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POWERPLUS PP220E-XI EXCAVATOR

PARTS MANUAL


PREFACE

When ordering parts, please specify the item number, chassis number, engine model and serial
number of the machine, quantity, and working hours.

As our products are upgraded periodically, we reserve all rights to change any information without
prior notice.

For further information, please contact us via:

International Division
POWERPLUS GROUP PTE. LTD.
39 Ubi Crescent #05-00, Powerplus Building, Singapore 048587
Tel: (65) 63399333 Fax: (65) 63399933
Email: support@powerplus.us

POWERPLUS GROUP INC., USA


2130 North Arrowhead Avenue
San Bernardino, California 92405, USA.
Tel: (1) 909 300 3333 Fax: (1) 909 323 3333
Email: hq@powerplus.us

Website: www.powerplus.us
CONTENTS
Engine Mounting ................................................................................................................................................ 1

Engine Fan ........................................................................................................................................................ 3

Pump Mounting.................................................................................................................................................. 5

Muffler Mounting ................................................................................................................................................ 7

Muffler Mounting ................................................................................................................................................ 8

Air Cleaner and Inlet Hose ................................................................................................................................ 9

Cooling .............................................................................................................................................................. 11

Fuel Lines ........................................................................................................................................................ 17

Cab .................................................................................................................................................................. 23

Floor Frame ..................................................................................................................................................... 25

Partition ............................................................................................................................................................ 31

The Right Door Components ........................................................................................................................... 33

The Left Door Components ............................................................................................................................. 35

Frame .............................................................................................................................................................. 37

Cover (Upper) .................................................................................................................................................. 39

Under Cover .................................................................................................................................................... 41

Hood ................................................................................................................................................................ 43

Battery Case Assembly.................................................................................................................................... 45

Frame .............................................................................................................................................................. 47

Counterweight.................................................................................................................................................. 49

Idler Ass’ y........................................................................................................................................................ 51

Tightening Device ............................................................................................................................................ 53

Roller Assembly ............................................................................................................................................... 55

Track Assembly (Live Pin Type) ...................................................................................................................... 59

Undercarriage Assembly .............................................................................................................................. 61

Undercarriage Assembly ................................................................................................................................ 63

Undercarriage Assembly .............................................................................................................................. 65

Slewing Mechanis ............................................................................................................................................ 67

Working Attachments ....................................................................................................................................... 69

Air Conditioner ................................................................................................................................................. 81

Compressor Mounting ..................................................................................................................................... 83

Evaporator Mounting ....................................................................................................................................... 85

Condenser and Drier Mounting ....................................................................................................................... 87

IV
 
Battery Mounting.............................................................................................................................................. 89

Body Wiring Harness ....................................................................................................................................... 91

Cad and Cu Wiring Harness ............................................................................................................................ 93

Radiator Sheets ............................................................................................................................................... 97

Floor Frame Sheets ......................................................................................................................................... 99

Hood Sheets .................................................................................................................................................. 101

Partition Sheets ............................................................................................................................................. 103

Hydraulic Tank Sheets ................................................................................................................................... 107

Travel Piping (Upper) ..................................................................................................................................... 109

Bucket Cylinder Line ....................................................................................................................................... 111

Arm and Bucket Line ...................................................................................................................................... 113

Boom Line ....................................................................................................................................................... 115

Boom Hydraulic Line....................................................................................................................................... 119

Travel Piping (Lower) ..................................................................................................................................... 125

V
Engine Mounting

1
Engine Mounting

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 LB01011-71635 BOLT 2
2 LB01643-31645 WASHER 4
3 22-01-00A006 PRESS SHEET 2
4 22-01-08A000 ENGINE CUSHION 4
5 22-01-07A000 FRONT BRACKET 1
6 LB01643-31232 WASHER 14
7 LB01010-71235 BOLT 14
8 LB01011-71680 BOLT 2
9 22-01-00A004 PRESS SHEET 2
10 22-01-00A005 STEEL SHEAT 2
11 22-01-05A000 ENGINE CUSHION 4
12 22-01-06A000 BACK BRACKET 2
13 22-01-10A000 FRONT BRACKET 1
14 6BTAA9---- ENGINE 1
C178

2
Engine Fan

3
Engine Fan

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 LB01010-61090 BOLT 4
2 LB01643-31032 WASHER 4
3 22-01-0300002(Euro 2) FAN 1

