Marathon Series

MANUAL
marathon® burners
hightech low emission
gas burner
Subject to technical modifications

without notice!

The following symbols are used in this manual to highlight important safety instructions for the
user. The signal words DANGER, WARNING, CAUTION and NOTE precede important safety in-
formation. These are placed in each chapter, where these notices are relevant. Compliance with
safety instructions is mandatory.
DANGER!
Refers to a potentially hazardous situation, where non-compliance with safety instructions may
lead to serious injury or death.
WARNING!
lead to injures of light to medium severity.
CAUTION!
lead to damage to property.
NOTICE:
Refers to useful information.
Contents
Contents
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 CE certification and declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Directive (EC) No. 1907/2006 / REACH Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Burner construction in marathon® gas burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 The mixing manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 The marathon® burner system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 Burner construction in gas and dual fuel burners Model MONObloc . . . . . . . . . . . . . . . . . . 20
5.1 Burner construction marathon® M 1001 - 5001.1 MONObloc . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Burner construction marathon® M/MC 5001 and 10001 MONObloc . . . . . . . . . . . . . . . . . . . . . . 21
6 Burner construction in gas and dual fuel burners Model DUObloc M/MC 10003. . . . . . . . . 22
6.1 Burner construction marathon® DUObloc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7 Operations manual for marathon® gas burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8 Commissioning procedures for marathon® gas burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1 Prerequisites for first commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.2 Preparation for first commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9 Settings for marathon® burner with pneumatic linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.1 Description and functionality of the pneumatic linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.2 Presetting of the motorised air damper (pressure side) for MAX load . . . . . . . . . . . . . . . . . . . . . 25
9.3 Presetting the manual damper for maximum load (suction side) . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.4 Setting burner load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9.5 Presetting of the motorised air damper (pressure side) for MIN load. . . . . . . . . . . . . . . . . . . . . . 28
9.6 Setting minimal burner load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
10 Gas/air ratio control with pneumatic linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.1 Description of gas/air ratio control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.2 Functionality of gas/air ratio control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.3 Instructions for the configuration of the gas/air ratio control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11 Settings for burner with electronic linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11.1 Presetting the gas and air damper by way of the servomotor . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11.2 Adjustment of the operation distance of the speed transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . 32
11.3 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.3.1 Setting the end stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.4 Settings for the potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.5 Configuring the frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.6 Configuration of the burner management system ETAMATIC OEM . . . . . . . . . . . . . . . . . . . . . . 33
11.7 Configuring the load point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.8 Configuring the combustion manager BurnerTronic BT 3xx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.8.1 Doweling of servomotor and oil regulator in the type BT 3xx . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.9 Configuring the gas/oil pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.9.1 Gas pressure switch MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.9.2 Gas pressure switch MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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11.9.3 Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

11.9.4 Oil pressure switch MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.9.5 Oil pressure switch MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
12 Settings for marathon® burners with mechanical linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
12.1 Preadjustment the gas and air dampers for small loads (MIN) . . . . . . . . . . . . . . . . . . . . . . . . . . 36
12.2 Preadjustment the gas and air dampers for full loads (MAX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
12.3 Basic settings for gas and air damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
12.4 First start-up of the burner on the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12.4.1 Function check of the control process via limiter switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12.4.2 Burner start-up in MIN position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12.5 Burner adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
12.6 Adjustment of combustion air in position MIN (small load). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
12.7 Fine tuning the gas and air volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
12.7.1 Setting intermediate positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
12.7.2 Effects on gas to air ratio based on adjustments of the swiveling ranges j 1 and j 2 . . . . . . . . . . 44
12.7.3 Setting the ignition phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
12.8 Final check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
13 Decommissioning a marathon® gas or dual fuel burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
13.1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
14 The air damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
14.1 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
14.2 Air damper configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
14.3 Air damper - burner allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
15 Configuration of the ring air damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
15.1 Presetting the ring air damper in horizontal position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
15.2 Correction of the air distribution in case of uneven flame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
16 Servomotor Type SQN 7... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
16.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
16.2 Preadjustment of the servomotor SQN 7.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
16.3 Description of the control process in burner operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
16.4 Potentiometer for SQN 7..., type ASZ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
16.5 Retrofitting the servomotor for potentiometer operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
17 Servomotor Type SQN 3... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
17.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
17.2 Preadjustment of the servomotor SQN 3.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
17.4 Potentiometer for servomotor SQN 3..., Type ASZ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
18 Servomotor type SQM 5... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
18.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
18.2 Preadjustment of the servomotor SQM 5... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
18.4 Rotational direction setting for servomotor SQM 5... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
18.5 Connection terminals for servomotor SQM 5... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
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18.6 Potentiometer for servomotor SQM 54... Type ASZ .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

19 Ignition and flame monitoring of gas burners marathon® M... . . . . . . . . . . . . . . . . . . . . . . . 65
19.1 Ignition of gas burners up to 7,5 MW with torus swirl mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
19.1.1 Configuration and installation of dual ignition electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Configuration of the dual ignition electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
19.2 Ignition gas burner and gas part of dual fuel burner up to 7,5 MW . . . . . . . . . . . . . . . . . . . . . . . 66
19.2.1 Ignition without pilot burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
19.2.2 Ignition with pilot burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
19.3 Flame detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
19.3.1 Configuration and installation of ionisation electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
20 Oil hoses - operation, storage and replacement intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
20.1 Criteria for the replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
20.2 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
21 Ignition gas burner and gas part of dual fuel burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
21.1 Ignition without pilot burner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
21.2 Ignition with pilot burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
22 Ignition transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
22.1 Ignition transformer ZE 30 / 7.5 (single pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
22.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
22.1.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
22.1.3 Single-pole ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
22.2 Ignition transformer ZM 20 / 10 (2-pole) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
22.2.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
22.2.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
22.2.3 2-pole ignition: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
22.3 Ignition transformer configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
22.3.1 Gas burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
22.3.2 Dual fuel burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
22.4 Ignition transformer configuration from model M 5001 / MC 1501 . . . . . . . . . . . . . . . . . . . . . . . . 76
23 Nozzle assembly in marathon® gas burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
23.1 Gas burner with torus swirl mixing and burner rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
23.2 Nozzle assembly and flame-tube assembly gas-standard: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
23.3 Nozzle assembly and flame-tube assembly gas: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
24 Nozzle bores in gas burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
25 Flame tube mounting dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
26 Mounting the burner flange seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
26.1 Mounting the flat sealing tape PTFE between burner flange and boiler door. . . . . . . . . . . . . . . . 84
26.2 Reference values for tightening torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
27 Mounting a dismantling tool on the burner head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
27.1 Dismantling tool for Monobloc burner M/MC 10001: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
27.2 Setting of height adjustable support of the dismantling tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
27.3 Assembly of the flame tube ring head ø 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
27.4 Dismantling tool for Duobloc burner M/MC 10003:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
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28 Transport requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
28.1 Fixing the carrying straps on marathon® M/MC 1501 - 3001. . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
28.2 Fixing the carrying straps on marathon® M/MC 5001.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
28.3 Fixing the carrying straps on marathon® M/MC 5001 - 10001.4 . . . . . . . . . . . . . . . . . . . . . . . . . 91
28.4 Load capacity data for carrying straps included . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
28.5 Installation instruction for marathon® burners with air intake silencer ASD . . . . . . . . . . . . . . . . . 92
29 Swivel measurements for marathon® gas and dual fuel burners . . . . . . . . . . . . . . . . . . . . . 94
29.1 Swivel measurements for model HT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
29.2 Swivel measurements for model PROFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
30 Connection parts for marathon® gas burners with pneumatic linkage . . . . . . . . . . . . . . . . 96
30.1 Connection parts betw. burner head and gas ramp with gas controls CG15-30 . . . . . . . . . . . . . 96
30.2 Connection parts betw. burner head and gas ramp with gas controls MBC...VEF. . . . . . . . . . . . 97
30.3 Connection parts betw. burner head and gas ramp with gas controls VGD and SKP 75. . . . . . . 98
31 Gas ramp dimensioning for gas burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
31.1 The gas ramp nominal width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
31.2 The required head pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
32 Mounting gas ramps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
32.1 Scope of delivery and mandatory safety accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
32.2 Mounting the gas ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
32.3 Distance of solenoid valve to burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
32.4 Leakage test of the gas ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
32.4.1 Venting of the gas pipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
32.5 Example gas ramp R 1 1/2" screwed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
32.6 Example gas ramp DN 65 flanged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
32.7 Special gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
32.7.1 Range of application for gas/dual fuel burners with special/aggressive gases . . . . . . . . . . . . . 111
32.7.2 Retrofitting of marathon® burners for special gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
32.7.3 Characteristics of special gases, e.g. bio, process or landfill gas . . . . . . . . . . . . . . . . . . . . . . . 111
33 Installation and dismantling of fan impeller with fixed hub in Monobloc burners. . . . . . . 112
33.1 Mounting the fan impeller with fixed hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
33.1.1 Mounting parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
33.1.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
33.2 Dismantling the fan impeller with fixed hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
33.2.1 Dismantling parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
33.2.2 Dismantling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
34 Installation and dismantling of fan impeller in Duobloc burners . . . . . . . . . . . . . . . . . . . . 115
34.1 Dismantling the fan impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
34.2 Mounting the fan impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
34.3 Dismantling the taper lock bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
34.4 Mounting the taper lock bush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
35 Electrical connection of dreizler® burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
36 Basic wiring diagram LME 39.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
37 Basic wiring diagram Orbic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
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Contents
38 Gas low pressure protection (Gas pressure switch MIN). . . . . . . . . . . . . . . . . . . . . . . . . . . 124

