Mell ProcedureNo,|MEIL/IREP/PROC/PHSST/SP/02 POWEE HOUSE SUPER STRUCTURE 01 ‘OF SUFACE PREPARATION AND PAINTING ‘Proje |GREENKO aPOT REP WAWVATELTD, POWER NOISE SUPER STRUCTURE, PRRAPURAW, Gene [s/s GREE 7 fer Pendtock &heile [pints reel, ad Ferrvkt Seno! —> Nome dholl be veribreol. IF it 1S fer Sofer Structure 3.Ne IQ Shel) be REVIWED BY ‘APPROVED BY PREPARED BY MEI MEL, ‘LENT Name: G VENKATESH KA.PRAKASHL ‘sgn bate: 19.01.2005 01203sampe Respensibity Reterence Eaoment foc preparation Elen of pant ethod Fat coat and check method Ropar of damage paint surface Fish coat colour and clo coaing Touch-up pant method statement Seety (Genera nots ecepance tera Dut nd responsbites ofthe panting petar seety measures PagelBlasting and painting In-charge, concern production Engineer in the shift and along with respective contractoiis responsible for this activity 5. Reference: Perdennel 180 8501 4-xouuenet: oper hs above werkt flowing opment Miers ares se to Talos 2 Spycam 2 toe Hopper Aleter Comprar ofcapacy tometer Arai Ppa sch nd ly src wth an bras power Ess Sanity pero ifern rating sal be wed 8. Sane 5. airCompressoretcapaciy S6@}7™D_ Gon mention He Sacre wot 10.Spay unfbrses Comporiben wth Fiore inpains Cony 9 pprovee?” eee we SEEM Decger) 5 SUREAGE PREPARATION: Al Beaters ‘ecttachorerdt/opot ters Jae dt wiked ete dhol be oeeceran enjoins me 4. Al other contninants ol grease lho! fe “er eegttye Cheon edifremo ‘incurs hb ced en/na oly Bang Specimens appoprne dence adage ependingot se ee Haieiing comet lc nl pressure Teblnngso shad be vente She wi tnpten cleo born cae as hemline ree nays 1013/4 om competion anger, etl ssa eon anys Tan Sos rym ase shal moet vepenvemert! ef SAD 6. rime sal pled wi anda 2h of rice repaton 1. compres sl be ling ever ompresors 5 64A rose 80m dane ang ft oe i ped on oomph sm ma 10, kere. ane borecadingnhetweun sone besting mc pining 1 Sng won prot wen emily bod 8% {2atertsing nae mpc sk pr 0 8501 pecoson 1 Sind ort chal lon econ abe oe oreo brehesbly blots suey pointing yore Gol be Lr from exch rele jim rel point g yor from exch o Csummboreawn 40 t6/9/ coe dition of foreign Parti foie ‘Selection faint system shal be as per Technica Speciation, 2/70 0/5 1f-2Ce ‘6.0 Quality check of paint: = {6.1 Before opening the containers ofthe paintoperator shall confirm that the Quality, Lat number/Batch number, Expiry Date ofthe paint in 42 Fant apentor sed AUPHEle conaines whether te pan solidified stbottom, Ce taamat sae hen cejct the paint contains and inform to productcifupervisor and take the replacement. 2oMethod:- LA Authorized siled painter is assigned for thls ask by al she respective 22. shin wise painting load and priority is given by production supervisor based on tghtonthy shipping plan tothe contractor and same is passed on to the pairs. 2A Airless spray painting machine is used for purpose and ensure surface finish isprepery done. 24, Painer stall ensure thatthe machine iss ood working condition and clean thachine thoroughly with the thinner before pouring ther pains in the machine. 26AL vain shalipe carvied out under the following condition, 25d Attenperature <58C and humidity 85% and Ste temperature <3 #6 ‘252. When theres pots of rainfall before the pan could dy 259, stelsurace is wet before painting aan peeled ‘25.84 When copper slag or other foreign mters are deposited on the surface to bepainted en | 236 ‘Spefmaknal aint basuel sualcoate saquleed ant we DFT eguled-omteforrpercont LE pointer cbes Bilt hove clkor hitroctims for fupelmoke oP Poin ne oF fonts acl BET _ Hic sa arhiledle Pele5 The paint container shall be opened just before use 1 thepalnc sto be thinned, the quality and amount of thinner shall confiemto be instruetion provided by the paint manufacture in data sheet ‘The thinner paint shall be consumed within the specified time. Painter shall use agitator to mix paint and shall not adopt any other reans foifuixing of paint All ingredients inthe container of paint shall be thoroughly mixed ‘efor usd shall be agitated often enough dringappication to keep the paii€Romogencous, E ERE EEE “The pine shal yg pes in a manner which ensures the breale: upofall ump @eflee dispersion of pigment anda uniform composition Palnt operator shal carefully examine the plat aher misig for ‘uniformity andto venty tt uncmixed pigment remains on the bottom E > Seruur shall be gyen wo cont ofzng primer abe obtain gd is [Ineloele PT ed! Pew Spprove > Painter shel ppl fie paint as per required DET for Te fist coat for anelotpn one side. yet film PeicknessWFT) Painter shall check the WESDFT of the pain whether it 73. meee ‘omimdospeciied/required vale ofthe particle jb. Ie chs WRUOIT is found lens than the required vale alight cost wilbppplied