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Cipc 2009-023
Cipc 2009-023
This paper is accepted for the Proceedings of the Canadian International Petroleum Conference (CIPC) 2009, Calgary,
Alberta, Canada, 16‐18 June 2009. This paper will be considered for publication in Petroleum Society journals.
Publication rights are reserved. This is a pre‐print and subject to correction.
Abstract Introduction
Experimental results on the combined effect of reservoir In recent years, enhanced oil and gas recovery by waste
heterogeneity, dispersion and gravity segregation between the gas or CO2 injection has attracted much interest 1-7 because it is
injected and produced hydrocarbon gases on gas recovery considered as a feasible mean to not only improve hydrocarbon
efficiency are presented in this paper. recovery but also, to permanently store greenhouse gases
Laboratory tests were conducted in both one-dimensional and underground. Alberta Research Council has been operating a
two-dimensional systems at ambient temperature and joint Industry Participation (JIP) project on enhanced gas
pressures in the range of 700 kPa to 3500 kPa, conditions recovery (EGR) for several years. This JIP project consisted of
typical of Alberta shallow gas reservoirs. The effect of several tasks including laboratory experimentation, numerical
heterogeneity on Enhanced Gas Recovery (EGR) in a system simulation, economic evaluation, surface facility designs and
containing two non-communicating intervals was investigated field pilot. The main resource targets of this EGR JIP program
with two parallel 2 m sand-packs of 5.4 and 2 Darcies (D). are Alberta’s 4200 gas pools which are in different stages of
Methane was recovered by injection of either CO2, or flue gas exploitation and many of them are approaching the end of their
production life. The laboratory program aims at achieving
from this heterogeneous system. The effect of gravity
better understanding of the gas-gas displacement process
segregation (between injected and produced gas) on EGR was
within porous media so that contamination of hydrocarbon gas
also investigated by means of a 2 dimensional physical model
by the injected waste gas can be mitigated. Results from
containing upper and lower compartments with permeabilities laboratory tests conducted with 2 meter long homogeneous
of 2 and 5 D, respectively. The layers were separated with a sand-pack to investigate factors such as pressure, displacing
thin barrier with moderate permeability allowing cross flow gas properties, flow rate and gas solubility in water, on gas-gas
and molecular diffusion between the two compartments. displacement efficiency were presented previously in the 2008
Results show that cross flow and transverse dispersion help to CIPC conference8. In the present paper, we present results
mitigate the adverse effects of heterogeneity during EGR. from displacement tests conducted in heterogeneous porous
Density difference between injected and produced gas can media.
either improve or reduce displacement efficiency depending on
reservoir geology. Effectiveness of various techniques to
mitigate the adverse impact of heterogeneity on EGR was also
investigated.
1
Results show that the permeability ratio between the two
compartments was 2.2.
Experimental
Preparation of 2m long sand-packs and 2 Determination of the production rate ratio:
dimensional physical model
If A = total flow rate of methane and ethane in production line
A schematic diagram of the experimental setup for the from the high permeability compartment
displacement tests 1-4 is presented in Figure 1. Two sand-
packs with different permeabilities of 5.4 and 2.0 D were B = percentage of ethane in the high permeability production
arranged in parallel to simulate two non-communicating layers line.
of a gas reservoir where the higher permeable layer was
C = percentage of ethane in the combined effluent from both
located below the lower permeable layer. Properties of the
compartments.
restored sand-packs are presented in Table 1. The equipment
and procedure were very similar to those described RH = flow rate of methane in the high permeability
previously8. compartment
The 2 dimensional (2-D) physical model was constructed of RL = flow rate of methane in the low permeability
stainless steel. The dimension of the cavity was 38.1 x 39.4 x compartment
11.4 cm. The cavity was equally divided into an upper and a RT = total flow rate of methane and ethane from both of the
lower compartment with a thin steel plate. The plate was compartments
perforated with 4 mm diameter holes (about one hole per inch)
to allow cross flow and dispersion of gas molecules between Then RH = A*(1-B/100).
the compartments. It was then overlain with a wire mesh to RT =A* (B/C).
prevent sand grains from passing through the holes. Each
compartment consists of one injector and one producer located Therefore, the flow rate of methane from the low permeability
at the opposite end of the chamber. These injection and compartment,
production wells consisted of 38 cm long and 1 cm O.D.