4
Pump Mounting

5
Pump Mounting

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 RJLSD-L090109 JOIN UNIT 1
2 LB01252-41860 BOLTT 4
3 22-01-00A003 FLANGE 1
4 23-01-000016 VENT PLUG 2
5 K3V112DT MAIN PUMP 1
6 LB01643-32060 WASHER 4
7 LB01252-42060 BOLT 4
8 LB01643-31032 WASHER 12
9 LB01010-81030 BOLT 9
LB01010-81035 BOLT 3

6
Muffler Mounting

7
Muffler Mounting

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 XS 9008 ADAPTER 1
2 LB01580-11008 NUT 4
3 LB01643-31032 WASHER 4
4 22-01-03A002 U-BOLTT 2
5 22-01-03A500 MUFFLER 1
6 LB01010-81040 BOLT 4
7 22-01-03A100 METAL HOSE 1
8 22-01-03A200 MUFFLER BRACKET 1
9 LB01580-11008 NUT 8
10 LB01643-31032 WASHER 5
11 LB01010-81035 BOLT 5

8
Air Cleaner and Inlet Hose

9
Air Cleaner and Inlet Hose

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 LB07281-01279 CLAMP 2
2 22-01-03A001 AIR INLET HOSE 1
3 TURBO2 46 PRECLEANER 1
4 LB01010-81230 BOLT 8
5 LB01643-31232 WASHER 8
6 22-01-03A300 BRACKET 2
7 23-01-000007 HOSE 1
8 LB07281-01469 CLAM 2
9 A030P588 AIR CLEANER 1

10
Cooling

11
Cooling

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 23-01-010000 COOLER 1
2 LB07281-00617 CLAMP 3
3 23-01-000012 HOSE 1
4 22-01-110200 BRACKET 1
5 22-01-110002 RUBBER INSERT 1
6 22-01-110100 TANK 1
7 22-01-00A023 HOSE 1
8 22-01-110003 RUBBER INSERT 1
9 23-01-000005 RUBBER INSERT 2
10 22-01-110001 BRACKET 1
11 LB01643-31023 WASHER 4
12 LB01010-61025 BOLT 4
13 LB01643-31232 WASHER 4
14 LB01010-61235 BOLT 4
15 LB01643-31232 WASHER 2
16 LB01010-61225 BOLT 2
17 23-01-010100 SHEET 1

12
Cooling

13
Cooling

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 23-01-000001 WATER OUT HOSE 1
2 23-01-000003 WATER IN HOSE 1
3 LB07281-00709 CLAMP 4

14
After Cooler Piping

15
After Cooler Piping

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 23-01-000002 HOSE 1
2 23-01-000004 HOSE 1
3 LB07281-00909 CLAMP 3
4 23-01-030000 BRACKET 1
5 23-01-030000-1 BRACKET 2
6 23-01-040000 BRACKET 1
7 LB01580-00605 NUT 4
8 LB01643-60619 WASHER 4
9 LB01016-60620 BOLT 4
10 LB01010-80820 BOLT 4
11 LB01643-30823 WASHERR 4

16
Fuel Lines

17
Fuel Lines

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 LB07005-01412 BOLT 2
2 LB07005-01412 GASKET 4
3 HOSE 1
4 FS1242 WATER SEPARATOR 1
5 LB01010-61030 BOLT 6
6 LB01643-31032 WASHER 8
7 23-01-000008 HOSE 1
8 22-01-070000 BRACKET 1
9 LB01580-11008 NUT 2
10 22-01-000004-1 HOSE 1

18
Fuel Line

19
Fuel Line

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 23-16-000000 FUEL TANK 1
2 22-16-000001 WASHER 6
3 01643-31645 WASHER 6
4 01010-81645 BOLT 6

20
Fuel Line

21
Fuel Line

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 22-16-020000 CAP 1
2 22-16-010000 STRAINER 1
3 22-16-050000 FLOAT ASSEMBLY 1
4 GB2672-86 BOLT 4
5 01643-30523 WASHER 4
6 32-16-060000 OIL LEVEL GAUGE 1
7 22-16-120000 RUBBER INSERT 1
8 22-16-060000 JOINT 1
9 22-16-080000 JOINT 1
10 07700-50455 VALVE 1
11 07700-50240 VALVE 1
12 32-16-000004 JOINT 1
13 07288-01002 HOSE 1
14 01010-81645 BOLT 6
15 01643-31645 WASHER 6
16 22-16-070000 FLANGE WELDING PIECE 1
17 07000-05180 SEALING RING 1
18 22-16-070006 SUCTION FILTER 1
19 07281-00617 CLAMP 1

