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Selectionguide For Waterlevelcontrol N217-E1-03
Selectionguide For Waterlevelcontrol N217-E1-03
Selectionguide For Waterlevelcontrol N217-E1-03
Control Applications
Introduction
This Device Selection Guide for Water Level Control Applications is designed to help you
select Level Controllers, Electrodes, and Sensing Bands according to the needs of
specific water level control applications and goals.
Please use this guide to help you select devices for your water level control applications.
Electrode Holders
61F Floatless Level Controllers
K8AK/K8DT
Measuring Monitoring Relays
Electrodes
2
Table of Contents
Introduction 2
Water Level Control Application Examples 4
Basic Configuration of Water Level Control Devices 6
Recommended Selection of OMRON Water Level Controllers 8
Selecting a Suitable Water Level Controller 9
Flow to Select a Water Level Controller 10
Selecting Level Controllers Based on the Application(61F series)
1. Automatic Water Supply Operation 12
2. Automatic Water Discharge Operation 13
3. Automatic Water Supply Operation with Dry Pump Operation Prevention 14
4. Automatic Water Supply Operation with Low Water Level Alarm 15
5. Automatic Water Supply Operation with High Water Level Alarm 16
6. Automatic Water Discharge Operation with High Water Level Alarm 17
7. Automatic Water Supply Operation with Full and Low Water Level Alarms 18
8. Automatic Water Discharge Operation with Full and Low Water Level Alarms 19
9. Automatic Water Supply Operation with Water Full/Shortage Alarms for an Elevated Tank and
Water Level Indications for the Water Source (Prevention of Operating the Pump Dry) 20
10. Water Level Indicators and Alarms (with No Automatic Water Supply and Discharge Operation) 21
11. Selecting a Level Controller Based on the Application or Application Environment 22
12. Control and Detection Applications of Water Level Controllers 24
Selecting Level Controllers Based on the Application(K8AK/DT-LS1) 26
Selecting Electrode Holders 27
Selecting Electrodes 31
Additional Information(Maintenance/Peripheral Equipment) 35
Products for Leakage Detection Applications 37
3
Water Level Control Application Examples
4
Water Level Control Application Examples
5
Basic Configuration of Water Level
Control Devices
Water level control devices are basically composed of three components: a Level Controller,
an Electrode Holder, and Electrodes. When you select products, select each of these components
for your application.
Electrodes
K8AK-LS K8DT-LS
Electrode Holders
Contactor
Automatic water
level control
Pump
6
Basic Configuration of Water Level
Control Devices
■ Products Used for Water Level Control: Level Controllers, Electrode Holders, and Electrodes
Level Controllers
61F K8 Series
Basic Controllers with Controllers with Push-
Type Compact, Plug-in Plug-in Compact Screw Terminals In Plus Terminals
Controllers
Appear-
ance
Appea-
PS-3S BF-1 rance
Model BS-1
numbers
PS-4S BF-3
BS-1T
PS-5S BF-5
F03-05 3P
Model F03-01 PH-1
F03-05 4P
numbers F03-60 PH-2
F03-05 5P
7
Recommended Selection of OMRON
Water Level Controllers
Water Level
Control Application
Simple automatic water
supply and discharge
Reduced
wiring
61F-G□N 61F-G□N
Controllers with
Push-In Plus Terminals
Extremly thin!
Water level control First choice.
Width of 17.5 mm
and detection built
into equipment
K8DT-LS1
K8AK-LS1
Controllers with
First choice. Push-In Plus Terminals
Equipment leakage
detection in factory
buildings
K7L-AT50B/-UB
K7L-AT50/-U
8
<61F Series>
Selecting models based on ・The tank and control panel for the Controller are separated by a long distance.
・Control is required for oil or pure water.
application environment and
・Control is required for sewage, chemicals, or pharmaceuticals.
controlled item ・The environment is subject to lightning or noise.
