01.00 - Maro Intake Cost Estimate

OCUMENT No : COST ESTIMATE SHEET/SHEETS : - -
Design Data
1 Project Area : Maro Intake Facility
2 :
3 :
4 :
5 :
No. Descriptions Qty / Unit Price/Units Total Prices Remarks
1.1 Intake Gates Guide frame 4 Units 186,550,000 746,200,000 Fix.Wheel Gates 3m x 3m
1.2 Gate Leaf Assembly 4 Set 304,590,000 1,218,360,000 3.0m x 5.0m
1.3 Intake Gate Hoists System 4 Set 520,520,000 2,082,080,000 Motorize
Sub Total - 1 4,046,640,000
2.1 Intake Stoplog - Guide Frame 4 Set 99,840,000 399,360,000 3.0m x 5.0m
2.2 Maintenance Stoplog - Guide Frame 4 Set 99,840,000 399,360,000 3.0m x 5.0m
2.3 Dogging Device 16 Set 3,770,000 60,320,000 -
2.4 Stoplog Leaf 8 Set 76,310,000 610,480,000 3.0m x 1.2m
2.5 Lifting Beam 2 Set 36,790,000 73,580,000 -
Sub Total - 2 1,543,100,000
3.1 Monorail Crane Hoists Cap. 3.5T 1 Units 676,780,000 676,780,000 Upstream
3.2 Monorail Crane Hoists Cap. 3.5T 1 Units 676,780,000 676,780,000 Down Stream
Sub Total - 3 1,353,560,000
4.1 Intake Trashrake (Upper) 4 Set 114,400,000 457,600,000 Bar Screen Type
4.2 Intake Trashrake (Lower) 4 Set 107,770,000 431,080,000 Bar Screen Type
Sub Total - 4 888,680,000
TOTAL COST 7,831,980,000

OCUMENT No : BREAKDOWN UNIT PRICES SHEET/SHEETS : - -
1.1 - Intake Gate Guide frame
No. Descriptions Material Dimensions Units Qty Prices/Unit Total Prices
1 Bottom Frame IWF - 150 x 75 3500 mm 49.00 Kg 1 1,715,000 1,715,000
2 Lower Side Frame UNP-250 x 90 5000 mm 173.00 Kg 4 6,055,000 24,220,000
3 Upper Side Frame UNP-250 x 90 5000 mm 173.00 Kg 4 6,055,000 24,220,000
4 Lintel Frame UNP-250 x 90 3300 mm 114.18 Kg 1 3,996,300 3,996,300
5 Wheel Track Plate SUS 304.#8 150 x 5000 x 8 mm 52.50 Kg 4 1,837,500 7,350,000
6 Base Plate SS400.#12 275 x 275 x 12 mm 7.12 Kg 4 249,336 997,343
7 Rib Plate SS400.#12 150 x 70 x 12 mm 0.99 Kg 16 34,619 553,896
8 Connecting Plate SS400.#10 200 x 400 x 12 mm 7.54 Kg 4 263,760 1,055,040
9 Upper Seal Plate SUS304.#6 3000 x 45 x 6 mm 15.75 Kg 1 551,250 551,250
10 Lintel Frame UNP-250 x 90 3300 mm 114.18 Kg 2 3,996,300 7,992,600
11 Bottom Stifenner SS400.#8 250 x 250 x 8 mm 3.93 Kg 40 137,375 5,495,000
12 Hex.Bolts M12 G.8.8 12 x 60 mm 24.00 Set 24 15,000 360,000
13 Hex.Bolts M16 x 60 G.8.8 16 x 60 mm 64.00 Set 64 20,000 1,280,000
14 Painting Zinc / Epoxy Coated 1.00 Lot 1 12,280,153 12,280,153
15 Packaging Pallete Wood/Plastick Package 1.00 Lot 1 2,232,755 2,232,755
16 Installation 1.00 Lot 1 33,491,327 33,491,327
17 Shipping Transportations 1.00 Lot 1 11,163,776 11,163,776
18 Land Transportations 1.00 Lot 1 4,465,510 4,465,510
19
20
21
23
24
25
26
27
28
29
30
Total Production Cost 143,419,949
Roundup Cost 143,500,000
OverHead 10% 14,350,000
Profit 20% 28,700,000
Total Prices/Unit 186,550,000

