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manual diamec
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May 05, 2019
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Hydraulic system manual

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Printed matter No: 6991 1277 01

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Contents

Page

1. Power Unit 55E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2. Main valve (4V0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3. Service valve (5V0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4. Pilot valve (7V0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

5. Positioning valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

6. Hydraulic diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

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Power Unit 55E

Electrical Motor (0M1) data:

ABB 55 kW High Efficiency 4 pole motor 
50 Hz: . . . . .380-415V ∆, 1480 rpm
 . . . . . . . . 660-690V Y, 1480 rpm
60Hz: . . . . . .440V ∆, 1776 rpm

Hydraulic Main Pump (0P1) Data:

Bosch Rexroth GMBH A1OV 100cc
Automatic adjusted by actuators, maximum;
Pressure: . . . .315 bar
Flow: . . . . . .130 I/min
Stand by setting: . . . . . .20 bar 

Hydraulic Service Pump (0P2) Data:

Bosch Rexroth GMBH A1OV 28cc
Automatic adjusted by actuators, maximum;
Pressure: . . . .300 bar (Normally 240)
Flow: . . . . . .55E/50 Hz . . .41.4 1/min
 . . . . . . . .55E/60 Hz . . . 49.7 I/min

Cooler (0Z1)
On the Crawler version of the Diamec U6, an air/oil cooler is mounted as standard. It is placed in front of the traction
 panel, on the right crawler protection plate. The two cooler fans are driven by 24 V motors and controlled by a ther-
mostat relay.

Filters (0F1, 0F2, 4F1, 5F1)

There are four filters in the hydraulic system; they are Return filter (0F1, placed on the hydraulic tank) Air filter (0F2,
 placed on the hydraulic tank), Main pressure filter (4F1, placed in the hydraulic package) and Service pressure filter 
(5F1, placed in the hydraulic package). Recommended change interval on all filters is one year. The rig is equipped with
10 micron filter inserts from factory.

Hydraulic oil tank (TI)

The tank size is 120 litre of oil, it is made of stainless steel is equipped with a sight and temperature glass. It is the bearer 
of the return and air filters and has a combined temperature and level guard sticking down from the lid. On the front side
there is a drain box, this in order to get a controlled drain oil flow into the tank.

Main valve (4V0)

HAWE Gmbh PSV5/315

The main valve is a load sense valve with four work port sections. Starting from the inlet section, they control: Drill
motor, Feed cylinder, Wire line hoist and the Water pump.

4V2 Drill motor section: ...open centre spool, 1301/min

4V4 Feed cylinder section: closed centre spool, 1301/min, and refilling/chock valves set at 320 bar 

4V1 Wire line section: ......closed centre spool, 801/min, and refilling/chock valves set at 180 bar 

4V3 Water pump section: ..open centre spool, 801/min, and pressure relief valve set at 175 bar 

All four sections are remotely controlled from the pilot console.
In the inlet section there is a pressure relief valve set at 345 bars, to prevent pressure peaks in the hydraulic system.

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Service valve (5V0)

Shuttle valves 5V1, check valves 5V2, Nozzles 5N1 and 5N2 and selector valves 5V4 and 5V6
are rod handling control logics.

Selector valve 5V4 synchronize the function of the chuck and the rod holder.

Selector valve 5V6 controls the thread compensation, when making or breaking the threads.

Valve 5V5 controls the chuck pressure, it is normally set at 100 to 120 bar, depending on application.

Valve 5V3 is activated from the pilot console when manually opening the rod holder.

Valve 5V7 controls the thread compensating force, it should be changed between 20 and 50 bar when the depth of the
hole varies.

Valve 5V8 is a selector valve to enable thread compensation for both up- and down-hole drilling.

3719 0002 49 Service valve (5V0)

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Pilot valve (7V0)

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