38.1 Function of gas pressure switch MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
38.2 Configuring the gas pressure switch MIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
38.3 Installation type gas pressure switch MIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
39 Gas high-pressure overload protection (Gas pressure switch MAX) . . . . . . . . . . . . . . . . . 127
39.1 Function of gas pressure switch MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
39.2 Configuring the gas pressure switch MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
39.3 Installation type gas pressure switch MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
40 Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
40.1 Function of the air pressure switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
40.2 Configuring the air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
40.3 marathon® gas burner model with air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
40.3.1 marathon® burner - standard version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
40.3.2 marathon® burner - model with parameter 'frequency' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
41 Noise level gas, dual fuel and oil burner Monobloc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
41.1 Noise emissions in series marathon® gas burner Monobloc . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
41.2 Noise levels for series marathon® dual fuel and oil burner Monobloc . . . . . . . . . . . . . . . . . . . . 134
41.3 Measuring point marathon® Monobloc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
42 Noise level gas, dual fuel and oil burner Duobloc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
42.1 Noise levels for series marathon® gas, dual fuel and oil burner Duobloc . . . . . . . . . . . . . . . . . 136
42.2 Measuring point marathon® Duobloc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
43 Motors with relubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
43.1 Relubrication plate and general lubrication instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
43.2 Manual lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
43.2.1 Lubricating with running motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
43.2.2 Lubricating with motor at standstill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
43.3 Lubrication intervals and grease amounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
43.4 Factors influencing lubrication intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
43.5 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
44 Burner type allocation for electric motors in gas and dual fuel burners . . . . . . . . . . . . . . 140
44.1 MONObloc up to 10,5 MW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
44.2 DUObloc up to 25 MW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
45 Frequency converter 'frequency' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
45.1 'frequency' speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
45.2 Allocation motor speed/air damper position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
45.3 Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
45.4 Burner configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
45.5 Regulation and modulating function of 'frequency' burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
45.6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
46 dreizler® burner control unit quattro pro for modulating marathon® burners . . . . . . . . . 145
46.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
46.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
46.2.1 Operating levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
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Contents
46.2.2 Hystereses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

46.2.3 Setpoint limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
47 Basic configuration of burner controller RWF40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
47.1 Configuring the controller with a temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
47.1.1 Changing the setpoint (user level) based on the standard display. . . . . . . . . . . . . . . . . . . . . . . 148
47.1.2 Change parameter (parameter level) based on standard display . . . . . . . . . . . . . . . . . . . . . . . 148
47.1.3 Changing the configuration (configuration level) based on the standard display. . . . . . . . . . . . 149
47.2 Configuring the controller with a pressure sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
47.2.1 Changing the setpoint (user level) based on the standard display. . . . . . . . . . . . . . . . . . . . . . . 150
47.2.2 Change parameter (parameter level) based on standard display . . . . . . . . . . . . . . . . . . . . . . . 150
47.2.3 Changing the configuration (configuration level) based on the standard display . . . . . . . . . . . . 151
48 Basic configuration of burner controller RWF 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
48.1 Configuring the controller with a temperature sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
48.1.1 Changing the set point (user level) OPR, based on the standard display . . . . . . . . . . . . . . . . . 152
48.1.2 Change parameter (parameter level), based on standard display . . . . . . . . . . . . . . . . . . . . . . . 152
48.1.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
48.1.4 Manual control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
48.2 Conversion of RWF 40 to RWF 55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
49 Troubleshooting in marathon® gas and dual fuel burners . . . . . . . . . . . . . . . . . . . . . . . . . 157
50 Basic calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
50.1 Burner capacity determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
50.2 Gas flow rate (m3/h) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
50.3 Reference value for lower heating value Hu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
50.4 Reference values for reduction factor f and gas type natural gas . . . . . . . . . . . . . . . . . . . . . . . 161
50.5 Determining the reduction factor in compliance with Gas burner standard EN 676 . . . . . . . . . . 162
50.6 Air requirements and waste gas quantity depending on burner capacity . . . . . . . . . . . . . . . . . . 162
50.7 Mathematical determination of air requirement / waste gas volume in gas power burners . . . . 163
50.8 Flame length/ flame diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
50.9 Blower capacity of dreizler® burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
50.10 Emission factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
50.10.1Conversion factor for volume-related units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
50.10.2Conversion factors for energy-related units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
51 Measuring report and calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
51.1 Generating a measuring report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
51.2 Emission measurements and corrections according to EN 676:2008+A2 and EN
267:2009+A1:2011167
51.2.1 Emission measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
51.2.2 Correction of the influence of combustion air temperature and humidity on NOx -emissions . . 167
51.2.3 Conversion factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
52 Test report in compliance with DIN EN 676 for gas burners . . . . . . . . . . . . . . . . . . . . . . . . 169
53 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
53.1 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
53.2 Reference values for starting torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
53.2.1 Starting torque of srews . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
53.2.2 Starting torque of threaded plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
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Contents
54 Work sheet - Maintenance and firing systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

55 Maintenance report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
56 Annual inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
56.1 Annual maintenance and replacement of safety-relevant components . . . . . . . . . . . . . . . . . . . 177
56.2 Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
56.3 Inspection and maintenance scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
56.4 Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
56.5 Remarks on inspection and maintenance of heat generators . . . . . . . . . . . . . . . . . . . . . . . . . . 178
56.6 Replacement of safety-relevant components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
56.6.1 List of typical wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
56.7 Guidelines and directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
56.8 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
56.8.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
56.8.2 Wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
56.8.3 Auxiliary material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
56.9 Wear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
57 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
57.1 Supplier documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
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Safety instructions
1 Safety instructions
NOTICE:
Please read this operating manual and the safety instructions carefully before commissioning and
operating the burner.
DANGER!
What to do when a smell of gas is detected
Escaping gas can lead to explosion and most severe injuries!
 No smoking! Avoid open flames and sparks.

