KOMORI

LS29

KOMORI
LITHRONE S29
 KOMORI
LS29

Table of contents

1. Specifications.
1-2 Cylinder arrangement
1-3 Plate and packing
1-4 Roller
2. Installation.
2-1 Transport
2-3 Levelling position
3. Lubrication.
3-1 Oil pump
3-2 Oil Piping
4. Timing.
4-1 Gripper change over timing
4-2 Register timing
4-3 Oscillating timing
4-4 Ink doctor timing
4-5 Timing device
5. Impression on.
5-1 Stepping motor
5-2 Stepping motor adjustment
6. APC.
6-1 Manual box
6-2 Process flow
6-3 Check points
7. Pneumatic system.
7-1 Air line map
7-2 Details
8. Gripper adjustment.
8-1 Cleaning grippers
8-4 Adjustment cylinder grippers
8-9 Adjustment delivery grippers
8-11 Swing grippers
 KOMORI
LS29

Specifications

1-1
KIELS292006
 KOMORI
LS29

Specifications

1-2
KIELS292006
 KOMORI
LS29

Specifications

1-3
KIELS292006
 KOMORI
LS29

Specifications

1-4
KIELS292006
 KOMORI
LS29

Installation

2-1
KIELS292006
 KOMORI
LS29

Installation

2-2
KIELS292006
 KOMORI
LS29

Installation

Levelling position

2-3
KIELS292006
 KOMORI
LS29

Installation

The position for powder spray is prepared on operation side at the delivery.

EMC filter position is on back side of main cabinet.

Install filter before positioning main cabinet.

2-4
KIELS292006
 KOMORI
LS29

Lubrication

Oil pump is located on operation side at the delivery.

Oil shower only on drive side.
Operation side has grease lubrication by pump with timer.

3-1
KIELS292006
 KOMORI
LS29

Lubrication

3-2
KIELS292006
 KOMORI
LS29

Timing

GRIPPER CHANGE OVER TIMING

4-1
KIELS292006
 KOMORI
LS29

Timing

REGISTER TIMING

Read timing on display from SMART CAM in operation side panel at feeder.

4-2
KIELS292006
 KOMORI
LS29

Timing

OSCILLATING TIMING

Check point is oscillating roller II start moving to operation side.

Adjustment.

Loose nut and check that the disc is free.

Inch machine to correct machine timing. (see timing table)
Tolerance is ± 5 degrees.
After adjustment fix nut and check timing.

UNIT TIMING
1st 34
2nd 122
3rd 210
4th 298
5th 26
6th 114
next add 88

4-3
KIELS292006
 KOMORI
LS29

Timing
INK DUCTOR TIMING

Check point is [E] roller starting position of

touching [J].

UNIT TIMING
1st 10
2nd 98
3rd 186
4th 274
5th 2
6th 90
next add 88
Tolerance is ± 10 degrees

1. First make a marking on the gear. (for returning to original setting).

2. Loose the 6 screws on the gear.(Including holder screw)

3. Inch machine to correct machine
timing.
4. Push duct roller on.
5. Make condition that roller [E] just touch
roller.
6. In this condition make cam holder just
touch the bearing.
7. Fix every screw without the holder
screw.
8. Adjust 1mm between eccentric holder
and sensor.
Check sensor on/off function.

4-4
KIELS292006
 KOMORI
LS29

Timing

4-5
KIELS292006
 KOMORI
LS29

Timing

4-6
KIELS292006
 KOMORI
LS29

Timing

4-7
KIELS292006
 KOMORI
LS29

STEPPING MOTOR

Impression on by stepping motor.

5-1
KIELS292006
 KOMORI
LS29

STEPPING MOTOR

Stepping motor adjustment

Necessary tools;
• Thickness gauge 0.12mm.
• Reference pin Ø10mm.
• 10mm spanner.

* Gauge is for checking bearer gap between B and I.

* PIN is for checking the motor home position.
* 10mm spanner is for taking off cover on L- side.

Control box inside delivery cabinet on drive side

5-2
KIELS292006
 KOMORI
LS29

STEPPING MOTOR

1. Change the switch to ADJ from RUN.

ADJ - will appear in display.

2. Check that the [REM/NOR] switch is on NOR.

3. Change [PARA] selector switch to ‘7’.

* 7 is input condition and 0 is home (run) condition.

4. Change [UNIT] selector switch to the unit that needs

to be adjusted.

5. If bracket need to be set make 0.12mm between

bearer of Blanket and Impression cylinder.
P
0.12mm
Adjust with [+]/ [–] switch
B

In this position fix bracket with Reference pin Ø10mm on reference hole.

5-3
KIELS292006
 KOMORI
LS29

STEPPING MOTOR

6. If bracket is set correctly you can make position with [+] / [–] switch to the 0.10
reference hole.

7. Push ‘CLR’ Ædisplay will become ‘0’.

8. Make – 478 with [+] / [–] switch.

This is impression of position.

9. Push ‘CLR’ Ædisplay will become ‘0’.

10. Make – 12 ~ – 13 with [+] / [–] switch.

In this position adjust sensor just ‘on’

5-4
KIELS292006
 KOMORI
LS29

STEPPING MOTOR

11. Go to + 478 with [+] / [–] switch and check reference hole with
reference pin.

12. Push ‘ENT’ Æ data will be stored and motor runs to home
position. (sensor on and stop)

13. Change [PARA] selector switch to ‘0’.

14. Change [UNIT] selector switch to ‘0’.

15. Change ‘ADJ’ to ‘RUN’ position.

5-5
KIELS292006
 KOMORI
LS29

APC

APC Manual box

Tuning ON/OFF Unit Selection

Push bar ON/OFF Plate insert

Impression ON/OFF Clamp lever D-side

Tail side plate clamp

Clamp lever O-side

Front side plate clamp

Eject plate
Plate tension

Process Selection Loader on / off Backward Forward

• This manual box is from LS529 press.

