Date Tasks Name of Machine

1. Chemical Supply System Polyol

Schedule Maintenance 2. Chemical Supply System ISO

1. Body Foaming Machine

6/25/2022 Breakdown Maintenance

1. Eva wrap maintenance

To do 2

Schedule Maintenance

1. Thermo forming Blower

6/26/2022 Breakdown Maintenance

1. Study safety manual

To do 2. Study ISO+POLYOL
3. Eva press Pressure control

Schedule Maintenance

1. Pre assembly conveyor

6/27/2022 Breakdown Maintenance
2. U bending
3. Pump motor

1. solidworks to pdf
To do 2. Study safety manual
3. Vaccum Generator Parts
1. Nitrogen Machine
Schedule Maintenance 2. Thermoforming Machine-03
3. Roll-Forming machine
1. Body foaming hose failure
6/28/2022 Breakdown Maintenance

1. u shell carrier trolly

To do 2. study safety manual

Schedule Maintenance

1. ISO mixer motor(seal damage)

Breakdown Maintenance
6/29/2022 2. clinching machine frame

1. Shunk Kobra 111

To do
6/29/2022

To do 2. Filler machine (condenser pipe

cutting)

Schedule Maintenance

1. TFM thread damage

6/30/2022 Breakdown Maintenance 2. trolly repair

1. sw install
To do

Schedule Maintenance

1
7/1/2022 Breakdown Maintenance

1. Caution Pptx
To do 2. Received parts pptx + excel
3. Clinching report pptx

Schedule Maintenance

Breakdown Maintenance
7/2/2022

1. clinching pptx
2. hose pipe, blower motor, update
To do
3. autonomus check list
3. requisition for caution

Schedule Maintenance

7/3/2022 Breakdown Maintenance

1. list of machine
To do 2

Schedule Maintenance

4/07/2022
Breakdown Maintenance
SICK

To do

Schedule Maintenance

7/5/2022
 Schedule Maintenance

1. Pre Assembly conveyer up down

7/5/2022 Breakdown Maintenance 2. 5 trolly came, 3 fixed

1. Power press
To do

Schedule Maintenance

7/6/2022 Breakdown Maintenance

1
To do

Schedule Maintenance

7/7/2022 Breakdown Maintenance

To do

Schedule Maintenance

7/8/2022 Breakdown Maintenance

To do

Schedule Maintenance

7/9/2022 Breakdown Maintenance

To do
Description Assigned by

Chain was too loose. So, the chain was trimmed

pptx prepared Mr. Monir

Blower motor changed

workshop, ball screw

Mr. Rakib
Idea Shared: Load cell, Strain Gauge, Mr. Monir

Conveyor up down problem. Dust deposition on Silencer.

Cleaned
Sucker is not working, position changed with another
sucker.
Uninstallation took time. Secondary pump is being used.
2phase of the coil is burnt

bearing, Belt pulley

two hose pipe replaced.

broken handle detected

connection fastener, crane, crusher

broken cast iron. Bearing not in stock 6012, purchased

motor and bearing
broken frame, welded

Mr. Rakib
3D design Mr. Monir

shaft making , thread cutting, grinding, replaced

Mr. Monir

Mr. Monir
mould external Mr. Monir
Mr. Rakib

pic collected, ahmad ali went, broken cnc pin, Rakib Vai

go to monir, then supervisor mr rakib

mailed taslim vai
magnetic cylider problem

Dimension problem, spring key broken

Remark

Solved

Done

Solved

Done 2
Done
Pending

Solved

Solved but no extra sucker in stock

partially done.
Done
Wating for spare parts to come

not done

replaced pipe has low pressure

tolerance.

should be done after eid

done

done

solved

see mail
solved
done

failed

running
Done

report on diary
done
requisition done, fixing after eid
no wheel in stock

working without heat treatment

 Date Tasks Name of Machine
Autonomus Update
Schedule Maintenance
01/08/22 Monday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
02/08/22 Tuesday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
03/08/22 Wednesday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
04/08/22 Thursday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
05/08/22 Friday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance Pre Heating Oven
06/08/22 Saturday
Breakdown Maintenance Eva wrapping Cylinder loose
TFM 2 water pipe replaced
To Do
Autonomus Update
Schedule Maintenance Pre Assembly Conveyor
Breakdown Maintenance
07/08/22 Sunday
Electrical spare unboxing
To Do Sticker requisition
51 mold didn’t match (got 4pcs of 8pcs)
Autonomus Update
Schedule Maintenance
08/08/22 Monday
Breakdown Maintenance
To Do
Autonomus Update
9/08/2022 Schedule Maintenance
Tuesday
Holiday Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance Pre Heating Oven
Breakdown Maintenance
10/08/22 Wednesday
10/08/22 Wednesday
Autonomous Meeting
To Do Fire Hydrant
Ultrasonic Punching
High Frequency welding