Do not operate any electrical switches.

Open doors and windows.
 Close the gas shut-off valve.

Deactivate the system.

Remove all personnel from the danger zone.
WARNING!
Improper operation or maintenance
Hazard of injury or damage to property!

The mains power supply to the burner must be interrupted before carrying out any service or mainte-
nance tasks, and the ball tap on the gas line at the burner entry point must be shut off.
 Any work on gas installations may only be performed by technicians who have been relevantly author-
ised by the local gas supply company.

Any work on electrical systems may only be performed by technicians that have been relevantly au-
thorised by the local power supply company.

Service and maintenance work as well as changes in the burner setting may only be performed by
trained and authorised specialist staff.
 With a noise level above 80 dB(A), an ear protection must be worn by the service and operation per-
sonnel.

Note for electrical connections of the burner, see A 2072 chapter 35 "Electrical connection of dreizler®
burners"

Carefully read the instructions provided in the operations manual before installing and operating the
burner.
 The burner must be installed in accordance with local regulations.

The burner may only be operated in sufficiently ventilated locations. Observe installation and ambient
conditions, see A 2072 chapter 35 "Electrical connection of dreizler® burners".

All mechanical screw connections (gas line, fittings, oil valves, electric terminals) must be retightened
prior to commissioning of the system and during each maintenance. Comply with relevant torque infor-
mation.
 All components must be sealed with an appropriate sealant prior to the commissioning of the burner.
Please note information provided in DIN 751-1 regarding "Sealants for threaded metal joints ...".

Use a foaming agent for leakage tests on the gas lines of the burner.
CAUTION!
Improper pressure checks
Hazard of damage to property!
dreizler A 3001 E - 18.12.2015 | A 2000 - 1.13 | EN - 03.05.2013 10

Safety instructions

The components of the gas ramp of the burner must be protected with the attachment of a bezel during
pressure checks of system components.

Please note data provided on the type plate of the burner for max. supply pressure. Ensure strict com-
pliance with this max. value.
NOTICE:
Notes and information regarding warranty cover
Possible loss of warranty!

Defective burner components must only be replaced by members of the service team. Unilateral repair
work or any opening of the units is prohibited and will result in a loss of warranty.
 Storage temperatures of -25°C to +50°C and operating temperatures of -10°C to +45°C are mandatory.

marathon® gas and dual fuel burners are certified to a maximum of 90°C combustion air temperature
and are approved for operation. Higher temperatures on request.

The burner may only be operated in a clean and dry environment and must be free of vibration and
noise.
 We can provide you with the max. values for sulphur content in combustion gas on request.

Please note the nominal life expectancy data on safety components and replacement intervals for wear
parts (see chapter A 2006 'Annual inspection and maintenance').

System maintenance must be carried out by authorised technicians at least every 12 months or every
4000 operating hours.
NOTICE:
Store the operations manual and burner identity card in a safe place.
This manual must be freely available to all operations technicians at all times.
The scope of delivery and accessory parts for the burner, as well as all important burner data is listed on
the burner identity card.
dreizler A 3001 E - 18.12.2015 | A 2000 - 1.13 | EN - 03.05.2013 11

CE certification and declaration of conformity
2 CE certification and declaration of conformity

Our gas and dual fuel burners carry the CE mark as verification of compliance with basic safety require-
ments in relevant EU directives and the completion of a conformity assessment.
dreizler® marathon gas burners and dual fuel burners® comply with standards
• EN 676 'Automatic gas forced draught burners for gaseous fuels'
• EN 267 'Forced-air oil burners'
and EU directives
• 2009/142/EC Gas unit guideline
• 2004/108/EC Guideline for electromagnetic compatibility (EMC)
• 2006/95/EC Low voltage directive
• 90/42 EC Efficiency directive
• 98/37/EC and 2006/42/EC Machine directive
• 97/23/EC Pressure equipment directive (with relevant optional equipment and identification of the burn-
er)
Burners with gas ramp components > 0.5 bar internal pressure and > DN 100 nominal width are subject to
the pressure equipment directive.
Excerpt from article 3 No. 1.3 a of the pressure equipment directive:
"Pipes for a) gases, liquified gases, gases dissolved under pressure, vapours and liquids in which vapour
pressure at permitted temperatures rises by more than 0.5 bar above normal atmospheric pressure (1013
mbar), within the following threshhold values:
- in fluids of group 1 if their DN is greater than 25."
Fig. 2-1 Pressure volume category - from article 3 of the pressure equipment directive 97/23/EC
dreizler® gas burners and dual fuel burners of type marathon® with their gas ramps as solely pressure parts
of category 2 comply with the pressure equipment directive. We confirm that the gas ramp pressure parts
dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 12

with > 0.5 bar internal pressure up to max. 4 bar in nominal widths of 6 - 150mm have been manufactured
in compliance with the pressure equipment directive. These have been marked with the CE mark. 
CE mark for marathon® burners in compliance with the pressure equipment directive
Fig. 2-2 CE mark


dreizler® gas burners and dual fuel burners of type marathon® are manufactured within the scope of a cer-
tified quality assurance system in compliance with DIN EN ISO 9001:2000.
dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 13

dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 14

dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 15

dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 16

Directive (EC) No. 1907/2006 / REACH Regulation
3 Directive (EC) No. 1907/2006 / REACH Regulation



The regulation (EC) No. 1907/2006 (REACH Regulation) is an EU chemicals ordinance, which came into
force on June 1, 2007. REACH stands for Registration, Evaluation, Authorisation and Restriction of Chem-
icals. This regulation applies to all industry sectors, including mechanical engineering and the automotive
industry. Any required actions arising from the regulation are determined by the role of the relevant entity
within the supply chain.

In terms of REACH, Walter dreizler GmbH is a downstream user and therefore not responsible for pre/reg-
istration of materials. 

Prefabricated materials and working/auxiliary materials required for the manufacture of our products are
sourced from our suppliers. While we process their materials, our suppliers have sole responsibility for the
preregistration and/or later registration of these materials. We fully comply with our duty of information as
a downstream user in the supply chain.
We have already contacted our suppliers in order to continue supplying products of immaculate quality. Ac-
cording to our suppliers, preregistration and/or a later final registration is underway. According to latest in-
formation, our company will not face any problems regarding the supply of primary products in terms of
REACH implementation.
dreizler A 3001 E - 18.12.2015 | A 2060 - 1.09 | EN - 05.10.2009 17

Burner construction in marathon® gas burners
4 Burner construction in marathon® gas burners

dreizler® marathon® gas power burners consist of the following main component groups:
• Fan housing
• Burner housing
• Mixing manifold
• Flame tube
• Gas ramp with safety devices
• Electrics (wire connections on the burner)

The patented burner system offers excellent results in terms of burner capacity, burner safety, start-up be-
haviour, burner adjustment and hygiene behaviour.
4.1 The mixing manifold

The mixing manifold represents the central burner unit in terms of function. Combustion air is suctioned
from the burner environment via a combustion air blower with 230/400V drive motor and blower impeller.
The compressed air flow is fed axially to the burner body and the gas/air mixing manifold.
Mixing manifold in gas burners
Fig. 4-1 Mixing system
dreizler A 3001 E - 18.12.2015 | A 2036 - 1.09 | EN - 23.06.2009 18

Burner construction in marathon® gas burners
4.2 The marathon® burner system

Combustion air flow is controlled on the high-pressure side with multi-step control via a simple air throttling
damper (manual damper) in the blow-out duct of the fan housing. The combustion air flowing through the
mixing manifold 'breaks' on the circular circumferential edges of the hollow burner head rings, creating dy-
namic pressure upstream and two stationary low pressure rotations downstream at the burner head rings,
which represent so-called tubular torus swirls.