9
<61F Series>
Flow to Select a Water Level Infrastructure water
level control or detection
Controller (buildings, storage ponds, rivers, etc.)
The flow to select a Level Controller is given below using the compact
61F-GN Level Controllers as an example.
The 61F-GN Level Controllers can be used for supply, discharge, and most other
types of water level control. The flow is for a combination of the GN-series Level
Controller with an Electrode Holder and Electrodes.
Automatic Water Discharge Outputting an alarm when the waste water Outputting an alarm when the waste
tank reaches an abnormally high level water tank reaches an abnormally high
Fixed-amount 61F-G2□ or low level
discharge from 61F-G3□
a waste water tank Alternating operation of two pumps
61F-G□ 61F-AN+61F-G□□
61F-APN2+61F-G□□
61F-AO+61F-G□□
Displaying the upper limit, middle, and lower limit tank levels and outputting alarms for the upper and lower limits
61F-I□
Other
Conditions Detection is not possible for oils, powders, and any material that do not conduct.
10
<61F Series>
Flow to Select a Water Level Infrastructure water
level control or detection
Controller (buildings, storage ponds, rivers, etc.)
3. Select the model of the Level Controller based on the installation conditions.
4. Select the Electrode Holder and Electrodes for the water tank.
Water level control with depth of 100 m from water surface Water level control with depth of 50 m
PS-31 (Integrated Electrode Holder and Electrodes) from water surface
(Applications for building into equipment or for small tanks) F03-05 Electrode Band
PH-☐ (An Electrode Holder is not required.) (PS or BF Electrode Holder)
11
<61F Series>
Selecting Level Controllers Infrastructure water
level control or detection
Based on the Application (buildings, storage ponds, rivers, etc.)
Contactor *
PS-3S
Stop
Water tank
Water Start
source
*Make sure that the common pole (the longest Electrode) is grounded securely.
Water supply
給水ポンプOFF
pump OFF
12
<61F Series>
Selecting Level Controllers Infrastructure water
level control or detection
Based on the Application (buildings, storage ponds, rivers, etc.)
Contactor
*
PS-3S
Start
Discharge
tank Stop
Reservoir
*Make sure that the common pole (the longest Electrode) is grounded securely.
■ Principles of Operation
The pump starts (U indicator ON) 【タイミングチャート】
【Timing Chart】
when the water level reaches E₁
E1
and stops (U indicator OFF) when
the water level drops below E₂. Water level
水位制御範囲
control range E2
Water
水位
水位
level
Water discharge
排水ポンプON
pump ON
出⼒リレー
Output relay
Water discharge
排水ポンプOFF
pump OFF
13
<61F Series>
Selecting Level Controllers Infrastructure water
level control or detection
Based on the Application (buildings, storage ponds, rivers, etc.)
Alarm bell
Contactor
*
PS-3S
Stop
PS-3S Water tank
Start
Water
source Water
shortage
*Make sure that the common pole (the longest Electrode) is grounded securely.
Alarm bell
Contactor
*
PS-4S
Stop
Water tank Start
Water Water shortage
source
*Make sure that the common pole (the longest Electrode) is grounded securely.
■ Principles of Operation
•The pump stops (U₂ indicator ON) 【Timing Chart】
【タイミングチャート】
E1
when the water level reaches E₂ and
Water level 水位
Water
starts (U₂ indicator OFF) when water 水位制御範囲 水位
control range E2 level
Level drops below E₂.
•If the water level drops below E₄
E4
for any reason, an alarm is given
Alarm operation
警報動作範囲
警報動作範囲
(U₁ indicator OFF). range
Water supply
給水ポンプON
出⼒リレー pump ON
Output relay
Water supply
給水ポンプOFF
pump OFF
警報ON
警報ベル Alarm ON
Alarm bell
警報OFF
Alarm OFF
15
<61F Series>
Selecting Level Controllers Infrastructure water
level control or detection
Based on the Application (buildings, storage ponds, rivers, etc.)