1.2 - Gate leaf Assembly
1 Skin Plate SS400.#8 3300 x 3100 mm 642.44 Kg 1 22,485,540 22,485,540
2 Side Frame UNP-250 x 90 3100 mm 107.26 Kg 2 3,754,100 7,508,200
3 Top Frame UNP-250 x 90 3300 mm 114.18 Kg 1 3,996,300 3,996,300
4 Middle UNP-300 x 150 3300 mm 121.11 Kg 4 4,238,850 16,955,400
5 Vertical Stifenner SS400.#8 300 x 3100 x 8 mm 58.40 Kg 5 2,044,140 10,220,700
6 Lifting Lug Bracket SS400.#12 275 x 120 x 12 mm 3.11 Kg 4 108,801 435,204
7 Lifting Pin S45C Dia. 30 120 x 50 x 50 mm 2.36 Kg 2 353,250 706,500
8 Upper Seal Pad SS400.#10 3000 x 60 x 10 mm 14.13 Kg 1 494,550 494,550
9 Upper Seal P-Neoprene Rubber Dia.30 x 75 mm 3.30 m 1 9,900,000 9,900,000
10 Side Seal Pad SS400.#6 1200 x 60 x 6 mm 3.39 Kg 2 118,692 237,384
11 Side Seal P-Neoprene Rubber Dia.30 x 75 mm 3.10 m 2 9,300,000 18,600,000
12 Side Seal Clamp SS400.#6 1200 x 60 x 6 mm 2.26 Kg 2 79,128 158,256
13 Bottom Seal Pad SS400.#6 3300 x 70 x 6 mm 10.88 Kg 1 380,804 380,804
14 Bottom Seal I-Neoprene Rubber 15 x 75 mm 3.30 m 1 3,300,000 3,300,000
15 Bottom Seal Clamp SS400.#6 3300 x 70 x 6 mm 10.88 Kg 1 380,804 380,804
16 Stopper Block SS400.#25 x 25 3300 x 25 x 25 mm 16.19 Kg 1 566,672 566,672
17 Bottom Stifenner SS400.#8 250 x 250 x 8 mm 3.93 Kg 5 137,375 686,875
18 Main Wheel Shaft SUS304. 420 x 90 x 90 mm 22.33 Kg 4 3,348,844 13,395,375
19 Main Wheel SUS304. 350 x 350 x 90 mm 72.35 Kg 4 10,852,734 43,410,938
20 Side Roller SUS304. 120 x 120 x 60 mm 5.67 Kg 4 850,500 3,402,000
21 Roller Shaft SUS304. 120 x 30 x 30 mm 0.71 Kg 4 106,313 425,250
23 Counterzink Bolts M12 SUS304 12 x 60 mm 40.00 Set 48 25,000 1,200,000
29
30
OverHead 10% 23,430,000
Profit 20% 46,860,000

1.3 - Intake Gate Hoists System
1 Base Frame UNP-150 x 75 3100 mm 74.40 Kg 2 2,604,000 5,208,000
2 Cover Plate SS400.#6 750 x 750 x 6 mm 26.49 Kg 2 927,281 1,854,563
4 Stifenner SS400.#8 150 x 150 x 8 mm 58.40 Kg 16 2,044,140 32,706,240
5 Anchor Bolts G.10.9 20 x 150 mm 8.00 Set 16 65,000 1,040,000
6 Pedestal Base Plate SS400.#12 300 x 300 x 6 mm 8.48 Kg 2 296,730 593,460
7 Pedestal Csp-Sch Dia.4" 500 mm 11.50 Kg 2 402,500 805,000
8 Gear Stand SS400.#20 210 x 210 x 20 mm 6.92 Kg 2 242,330 484,659
9 Spindle Cover Csp-Sch Dia.4" 3000 mm 69.00 Kg 2 2,415,000 4,830,000
10 Spindle / Stem SUS304. Tr - 96 mm 288.75 Kg 2 14,437,500 28,875,000
11 Lifting Shaft SUS304. Dia.90 mm 233.89 Kg 2 11,694,375 23,388,750
12 Coupling SUS304. Dia.140 mm 25.73 Kg 2 1,286,250 2,572,500
13 Connecting Shaft S45C Dia.60 mm 52.99 Kg 2 2,649,375 5,298,750
14 Chain Coupling Gear 2.00 Pcs 2 2,500,000 5,000,000
15 Lifting Gearbox Bevel Gear 2.00 Pcs 2 43,000,000 86,000,000
16 Motor Drive Actuator 2.00 Pcs 1 66,000,000 66,000,000
18 Local Control Panel Standing Box type 1.00 Units 1 28,000,000 28,000,000
19 Water Level control Stick 1.00 Set 1 21,500,000 21,500,000
20
21
23
29
30
OverHead 10% 40,040,000
Profit 20% 80,080,000