The combustion gas is fed from the gas ramp in the first torus swirl via the hollow burner head. The gas
radially enters the first low pressure buffer zone via numerous bores; due to this low pressure, the gas is
practically sucked from the burner head rings. The lack of retaining bridges in the area of the gas emission
contributes significantly to burner safety. The gas flow - entering crosswise - is captured by the first torus
swirl and then mixed with fan air at its outer limits.

The second buffer zone therefore becomes the gas/air diffusion zone, which immediately initiates a com-
bustion air reaction when ignition range has been reached in the gas/air concentration.
NOTICE:
Boilers with reverse combustion chambers or a low boiler door (excess flame tube length) may require a
longer flame tube in order to guarantee a clean mixture.
A relevant technical verification must be carried out during the project planning phase. A retrofit on-site is
however possible at any time.
dreizler A 3001 E - 18.12.2015 | A 2036 - 1.09 | EN - 23.06.2009 19

Burner construction in gas and dual fuel burners Model MONObloc
5 Burner construction in gas and dual fuel burners 

Model MONObloc
In marathon® burners of the type MONObloc, the fan housing and fan form a single unit with the burner
bloc in the burner housing.
5.1 Burner construction marathon® M 1001 - 5001.1 MONObloc
Fig. 5-1 Image burner construction M 1001 MONObloc
1 Fan housing 12 Front plate

2 Swivel flange 13 Air damper
3 Burner housing 14 Burner ring
4 Connecting piece 15 Burner plate
5 Flame tube 16 Swirl plate
8 Electric motor 17 Manual damper
9 Motor flange 18 Gas ramp
10 Fan wheel 19 Gasket boiler/burner
11 Noise dam cap 20 Gasket burner housing/burner head
dreizler A 3001 E - 18.12.2015 | A 2065 - 1.15 | EN - 05.02.2015 20

Burner construction in gas and dual fuel burners Model MONObloc
5.2 Burner construction marathon® M/MC 5001 and 10001 MONObloc
Fig. 5-2 Image burner construction M 10001 MONObloc
1 Fan housing with integrated air damper 9 Air box

2 Swivel flange 10 Control cabinet
3 Burner housing 11 Electric motor
4 Burner head 12 Frequency converter
5 Flame tube 13 UV monitoring
6 Gas nozzle 14 Servomotor
7 Stabilising disc 15 Fan wheel
8 gas ramp 16 Gasket boiler/burner
dreizler A 3001 E - 18.12.2015 | A 2065 - 1.15 | EN - 05.02.2015 21

Burner construction in gas and dual fuel burners Model DUObloc M/MC 10003
6 Burner construction in gas and dual fuel burners 

Model DUObloc M/MC 10003
In marathon® burners of type DUObloc, the fan and burner are installed separately. 
After installation on site, the burner is fitted with an air duct for combustion air supply.
6.1 Burner construction marathon® DUObloc
Fig. 6-1 Image burner construction DUObloc

1 Fan housing
2 Burner housing
3 Burner head
4 Flame tube
5 Stabilising disc
6 Nozzle
7 Control cabinet
8 Air box
9 Gas ramp
10 Combustion air
11 Gasket boiler/burner
dreizler A 3001 E - 18.12.2015 | A 2066 - 1.15 | EN - 05.02.2015 22

Operations manual for marathon® gas burner
7 Operations manual for marathon® gas burner

DANGER!
This burner must be installed in compliance with local requirements, and may only be operated in
well ventilated locations.

Sufficient supply of fresh air must be safeguarded.
NOTICE:
 Store this operating manual in a visible place inside the boiler room!
The following instructions must be noted before installing and operating the burner.
Commissioning

Check the water level in the heating system (must be full).
 Activate the electric mains switch.

Open the gas tap.

Set the boiler thermostat to the required temperature.
 Set the room thermostat to the required temperature.
The burner fan will start up. The gas flame will ignite after approx. 30 to 90 seconds.
Heating operation

Once the preset boiler temperature has been reached, the burner will automatically switch off and will
reactivate when reheating is required.

The burner can operate without interruption for years, provided that all maintenance work is carried out
periodically by an authorised technician.
 The burner is certified for unsupervised, fully automated operation and will not have to be powered
down in case of prolonged absence.
Decommissioning
 Deactivate the mains electricity switch.

Close the gas tap.
Errors

Press the reset button.

Check gas tap position (must be open).
 Check position of mains electricity switch (must be ON).

Check boiler thermostat and room thermostat for heat requirement settings. The preset value must be
higher than current temperature.

Press reset button again.
NOTICE:
Call customer service in the burner fails to restart.
Have all required maintenance work carried out periodically and by a relevantly authorised technician. 
Periodic maintenance will guarantee error free and safe operation.
dreizler A 3001 E - 18.12.2015 | A 2017 - 1.09 | EN - 01.05.2009 23

Commissioning procedures for marathon® gas burner
8 Commissioning procedures for marathon® gas burner

8.1 Prerequisites for first commissioning
DANGER!
This burner must be installed in compliance with local requirements, and may only be operated in
well ventilated locations.
 Sufficient supply of fresh air must be safeguarded.
NOTICE:
The following instructions must be complied with before installing and operating the burner.
Take note of the operating instructions and notices provided by the boiler manufacturer.
8.2 Preparation for first commissioning


Check for proper ventilation of the boiler room.
 Check gas connection.

Check for sufficient decrease in performance.

Activate main switch for electric supply, where available.
 Check burner for voltage.

Check rotational direction of fan motor.

Dismantle burner head:

Check installation and seating of burner head, ignition and ionisation electrodes.
 Check flame tube for correct installation dimensions.

Check impulse line for proper connection.
 Check gas ramp seal.

Check cleaning port at the flue (must be closed).

Open flue gas valve or flue gas damper where provided.
 Check safety temperature limiter and pressure safety switch for proper function.
NOTICE:
For mounting dimensions flame tube see datasheet A 2010.
Observe the mounting dimensions noted on the decal on the front panel of the burner.
8.3 Commissioning

Open the gas supply manually at the ball tap of the burner.

Burner starts up after release from the control sequence.
 Once inlet temperature has been reached, connect heat consumers in sequence.