RL = RT - A = A*(B/C)-A
stainless steel tubing with an inside diameter of 0.25 cm. One
end of the tube was blocked and small holes of 0.16 cm And, production rate ratio RH/R L = A*[(1-B/100)]/[A*(B/C-1]
diameter were drilled along the side of the tubing to allow
fluids to enter and exit the tubing. Wire mesh was wrapped = (1-B/100)/[(B/C)-1]
around the wells to prevent sand production. A schematic of
the experimental set-up is shown in Figure 2. The two Results and Discussion
compartments were filled with silica sands of different particle Effect of heterogeneity in a system with
size distributions to create porous media of different non-communicating layers
permeability. The silica sands used to fill the compartments are
the same type of sands used for packing the 2 m long sand- Four tests were conducted in a non-communicating system
packs. The target permeabilities of the two compartments were consisted of two parallel sand-packs with different
5 D and 2 D respectively. After the model was evenly and permeabilities of 4.5 D and 2.0 D. In Test 1, methane was
tightly packed, a net overburden pressure of 2 MPa was displaced with pure CO2 whereas a synthetic flue gas (86% N2,
applied to the porous media. The total pore volume of the 2-D 14% CO2) was used to displace methane in Tests 2, 3 and 4.
model was determined by Boyle’s law method. Porosities of All tests were conducted at 0.7 MPa and ambient temperature
the two compartments calculated based on weight of silica with an interstitial flow velocity of 1-2 m/day in the presence
sand introduced into the compartments are listed in Table 2. of irreducible water saturation.
All the tests were conducted in the absence of connate water.
The permeability ratio between the two compartments was Test 1: Displacement of CH4 with CO2 at
determined by flowing methane through the model under
constant pressure drop condition and measuring the ratio of the
0.7 MPa in parallel sand-packs
gas production rate from the two compartments with the help (heterogeneous system with non-
of a tracer. As shown in Figure 2, a constant flowing stream of communicating layers)
ethane (at about 5% of the total volumetric flow rate through The sand-packs were first saturated with methane gas at 0.7
the 2-D model) was injected into the flow line downstream of MPa and at irreducible water saturation. During Test 1, pure
the producer of the higher permeability compartment. This CO2 was injected into both of the sand-packs simultaneously to
mixture was directed through a gas sampling device from displace methane at 0.7 MPa. As expected, because of
which small samples were taken at specified intervals for differences in permeability, the flow velocity in the 5.4 D
compositional analysis. The effluent from the lower sand- pack was higher than that of the 2.0 D sand-pack and
permeability compartment of the 2-D model is combined with breakthrough of CO2 occurred much earlier from the 5.4 D
that of the higher permeability compartment further sand-pack. Figure 3 shows the composition of the produced
downstream, resulting in dilution of the ethane content in the gas from each of the sand-packs and the methane recovery and
mixture. By analyzing the ethane concentration in the effluent composition of the combined effluents. The main results are
of the high permeability compartment alone and the combined included in Table 3. In Figure 3, it is shown that methane
effluent from both compartments, the ratio of the gas recovery at 2% CO2 contamination (allowable CO2
production rate from the two compartments were calculated. concentration in sale gas) is 47% for the combined Original
2
Gas in Place (OGIP) of both the sand-packs. Methane time, the methane recovery from the high permeability sand-
produced from the high permeability sand-pack accounted for pack accounted for approximately 86 % OGIP.