Alarm bell
コンタクタ
Contactor
*
PS-4S
Full
Water tank Stop
Water
source Start
reservoir
*Make sure that the common pole (the longest Electrode) is grounded securely.
Water supply
給水ポンプON
出⼒リレー
Output relay pump ON
Water supply
給水ポンプOFF
pump OFF
警報ON
Alarm ON
警報ベル
Alarm bell
警報OFF
Alarm OFF 16
<61F Series>
Selecting Level Controllers Infrastructure water
level control or detection
Based on the Application (buildings, storage ponds, rivers, etc.)
Alarm bell
Contactor
コンタクタ *
PS-4S
Drainage tank
Filling with water
Stop
Start
reservoir
*Make sure that the common pole (the longest Electrode) is grounded securely.
Water discharge
relay pump
出⼒リレー
Output ON
排水ポンプON
Water discharge
排水ポンプOFF
pump OFF
警報ON
警報ベル Alarm ON
Alarm bell
警報OFF
Alarm OFF
17
<61F Series>
Selecting Level Controllers Infrastructure water
level control or detection
Based on the Application (buildings, storage ponds, rivers, etc.)
7. Automatic Water Supply Operation with Full and Low Water Level Alarms
Alarm bell
Relay contact output
Contactor *
PS-5S
Full
Stop
Water tank Start
Water Water shortage
source
*Make sure that the common pole (the longest Electrode) is grounded securely.
■ Principles of Operation
•The pump starts (U₂ indicator ON) when the water 【Timing Chart】
【タイミングチャート】
18
<61F Series>
Selecting Level Controllers Infrastructure water
level control or detection
Based on the Application (buildings, storage ponds, rivers, etc.)
8. Automatic Water Discharge Operation with Full and Low Water Level Alarms
Alarm bell
Relay contact output
Contactor
PS-5S
Full
Drainage Start
tank Stop
Water shortage
reservoir
*Make sure that the common pole (the longest Electrode) is grounded securely.
■ Principles of Operation
•The pump starts (U₂ indicator ON) when the
【Timing Chart】
【タイミングチャート】
19
<61F Series>
Selecting Level Controllers Infrastructure water
level control or detection
Based on the Application (buildings, storage ponds, rivers, etc.)
9. Automatic Water Supply Operation with Water Full/Shortage Alarms for an Elevated Tank and
Water Level Indications for the Water Source (Prevention of Operating the Pump Dry)
Elevated tank
water shortage
Water source
upper limit Relay contact
output
Water source Electrode wiring
Alarm bell lower limit
Elevated tank
Full
Water source
upper limit
Water source
lower limit
Relay contact output
* PS-5S
Contactor
Full
PS-4S Stop
Water tank Start
Water
Upper limit Water shortage
source ON
OFF
Lower limit
*Make sure that the common pole (the longest Electrode) is grounded securely.
•If the water level reaches E₄ for any reason, the tank repletion 水位ランプ ランプON
lamp ON
10. Water Level Indicators and Alarms (with No Automatic Water Supply and Discharge Operation)
Lower limit
Upper limit
Middle
PS-3S
Upper limit
*Make sure that the common pole (the longest Electrode) is grounded securely.
ランプON
lamp ON
上限ランプ
Upper limit lamp
ランプOFF
lamp OFF
ランプON
lamp ON
中間ランプ
Middle lamp
lamp OFF
ランプOFF
ランプON
lamp ON
下限ランプ
Lower limit lamp
ランプOFF
lamp OFF 21
<61F Series>
Basic Controllers
61F-G1P 61F-G2P
General purpose, 1 km *6 ○ ○ ○ ○
High-sensitivity application ○ ○ ○ ○
Super-high-sensitivity application
Series Low-sensitivity application ○ ○ ○ ○
High-temperature application ○ ○ *3 ○ *3 ○
Tropical environment ○ *4 ○ *4 ○ *4 ○ *4
Heat resistance
(under Japanese fire laws)
Two-wire connection ○ *8 ○ *7 ○ *7 ○
22
<61F Series>
High-sensitivity application ○ ○
Super-high-sensitivity application ○
Series Low-sensitivity application ○ ○
High-temperature application ○ ○ *3
Tropical environment ○ *4 ○ *4
Heat resistance
(under Japanese fire laws)
Two-wire connection ○ ○
The specific resistances (typical values) of the most common types of ‘water’ for which level
control is used are given below along with the Level Controllers that can be used for each.