Check seals and locks for leaks with foaming agent and /reseal/tighten where required.
dreizler A 3001 E - 18.12.2015 | A 2002 - 1.09 | EN - 01.07.2009 24

Settings for marathon® burner with pneumatic linkage
9 Settings for marathon® burner with pneumatic linkage

9.1 Description and functionality of the pneumatic linkage
dreizler® burners with pneumatic components allocate the correct gas pressure to the air pressure at the
mixing manifold. Burner settings are carried out with only to correcting variables (N zero point shift and V
gas/air ratio) on the integrated pressure ratio controller.
The burners of the model series 121 to 5001 are equipped with two air dampers:
• One motorised air damper for load control (pressure side).
• One manual damper (suction side) for pre-throttling of the fan.
NOTICE:
The manual damper is no longer included from sizes 5001.4 onwards. In its stead, a suction-side fixed suc-
tion throttle is planned for smaller burner loads of <70%.
NOTICE:
Check the gas impulse line for leaks prior to beginning the set-up process for the burner.
9.2 Presetting of the motorised air damper (pressure side) for MAX load
 Run the air damper actuator up to approx. 90° full load.
The air damper is positioned parallel to the air flow.
 Use the setting screw V at the ratio controller to set the transmission ratio Pgas to Pair at full load.
The O2 value should be at approx. 3%.
NOTICE:
V larger = more gas = less O2
V smaller = less gas = more O2
Check your setting by way of the viewing window of the controller.
Examples for settings and displays for correcting values V and N for gas valves:
Kromschröder CG 15 - 30
Fig. 9-1 CG... Settings and display for V and N
dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010 25

Siemens SKP ...
Fig. 9-2 SKP... Settings and display for V and N
Dungs MBC...VEF
Fig. 9-3 MBC... Settings and display for V and N
NOTICE:
The actuator can be opened by lifting its lid.
The limit switches are set by turning the cams, and can be adjusted with regular screw drivers or the sup-
plied C spanner.
The wiring diagram illustrates the function of each cam. The switching cams 1 and 2 act as limiters for the
servomotor.
Small load (MIN) for the burner is limited to a minimum value (only in burners with pneumatic components)
with the minimum permitted air pressure pL 1mbar at the burner head.
N larger = more gas = less O2
N smaller = less gas = more O2
9.3 Presetting the manual damper for maximum load (suction side)

Set maximum air flow volume (maximum load) by way of the suction-side manual damper.

Waste gas values must be rechecked after a settings change.
NOTICE:
Set manual damper in accordance with expected final load.
100% max. load = 90°
50% max. load = 30°
Intermediate values can be interpolated accordingly.
dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010 26

Example: manual damper for burner model series 1501 to 5001
Fig. 9-4 Suction-side air presetting for the manual damper

1 Air box
2 Fan housing
3 Air pre-adjustment damper (swivel range 0 - 90°)
4 Lever
5 Double arrester for the axis
6 Axis
9.4 Setting burner load


Increase air flow rate via the manual damper.
Burner load increases.

Set the gas flow rate. Calculate by way of the following formula:
QN: Nominal heating capacity of the boiler in kW

Hi Heating value of the combustion gas kWh/m3
VB: Fuel volume flow rate in m3/h, (standard flow rate to be set)
nK: Boiler efficiency (eta = n)
For the calculation of the reduction factor please see chapter 'Calculation basis'.
NOTICE:
More air = more gas = higher burner capacity
Less air = less gas = less burner capacity
dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010 27

The nominal combustion gas volume flow depends on both gas pressure and gas temperature at the meter,
as well as on atmospheric pressure.
9.5 Presetting of the motorised air damper (pressure side) for MIN load
The presetting for MIN load is done in accordance with the desired control ratio. The higher the de-
sired control ratio, the smaller the MIN position.
 Set air damper to an opening angle of between 5 - 30°.
A slot on the front side of the air damper shaft indicates the position of the air damper.
 Set the switching cams for MIN load to ensure that the limiter is not depressed in MIN position.

Run to small load (MIN), until the motorised air damper reaches an angle of approx. 5 - 30°.

Set the O2 content at MIN load to approx. 4% by turning the setting screw N.
 Check O2 and CO content at MAX load. Adjust by turning the setting screw V where required.

The resulting gas pressure can be estimated with the following rule of thumb:
Fig. 9-5 Zero point shift N Fig. 9-6 Gas/air ratio V

The zero point shift N allows for small corrections of
the gas flow volume al small load (MIN). N in the
range -1.5 to +1.5mbar.
NOTICE:
Optimised position for MAX with an 80° opening angle for burner model types 5001.4, 10001.1, 10001.2
and 10001.3. A larger opening angle will only effect a new reduction of the max. volume flow rate depending
on flow.
9.6 Setting minimal burner load

Setting the control ratio of e.g. 1:5 (20% : 100%)

Run actuator to MIN load, until 1/3 - 1/5 of MAX load is reached.
dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010 28


Air pressure at the burner head should not be set below 1mbar at MIN load. Adjust this point at switch-
ing cam MIN of the servomotor.
Fig. 9-7 Adjusting the servomotor

1 MIN adjustment only via servomotor (>1mbar)
dreizler A 3001 E - 18.12.2015 | A 2003 - 1.10 | EN - 11.11.2010 29

Gas/air ratio control with pneumatic linkage
10 Gas/air ratio control with pneumatic linkage

10.1 Description of gas/air ratio control
In the pneumatic gas/air ratio control, the air pressure PL downstream of the swirl plate in the burner hous-
ing is used as reference variable.

The pressure-side air damper is actuated by the servomotor, which receives impulses from the modulating
burner regulator.

When the air damper opens, air pressure PL increases, and initiates an immediate gas pressure increase
in the gas supply line downstream of the burner head by way of the gas pressure regulator. The gas pres-
sure adjustment is stepless, i.e. modulating. The combustion chamber pressure affects the air pressure,
taking into account the current air pressure during gas regulation.
10.2 Functionality of gas/air ratio control

The pneumatic gas/air ratio control works completely autonomously. A manometer is used for quick set-up
of the burner settings. The following operational parameters are compensated automatically:
• Combustion chamber pressure fluctuations
• Chimney draught variations
• Changes in exterior temperature and air moisture
• Contamination of the fan impeller, leading to air flow fluctuations.
NOTICE:
The parameter 'frequency' can be set to control fan speed. The parameter 'frequency' will reduce power
consumption in the partial load range by up to 80%. Speed controlled combustion air fans can therefore
significantly lower overall operational costs and reduce the noise levels of the burner in the lower load rang-
es.
marathon® gas power burners are 'endurance runners'. They are equipped with a pneumatic gas/air ratio
control system. The air/gas ratio is set for each burner position automatically, and there are no mechanical
linkages. In marathon® gas power burners, burner load is set steplessly modulated up to a ratio of 1:5. 

Control impulses are received via an external burner control system or the dreizler® burner control unit
quattro pro, which is integrated in the burner control panel. The pressure-side air damper is actuated by the
servomotor directly to the positions OPEN and CLOSED.
The servomotor moves the air damper with incremental impulses in the direction OPEN, once the capacity
controller requests more heat. The air pressure PL downstream of the burner head (swirl plate) increases,
and the gas ratio controller 'corrects' gas pressure PG immediately upwards on a gas/air control curve. This
curve must be configured at initial commissioning. A presetting of the gas/air ratio is preset ex works. 

With decreasing heat demand, the servomotor changes the air damper position towards CLOSED, while
the gas ratio controller throttles gas supply in reverse direction.