78% of its OGIP and this corresponds to 37% of combined
OGIP. Only 10% of methane recovered was from the low As soon as water entered into the high permeability sand-pack,
permeability sand-pack. there was a rapid change in the effluent gas composition. The
nitrogen concentration of the combined effluent gas decreased
These results are compared (Table 3) with tests conducted from 20% to 8.5% before increasing slowly back to 20%
previously (Test 7 reported in CIPC-paper 2008-145) in which during the next 12 hours. Based on the effluent composition, it
methane was displaced with CO2 gas in a homogeneous porous is estimated that the contribution to gas flow from the high
media under similar conditions. Methane recovery from the permeability sand-pack was reduced to about 25% of the total
homogeneous sand-packs at 2% CO2 contamination was 81% gas flow. Since the effective permeability of the low
of OGIP. Thus, one can conclude that, in heterogeneous permeability sand-pack should remain unchanged at 2.0 D, it is
reservoir with non-communicating intervals, earlier estimated that the high permeability sand-pack had decreased
breakthrough of the displacing gas from the higher permeable to around 650 mD during the period of water injection. Thus,
interval will result in a significantly lower overall recovery of by combating the preferential flow of flue gas through the high
marketable methane. permeability sand-pack by co-injecting a slug of water, the
methane recovery at 20% N2 content in the effluent increased
from 52% to 78% OGIP. This combined recovery of 78%
OGIP was comparable to that of a previous test (77% OGIP)
Test 2: Displacement of CH4 with flue gas conducted in a homogeneous sand-pack. The significant
at 0.7 MPa in parallel sand-packs improvement in the methane recovery of Test #3 compared
(heterogeneous system non- with Test #2, indicates that formation blockage by selective
communicating layers) water injection to improve sweep efficiency during EGR can
In Test 2, displacement of methane by flue gas (14% CO2 and be highly effective. However, it should be noted that as soon as
86% N2) was conducted under conditions similar to those of water injection into the high permeability sand-pack ceased,
Test 1. Figure 4 presents the composition of the produced gas the combined effluent showed a rapid increase in nitrogen
from each of the sand-packs as well as the combined effluent. concentration (from 20% to 42%). This indicates that gas flow
It indicates that nitrogen concentration in the effluent from the within high permeability sand-pack had increased rapidly after
5.4 D sand-pack reached 20% (maximum concentration of N2 termination of water injection. Based on the composition of the
in sale gas) at 19 hours after the start of the displacement. The effluent gases, the high permeability sand-pack contributed
main results of Test 2 are presented in Table 4. Methane 60% to the gas flow after termination of water injection. Thus,
recoveries at nitrogen breakthrough and at 20% nitrogen the calculated effective gas permeability of higher permeability
contamination are 42 % and 53 % OGIP of the combined sand- sand-pack decreased from 5.4 D to approximately 3.0 D as a
packs, respectively. Breakthrough of CO2 was significantly result of injection of 78 ml of water (0.08PV of the 5.4 D sand-
delayed due to its higher solubility in water and has lesser pack) and an increase of water saturation from 18% to 25%. It
effect on methane recovery. In comparison, a test conducted appears that formation blockage was mainly effective during
earlier in a single homogeneous sand-pack (Test 8 of CIPC the period of water injection.
paper 2008-145) under similar conditions gave recovery of
77% OGIP at 20% N2 contamination.