2.1 - Intake Stoplog - Guide frame
10
19
20
21
23
24
25
26
27
28
29
30
OverHead 10% 7,680,000
Profit 20% 15,360,000

2.2 - Maintenance Stoplog - Guide frame
10
19
20
21
23
24
25
26
27
28
29
30
OverHead 10% 7,680,000
Profit 20% 15,360,000

2.3 - Dogging Device
1 Main Beam I - 100 x 50 750 mm 11.25 Kg 1 393,750 393,750
3 Stopper Plate SS400.#20 50 x 50 x 20 mm 0.39 Kg 2 13,738 27,475
4 Bracket Plate SS400.#20 150 x 150 x 20 mm 3.53 Kg 2 123,638 247,275
5 Hinge Shaft S45C Dia. 30 160 x 50 x 50 mm 2.94 Kg 1 441,563 441,563
6 Handle Bar Roundbar.Dia.12 500 x 12 x 12 mm 0.57 Kg 1 19,782 19,782
7 Stopper Block SS400.#20 100 x 20 x 20 mm 0.31 Kg 6 10,990 65,940
8 Anchor Bolts M16 x 60 G.8.8 16 x 60 mm 64.00 Set 8 20,000 160,000
9 Shipping Transportations 1.00 Lot 1 185,265 185,265
10 Land Transportations 1.00 Lot 1 74,106 74,106
11
12
13
14 Painting Zinc / Epoxy Coated 1.00 Lot 1 203,791 203,791
15 Packaging Pallete Wood/Plastick Package 1.00 Lot 1 37,053 37,053
16 Installation 1.00 Lot 1 555,794 555,794
17
18
19
20
21
23
24
25
26
27
28
29
30
OverHead 10% 290,000
Profit 20% 580,000

2.4 - Stoplog Leaf
1 Skin Plate SS400.#8 3300 x 1200 mm 248.69 Kg 1 8,704,080 8,704,080
2 Side Frame UNP-250 x 90 1200 mm 41.52 Kg 2 1,453,200 2,906,400
3 Top Frame UNP-250 x 90 3300 mm 114.18 Kg 1 3,996,300 3,996,300
4 Lower Frame UNP-250 x 90 3300 mm 114.18 Kg 1 3,996,300 3,996,300
5 Vertical Stifenner SS400.#8 250 x 1200 x 8 mm 18.84 Kg 5 659,400 3,297,000
6 Lifting Lug Bracket SS400.#12 275 x 120 x 12 mm 3.11 Kg 4 108,801 435,204
8 Upper Seal Pad SS400.#10 3000 x 60 x 10 mm 14.13 Kg 1 494,550 494,550
9 Upper Seal Plate SUS304.#6 3000 x 45 x 6 mm 7.09 Kg 1 248,063 248,063
10 Side Seal Pad SS400.#6 1200 x 60 x 6 mm 3.39 Kg 2 118,692 237,384
11 Side Seal P-Neoprene Rubber Dia.30 x 75 mm 1.20 m 2 3,600,000 7,200,000
12 Side Seal Clamp SS400.#6 1200 x 60 x 6 mm 2.26 Kg 2 79,128 158,256
13 Bottom Seal Pad SS400.#6 3300 x 70 x 6 mm 10.88 Kg 1 380,804 380,804
14 Bottom Seal I-Neoprene Rubber 15 x 75 mm 3.30 m 1 3,300,000 3,300,000
15 Bottom Seal Clamp SS400.#6 3300 x 70 x 6 mm 10.88 Kg 1 380,804 380,804
16 Stopper Block SS400.#25 x 25 3300 x 25 x 25 mm 16.19 Kg 1 566,672 566,672
17 Bottom Stifenner SS400.#8 250 x 90 x 8 mm 1.41 Kg 5 49,455 247,275
18 Counter Weight SS400.#25 500 x 100 x 25 mm 9.81 Kg 16 343,438 5,495,000
19 Front Shoes SS400.#33 100 x 50 x 33 mm 1.30 Kg 2 194,288 388,575
20 Rear Shoes SS400.#33 100 x 50 x 25 mm 0.98 Kg 2 147,188 294,375
21 Upper Rib Plate SUS304.#8 60 x 45 x 8 mm 0.17 Kg 22 5,935 130,561
23 Counterzink Bolts M12 SUS304 12 x 60 mm 40.00 Set 40 25,000 1,000,000
24 Side Shoes SS400.#60 100 x 60 x 60 mm 2.83 Kg 4 423,900 1,695,600
25 Hex.Bolts M16 x 130 SUS304 16 x 130 mm 16.00 Set 16 30,000 480,000
28 Installation 0.00 Lot 0
OverHead 10% 5,870,000
Profit 20% 11,740,000