The combustion chamber pressure PF counteracts air supply. It is connected to the gas ratio controller via
line PF. Its inclusion in the gas/air combination control is an important safety factor in terms of contamina-
tion in the boiler and burner area, also compensating for changes in the chimney draught. 

dreizler A 3001 E - 18.12.2015 | A 2035 - 1.09 | EN - 23.06.2009 30

Gas/air ratio control with pneumatic linkage
10.3 Instructions for the configuration of the gas/air ratio control

1) A manometer is required, as it allows for a quick and sure determination of air pressure PL, gas nozzle
pressure at the burner head PK, and combustion chamber counter pressure PF.
2) The combustion chamber counter pressure PF is measured directly at the flame tube. Ensure the in-
stallation of the combustion chamber pressure meter in '5 o'clock' position, see chapter 'Flame tube
mounting dimensions'. The installed unit will effectively protect the gas/air ratio controller from conden-
sation in the combustion chamber.
3) Air pressure PL is measured upstream ahead of the swirl plate in the burner head. 
4) In burner types M... and MC... up to size 5001, air presetting for QBmax is done at the suction side of
the air box.
5) Gas flow rate is measured at the gas meter in l/min or m3/h. Measurement of the CO2 content allows
for an assessment of the air volume and air/gas ratio.

For natural gas, the CO2 content should be
– QBmax = 9.5 - 10.5 % (max. burner load)
– QBmax = 8.0 - 9.5% (min. burner load).


The CO2 content will change if the gas ratio pressure controller PG is manipulated.
NOTICE:
 A test log must be kept.
This log will allow conclusions regarding effectiveness, hygienic waste air values and the gas/air mix-
ture settings.
dreizler A 3001 E - 18.12.2015 | A 2035 - 1.09 | EN - 23.06.2009 31

Settings for burner with electronic linkage
11 Settings for burner with electronic linkage

11.1 Presetting the gas and air damper by way of the servomotor
NOTICE:
The boiler and burner system is to be preliminarily commissioned in compliance with chapter 7 "Operations
manual for marathon® gas burner".
CAUTION!
This burner must be installed in compliance with local requirements, and may only be operated in well ven-
tilated locations.
marathon® burners with electronic components are always equipped with:

a) Gas damper with separate servomotor and feedback potentiometer
b) Air damper with separate servomotor and feedback potentiometer
c) Frequency converter, which controls the burner motor speed in accordance with the relevant load po-
sition point
d) Speed transmitter, which ensures feedback of the motor speed to the automatic gas control box.
As a rule, all these positions are allocated to each other and set up in such a way during the configuration
of the electronic components that the burner will perform with optimised hygiene between the various load
point positions (min. 200 digits, max. 999 digits).
11.2 Adjustment of the operation distance of the speed transmitter

When setting the speed transmitter, the following operating distances must be maintained:
 Operating distance for motors up to 11 kW: 2 mm

Operating distance for motors from 18,5 kW: 5 mm
Fig. 11-1 Operating distance of speed transmitter

1 Fan motor shaft
2 Operating distance
3 Sensor
4 Fixing plate
5 Motor cover
6 Sensor protection
7 Cable entry right at marathon® 5001.4 - 10001.4
Cabel entry left at marathon® 10001.5 - 10003.8
dreizler A 3001 E - 18.12.2015 | A 2041 - 3.14 | EN - 11.11.2014 32

11.3 Procedure
11.3.1 Setting the end stops
The end stops of the actuators are adjusted at the relevant limit switches of the servomotors.

Configure the limit switches as follows:
Gas damper min. to max. = 0-90°

Air damper min. to max. = 0-90°
Oil regulator min. to max. = 0-135° (0-90° in the type BT 3xx)
11.4 Settings for the potentiometer

The conductive potentiometer (electronic) with its feedback function is set in a range of between 180 - 900
digits so that it can send messages independent of position.
CAUTION!
Pay attention to the assembly and placement of the potentiometer (torque slotted screw).
11.5 Configuring the frequency converter

Configuring the frequency converter and allocation of position-independent frequencies:

The frequency converter is assigned a particular motor speed and load position value as described in chap-
ter 45 "Frequency converter 'frequency'".
Fixed values are:
MAX load Motor speed Frequency

100% 3000 min-1 50 Hz
20% 1000 min-1 20 Hz
11.6 Configuration of the burner management system ETAMATIC OEM

A detailed operating manual for ETAMATIC OEM is included in the appendix. Please read the operations
manual carefully before commissioning the system.
NOTICE:
Due to the programmed linkage control curves, the Etamatic OEM may only be used for the burner installed
with it. An application of the Etamatic for other or structurally identical burners is only possible by resetting
to this burner or by qualified engineers.
11.7 Configuring the load point

 Set the required gas supply pressure at the gas pressure switch (SKP25 or MBC).

Check the ignition point.

Set the remaining operating points at the relevant controllers in the system accordance with the oper-
ating instructions for ETAMATIC OEM.

Proceed to store the data as 'Protected record'.
dreizler A 3001 E - 18.12.2015 | A 2041 - 3.14 | EN - 11.11.2014 33

NOTICE:
Afterwards, fill out the test report accordingly see chapter 51 "Measuring report and calculations" for details.
11.8 Configuring the combustion manager BurnerTronic BT 3xx

A detailed operating manual for the combustion manager BurnerTronic BT 3xx is included in the appendix.
Please read the operations manual carefully before commissioning the system.
11.8.1 Doweling of servomotor and oil regulator in the type BT 3xx
In dual fuel burners of the version oil modulating with directly to the burner mounted oil regulator,
the coupling of the servomotor and the oil regulator must be doweled and pinned after commission-
ing.

The servomotor has a working range of 0 to 90°. The oil regulator (1) and the servomotor (2) shall be
doweled so, that a maximum output of the burner to max position is possible. (The pin (9) is included
and attached in a lose manner.)
Fig. 11-2 Servomotor attachment

1 Oil regulator 24 VK 1
2 Servomotor BT 340
3 Retaining plate for servomotor
4 Distance bolt
5 Washer
6 Cylinder head screw
7 Threaded pin
8 Hex number
9 Dowel pin with slot (coupling pinned with regulator)
10 Coupling
WARNING!
The 230V-voltage at the input of the boiler safety sequence and the supply voltage of the combustion man-
ager BT 3xx must have the same phase.
 Due to a voltage breakdown different phases can lead to serious consequences for the combustion
manager and the installation.
dreizler A 3001 E - 18.12.2015 | A 2041 - 3.14 | EN - 11.11.2014 34

NOTICE:
The zeropoint and thus the direction of rotation of the stepping motor is only defined through the electrical
connection of the step motors (3 Nm or 9 Nm) with the BT 3xx.
 When replacing the stepping motor, before the mechanical assembly, first the electrical connection to
the combustion manager BT 3xx must be made.
NOTICE:
Due to the programmed linkage control curves, the BurnerTronic BT 3xx may only be used for the burner
installed with it. An application of the BT 3xx for other or structurally identical burners is only possible by
resetting to this burner or by qualified engineers.
11.9 Configuring the gas/oil pressure switch
11.9.1 Gas pressure switch MIN


Set the gas pressure switch MIN to 50% supply pressure if the switch serves both functions (gas pres-
sure monitoring and tightness indicator), monitoring the pressure between the two main valves.
11.9.2 Gas pressure switch MAX


Set the gas pressure switch MAX to 130% of valve output pressure downstream of the gas control
damper.
This will prevent an overload if e.g. a change in the input pressure settings leads to pressure values
above that setting.
11.9.3 Air pressure switch


Set the air pressure switch to 80% of the lowest pressure difference at the burner.
NOTICE:
The pressure difference is measured with specific digital manometers.
11.9.4 Oil pressure switch MIN


Set the oil pressure switch MIN to 70% of the preset pump supply pressure at small load.
11.9.5 Oil pressure switch MAX


Set the oil pressure switch MAX to 130% of the highest return pressure at full load.
dreizler A 3001 E - 18.12.2015 | A 2041 - 3.14 | EN - 11.11.2014 35

Settings for marathon® burners with mechanical linkage
12 Settings for marathon® burners with mechanical linkage