Test 4: Sweep efficiency improvement by
using foam to improve performance of
Test 3: Improvement of sweep efficiency EGR in a heterogeneous system (non-
by water Injection as a remedial action communicating layers)
Test 3 was conducted to evaluate the effectiveness of partial While Tests 2 and 3 demonstrated that injection of a slug of
formation blockage by injecting water to preferentially reduce water in the high permeability sand-pack could improve
permeability to gas in the high permeability interval. The test recovery from a heterogeneous system, Test 4 was conducted
procedures employed in Test 3 were identical to that of Test 2 to evaluate the effectiveness of partial formation blockage by
except, after the nitrogen concentration of the combined foam to preferentially reduce permeability to gas in the high
effluent reached 20%, water was injected into the higher permeability interval. The test procedure employed in Test 4
permeability (5.4 D) sand-pack. Water was injected at a rate of was identical to that of Test 2 except that after the nitrogen
6.5 ml/hour until the N2 concentration of the combined effluent breakthrough, a solution containing 50 ppm (0.005 wt%) of a
reached 20% again. Cumulative volume of water injected commercial surfactant (AOS C1416) was injected into the flue
corresponded to approximately (8% PV). Injection of flue gas gas feed line upstream of the two parallel sand-packs. The flow
into both sand-packs continued at the same total rate during the rate (0.08 ml/min) of surfactant solution was adjusted to be
period of water injection. Results from Test 3 are presented in approximately 10% of the in situ gas flow rate. As a result, the
Figures 5 and Table 5 & 6. quality of the foam being generated should be approximately
90%.
From Figure 5, it can be seen that when the nitrogen
concentration in the combined effluent reached 20% for the Since the permeability ratio of the two parallel sand-packs is
first time, the effluent gas from the high and low permeable approximately 2.7:1 (5.4 D versus 2.0 D), it is anticipated that
sand-packs contained 30% and 0% nitrogen, respectively. the in situ gas rate of the 5.4 D sand-pack will be 2.7 times that
Thus, the higher permeability sand-pack contributed to of the 2.0 D sand-pack. Accordingly, the foam created due to
approximately 75% of the combined gas flow. At this point in mixing of the surfactant solution and flue gas will
3
preferentially flow to the higher permeability sand-pack effluent from the two compartments. It indicates that the
causing permeability reduction. This was confirmed as shown relative flow rates of gas produced from the two compartments
in Figure 6. As indicated from the nitrogen content of the remained relatively constant throughout the course of the
effluent of each of the sand-packs, the flow rate of the 5.4 D displacement. This observed similarity in the composition of
sand-pack was reduced to a level below that of the 2 D sand- the produced gases suggested that extensive mixing of gases
pack. The composition of the effluent from the 2 D sand-pack occurred due to diffusion/dispersion of gas molecules between
is quite similar to that of the combined effluent indicating that the two compartments during the course of displacement. The
most of the produced gas consisted of effluent from the 2 D effect of diffusion–dispersion is larger than the combined
sand-pack. Injection of the surfactant solution continued until effect of heterogeneity and gravity segregation. It is therefore
the nitrogen content of the combined effluent reached 20%. At concluded that at this pressure, the effect of gravity segregation
this point, the cumulative volume of surfactant injected was 60 between injected gas and produced gas is not significant. As
ml corresponding to 2.7% of the combined pore volumes of the indicated in Table 7, overall recovery of methane from this
parallel sand-packs. Methane recovery from the parallel sand- heterogeneous 2-D model was 40% OGIP at 20% nitrogen
pack at 20% N2 contamination was 78% OGIP of the contamination. The reason for the low recovery of methane
combined sand-packs. This shows that upon foam treatment, from the 2-D model relative to the 2 m long parallel sand-
we have drastically improved the performance of EGR by packs (53% OGIP in Test 2) can partly be attributed to its short
partially mitigating the adverse effect of heterogeneity. displacement length (40 cm).
4
In order to confirm our observation that gravity segregation The fact that the gas recovery of Test 7 – when using methane
occurred during Test 6 at a pressure of 3.5 MPa due to the to displace nitrogen in a fining upwards situation – is almost
density difference between nitrogen and methane, Test 7 was identical to that of Test 8 (nitrogen displacing methane in a
conducted using methane to displace nitrogen, again at 3.5 coarsening upwards situation) clearly shows that the combined
MPa. In this case, it is anticipated that the injected methane gas effect of heterogeneity and gravity segregation is real and it
will tend to override the nitrogen gas and be directed to the should be taken into account. If gravity segregation is
upper (lower permeability compartment). Results of Test 7 are important over such short distances, definitely it is important
summarized in Table 8 and Figures 7c and 10. on the larger field scale.
