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  • Testplan 3242920

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    This document is a test plan for a Perkins A4.107 pump. It specifies the pump specifications, required test conditions and ISO test procedures. The pump will undergo 14 tests to test properties like priming, transfer pressure, advance, maximum delivery, backleakage, delivery at various speeds, shut-off lever function, governor function and timing. Tests will be conducted according to ISO standards using specified nozzle types, feed pressure, test fluid and temperature.

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    TEST PLAN DIESEL 3242920

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    testplan 3242920

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    This document is a test plan for a Perkins A4.107 pump. It specifies the pump specifications, required test conditions and ISO test procedures. The pump will undergo 14 tests to test properties like priming, transfer pressure, advance, maximum delivery, backleakage, delivery at various speeds, shut-off lever function, governor function and timing. Tests will be conducted according to ISO standards using specified nozzle types, feed pressure, test fluid and temperature.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    11 views1 page

    Testplan 3242920

    Uploaded by

    Fx_205
    This document is a test plan for a Perkins A4.107 pump. It specifies the pump specifications, required test conditions and ISO test procedures. The pump will undergo 14 tests to test properties like priming, transfer pressure, advance, maximum delivery, backleakage, delivery at various speeds, shut-off lever function, governor function and timing. Tests will be conducted according to ISO standards using specified nozzle types, feed pressure, test fluid and temperature.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 1

    3242920 Edição: 1

    Test Plan:
    Perkins A4.107 3242920 Data de publicação:
    01/01/1969

    PUMP SPECIFICATION.
    Rotation: Clockwise.
    Governor type: Mechanical all-speed.
    Gov.Link Length: 51 ± 1.0 mm.
    Governor arm hole: No. 1 .
    Throttle lever link: Hole No. 3
    Plunger diameter: 6.5 mm.
    Roller to roller: 49.95 mm.
    Advance type: Automatic speed.

    ISO TEST CONDITIONS.


    This data is only valid for the test conditions specified and the
    following test benches: HA3000/HA2500/HA1150/HA1100MkII/HA875
    HA700/HA400/AVM/PGM
    Test fluid: ISO 4113 at 40 ± 2 °C
    Feed pressure: 0.1 bar
    Nozzles: ISO 4010.
    Nozzle opening pressure: 172 + 3 - 0 bar.
    H.P. pipes: 6 x 2 x 845 mm (ISO 4093.2).

    PRE-TEST NOTES.
    Minimum piston spring cap shim thickness 0.5 mm .
    Additional shimming of ( 0 to 3 mm.) may be required.

    ISO TEST PROCEDURE.


    Test Operation S/C RPM Requirement
    1. Priming (C) 100 Obtain delivery from all injectors.
    No air in pump back leak.
    2. Transfer Press (C) 100 Minimum 0.6 bar ( 9 psi).
    3. Transfer Press (C) 800 2.6 to 3.4 bar(39 to 48 psi)
    4. Advance (C) 950 1.75° to 2.25°.
    5. Advance (C) 1250 2.75° to 3.25°.
    6. Max. Delivery (S)* 400 23 ± 0.5 mm3/st.
    Max. spread 4.0 mm3/st.
    7. Backleakage 400 5 to 70 cm3 per 100 strokes.
    (Flow rate 20 to 280cm3/min.)
    8. Delivery (C)* 100 Minimum as test(6 ) - 10 mm3/st.
    9. Shut-off lever (C) 200 Max. 1.0cm3. Shut-off lever closed
    10. Delivery - S/C 200 Maximum 1.0cm3.
    Low load Throttle lever closed.
    11. Delivery (C) 1000 Minimum as test(6 ) - 0.4 cm3.
    12. Governor (S) 1100 1.0 cm3. Maximum Line 1.8 cm3.
    13. Delivery (C) 1000 Throttle as test(12),
    Minimum as test(11) - 0.4 cm3.
    14. Timing S/C Outlet 'W ', Pressure 55 bar
    Indexing tool at 290°, Scribe line.
    REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING MAXIMUM
    FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.
    Derived Test Plan.

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