2.5 - Lifting Beam
1 Side Plate SS400.#10 3300 x 1200 mm 7.22 Kg 2 252,770 505,540
2 Side Frame UNP-250 x 90 300 mm 10.38 Kg 2 363,300 726,600
3 Main Frame UNP-250 x 90 3300 mm 114.18 Kg 1 3,996,300 3,996,300
6 Lifting Hook SS400.#30 350 x 350 x 30 mm 28.85 Kg 2 1,009,706 2,019,413
8 Key Plate SS400.#8 60 x 250 x 12 mm 1.41 Kg 4 49,455 197,820
9 Front shoes Bronze 450 x 150 x 12 mm 1.62 Kg 4 56,700 226,800
10 Lifting Rope Wirerope dia.16 mm 4.00 m 2 4,000,000 8,000,000
11 Side Roller S45C 120 x 120 x 60 mm 5.67 Kg 4 850,500 3,402,000
12 Roller Shaft S45C 120 x 30 x 30 mm 0.71 Kg 4 106,313 425,250
13 Front Shoes SS400.#33 100 x 50 x 33 mm 1.30 Kg 2 194,288 388,575
14 Side Shoes SS400.#60 100 x 60 x 60 mm 2.83 Kg 4 423,900 1,695,600
15
16
17
18
19
20
21
23
24
25
28 Installation 0.00 Lot 0
30 Land Transportations 1.00 Lot 1 642,532 642,532
OverHead 10% 2,830,000
Profit 20% 5,660,000

3.1 - Monorail crane hoists Cap 3.5T (Upstream)
1 Monorail Beam IWF-300/150/6.5/9 36000 mm 1321.20 Kg 2 46,242,000 92,484,000
2 Column IWF-300/150/6.5/9 4850 mm 178.00 Kg 8 6,229,825 49,838,600
3 Portal Beam IWF-300/150/6.5/9 1250 mm 45.88 Kg 8 1,605,625 12,845,000
4 Base Plate SS400.#12 250 x 250 x 12 mm 5.89 Kg 16 206,063 3,297,000
6 Connecting Plate SS400.#12 250 x 250 x 12 mm 5.89 Kg 2 206,063 412,125
7 Cable Track 36000 mm 36 1,200,000 43,200,000
8 Cable Power 120000 mm 12 800 96,000
9 Cable Hanger L 50 x50 x 6 350 mm 21.68 Kg 40 780,462 31,218,480
10 Anchor Plates Roundbar 24 x 500 mm 8.50 Kg 10 680,000 6,800,000
11
12
13
14
15
16
17
18
19
20
21
23
24 Wirerope Hoists 3.5T Standard Headroom 1 ###### 108,900,000
25 Panel box Standard 1 15,000,000 15,000,000
OverHead 10% 52,060,000
Profit 20% 104,120,000