22
Cab

23
Cab

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 23-40E-000000 CAB 1

24
Floor Frame

25
Floor Frame

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 33-11-520000 Seat 1
2 33-11-020300 Seat plate 1
3 01010-51230 Bolt 8
4 01643-31232 Washer 8
5 33-11-020001 Plate 1
6 33-11-020002 Plate 1
7 33-11-020200 Plate 1
8 01252-40820 Bolt 12
9 FH01-108 Sliding rail 1
10 01010-50616 Bolt 8
11 01642-20608 Washer 8
12 32-11-040001 Cover 1
13 32-11-040002 Cover 1
14 33-11-020100 Support plate 1

26
Floor Frame

27
Floor Frame

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 23-11E-010000 Floor Frame 1
2 01010-51035 Bolt 16
3 01643-31032 Washer 16
4 01580-11622 Nut 4
5 01643-31645 Washer 4
6 22-11-000007 Cushion 4
7 01010-51265 Bolt 9
8 01643-31232 Washer 9
9 01010-51230 Bolt 3
10 01643-31232 Washer 3
11 22-11-00A001 Floor Mat 1
12 32-11-000001 Seal 3
13 22-11-000002 Pedal 2
14 01010-51025 Bolt 8
15 01603-31032 Washer 8
16 32-11-000003 Sponge 1
17 32-11-000004 Sponge 1
18 22-11-000003 Cushion 2

28
Floor Frame

29
Floor Frame

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 32-11-010001 Guard 2
2 32-11-020100 Frame 1
3 32-11-010100 Frame 1
4 32-11-010002 Cover 1
5 32-11-020004 Cover 1
6 32-11-010009 Lever 1

30
Partition

31
Partition

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 22-08G-010000 COVER 1
2 22-08G-020000 COVER 1
3 22-08G-000002 COVER 1
4 22-08G-000003 COVER 1
5 22-08-000001 COVER 1
6 LB01016-81230 BOLT 17
7 LB01643-31232 WASHER 17

32
The Right Door Components

33
The Right Door Components

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.

1 23-12E-010000 DOOR 1
2 22-12-050000 DOVE TAIL 1
3 01643-30623 WASHER 6
4 01016-80616 BOLT 4
5 01580-00605 NUT 2
6 22-12-060000 ANGLE STEEL 1
7 22-12-000002 CUSHION 1
8 22-12-030000 CLAMP 1
9 01580-01008 NUT 1
10 23-12E-020000 BRACKET 1
11 01643-31232 WASHER 12
12 01016-81225 BOLT 12
13 22-12-000001 STRUT 1
14 22-12-000003 SHEET 1

34
The Left Door Components

35
The Left Door Components

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.

1 23-13E-010000 DOOR 1
2 01016-80616 BOLT 4
3 01643-30623 WASHER 6
4 22-12-050000 DOVE TAIL 1
5 23-13E-050000 DOOR 1
6 22-12-030000 CLAMP 2
7 01580-01008 NUT 2
8 01580-00605 NUT 2
9 22-12-060000 ANGLE STEEL 1
10 22-12-000002 CUSHION 1
11 23-13E-020000 BRACKET 1
12 22-12-000001 STRUT 2
13 22-12-000003 SHEET 1
14 01643-31232 WASHER 20
15 01016-81225 BOLT 20

36
Frame

37
Frame

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 22-14G-020000 PLATE-I 1
2 22-14G-110000 PLATE-IV 1
3 22-14G-130000 PLATE-VI 1
4 LB01016-81230 BOLT 6
5 LB01643-31232 WASHER 6

38
Cover (Upper)

39
Cover (Upper)

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 22-14-120000 PLATE V 1
2 22-14-050000 TOP COVER II 1
3 22-14-090000 TOP COVER III 1
4 22-14-100000 TOP COVER IV 1
5 22-14-010000 TOP COVER I 1
6 22-14-040000 PLATE III 1
7 22-14-030000 PLATE II 1
8 LB01016-81230 /BOLT 23
9 LB01643-31232 WASHER 23

40
Under Cover

41
Under Cover
INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.
1 22-14-00D001 PLATE 1
2 22-14-00D002 PLATE 1
3 22-14-00D003 PLATE 1
4 22-14-00D005 PLATE 1
5 22-14-00D006 PLAT 1
6 22-14-01D000 PLAT 1
7 22-14-160000 UNDER COVER 1
8 22-14-00D004 PLATE 1
9 LB01016-81230 /BOLT 48
10 LB01643-31232 WASHER 48

