008-05-12
Date
S19
65
11 INP. MAN ON PLATFORM
1 2

S59
66
13 INP. PLATFORM UP
2 3

S53 58
4
14 INP. GATES
1

221610-020
Order number.
119 119
Sh. 3 1 CAN HIGH

120 120
Sh. 3 8 CAN LOW
© BT

2/6 PROD E
218896
© BT

221610-020
Order number.
ONLY KEY BOARD ELECTRONIC CARD, TILLER ARM
A2
KEY
X6 S17 X6 X5
20 22
Sh. 1 X3 2 INP. +24VDC

X5
119 119
Sh. 2 X3 3 CAN, HIGH

2008-05-12
Date
X5
120 120
Sh. 2 X3 7 CAN, LOW

X5
Service manual

40 40
Sh. 2 X3 6 INP. 0 VDC

S17
BELLY BUTTOM

Valid from machine number. T-code

723984-
X9
20 1

S1-S9 S10-S18
X41 40 2 SPEED REF. VALUE
1 20
LPE240

119 3
2 40 S19
120 4 FORK LIFT
3 119
CAN CONNECTION
4 S20
120 FORK LOWER

Electrical systems: 5000

CAN, SERVICE CONNECTOR

S18:1
X4 1 INP. HORN 1

497
1 2

Electric wiring diagram

X4 2 OUT. 0 VDC HORN 1

S18:2
X1 1 INP. HORN 2
1 2

X1 2 OUT. 0 VDC HORN2

13 – 11

3/6 PROD E
218896
 Electrical systems: 5000
Electric wiring diagram
T-code Valid from machine number Date Order number.
497 723984- 2008-05-12 221610-020

4/6 PROD E
218896
ELECTRONIC CARD

ENABLE
+5V DC

0 VDC
LCLK
SCK
SI
X12 1

X12 2

X12 3

X12 4

X12 5

X12 6
A2

X1 1

X1 2

X1 3

X1 4

X1 5

X1 6
8 8 8 8
ELECTRONIC CARD
A6

13 – 12 Service manual LPE240 © BT

 Electrical systems: 5000
Electric wiring diagram
Order number. Date Valid from machine number. T-code
221610-020 2008-05-12 723984- 497
218896
5/6 PROD E
ELECTRONIC CARD

LED_GREEN

LED_RED
2580

369#

0 VDC
147-

123

456

789

-0#

X11 10
X11 1

X11 2

X11 3

X11 4

X11 5

X11 6

X11 7

X11 8

X11 9
A2

3
6
9
I
2
5
8
0
1
4
7
KEY BOARD
A17
© BT Service manual LPE240 13 – 13
13 – 14

497
T-code
Electric wiring diagram
Electrical systems: 5000
OPTION
DATA HANDLING UNIT
A82

723984-
Valid from machine number
Service manual

20
1 INP. +24VDC

40
8 INP. GND

119
2 INP. CAN H
LPE240

120
3 INP. CAN L

W20

2008-05-12
Date
SHOCK SENSOR
A23

20
1 INP. +24VDC

221610-020
Order number.
40
2 INP. GND

119
3 INP. CAN H

120
4 INP. CAN L
© BT

6/6 PROD E
218896
 Electrical systems: 5000
Electric wiring diagram
Order number. Date Valid from machine number. T-code
221610-020 2008-05-12 723984- 497

Electrical wiring diagram Servo (Option)

© BT Service manual LPE240 13 – 15