〇: Detection possible.
Advantage: There is a lower chance of false operation Advantage: Liquids with high resistance can
for leakage currents. Long-distance wiring is possible. also be detected.
Disadvantage: Only liquids with a low resistance can Disadvantage: There is a greater chance of
be detected. false operation for leakage currents. Long-distance
wiring is not possible.
Tap water ー 〇 〇 ◎ ー ー
(5k to 10k)
Well water 〇 〇 〇 ◎ ー ー
(2k to 5k)
Rainwater ー ー 〇 ◎ ー ー
(15k to 25k)
Sewage 〇 〇 〇 ◎ ー ー
(0.5k to 2k)
Sea water 〇 〇 〇 ◎ ー ー
(0.03k)
Detected liquid
Distilled
water ー ー ー ー 〇 〇
(250k to 300k
or higher)
The specific resistance of chemicals varies with the concentration. Check the specific resistance based on the
chemical concentration. Refer to NTLPxREF Specific Resistances of Liquids on the next page.
Chemicals
Some chemicals will cause the Electrodes to corrode. Select the best Electrodes based on their
resistance to corrosion. Refer to Appendix Table 4 Electrode Resistance to Corrosion by Various
Liquids on page 33.
The specific resistances of oils is too high, so they cannot be detected even with Super-high-
Oils sensitivity Controllers. Level control of oils is therefore not possible.
Note: Mineral oil: 10 to the power of 10 = 10,000 MΩ·cm
Viscous liquids can be detected if their specific resistance is suitable, but even after the surface
Viscous
of the liquid drops, the liquid adheres to the Electrodes, resulting in unnecessary operation due to
liquids
conduction between adjacent Electrodes. Level control of viscous liquids is therefore not possible.
Powders can be detected if their specific resistance is suitable, but humidity or other factors will
Powders cause them to adhere to the Electrodes, preventing normal level detection. Level control of
powders is therefore not possible.
The specific resistances (typical values) of typical liquids are provided on the next pages. Use them
as reference when you select a Level Controller.
24
<61F Series>
Control and Detection Applications of Infrastructure water
level control or detection
Water Level Controllers (buildings, storage ponds, rivers, etc.)
It is best to use the K8DT-LS or K8AK-LS for installations where saving space is required,
such as in industrial equipment or inside equipment.
(Sensitivity : 10-100kΩ)
K8DT-LS
K8AK-LS
First choice.
Extremely thin!
Slim Design! Plug-in Controller:
Width of 17.5 mm
Width of 22.5 mm Width of 38.0 mm
Transistor Output
available
26
Selecting Electrode Holders
General Applications:
Electrode Holder
For Example, for Tap Water with Electrodes Attached
Electrode Holder
27
Selecting Electrode Holders
Applicable Application
Name Model number Appearance Description
Holder example
PS-3S
PS-4S
You can use this Frame as a
PS-5S Electrodes
flange for the PS-☐S or as a
Mounting PS-3SR
F03-12 nut to mount the Holder to an
Frame PS-4SR FRP tank or other tanks
Ambient operating temperature:
PS-5SR -10 to 70°C. without threading.
Weight: Approx. 80 g
28
Selecting Electrode Holders
BF-3
BF-5
BF-1
For Liquids with Low Specific Resistance
With sewage or other liquids with a low specific resistance, the interval
between Electrodes must be increased, so multiple individual Electrodes are used.