12.1 Preadjustment the gas and air dampers for small loads (MIN)
The gas damper must be opened approx. 10° for preadjustment MIN. A slot on the front side of the gas
damper shaft indicates the position of the gas damper.
Fig. 12-1 Gas damper with linkage

1 Gas
2 Gas damper axis
3 Adjustment lever
4 Counter nut
5 Adjustment rod
6 Damper
Adjust the inclination of the gas damper as follows:
a) Release the adjustment rod at the air damper adjustment lever and and rotate the gas damper into the
correct position, or
b) release the adjustment rod at the gas damper and rotate the gas damper by way of the adjustment le-
ver, or
c) release the gas damper axis on the adjustment lever and rotate the gas damper with a screw driver.
Once MIN has been preset, ensure that the switching cams for MIN is set in such a way that the limit switch
is set to power interruption in MIN position, i.e. is not depressed. The setting of the air dampener as de-
scribed above is to be carried out simultaneously.
Open the servomotor by lifting its lid. The switching cams 1 and 2 act as limiters for the servomotor. Cam
2 stops in position MIN = small load on contact interruption, and cam 1 in position MAX = full load.

The limit switches are set by rotating the cams on the motor axis in such a way that they depress the limit
switch in the selected step position and thus stop the motor.
NOTICE:
The presetting of MIN for the air and gas damper depend on the required control ratio. The higher the con-
trol ratio, the smaller the MIN position in both dampers.
12.2 Preadjustment the gas and air dampers for full loads (MAX)
In full load operation MAX, the gas damper must be open, i.e. not setting on the axis = vertical. A deviation
of +/- 10° will have hardly any effect on the gas flow rate. 
The servomotor is run into OPEN direction until the air damper is fully opened. 
The lever ratio on the air damper adjustment lever and gas damper adjustment lever is to be set in such a
way that the gas damper carries out an according swivel motion into vertical position (i.e. to fully OPEN)
with a swivel range of 90° - 10° = 80°.
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 36

Fig. 12-2 Gas damper adjustment angle vertical Fig. 12-3 Gas damper adjustment angle horizontal
12.3 Basic settings for gas and air damper

NOTICE:
In position MAX, bos air damper and gas damper are fully opened.
The air and gas damper must be aligned with air and gas flow. A deviation of +/- 10° will have no effect on
measured flows. In position MAX, cam 1 on the servomotor limits the servomotor's operation.
Fig. 12-4 Gas damper adjustment rod

1 Leverage length
2 Air damper axis
3 Adjustment rod
4 Gas damper axis
Settings schema for basic settings of the air and gas damper:
1) The leverage length of air and gas damper levers is min. 16mm and max. 48 mm. A setting towards the
max. range at about 35mm is recommended.
2) The adjustment rod is set in its length in such a way that the two adjustment angles 1 and  2 swivel
symmetrically around the perpendicular of the imaginary line A0-B0.
This will result in an equal angle setting of both the air and gas damper with mostly synchronous positions
for the two damper cross-sections.
Corrections to the linkage settings to ensure an allowable CO2 measuring curve in the end and intermedi-
ate positions are then carried out on the basis of the actual linkage settings and gas fow settings at MIN
and MAX.
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 37

The symmetrical angle range  1 of the air damper should not be altered during alignment.

Later corrections should be carried out in the range of the gas damper and should be based on the basic
settings. The shaft (axis) of the air damper is the drive shaft of the servomotor. Functional movement pro-
cesses of the gas damper to the air damper can be derived here for the linkage.
Lead up and follow up of the gas flow is corrected by adjusting the angle  2 and/or adjusting the leverage
length of the gas damper lever.
12.4 First start-up of the burner on the boiler
12.4.1 Function check of the control process via limiter switch

 Bleed the gas line.

Open and close the gas shut-off valve in quick succession.

Override the gas pressure switch.
NOTICE:
This will result in a presence of gas without the burner igniting.

Carry out the function check for the burner up to ignition and opening of the main solenoid valve.
NOTICE:
Do so with the ball tap closed.
This will eliminate the possibility of the burner continuing on to control run operation and forming the main
flame.
12.4.2 Burner start-up in MIN position


The burner is activated via the thermostat. The automatic firing sequence control programme starts up.
NOTICE:
Should the burner not ignite, the gas damper setting must be checked in case of too little gas flow.
 If the main flame ignites at position MIN, activate position MAX on the boiler thermostat or burner ter-
minal board for burner adjustment.
The servomotor runs in MAX poaition and the burner increases to full load.
Any occurrence of combustion pulsation might have the following causes:
a) Excessive burner load for the boiler. Should this be the case, then the load must be reduced on the gas
pressure governor of actuator SKP25.
b) The gas damper opens significantly faster than the air damper due to an unsatisfactory leverage ratio
between the gas damper adjustment lever and the air damper adjustment lever. Should this be the
case, then the leverage ratio must be adjusted so that combustion air will be supplied before the com-
bustion gas. Alternatively, both components can be adjusted to function concurrently.
c) Conbustion air volume is too large. Should this be the case, then combustion air flow must be adjusted
at the pre-throttling valve. Preset combustion air flow by way of the suction side manual damper in the
air box, and double lock after alignment.
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 38

NOTICE:
All dreizler® burners are flame-tested on a burner test bench and have been preset for positios MIN and
MAX ex works. These presettings should in general be sufficient to run the burner smoothly to position MAX
and to then begin the fine tuning.
12.5 Burner adjustments

Burner adjustment to hygienic exhaust behaviour and optimised burning efficiency in MAX position (full
load)
 After start-up in position MAX, you set the relevant gas pressure on the gas pressure governor of the
actuator SKP 25, and check the flow pressure on the gas meter.
Rule of thumb: Upper nominal load boiler + 10% = Burner load

Rule of thumb for gas flow rate: 1m3 natural gas = 9 kWh/m3 Thermal unit
1m3 Propane = 25 kWh/m3 Thermal unit

On the manual damper on suction side, set the combustion air to position MAX.
NOTICE:
If the burner displays too little CO2 content and too much CO content in the waste gas, the arrestable air
damper must be opened further due to air deficiency.
NOTICE:
In position MAX, the air damper L90 or L130 must be fully opened.
Only then will the entire air damper section be available on the pressure side for the required air flow ad-
justment.
Adjustment values:
CO2 content in waste gas (natural gas L/H) = approx. 10.0 to 10.5%
CO2 content in waste gas (Propane) = approx. 11 to 12%
CO2 content in waste gas = < 50ppm
CAUTION!
Even if 11% CO2 can be set without CO generation, for safety reasons no more than a 10.5% CO2 content
should be set!
12.6 Adjustment of combustion air in position MIN (small load)

 Once the position MAX has been set with regards to hygiene, set the servomotor to position MIN.

Now finalise the required output of the small flame by way of the gas damper.
Loosen the gas damper shaft on the gas terminal lever with a screw driver and observe the measure-
ments on the gas meter.

Set a control ratio of 1:3 on the boiler, i.e. in position MIN, 1/3 of the output of position MAX.
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 39

NOTICE:
Modern systems can also operate with a control ratio of up to 1:5, but that would mean more adjustments.

Close air dampers L90 and L130 via cam 2 of the servomotor until rotating the gas damper allows a
throughput setting of less than 30%.
In this air damper position, the gas damper is then adjusted in small increments until the CO2 content
is set to between 9 and 10%, and no CO occurs.