42
Hood

43
Hood
INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.
1 23-17-020000 HOOD 1
2 01010-81230 BOLT 6
3 01643-31232 WASHER 6
4 23-17-000007 SPRING 1
5 20-17-00A008 SPRING 1
6 23-17-010000 BRACKET 1
7 22-17-030000 STAY 1
8 04205-11230 PIN 3
9 04050-13022 PIN 3
10 22-17-000002 STAY 1
11 01642-20810 WASHER 4
12 01016-50825 BOLT 4
13 NBS415 LOCK 2
14 22-17-000004 SEAL 1

44
Battery Case Assembly

45
Battery Case Assembly

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 22-18-010000 BATTERY COMPARTMENT 1
2 23-18E-020000 HANDRAIL 1
3 23-18E-030000 SIDE BOX 1
4 22-18-000001 BENDING-PLATE 1
5 22-18-040100 SUPPORT 1
6 22-18-040001 PRESSBOARD 1
7 01010-81230 BOLT 10
8 01643-31232 WASHER 10
9 01010-51030 BOLT 12
10 01602-01030 WASHER 12
11 GB/T93-87 SPRING LOCK WASHER 2
12 GB/T71-2000 HEXAGON BOLTT 2

46
Frame

47
Frame

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 23-10-00D000 FRAME 1

48
Counterweight

49
Counterweight

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 22-09-000001 COVER 2
2 20-09A-010000 COUNTERWEIGHT 1
3 22-09-000002 PLATE 2
4 22-09-000003 BOLT 4
5 22-09-000007 WASHER 4
6 23-09E-000004 SPONGE 1
7 20-09A-000005 SPONGE 1
8 23-09E-000007 SPONGE 1
9 06-17-000006 CLAMP 17
10 07049-01215 PLUG SCREW 1
11 20-09A-000008 SPONGE 1
12 23-09E-000006 SPONGE 1
13 20-09A-010015 PLATE 1
14 01010-01225 BOLT 3
15 01643-31232 WASHER 3

50
Idler Ass’ y

51
Idler Ass’ y

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
22-20-030000 IDLER ASS’Y 2
1 22-20-030005 IDLER 1
2 22-20-030100 BUSHING 2
3 22-20-030002 SHAFT 1
4 07052-31624 PLUG SCREW 1
5 07000-02060 O-RING 2
6 22-20-030003 RING 4
7 22-20-030004 O-RING 4
8 22-20-030001 SUPPORT 2
9 22-20-030006 PIN 2

52
Tightening Device

53
Tightening Device

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
22-20-060000 TIGHTENING DEVICE 2
1 22-20-060001 FORK RING 1
2 22-20-060002 LOCK SHEE 1
3 22-20-060003 NUT 1
4 22-20-060004 SPRIN 1
5 22-20-060100 GCYLINDER WELDING PIECE 1
6 22-20-060200 THE PISTON ROD WELDING PIECE 1
7 22-20-060300 SEALING RING 1
8 22-20-060005 PALLETS 1
9 01643-31645 WASHER 16 4
10 01010-51655 BOLT M16*55 4
11 01010-51225 BOLT M12*25 2
12 01643-31232 WASHERR 12 2
13 09370-00070 SEALING RING 1
14 04064-04518 SNAP RING 1
15 07155-00720 TRIMMING RING 1
16 07959-20001 OIL CUP 1

54
Roller Assembly

55
Roller Assembly

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
22-20-040000 ROLLER ASSEMBLY 14
1 22-20-050009 PLUG 1
2 22-20-040001 THE OUTER COVER 1
3 22-20-040002 TYPE RING 4
4 22-20-040003 SEAL RING 4
5 22-20-040100 BOGIE WELDED 1
6 22-20-040200 AXLE SLEEVE 2
7 22-20-040004 WEIGHT BEARING WHEEL SHAFT 1
8 22-20-040005 THE INNER COVER 1
9 22-20-040006 O TYPE RING 2
10 22-20-040007 ROLLER PIN 2
11 01643-51845 WASHER 18 56
12 01010-81885 BOLT M18*85 56