29
Selecting Electrode Holders
BS-1 BS-1T
Selecting Electrodes
Use SUS304 for general liquids, such as clean water.
F03-01 SUS316
SUS316 2 lines
(F03-01 SUS316 ELECTRODE)
F03-01 HAS B
N10665 (HAS B) 3 lines
(F03-01 HAS B ELECTRODE)
Material
F03-01 HAS C indication
N10276 (HAS C) 4 lines lines
(F03-01 HAS C ELECTRODE)
F03-01 TITANIUM
Titanium 5 lines
(F03-01 TITANIUM ELECTRODE)
Sheathed Electrodes
These Electrodes can be used to prevent false operation caused by conductivity
between Electrodes results from adhering material.
31
Selecting Electrodes
Lock Nuts (Select Lock Nuts with the same material as the Electrodes.)
Material Spring
Material Model number indication washer
SUS303
F03-03 SUS304 None Provided
(Equivalent to SUS304)
SUS316 F03-03 SUS316 6 Provided
Lock Nut N10665 (HAS B) F03-03 HAS B B None
N10276 (HAS C) F03-03 HAS C C None
Material indication Only Lock Nuts are required to connect Electrodes without spring washers.
Spring
washer
Connecting Nuts (Select Connecting Nuts with the same
Lock material as the Electrodes.)
Nut
Connecting Material Tightening
Nut Material Model number indication screws
SUS303
F03-02 SUS304 None Provided
Tightening (Equivalent to SUS304)
screw
Material SUS316 F03-02 SUS316 6 Provided
indication
N10665 (HAS B) F03-02 HAS B B None
N10276 (HAS C) F03-02 HAS C C None
Titanium F03-02 TITANIUM T None
Separator
for One Electrode Only Lock Nuts are required to connect Connecting Nuts that do not
Separator
for Three have tightening screws.
Separator
Electrode
for Five Electrode
32
Selecting Electrodes
20 BP E E D D E Ammonium nitrate
Any BP A A A B B
Sulfuric acid 40 30 E E D B B (NH₄NO₃)
(H₄SO₄) 40 BP E E D E E
Ammonium sulfate 5 RT E D B B C
60 30 E E D B C
((NH₄)₂SO₄)
60 BP E E D C D 10 BP E E B B C
70 30 E E D B B
100 100 C C A B B
70 BP E E D C D
Ammonia (NH₃) 10 BP C B B B C
80 30 E E D B B
80 BP E E D D D 28 60 C B A B B
Potassium hydroxide
90 30 E E D B B 25 BP B A C B C
(KOH)
90 BP E E D D D
30 60 A A B A B
95 30 E D D B B Sodium hydroxide (NaOH)
50 65 B A C A C
95 BP E E D D D
Sodium carbonate
1 30 E D B B A (Na₂CO₃)
25 BP B B B B B
1 BP E E E D C Potassium carbonate
(K₂CO₃)
20 BP B B B B B
3 30 E E B B A
Zinc chloride (ZnCl₂) 50 150 D C B B C
3 BP E E E D C
Calcium chloride (CaCl₂) 25 BP C C A A A
5 30 E E C C A
5 BP E E E E D Sodium chloride (NaCI) 25 BP C B A B B
Underwater Electrodes
Underwater Electrodes
Underwater Electrodes are used when there is a long distance
to the water surface or there is not enough space to install a Holder.
Models are available with 1 pole or 2 poles.
Either vinyl or Hypalon cables are available.
Operating temperature: Vinyl: 10 to 60℃
Hypalon: -30 to 70℃ For 2 poles For 1 pole
An Electrode Holder is not necessary to use an Underwater Electrode.
Using Two, 2-pole Electrodes: A 2-pole Underwater Electrode has two electrodes
connected through one cable. (The water level detection heights are almost the same.)