5
CH4 based on numerical simulation results) prevailing at
0.7 MPa. The results suggested that molecular diffusion
between communicating intervals of a heterogeneous
system has partially mitigated the negative effect of
reservoir heterogeneity on gas-gas displacement
Acknowledgements
REFERENCES:
(1) Mehran Pooladi-Darvish, and et al, “ CO2 Injection
for Enhanced Gas Recovery and Geological Storage
of CO2 in the Long Coulee Glauconite F Pool,
Alberta”. SPE 115789, Presented at the 2008 SPE
conference at Denver, Co. 21-24 September 2008.
(2) Mehran Pooladi-Darvish and et al, “
Chromatographic Partitioning of H2S and CO2 in
Acid Gas Disposal”, presented at the CIPC
conference in Calgary, June 17-19 2008.
(3) Curtis Moldenburg, “ Carbon Sequestration in
Natural Gas Reservoirs: Enhanced Gas Recovery and
Natural Gas Storage” Proceedings, TOUGH
symposium 2003, Lawrence Berkerley National
Laboratory, Berkerley, California, May 12-14 2003.
(4) Oldenburg, C. M. “ Carbon Sequestration with
Enhanced Gas Recovery: Identifying Candidate Sites
for Pilot Study”, reported by Lawrence Berkerley
National Laboratory, funded by US DOE contract.
(5) Bert van de Meer, “ CO2 Storage and Testing
Enhanced Gas Recovery in K12-B Reservoir”
presented at 23rd world Gas conference Amsterdam
2006.
(6) Turta, A. T. Sim, S. K., Singhal, A. K., Hawkins, B.
F., “Basic Investigations on Enhanced Gas Recovery
by Gas-Gas Displacement”, JCPT. Vol. 47, No. 10,
p39-44, Oct. 2008.
(7) Singhal, A. K., Turta, A. T., Sim, S. K., Hawkins, B.
F., “Enhancing Natural Gas Recovery from Nearly
Depleted Gas Reservoirs by Injecting Waste Gases”
Paper presented at the 8th CIPC held in Calgary,
Alberta, June 12-14, 2007.
(8) Sim, S. K., Turta, S. T., Singhal, A. K., Hawkins, B.
F.,“ Enhanced Gas Recovery, Factors affecting Gas-
Gas Displacement Efficiency”, Paper presented at
the CIPC/SPE joint conference held in Calgary,
Alberta, June 17-19, 2008.
(9) Sim, S. K., Brunelle, B. P., Turta, A. T., Singhal, A.
K., “Enhanced Gas Recovery and CO2 Sequestration
by Injection of Exhaust Gases from Combustion of
Bitumen”, Paper presented at the SPE Improved Oil
Recovery Symposium held in Tulsa, OK., USA, 19-
23, April, 2008
6
Table 1: Properties of Sand-packs
Pack #1 pack #2
Particle size of silica sand 45-106 μm 53-250 μm
Length (cm) 43 43
Diameter (cm) 4.14 4.14
Air permeability (mD) 2000 5400
Porosity (%) 43 36.5
Pore volume (ml) 1157 982
7
TABLE 6: COMPARISON OF BLOCKING AGENTS
Test No. Displacing gas Swi Velocity Methane recovery
Blocking agent (%) (m/day) (% combined OGIP)
Test 2 Flue gas /no blocking 15 1-3 53
agent
Test 3 Flue gas / water 18 1-2 78