and again the painter wil eck the WETADFT of the paint- Once, DET s found meeting the required valug the pees turned to thother side after drying. ‘After completing the frst coat on elther sles painter will wait il the proper Crng takes place as per paint specication ata sheet before Spnlvingthe second coat. Once the frst cot is completely dried as per specification time Interval the painter shall check the BABE DFT with the elacometer along with QGif, found satstactory the piece wil be released for naan xwwFT- tet Lilo Hictknesp path PET bry plm AOcckned Jebclele sreteAfter each cots completed and the curing time is vey painter ‘nee tne tht proper coatings apie wth the requted DPC paasagsmetes ‘After each coat the job wil be offered to internal QC for check Based onrandom inspection of QC the jab will be released for furtter process Pain: shall log all the work done and the no of jabs painted in his Jog sheet andsubmit tothe production supervisor for his review otivbles ‘After completion of ete pant sais and curing noes painter shall requesihe paint QC enginerfr Inspection. Before leaving the work place painter shall ensure thatthe machine 1s thoroughly cleaned and free from all paints, this has tobe done to svi ying opis in oft ie. [At atte endgwork place shal be clean! fom al dust, dry paint and rap, ‘fom 9. REPAIR OF DAMAGE PAINT SUREACE: > Quickly remove the Primer fom damaged area by sat re paper and Mechanics) Sereppngto expose the white meta > Pains application a pr teckeieal specication 10,pocuMENTATION, > Reals of measurement of temperatures, lative humidity, surface Profile, Film ‘Thickness, adhesion ests with signature of appropiateauthority. > Typeoftesingeauiments and calibra, Coles bate numbers of pln material sed. stages of inspection as follows: 4. Surface Preparation 2 Primer aplication {3.Each Coat Paint 7 > D.F* shall be checked and record ater application ofeach coat and extra coat of pat. > Should be applied t make up the BF.T speed without ny extra costo owner. Fy WET Shall be veritieel e0 rorelom bodis SDPETS WET Shell BE "Sore bo CoAuctt ron wi theveo Fish cnt a olour coding shal beac per eck spectieaton C2 PPro ved] Docent Feu sg nhl ay pang operation Seva Ae ect hal yantler eperare nd dst tenperre bare rout peinigande vey nro! ol ‘he puntan topcase ase eile han hel treater ne ve 3a ee Pol enpeae Panta alt cape en Prctnaitoce adopter spond retin. Sander powell beta pean an sta esing Panay eet corte ee es Tuthapsenl be oe Oe a tlreaping bee cet any aap Damagakurface.to.bg roughened to remove loose coats and comer should be FenhretwS perrcuorqune preparation ornate Tout mera besa compe wt hop adeant Tact sho lo emma omen, Aneta salle seed Wiican ale cepeceaot hee preprordreving nd cha retain 13. SAEED, Safety Precision salle flowed during the entre operation, 4 GenoralNates: 1. Base and Fardener pins shal be mite with correct aio and mixing shallbe done by chan means. Prime pats stl be applied in a.covered shade to avo fling and sticking dusting partials on wet paint surface. During paoting aplication ferrules surface shal be covered From strong ow Ai tiw any ary out ner paral ot pane mare which may ‘causes uneven and defective pint surface. ‘Av east 20 mm rom circumferential eg fel pints hale not coated wit coal tar epoxy in workshop. However, blasting and primer coat sal b applied That portion shall be coatedafter welding and NDT of edits. (nly Mansacturers recomended thinner shal be wed for adjustment paint mature density, required For asutfice in vier and ial coating pnts sale rom same manufacture for beter performance of pit. Pawel?° Mechenite! 1 sri Papa surface wl biased Comparators rfl au). XAcceptonce Mera 1S or ferAppreved obewwingt 16 Duties and esponsibility ofthe painting operator.- Ze/n.%¢9/p Inspection of normal mechanical function ofthe ir less machine Checking the air hoses and paint hoses for any leaks and damages. Adjust thea pressur a required and ensure the flow conta Ensure optimum paints been uned nd loss wastage occurs. Daily checdng and cleaning of al equipment prior putin use. Proper misng ofthe pain and ensuring noel over on the oo. Maintain the machine in good working condition along withthe area he working. 12, Safety measure: = 412.L1.Use of ear plug, helmet, safety shoes, goggles, mask and hand loves ls compulsory. 17.12 Use of mouth mask is compulsory while palnting, 12.13 Do not stand below the job while handling withthe crane, 412.14 Check and ensure the capacity of job and crane. 4128 Do not permit the worl is ike cutting, welding and grinding nearby painting 126 Check and ensure the waste paint must be disposed lift the ‘material 2.2 Check and ensure the waste palnt must be disposed off on regular