Wire one line from each Underwater Electrode to E3 and the other lines to E1 and E2.
This will prevent false operation even if there is a long distance between the Electrodes.
However, false operation will occur if foreign matter enters the detection section.
34
Additional Information
Maintenance
Relay Unit for Compact Controller Relay Unit for Basic Controller
General-purpose Controller 61F-11N 61F-11
Long-distance for 2 km 61F-11NL 2KM 61F-11L 2KM
Long-distance for 4 km 61F-11NL 4KM 61F-11L 4KM
High-sensitivity Controller 61F-11NH 61F-11H
Low-sensitivity Controller 61F-11ND 61F-11D
Two-wire Controller 61F-11NR 61F-11R
Cleaning Electrodes
Electrodes must be cleaned.
At about six months after installation, remove the Electrodes
and use fine sandpaper to remove film from the surface.
After that, clean the Electrodes once or twice a year.
If the Electrodes are used in liquid with a lot of dirt or scum,
insulating film may form, particularly on the surfaces of the
Electrodes, and result in operating failures.
Remove the insulating film once every three months. Air hole dia.: Approx. 10
For sewage tanks, sewage, oil film, or other applications with
a lot of waste material, use a pipe such as the one shown below.
Pipe with diameter of
・Use a pipe with a diameter of at least four inches. approx. 4 inches min.
・Install the pipe with a diagonal cut at the end as shown
in the figure at the right according to the estimated waste
material accumulation.
Amount of waste material
・Provide an air ventilation hole with a diameter of approx.
accumulating between
10 mm on the upper part of the pipe. Sewage tank and
periodic cleanings
tank surface
35
Additional Information
Peripheral Equipment
Phase-sequence
Phase-loss Relays
K8DT-PH
K8AK-PH
Protect motors and pumps from unstable
voltages in the power supply system.
Also, protect motors and pumps by detecting
phase sequence and phase loss for three-
phase power supplies.
Causes of Failures
Wiring mistakes made when installing motors
and pumps, wiring mistakes when changing
equipment layout, contactor contact faults, and
wires disconnected during motor operation
Single-phase Overcurrent/
Undercurrent Relays
K8DT-AW
K8AK-AW
Provide protection by detecting errors in motors, pumps, and other equipment through current changes.
Monitor for overcurrents and undercurrents simultaneously with one Relay.
Causes of Failures
Dry-operating pumps due to water shortage or overloads due to object entrapment
36
Products for Leakage Equipment leakage
detection in factory
Detection Applications buildings
The K7L is ideal for detecting leakage in semiconductor manufacturing equipment, medical
equipment, or other facilities that use water, or in server rooms, semiconductor plants, art
museums, historical museums, or other locations subject to damage by water.
Detection of Condensation and Liquid Leakage Liquid Leakage Detection for Measuring
at Semiconductor Production Installations Baths in CMP Devices
Detects condensation inside cleaning devices and liquid Detects liquid leaked to drain pans, and prevents damage
leaked to the surroundings. to devices and cleaning irregularities for wafers.
Appearance
First choice.
Push-In terminals
Note: Vertically
Features reversed from previous
Ribbon detection Point detection
K7L models.
P2RF-08
Socket P2RF-08-PU
P2RF-08-E ー ー
◎
Note: Only when Push-
UL listing
in Socket is used with
× ー ー
the Sensor. 37
Note: Do not use this document to operate the Unit.
OMRON ASIA PACIFIC PTE. LTD. OMRON (CHINA) CO., LTD. © OMRON Corporation 2017-2022 All Rights Reserved.
438B Alexandra Road, #08-01/02 Alexandra Room 2211, Bank of China Tower, In the interest of product improvement,
Technopark, Singapore 119968 200 Yin Cheng Zhong Road, specifications are subject to change without notice.
Tel: (65) 6835-3011/Fax: (65) 6835-2711 PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 Cat. No. N217-E1-03 0322