Test 4 Flue gas / 15 1-3 78
Foam
8
2.0 Darcies
BPR
Flue gas
5.4 Darcies
GC
Sampling loop
Wet Test
Meter
Gas
chromatographic
sampling ports
To GC
To GC
2 Darcies
B
Mass
Flow
controller
Ethane Injection
9
Figure2: Flow Schematic of 2 D Model Tests
100
90
80
70
CH4 (combined)
60
Composition
CO2 (combined)
CH4 (Hi-perm)
50 CO2 (Hi-perm)
CH4(low perm)
40 CO2 (low perm)
CH4 recovery
30
20
10
0
0.00 20.00 40.00 60.00 80.00 100.00 120.00
Time (hr)
Figure3: Effluent Composition and recovery during displacement of CH4 with CO2 in a
heterogeneous system Test 1
100
90
80
Composition(%), Recovery (% OGIP)
70
N2 (combined)
CH4 (combined)
60 CO2 (combined)
N2 (Hi perm)
50 CH4 (Hi perm)
(CO2 (Hi perm)
N2 (low perm)
40
CH4 (Low perm)
CO2 (low perm)
30 CH4 recovery
20
10
0
0 20 40 60 80 100 120
Time (hrs)
10
100 16
90
14
80
12
% CH4, % N2, % CO2, recovery (%OGIP)
N2 (combined)
70
C1 combined)
Cumulative
CO2 (high perm) 6
Recovery (% OGIP)
30 Cum CH4 produced (SL)
water injection
4
20
2
10
0 0
0 10 20 30 40 50 60 70 80
Time (h
(hrs)
rs)
100
N2 (combined)
90
CH4 (combined)
CO2 (combined)
80
N2 (Hi perm)
CH4 (Hi perm)
Composition (%), Recovery (% OGIP)
70
CO2 (Hi perm)
N2 (low perm)
60
CH4 (low perm)
50
40
30
Injection of foam
20
10
0
0 10 20 30 40 50 60 70
Time (hr)
11
3.5
3
te Ratios
2.5
Ra
1.5
0 5 10 15 20 25 30 35 40 45 50
T ime (hr)
14
12
10
0
0 5 10 15 20 25 30 35 40 45
T im e ( hrs )
2
R
Rate
1.5
1
0 5 10 15 20 25 30
Time (hr)
2. 5
Rati os
2
Rate
1.5
1
0 5 10 15 20 25 30 35
Time (hr)
12
Time (hrs)
0 5 10 15 20 25 30 35 40 45
100 100
90 90
80 80
60 % N2(combined) 60
% CH4 (combined)
50 50
%N2(2D upper)
% C1 (2D upper)
40 40
CH4 recovery (2D upper)
% N2 (5D lower)
30 30
% CH4 (5D lower)
CH4 recovery (5D lower)
20 20
CH4 recovery (combined)
10 10
0 0
0 0.5 1 1.5 2 2.5 3 3.5 4
PV injected
Figure 8: Test 5: Displacement of Methane with N2 from heterogeneous 2-D model at 0.7 Mpa
100
90
80
% N2(combined, lab)
%CH4, % N2, Recovery (% OGIP)
70
% C1(combined, lab)
50 % N2 (upper, 2D)
% C1 (upper, 2D)
40
% N2(lower, 5D)
30
% C1 (lower, 5D)
20
10
0
0 5 10 15 20 25 30 35 40 45
Time (hr)
13
100
90
80
70
N2(combined)
CH4 (combined)
60
% CH4, % N2
N2 recovery (combined)
50 N2(low perm)
CH4 (low perm)
40 N2 (Hi perm)
CH4 (Hi perm)
30
20
10
0
0 5 10 15 20 25
Time (hr)
Figure 10: Displacing N2 with CH4 @ 3.5 MPa from 2D-model in Test # 7
100
90
80
Composition (%), recovery (% OGIP)
70 N2(combined)
CH4(combined)
60 N2(HI perm)
CH4(Hi perm)
50 N2(low perm)
CH4(low perm)
recovery(combined)
40
30
20
10
0
0 5 10 15 20 25 30 35
Time (hr)
Figure 11: Displacing CH4 with N2 @ 3.5 MPa from 2-D model in Test #8
14