56
Roller Assembly

57
Roller Assembly

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
22-20-050000 ROLLER ASSEMBLY 4
1 22-20-050001 DRAG CHAIN AXIS 1
2 22-20-050002 THE SEALING COVER 1
3 22-20-050003 O TYPE RING 2
4 22-20-050004 SEAL RING 2
5 22-20-050005 TUG 1
6 22-20-050006 NUT 1
7 22-20-050007 SNAP RING 1
8 22-20-050008 THE END COVER 1
9 22-20-050009 PLUG 1
10 06002-32010 TAPER ROLLER BEARING 50*80*20 2
11 07000-02075 O RING 80*55G 1
12 01010-51025 BOLT M10*25 3
13 01643-31645 WASHER 16 8
14 01010-81675 BOLT M16*75 8

58
Track Assembly (Live Pin Type)

59
Track Assembly (Live Pin Type)

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
22-20-020000 2
1 22-20-020001 HE PIN SLEEVE 44
2 22-20-020002 PIN 44
3 22-20-020003 THE DUST RING 88
4 22-20-02A004 THE MOVABLE PIN RAIL LINKS (RIGHT) 1
5 22-20-02A005 THE MOVABLE PI RAIL LINKS (LEFT) 1
6 22-20-020006 THE MAIN PIN SLEEVE 1
7 22-20-020007 THE MOVABLE PIN 1
8 22-20-020008 THE DUST RING 2
9 22-20-020004 RAIL LINKS (RIGHT) 44
10 22-20-020005 RAIL LINKS (LEFT) 44
11 22-20-020009 BOLT 180
12 22-20-020010 NUT 180
13 22-20-02B001 THE CRAWLER PLATE 45
14 04050-20070 THE COTTER PIN 1

60
Undercarriage Assembly

61
Undercarriage Assembly

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 20-20A-010000 CRAWLER FRAME WELDMENT 1
2 22-20-000009 GUARD PLATE 1
3 22-20-000006 GUARD RING 1
4 22-20-070001 PAN 1
5 22-20-070002 SEALING STRIP 1
6 22-20-070003 SCREW 2
7 22-20-000002 PLATE 1
8 22-20-000001 PRESSURE PLATE 1
9 01580-11008 NUT M10 2
10 22-20-000005 GEAR COVER 2
11 01643-31232 WASHER 12 8
12 01010-81235 BOLT M12*35 8
13 22-20-000007 WASHER 12 2
14 22-20-000008 GUARD RING 2
15 01643-31232 GUARD RING 6
16 01010-81230 BOLT M12*30 6

62
Undercarriage Assembly

63
Undercarriage Assembly

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 22-20-080000 GUARD PLATE 4
2 01643-32060 WASHER 20 16
3 01010-82050 BOLT M20*50 16

64
Undercarriage Assembly

65
Undercarriage Assembly

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 20-53-070000 TRAVEL MOTOR 2
2 22-20-000004 SPROCKET 2
3 01643-31645 WASHER 104
4 01010-81650 BOLT 44
5 01010-81665 BOLT 60

66
Slewing Mechanism

67
Slewing Mechanism

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 22-22-010000 SLEWING BEARING 1
2 22-22-000003 JOINT 2
3 22-60-000021 PIPE CLAMP 2
4 22-22-020000D TUBING 2
5 22-22-000005 JOINT 2
6 22-22-000006D JOINT 1
7 22-52-000003D JOINT 1
8 13-22-020000D HOSE 1
8 01011-72210 BOLT M22*110 32
10 01010-72075 BOLT M20*75 36
11 01643-32060 WASHER 20 36
12 04020-01842 CYLINDRICAL PIN 2
13 01643-32260 WASHER 22 32
14 07020-00000 NOZZLE R1/8 4
15 01016-50612 BOLT M6*12 2

68
Working Attachments

69
Working Attachments

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 21-30H-010000 BOOM 1
2 07145-00090 SEAL 4
3 21-30-000003 BUSHING 2

70
Working Attachments

71
Working Attachments

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 21-30H-010000 BOOM 1
2 21-30-020000 BOOM PIN 1
3 22-30-000004 PLATE 1
4 01643-31645 WASHER 2
5 01010-81645 BOLT 2
6 21-30-000001 SPACER 2
7 21-30-000002 SPACER 2
8 21-30-000004 SPACER 2
9 21-30-000005 SPACER 2
10 21-30-030000 PIN 2
11 22-30-000003 PLATE 2
12 01643-31232 WASHER 2
13 01010-81230 BOLT 2
14 01011-82065 BOLT 2
15 01580-12016 NUT 4
16 22-30-000009 PLAT 2
17 22-30-000010 SPACER 2
18 22-30-000011 SPACER 2
19 22-30-000012 PIN 1
20 21-30-040000 PIN 1
21 21-52-010000A BOOM CYLINDER(L) 1
22 21-52-020000A BOOM CYLINDER(R) 1
23 21-52-080000 ARM CYLINDER 1

72
Working Attachments

73
Working Attachments

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.