Autonomus Update
Schedule Maintenance Vaccum station
gas charging
Breakdown Maintenance
11/08/22 Thursday
Sticker hardcopy
Fire hydrant meeting summary
To Do shedule maint mail
trolly update
cable trolly update
pad printing update
Autonomus Update
Schedule Maintenance
12/08/22 Friday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
13/08/22 Saturday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
14/08/22 Sunday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
15/08/22 Monday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
16/08/22 Tuesday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
17/08/22 Wednesday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
18/08/22 Thursday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
19/08/22 Friday
Breakdown Maintenance
To Do
 Autonomus Update
Schedule Maintenance
20/08/22 Saturday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
21/08/22 Sunday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
22/08/22 Monday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
23/08/22 Tuesday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
24/08/22 Wednesday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
25/08/22 Thursday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
26/08/22 Friday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
27/08/22 Saturday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
28/08/22 Sunday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
29/08/22 Monday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
30/08/22 Tuesday
Breakdown Maintenance
To Do
Autonomus Update
Schedule Maintenance
31/08/22 Wednesday
Breakdown Maintenance
31/08/22 Wednesday
To Do
Description Remark

They didn’t allow us to work. Welding needed. The will let us

know the time.
No more pipe in stock
MSI Mold Guide pin broken again Low clearance inside mold

MSI Mold Report pptx done: MSI Mold Report Mailed to monir sir
(E:/report)
Power off required. So, work
Crusher Machine Electrical purchase needed
will be done after 4.30
uncoil roller flipped onto the Rollers are taken to the
Condenser cutting
floor workshop

Provided to the operators

Autonomus Checklist Printed New copy for August
1.8.22

Sticker Making Man came to see 8000 taka needed

Warning sign pdf sent Received 4 pcs

Saiful Resign Talk to saiful Talk to rakib vai

Gas charging Spare Received: Left gun is ok

High Freq welding Received: 1.8.22 work on 2.8.22 mandatory

Weardrobe Design Done by kamrul Reviwed and correted by me

U shell spare update data sheet with picture reday

LOTO

Fire hazard Taslim vai k mail Talk to rakib vai

Ultrasonic punching Lock damage

Requisition hard copy

Medical leave form Done

supported model 260, 243,

Eva trolly rack drawing done
185

Pad printing parts taken from store Work going on

51cm Door cap mold heater

Heater pptx ready Sent to monir sir
problem

Vacuum Lubricant In store Done 2.5 L used

Thermostat assembly table

Stair Hand rail Pipe received Deadline 10.08.22

Emergency light Hanging going on

pump cover made by

Iso pump Declared ok
composite

Womens Toilet Float Valve needed

Production and Store or

Trolley Requisition for wheel Waste as fixed asset
Mold is idle

monir Sir mailed they responsed and

taking action

talk to ahmad ali Electrical Work done Done

2mm dia reduced. Done

Lifter Conveyor Chain

Door Foaming Oil Problem TFM 1 heater +leakage
spoket

talk to monir sir for approval received 500pcs

send someone to collect those Board is on my drawer

talk to monir sir Saiful deciding Not Resigning

Leakage problem

one machine ok
one machine not working
Another machine needs
another mc running on low amp 1. sink pipe lgbbt needed
thread cutting on lathe
2. lgbbt

Approved by Monir sir Done

pump gallon Change Seal change Water leakage problem

Done without wheel

Done

hona gold recommended

Sent to hona gold
YUDO
Leakage problem Seal change
 Body foaming Bolt +
Packing Machine belt washer
TFM 3 leakage Roll forming belt
alignment occurred: 4.8.22
Solved:
Hardcopy needed for
next 2000 pcs

One machine running

with old gun

Leak hole in pipe welding done Another seal damage Seal changed
New leak + pressure
lower down
Machine Name Planned Date Actual Remark
Eva Press 1 & 2 13.8.22 13.8.22
TFM- 02 13.8.22 13.8.22
Packing Machine -1 14.8.22 14.8.22
Belt is changed
14.8.22
U shell machine 14.8.22 Sync belt 17424
16.8.22
Sync belt 17068

Could not start because of the sudden

fire hazard pump related work and U
Power press machine 16.8.22 shell machine belt changing. Manforce
is fully occupied in other tasks. We will
start working tomorrow. 17.8.22

Bending Machine 16.8.22 16.8.22

Pre assembly conveyor 16.8.22 13.8.22 Already done