There is one more additional button if your press is a long colour perfecting
press. There is an AUX. motor on/off switch.

6-1
KIELS292006
 KOMORI
LS29

APC

Full APC process flow

STEP 1 Plate tension off and tail clamp open

STEP 2 Plate front clamp open
STEP 3 Eject plate, insert plate and front clamp close
STEP 4 Tail clamp close
STEP 5 Plate tension on

Details;

Step1 a) Machine turns reverse to tension off and tail clamp open position.
b) Automatic stop by encoder timing.
c) Operation side lever on and off for plate tension off.
d) Drive side lever on and off for plate tail clamp open.

Step 2 a) Machine turns reverse to front clamp open position.

b) Automatic stop by encoder timing.
c) Operation side lever on and off for front clamp open.

Step 3 a) Machine turns reverse to plate eject position.

b) Automatic stop by encoder timing.
c) Plastic wheel move up for used plate eject.
d) Loader move to plate cylinder.
e) Suction head move down for insert new plate.
f) Operation side lever on and off for front clamp close.
g) FIX turn off.

Step 4 a) Impression on.

b) Push bar on.
c) Machine turns forward to tail clamp close position.
d) Automatic stop by encoder timing.
e) Drive side lever on and off for plate tail clamp close.
f) Push bar off.
g) Impression off.
h) Loader return to home position.

Step 5 a) Machine turns forward to tension on position.

b) Automatic stop by encoder timing.
c) Operation side lever on and off for plate tension on.

6-2
KIELS292006
 KOMORI
LS29

APC

Check points.

Beforehand checks that the small plastic ejects wheels are down in every unit before Full
APC.
If not make this condition by keep pushing the FIX button.

STEP 1
1-b) If automatic stop position is wrong you can change position by Smart Cam.
1-c) Lever operation side on / off problem.
- Check air pressure 0.7Mpa.
- Check air cylinder movement by manual box.
- Check air cylinder sensors. Setting and function.
There are 2 sensors to detect on and off position.
- Check plate cylinder stop position.

1-d) Lever drive side on / off problem.

- Check air pressure 0.7Mpa.
- Check air cylinder movement by manual box.
- Check air cylinder sensors. Setting and function.
There are 2 sensors to detect on and off position.
- Check plate cylinder stop position.

STEP 2
2-b) – See 1-b
2-c) – See 1-c

STEP 3
3-b) – See 1-b
3-c) If the wheels are not ejecting the plate.
- Check plate size.
- Clear the wheels for good grip.
- Check space between D-roller and plate guide.
- Check movement of plate not be disturbed by any guide.

Plastic

Speed controller
for Plastic wheel

6-3
KIELS292006
 KOMORI
LS29

APC

3-d) If Loader is not moving correctly to the plate.

- Check that the used plate is completely ejected.
- Check air cylinder speed controller.
- Check sensor position.

Close sensor Open sensor

Stopper
screw

6-4
KIELS292006
 KOMORI
LS29

APC

3-e) Suction head movement.

- Check movement by manual box.

- Check sensor position
- Adjust speed controllers
Make balance for operation and drive side by (1)
To adjust both use (2).

① ①

- Check plate register punching holes.

- Check pin bar position.
2.5 ~3mm pre-load.
To check with removal of a plate by manual box.
1- Take out plate and leave plate clamp open
2- Turn cylinder to step 3 position.
3- Loader on
4- Plate insert on
5- Insert plate by hand into cylinder on pins
6- Push FIX and push plate to the suction cups
7- Push plate insert off
8- Push Loader off.

2.5 to
3mm

PIN-BAR

6-5
KIELS292006
 KOMORI
LS29

APC

- Check cylinder position for insert with jig.

(Or with a new plate.)

* Plate Insert is with impression off condition.

-Check suction pump and suction air sensor

Pump vacuum setting with plate between 73 to 78MPa.
Sensor setting P-1; 73
P-2; 78

3-f) – See 1-c

6-6
KIELS292006
 KOMORI
LS29

APC

APC JIG

6-7
KIELS292006
 KOMORI
LS29

APC

6-8
KIELS292006
 KOMORI
LS29

APC

STEP 4
4-b) Push bar on by air cylinder on operation side outside frame.
- Check air cylinder movement by manual box.
- Check air cylinder sensors. Setting and function.
There are 2 sensors to detect on and off position.

4-d) –See 1-b

4-e) –See 1-d
4-h) –See 3-d

STEP 5
5-b) –See 1-b
5-c) –See 1-c

6-9
KIELS292006
 KOMORI
LS29

Pneumatic system

Air line map

No Item Operation Drive

side side
[1] Ink duct roller O
[2] Ink Form roller O
[3] Ink Doctor O
[4] Damp. Form roller O O
[5] Metering roller O O
[6] Plate clamp L-side O
[7] Plate clamp R-side O
[8] Plate depressor O
[9] Cover O O
[10] APC Plate insert O O
[11] Suction bar O O
[12] Eject O O
[13] Blanket cleaner O O
[14] Impression cleaner O
[15] Sheet guide O

7-1
KIELS292006
 KOMORI
LS29

Pneumatic system

7-2
KIELS292006
 KOMORI
LS29

Pneumatic system

AIC AB

Water valve [operation side]

7-3
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-1
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-2
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-3
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-4
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-5
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-6
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-7
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-8
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-9
KIELS292006
 KOMORI
LS29

Gripper adjustment

8-10
KIELS292006
 KOMORI
LS29

Gripper adjustment

Swing grippers

Pre load by eccentric cam follower.

Use 5mm round pin.

Swing gripper adjustment jig

8-11
KIELS292006