325D L Excavator LAL00001-UP (MACHINE) POWERED BY C7 Engine(SEBP5222 - ...

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Product: EXCAVATOR
Model: 325D L EXCAVATOR LAL00341
Configuration: 325D L Excavator LAL00001-UP (MACHINE) POWERED BY C7 Engine

Testing and Adjusting

325D and 329D Excavators Hydraulic System
Media Number -RENR7235-14 Publication Date -01/06/2017 Date Updated -20/06/2017

i04697690

Specifications
SMCS - 5050

Illustration 1 g01443776

Relief valve locations

(A) Boom cylinder line (rod end)

(B) Bucket cylinder line (head end)

(C) Main relief valve

(D) Stick cylinder line (head end)

(E) Boom cylinder line (head end)

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(F) Bucket cylinder line (rod end)

(G) Stick cylinder line (rod end)

(H) Swing motor

(J) Swing (left)

(K) Swing (right)

(L) Pilot filter

(M) Pilot relief valve

(N) Travel motor (right)

(P) Right travel crossover relief valve for forward travel (upper valve)

(Q) Right travel crossover relief valve for reverse travel (lower valve)

(R) Left travel crossover relief valve for forward travel (upper valve)

(S) Left travel crossover relief valve for reverse travel (lower valve)

(T) Travel motor (left)

Table 1
Specifications
Torque for
Relief Valve New Service Locknut
Rebuilt (1) Limit (2)

33000 kPa
35000 + 500 - 1000 kPa (5076 +
(4785 psi) to 50 ± 10 N·m (37
73 - 145 psi)
35500 kPa ± 7 lb ft)
(5150 psi)
(C) Main relief valve

34000 kPa
36000 + 500 - 1000 kPa (5221 +
(4930 psi) to 70 ± 10 N·m (50
73 - 145 psi) (Heavy Lift (if
36500 kPa ± 7 lb ft)
equipped))
(5295 psi)

36000 kPa 20 ± 2 N·m (14

(E) Boom cylinder line
39500 + 2000 - 2500 kPa (5729 + (5220 psi) to ± 1 lb ft)
(head end)
290 - 363 psi) 39500 kPa
(5730 psi)

(A) Boom cylinder line

38000 + 2000 - 2500 kPa (5511 + 35000 kPa
(rod end)
290 - 363 psi) (5075 psi) to
38500 kPa
(5585 psi)

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(D) Stick cylinder line

(head end) 38500 + 2000 - 2500 kPa (5583 +
290 - 363 psi)

36000 kPa
(G) Stick cylinder line
39500 + 2000 - 2500 kPa (5729 + (5220 psi) to
(rod end)
290 - 363 psi) 39500 kPa
(5730 psi)
(B) Bucket cylinder line
(head end) 35000 kPa
38000 + 2000 - 2500 kPa (5511 + (5075 psi) to
(F) Bucket cylinder line 290 - 363 psi) 38500 kPa
(rod end) (5585 psi)
(K) Swing relief pressure
(right) 27400 kPa
29400 + 1000 - 1500 kPa (4250 + (3975 psi) to 120 ± 10 N·m
(J) Swing relief pressure 145 - 218 psi) 30400 kPa (85 ± 7 lb ft)
(left) (4410 psi)
(R) Left travel crossover
relief valve (forward)
(S) Left travel crossover
relief valve (reverse) 34500 kPa
(P) Right travel crossover 37500 + 1500 - 2000 kPa (5439 + (5005 psi) to 90 ± 10 N·m (70
relief valve (forward) 218 - 290 psi) 39000 kPa ± 6 lb ft)
(5655 psi)
(Q) Right travel
crossover relief valve
(reverse)

(M) Pilot relief valve 50 ± 5 N·m (36

4100 ± 200 kPa (595 ± 29 psi)
± 4 lb ft)
(1)
A New specification is the performance that can be expected for a new machine. A "Rebuild" specification is the
performance that can be expected after rebuilding the components of a system.
(2)
Performance beyond "Service Limit" specifications is an indication of the following problems: improper adjustment ,
wear , damage of relief valves and damage of pumps.

Table 2
Required Tools
Part Number Description Qty
9U-7400 Multitach Tool Group 1
8T-0470 Thermometer Group 1

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Note: Normal operations of the engine and pumps are necessary for the pressure adjustments. If the
results of the pressure adjustment are not correct, then check the engine and the pump characteristic
curve. Slow output flow from the pump is an indication of air in the hydraulic system. Make sure that
no air is present in the hydraulic system. Refer to Testing and Adjusting, "Main Hydraulic Pump Air -
Purge".

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