3.2 - Monorail crane hoists Cap 3.5T (Downstream)
1 Monorail Beam IWF-300/150/6.5/9 36000 mm 1321.20 Kg 2 46,242,000 92,484,000
2 Column IWF-300/150/6.5/9 4850 mm 178.00 Kg 8 6,229,825 49,838,600
3 Portal Beam IWF-300/150/6.5/9 1250 mm 45.88 Kg 8 1,605,625 12,845,000
4 Base Plate SS400.#12 250 x 250 x 12 mm 5.89 Kg 16 206,063 3,297,000
6 Connecting Plate SS400.#12 250 x 250 x 12 mm 5.89 Kg 2 206,063 412,125
7 Cable Track 36000 mm 36 1,200,000 43,200,000
8 Cable Power 120000 mm 12 800 96,000
9 Cable Hanger L 50 x50 x 6 350 mm 21.68 Kg 40 780,462 31,218,480
10 Anchor Plates Roundbar 24 x 500 mm 8.50 Kg 10 680,000 6,800,000
11
12
13
14
15
16
17
18
19
20
21
23
24 Wirerope Hoists 3.5T Standard Headroom 1 ###### 108,900,000
25 Panel box Standard 1 15,000,000 15,000,000
OverHead 10% 52,060,000
Profit 20% 104,120,000

4.1 - Intake Trashrake (Upper)
1 Bar Plate SS400.#10 3035 x 76.2 mm 18.15 Kg 64 635,406 40,665,989
2 Top Plate SS400.#10 3300 x 76.2 mm 19.74 Kg 1 690,886 690,886
3 Middle Plate SS400.#10 3300 x 76.2 mm 19.74 Kg 1 690,886 690,886
4 Connecting Beam L 50 x50 x 6 3300 mm 21.68 Kg 6 780,462 4,682,772
5 Connecting Bar Roundbar-Dia.10 3300 mm 6.63 Kg 6 232,109 1,392,653
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
OverHead 10% 8,800,000
Profit 20% 17,600,000

4.2 - Intake Trashrake (Lower)
1 Bar Plate SS400.#10 2700 x 76.2 mm 16.15 Kg 64 565,271 36,177,322
2 Top Plate SS400.#10 3300 x 76.2 mm 19.74 Kg 1 690,886 690,886
3 Middle Plate SS400.#10 3300 x 76.2 mm 19.74 Kg 1 690,886 690,886
4 Connecting Beam L 50 x50 x 6 3300 mm 21.68 Kg 6 780,462 4,682,772
5 Connecting Bar Roundbar-Dia.10 3300 mm 6.63 Kg 6 232,109 1,392,653
8 Middle Beam IWF - 150 x 75 3500 mm 49.00 Kg 1 1,715,000 1,715,000
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
OverHead 10% 8,290,000
Profit 20% 16,580,000

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OCUMENT No : COST ESTIMATE SHEET/SHEETS : - -