1 21-30-06C000 ARM 1
2 22-30-000015 BUSHING 2
3 07145-00090 SEAL 2
4 21-30-000006 SPACER 1
5 21-30-000007 SPACER 2
6 07020-00000 FITTING 3
7 21-30-050000 PIN 1
8 22-30-000016 PLATE 1
9 01643-31232 WASHER 6
10 01010-81235 BOLT 2
11 27-30-040000 PIN 1
12 22-30-000030 PLATE 1
13 01010-81230 BOLT 4
14 21-30-080000 PIN 1
15 21-30-000013 SPACER 2
16 21-30-000014 SPACER 2
17 21-52-110000 BUCKET CYLINDER 1
18 07145-00070 SEAL 2
19 21-30-000010 BUSHING 2
20 22-30-110000 SEAL 2
21 22-30-000017 BUSHING 2

74
Working Attachments

75
Working Attachments

NDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 07145-00070 SEAL 4
2 21-30-000011 BUSHING 2
3 21-30-110000 LINK 1
4 22-30-000024 BUSHIN 2
5 07020-00000 GNOZZLE R1/8 3
6 22-30-000024 BUSHING 2

76
Working Attachments

77
Working Attachments

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 21-30-090000 PIN 2
2 21-30-100000 LINK 2
3 01580-12016 NUT 8
4 21-30-000008 SPACER 4
5 21-30-000009 SPACER 4
6 22-30-000013 BOLT 3
7 22-30-000021 O RING 2
8 21-30-110000 LINK 1
9 01011-82065 BOLT 1
10 22-30-100000 PIN 2

78
Working Attachments

79
Working Attachments

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 21-30A-160000 BUCKET 1
2 01803-02430 BOLT 8
3 22-30-000027 CUTTER, L,H 1
4 22-30-000029 BOLT 8
5 21-30-000012 TOOTH 5
6 09244-02496 TOOTH PIN 5
7 22-30-000028 CUTTER,R, H 1

80
Air Conditioner

81
Air Conditioner

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 PSKR10A-31 CONDENSER 1
2 PSKT10F-060 TEFLON TUBE 1
3 10S15C-515 COMPRESSOR 1
4 PSKT10F-063 TEFLON TUBE 1
5 PSKE10A-010 EVAPORATOR 1
6 KZMB-06 CONTROL PANEL 1
7 PSKT10A-051 WIRING HARNESS 1
8 PSKT10U-062 TEFLON TUBE 1
9 ZYQ-03 DRIER 1
10 PSKT10F-061 TEFLON TUBE 1
11 33-70-000003-1 HOSE 1
12 33-70-000003-2 HOSE 1
13 23-70-030001 UNION 2

82
Compressor Mounting

83
Compressor Mounting

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 LB01643-31445 WASHER 1
2 LB01010-81450 BOLT 1
3 23-70E-02B000 BRACKET 1
4 LB01010-81240 BOLT 1
5 LB01010-80875 BOLT 4
6 LB01643-30823 WASHER 4
7 LB0159A-11212 NUT 1
8 LB01643-31232 WASHER 2
9 23-70E-01B000 BRACKET 1
10 30108021 WASHER 1
13 A-43 STRAP 1

84
Evaporator Mounting

85
Evaporator Mounting

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 PSKT10A-023 FLTER 1
2 PSKT10A-017 HOLODER 1
3 PSKT10A-101 DUCT 1
4 23-70-000007 DUCT 2
5 23-70-000008 DUCT 1
6 22-70-000068 DUCT 1
7 32-70-000003 DUCT 1
9 PSKT10A-022 FLTER 1
10 LB01010-51230 BOLT 7
11 LB01643-31232 WASHER 7

86
Condenser and Drier Mounting

87
Condenser and Drier Mounting

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 21-70E-010000 BRACKET 1
3 LB01010-50835 BOLT 4
4 LB01643-31032 WASHER 2
5 LB01010-51030 BOLT 2
6 LB01643-30823 WASHER 10
7 LB01010-50830 BOLT 4
8 LB01010-50820 BOLT 2
9 PSKT10A-025 BRACKET 1
10 LB01580-10806 NUT 2
11 23-70-000003 BRACKET 1

