SAFETY CHECK-LIST FOR ASPHALT PLANT A-2.

2-21-17-03

Machine Sl. No.: Month:

Site: Date
Sl. Activity Frequency Action, if 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
No. not OK
1 Check for any abnormal noise and vibration Daily Correct
2 Check all the fasteners & Locks Daily Correct
3 Check all the electrical components Daily Correct
4 Verify all the instructions and safety labels/components in place Daily Provide
5 Check for any foreign material from the steps,handholds and operator's cabin Daily Clean

6 Check all safety device Daily Repair/

Replace
7 Check the plant for externally perceptible damage and defects Each shift Correct
Repair/
8 Check all limit switches Daily
Replace

9 Check area under the discharge chute Daily Repair/

Replace
10 Check the direction of rotation of all the motors Weekly Ensure
11 Inspect the chain drives Daily Replace
12 List of authorized operators and emergency contact numbers displayed in the cabin Daily Provide

13 Check pneumatic lines for any leakage. Daily Repair/

Replace
14 Check the safety guard of the conveyor,pulleys, belts and drive mechanisms Daily replace

15 Check all safety guards Daily replace

16 Check all the storage bins for proper supports Weekly Ensure
17 Check the guide rollers,bearings Weekly Replace
18 Check all the foundation bolts Monthly tighten
19 Check emergency stop switch Daily Replace
20 Check for insulation of cables. Installing Provide
21 Check the first aid kit avaliability in plant Weekly Ensure

22 Check for suitable fire extinguisher avaliable in the cabin and near burner Weekly Provide

23 Check function valves,cylinders,drives,mixers,pumps,dampers, wear plates & screens. Weekly Replace

24 Check hoses,pipes,couplings Weekly Replace

25 Check the Health condition of the operator Daily Ensure
26 Check the marking of traffic line pattern in the plant Weekly Ensure
27 Check the flame safety device Daily Ensure
Check for any Leaks in oil heating lines and steam lines or jacketing on the binder Repair/
28 Each shift
distribution lines Replace
29 Check for safety sign boards in each area of the plant. Daily Provide
30 Check the dust collector and its components Weekly Ensure

31 Check
the accuracy of opening and closing of the weigh hopper,
Weekly Correct
discharge gate, binder valve, and the pugmill discharge gate
Clean/
32 Check the bag house / dust bags Weekly
Replace
Repair/
33 Check the door locks Weekly
Replace
34 Check for proper calibration Monthly Ensure
35 Provide safety training to the operator as well as maintenance team Weekly Provide
Sign. Of the Operator/Technician - Done Daily
Signature of the Engineer - P&M - Checked Daily
Signature of the Safety Engineer - Verified Daily

Safety Instructions on the Asphalt plant:

1 Operation and Maintenance Personnel have read and understand all safety instructions
2 Before starting/actuating the machine/plant,make sure that nobody is endangered by starting machine/plant.
3 While carrying out maintenance activity/repair work,plant must be safeguarded against unexpected switching - on.
4 Lightning arrester should be provided to the plant.
5 Always wear PPE's while working.
6 Good housekeeping is essential for plant safety.
7 Never allow anyone to stand/move in between the plant/rotating parts,conveyors while plant is working.
8 while transporting transport lock should be properly mounted.
9 Donot allow any unathorised persons to operate the asphalt plant.
10 Reduced visibility in work traffic is a prime cause of accidents.Donot operate the plant in poor visibility.
11 Plant workers are not allowed to work on cold bins while the plant is in operation.
12 No one may walk or stand on the aggregates in the bins or on the bunkers over the feeder gate openings.

Special safety instruction for the manpower working in the plant:

1 When handling heated binder, chemical goggles or a face-shield are required.
2 All shirt collars are required to be worn closed and cuffs buttoned at the wrist.
3 Gloves
with gauntlets that extend up the arm are required to be worn loosely so the Technician may flip them off easily if
covered with hot binder.
4 Pants without cuffs are required to be extended over boot tops.
5 Covered or protected ladders or stairways to provide safe access to all parts of the plant are required to be provided.
6 All stairs and platforms are required to have secure handrails.
7 The
Technician is required to exercise extreme care when climbing around the screen deck, inspecting the
screens and hot bins, or collecting hot bin samples.
8 All workers around the plant are required to always wear a hard hat when not under cover.