1 Project Area : Maro Intake Facility

No. Descriptions Qty / Unit Price/Units Total Prices Remarks

1.2 Gate Leaf Assembly 4 Set 304,590,000 1,218,360,000 3.0m x 5.0m

1.3 Intake Gate Hoists System 4 Set 520,520,000 2,082,080,000 Motorize

Sub Total - 1 4,046,640,000

2.3 Dogging Device 16 Set 3,770,000 60,320,000 -

2.4 Stoplog Leaf 8 Set 76,310,000 610,480,000 3.0m x 1.2m

2.5 Lifting Beam 2 Set 36,790,000 73,580,000 -

Sub Total - 2 1,543,100,000

Sub Total - 3 1,353,560,000

Sub Total - 4 888,680,000

TOTAL COST 7,831,980,000

1.1 - Intake Gate Guide frame

No. Descriptions Material Dimensions Units Qty Prices/Unit Total Prices

1 Bottom Frame IWF - 150 x 75 3500 mm 49.00 Kg 1 1,715,000 1,715,000

2 Lower Side Frame UNP-250 x 90 5000 mm 173.00 Kg 4 6,055,000 24,220,000

3 Upper Side Frame UNP-250 x 90 5000 mm 173.00 Kg 4 6,055,000 24,220,000

4 Lintel Frame UNP-250 x 90 3300 mm 114.18 Kg 1 3,996,300 3,996,300

6 Base Plate SS400.#12 275 x 275 x 12 mm 7.12 Kg 4 249,336 997,343

7 Rib Plate SS400.#12 150 x 70 x 12 mm 0.99 Kg 16 34,619 553,896

8 Connecting Plate SS400.#10 200 x 400 x 12 mm 7.54 Kg 4 263,760 1,055,040

9 Upper Seal Plate SUS304.#6 3000 x 45 x 6 mm 15.75 Kg 1 551,250 551,250

10 Lintel Frame UNP-250 x 90 3300 mm 114.18 Kg 2 3,996,300 7,992,600

11 Bottom Stifenner SS400.#8 250 x 250 x 8 mm 3.93 Kg 40 137,375 5,495,000

12 Hex.Bolts M12 G.8.8 12 x 60 mm 24.00 Set 24 15,000 360,000

13 Hex.Bolts M16 x 60 G.8.8 16 x 60 mm 64.00 Set 64 20,000 1,280,000

14 Painting Zinc / Epoxy Coated 1.00 Lot 1 12,280,153 12,280,153

15 Packaging Pallete Wood/Plastick Package 1.00 Lot 1 2,232,755 2,232,755

16 Installation 1.00 Lot 1 33,491,327 33,491,327

17 Shipping Transportations 1.00 Lot 1 11,163,776 11,163,776

18 Land Transportations 1.00 Lot 1 4,465,510 4,465,510

Total Production Cost 143,419,949

Roundup Cost 143,500,000

OverHead 10% 14,350,000

Profit 20% 28,700,000

Total Prices/Unit 186,550,000

1.2 - Gate leaf Assembly

No. Descriptions Material Dimensions Units Qty Prices/Unit Total Prices

1 Skin Plate SS400.#8 3300 x 3100 mm 642.44 Kg 1 22,485,540 22,485,540

2 Side Frame UNP-250 x 90 3100 mm 107.26 Kg 2 3,754,100 7,508,200

3 Top Frame UNP-250 x 90 3300 mm 114.18 Kg 1 3,996,300 3,996,300

4 Middle UNP-300 x 150 3300 mm 121.11 Kg 4 4,238,850 16,955,400

5 Vertical Stifenner SS400.#8 300 x 3100 x 8 mm 58.40 Kg 5 2,044,140 10,220,700

6 Lifting Lug Bracket SS400.#12 275 x 120 x 12 mm 3.11 Kg 4 108,801 435,204

7 Lifting Pin S45C Dia. 30 120 x 50 x 50 mm 2.36 Kg 2 353,250 706,500

8 Upper Seal Pad SS400.#10 3000 x 60 x 10 mm 14.13 Kg 1 494,550 494,550

9 Upper Seal P-Neoprene Rubber Dia.30 x 75 mm 3.30 m 1 9,900,000 9,900,000

10 Side Seal Pad SS400.#6 1200 x 60 x 6 mm 3.39 Kg 2 118,692 237,384

11 Side Seal P-Neoprene Rubber Dia.30 x 75 mm 3.10 m 2 9,300,000 18,600,000

12 Side Seal Clamp SS400.#6 1200 x 60 x 6 mm 2.26 Kg 2 79,128 158,256

13 Bottom Seal Pad SS400.#6 3300 x 70 x 6 mm 10.88 Kg 1 380,804 380,804

14 Bottom Seal I-Neoprene Rubber 15 x 75 mm 3.30 m 1 3,300,000 3,300,000

15 Bottom Seal Clamp SS400.#6 3300 x 70 x 6 mm 10.88 Kg 1 380,804 380,804

16 Stopper Block SS400.#25 x 25 3300 x 25 x 25 mm 16.19 Kg 1 566,672 566,672

17 Bottom Stifenner SS400.#8 250 x 250 x 8 mm 3.93 Kg 5 137,375 686,875

18 Main Wheel Shaft SUS304. 420 x 90 x 90 mm 22.33 Kg 4 3,348,844 13,395,375

19 Main Wheel SUS304. 350 x 350 x 90 mm 72.35 Kg 4 10,852,734 43,410,938