88
Battery Mounting

89
Battery Mounting

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 32-60-000400 BOLT 3
2 32-60-000300 BRACKET 2
3 32-60-000100 BRACKET 1
4 23-60-00B000-4 WIRING 7
5 23-60-000003 BRACKET 1
6 LB01643-31232 WASHER 2
7 LB01010-51230 BOLT 2
8 22-60-000066 SWITCH 1
9 22-60-000050 BATTERY 1
10 22-60-000057 RELAY 1

90
Body Wiring Harness

91
Body Wiring Harness

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 WASHER 1
2 23-60-000061 PRESS SWITCH 1
3 32-60-000200 BRACKET 1
4 22-60-000052 RELAY 3
5 22-60-000084 PROTECT COIL 1
6 VALVE 1
7
8 22-60-000059 OIL TEM SENSOR 1
9 23-60-000060 OIL LEVEL SENSOR 1
10 32-60-000056 LAMP 1
11 23-60-000058 HORN 1
12 23-60-000059 HORN 1
13 32-60-000055 LAMP 2
14 22-60-000003 BRACKET 2
15 CLIP 15
16 23-60-00B000-1 BODY WIRING HARNESS 1
17 22-60-000012 BRACKET 1

92
Cab Wiring Harness

93
Cab Harness

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 20-60-030000 MONITOR 1
2 23-60-00B000-3 CU WIRING HARNESS 1
3 22-60-000053 ELECTRIC LOCK 1
4 22-60-000060 THROTTLE KNOB 1
5 22-60-000065 SWITCH 3
6 22-60-000069 CIGAR-LIGHTER 1
7 23-60-00B000-2 CAB WIRING 1
8 23-60-000004 BRACKET 1
9 23-60-000062 RADIO 1

94
Second Cab Wiring Harness

95
Second Cab Wiring Harness

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 KD0803A WORK LAMP 1
2 40-60-01A004 WIRING 2
3 HG-1605B ANTENNA 1
4 23-60-000062 SPEAKER 2

96
Radiator Sheets

97
Radiator Sheets

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 21-05E-000006 SHEET 1
2 B SHEET 1
3 21-05E-000003 SHEET 1
4 21-05E-000002 SHEET 2
B
21-05E-000020
B

98
Floor Frame Sheets

99
Floor Frame Sheets

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 23-11E-000001 SHEET 1
2 32-11-000004 SHEET 1
3 32-11-000003 SHEET 1
4 23-11E-000002 SHEET 1
5 22-05-000026 SHEET 1
6 22-05-000025 SHEET 1
7 22-05-000027 SHEET 1
8 22-05-000023 SHEET 2
9 22-05-000024 SHEET 1

100
Hood Sheets

101
Hood Sheets

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 21-05E-000019 SHEET 1
A

102
Partition Sheets

103
Partition Sheets

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 22-05-000001 SHEET 1

104
Partition Sheets

105
Partition Sheets

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 21-05E-000012 SHEET 1
2 23-05E-000011 SHEET 1
3 23-05E-000014 SHEET 1
4 21-05E-000008 SHEET 1
5 23-05E-000010 SHEET 1
6 23-05E-000013 SHEET 1
7 21-05E-000016 SHEET 1
8 21-05E-000017 SHEET 1
9 21-05E-000015 SHEET 1

106
Hydraulic Tank Sheets

107
Hydraulic Tank Sheets

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 23-05E-000001 SHEET 1
2 21-05E-000007 SHEET 1

108
Travel Piping (Upper)

109
Travel Piping (Upper)

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 23-51-030100 HOSE 2
2 23-51-030400 HOSE 1
3 23-51-030300 HOSE 1
4 01016-51035 BOLT 32
5 01602-51030 WASHER 32
6 FL-16 FLANGE 8
7 07000-13032 O-RING 8

110
Bucket Cylinder Line

111
Bucket Cylinder Line

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 303 FL-16 FLANGE 2对
2 01602-21030 01602-21030 WASHER 16
3 01016-51035 01016-51035 BOLT 16
4 07000-13032 22-B07000-13032 O-RING 2
5 24-51H-051200 HOSE 1
6 24-51H-051300 HOSE 1
7 07000-13025 07000-13025 O-RING 2
8 302 FL-12 FLANGE 2对

112
Arm and Bucket Line

113
Arm and Bucket Line

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 22-51-060200 HOSE 1
2 07000-13032 07000-13032 O-RING 5
3 303 FL-16 FLANGE 5
4 01602-21030 01602-21030 WASHER 32
5 01016-51035 01016-51035 BOLT 32
6 22-51-060100 HOSE 1
7 24-51H-060200 HOSE 1
8 24-51H-060300 HOSE 1
9 302 FL-12 FLANGE 3
10 07000-13025 07000-13025 O-RING 3

114
Boom Line

115
Boom Line
INDEX REMARK PART NO. DESCRIPTION QTY SERIAL
NO.
1 B07000-13032 B07000-13032 O-RING 4
2 303 FL-16 FLANGE 4对
3 B01602-51030 B01602-51030 WASHER 16
4 B01602-51030 B01602-51030 BOLT 16
5 22-51-080100 HOSE 2
6 23-51-010100 TUBE 1
7 23-51-010200 TUBE 1
8 23-51-010002 WASHER 3
9 23-51-010001 CLAMP 3
10 B01643-51232 WASHER 3
11 B01010-51275 BOLT 3

116
Boom Line

117
Boom Line

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL


NO.
1 602 FS-12 FLANGE 8对
2 01602-51030 01602-51030 WASHER 32
3 01016-51035 01016-51035 BOLT 32
4 07000-13025 07000-13025 O-RING 8
5 22-51-080400 HOSE 2
6 23-51-010500 HOSE 2

118
Boom Hydraulic Line

119
Boom Hydraulic Line

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.


1 22-52H-040000 TUBE 1
2 B07095-00434 22-52-010005B ABSORBING PAD 4
3 22-30H-012002 CLAMP 1
4 B01643-31232 B01643-31232 WASHER 28
5 B01602-21236 B01602-21236 WASHER 28
6 B01010-51235 B01010-51235 OLT 28
7 22-52H-060000 TUBE 1
8 B07095-00427 22-52-010006B ABSORBING PAD 14
9 22-30H-015001 CLAMP 5
10 22-30H-018001 CLAMP 3
11 22-52H-050000 TUBE 1
12 22-52H-030000 TUBE 1

120
Boom Hydraulic Line

121
Boom Hydraulic Line

INDE REMARK PART NO. DESCRIPTION QTY SERIAL NO.


X
13 22-30H-018001 CLAMP 3
14 303 FL16 FLANGE 4 0737121049
15 B01016-51035 B01016-51035 BOLT 24
16 B07000-13029 B07000-13029 O-RING 4
17 21-52v-070000 HOSE 2
18 B01602-51030 B01602-51030 O-RING 2
19 22-52-090000 TUBE 2

122
Boom Hydraulic Line

123
Boom Hydraulic Line

INDE REMARK PART NO. DESCRIPTION QTY SERIAL NO.


X
20 22-30H-015001 CLAMP
21 22-52-000004 WASHER 11
22 302 FL12 FLANGE 4 0737120640
23 01643-31032 01643-31032 WASHER 64
24 01602-21030 01602-21030 WASHER 64
25 01016-51040 01016-51040 BOLT 40
26 07000-03025 07000-03025 O-RING 4
27 22-52-090000 HOSE 2

124
Travel Piping (Lower)

125
Travel Piping (Lower)

INDEX REMARK PART NO. DESCRIPTION QTY SERIAL NO.

1 303 FL-16 FLANGE 4 0737121049


2 B01016-51035 B01016-51035 BOLT 16
3 B01602-51030 B01602-51030 WASHER 16
4 22-53-02C000 HOSE 2
5 1CG-30-16 22-53-000001D UNION 4
6 B07000-13029 B07000-13029 O-RING 4
7 1CG-22-08 22-53-000002D UNION 2
8 B07000-02018 B07000-02018 O-RING 3
9 22-53-01C000 HOSE 2
10 22-53-05C000 HOSE 2
11 B07000-02011 B07000-02011 O-RING 3
12 1CG9-14-04 22-50-030700D ELBOW 2
13 ACGC-220822 13-53-060000D TEE 1
14 B07000-03032 B07000-03032 O-RING 4
15 22-53-06C000 HOSE 2
16 ACGC-140614 22-53-040000D TEE 1
17 TM40 TRAVELMOTO 2
18 B07000-12014 B07000-12014 RO-RING 1
19 B07000-02018 B07000-02018 O-RING 1

126

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