Run the system repeatedly to position MAX and check your measurements.
12.7 Fine tuning the gas and air volume

 Connect a U tube manometer on the measuring nipple downstream of the gas damper.
If settings are correct, it will power from
MAX to MIN
100% to a value of 33%
.
head pressure (measuring nipple downstream of the gas damper) will display a pressure ratio of approx.
100/33 = 3:1
NOTICE:
Gas pressure decreases squared to linear capacity.
e.g. Gas pressure (mbar) Pressure ratio Burner output ratio

12,0 100% = 1 1 = 100%
6,0 50% = 1/2 1/2 = 70,0%
3,0 25% = 1/4 1/4 = 50,0%
2,4 20% = 1/5 1/5 = 44,7%
1,2 10% = 1/10 1/10 = 31,6%
0,6 5% = 1/20 1/20 = 22,4%
Tab. 12-1 Burner pressure ratio
Example: At a control ratio of 1:4,46 = 22.4%, the pressure ratio is 1:20.
NOTICE:
Only a few burners are able to handle this, as only 1/20 of the 'mixed energy' will be available at the burner
head in position MIN.
12.7.1 Setting intermediate positions


Monitor the burner flame.
The flame can burn with a slightly yellow flame at MIN load, during start-up, however, it should always
burn in a visible blue range.
NOTICE:
A CO2 content in the waste gas of 8 - 10.5% between MIN and MAX load is desirable.
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 40


After you now have set the two end settings above, you will now measure three intermediate settings,
beginning with MIN load.
1. MIN load - 20%: 1.1 Burner load: approx. 20 - 30%

1.2 Burner head pres- 5 - 10.0% of end value MAX.
sure:
1.3 CO2 content: 7,5 - 9,0%
1.4 CO content: max. 50ppm (=0.005%)
2. Partial load - 30%: 2.1 Burner load: 30%
2.2 Burner head pres- 25% of MAX value
sure:
2.3 CO2 content: 8,0 - 9,0%
2.4 CO content: 0%
sure:
3.3 CO2 content: 9,0 - 10,5%
3.4 CO content: 0%
sure:
4.3 CO2 content: 9,5 - 10,5%
4.4 CO content: 0%
5. Full load: 5.1 Burner load: 100%
sure:
5.3 CO2 content: 10.0 - 10.5% (not higher)
5.4 CO content: 0%
NOTICE:
The CO2 content is slightly decreased from 10.5% to 8% during switch from MAX to MIN. This is expected
at the control ratio 1:5, as mixed energy is decreased.
Fig. 12-5 Gas damper with natural gas

1 CO2 with natural gas:
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 41

Despite the decreasing CO2 content, burner efficiency will increase up to 98% or more due to lower waste
gas temperatures at partial load.
If this setting for the CO2 value cannot be achieved in the intermediate positions 'Partial load', then the fol-
lowing errors may have occurred:

a) Linear error (correct in MIN position only)
Fig. 12-6 Gas damper linear error

1 CO2 before
2 CO2 after
Excess air in the entire range of the control curve (CO2 values too low)
Reason: Gas damper closes faster than air damper (from MAX to MIN).
Remedy: Increase leverage of damper lever (radius).
Result: Gas slower, air constant.
Fig. 12-7 Gas damper linear error

1 CO before
2 CO after
3 CO2 before
4 CO2 after
Lack of air in the entire range of the control curve (CO values too high)
Reason: Gas damper closes slower than air damper (from MAX to MIN).
Remedy: Shorten the leverage of the gas damper lever.
Result: Gas faster, air constant.



dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 42

NOTICE:
Effects of lever length adjustment:
There is a fundamental difference between
DRIVE (air damper) and
DRIVE (gas damper)
in terms of the effects of an adjustment of lever length adjustment.
b) Non-linear error (correct in MIN position only)
Fig. 12-8 Gas damper non-linear error

1 CO2 before
2 CO2 after
3 CO before
4 CO after
Air deficiency in intermediate positions.
Reason: Gas damper moves temporarily to quickly in direction OPEN.
Remedy: Start air damper lever further 'back' on the adjustment rod. Adjust  1 in clockwise direction. Gas
setting remains constant.
Result: Air enters faster, gas remains constant.
Fig. 12-9 Gas damper non-linear error

Air surplus in intermediate positions.
Reason: Gas damper temporarily too slow in intermediate position.
Remedy: Start gas damper lever further 'forward' on the adjustment rod (from MIN to MAX).  2 move clock-
wise.
Result: Gas enters faster, air remains constant.
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 43

12.7.2 Effects on gas to air ratio based on adjustments of the swiveling ranges  1 and  2
The results can - with no changes to the initial position of the dampers - be effected by loosening the ter-
minal screw and moving the air or gas adjustment lever against the air or gas axis.
With an 'outward' lengthening of the swivel ranges, the adjustment rod is lengthened, and an 'inward' short-
ening of the swivel ranges (towards each other), the air lever is shortened.
The basic setting shown in image 8 allows for symmetrical swiveling in A0 and B0 in both directions.

The following images show the various adjustments of the swiveling ranges and their effects on the gas
throughput at the gas damper.

In other setting options it will be assumed that
a) the opening progression is from MIN to MAX.
b) The gas throughput at MIN and MAX was preset.
c) The air settings at MIN (air damper mostly closed) and MAX (air damper mostly opened) has been
aligned by way of the air pre-throttling.
The tasks described in a) to c) can be carried out prior to an alignment of the intermediate settings, just like
in two-stage gas burners. In two-stage burners, intermediate settings are not of crucial importance.

The air damper is moved directly by the servomotor, and is seen as a drive in itself.
The swivel movements of the gas damper can be corrected (i.e. adjusted) in the intermediate settings be-
tween MIN and MAX in four procedures. These are listed below in the order of action, but not all procedures
are mandatory.
1) Shifting of the swivel range of the gas damper forward in clockwise direction (inwards) in direction of
the air damper, or backwards in counter-clockwise direction (outwards), away from the air damper.
2) Shifting of the swivel range of the air damper outwards (away from the gas damper) in clockwise direc-
tion, or inwards (towards the gas damper) in anti-clockwise direction.
3) In line with this adjustment - where only one swivel range is adjusted - the adjustment rod will have to
be shortened or lengthened. This adjustment will not be necessary if
4) both swivel ranges  1 and  2 are moved in the same direction.
Fig. 12-10 Gas damper CO2 curve

1 Hole
NOTICE:
When swiveling open by 10°, a 'hole' in CO2 content can occur from the MIN position onwards. This is
caused by the sudden change of the air damper setting from an almost sealed MIN position, and by the
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 44

'play' in the linkage. This is acceptable, as no 'unsafe' condition develops. The occurence of a 'hole' in the
CO2 curve can be observed in control ratios of > 1:4.
Regard Procedures for the shifting of the Swivel ranges  Effects on

ing  - swivel range of air damper (AD) of gas GD
proce- damper (GD)
dures AD GD adjustment rod
1 Symmetri- Symmetrical unchanged none

cal
3 Adjustment rod
2 Symmetri- forwards shorter Initially
cal direction LK OPEN
clockwise faster,
more gas,
CO2 >
3 Symmetri- backwards longer Initially

cal away from LK OPEN
anti-clock- slower,
wise less gas,
CO2 <

All fixing parts and terminal parts must be checked on all levers and axes for proper sealing and tightness.
Furthermore, the 'play' (hysteresis) of our control curve must be checked by way of measurements of the
CO2 and CO content at 50% burner load, first when running CLOSED, then running OPEN.
NOTICE:
Adjust air flow to 'more' or 'less' where required.
12.7.3 Setting the ignition phase


Select an intermediate position with servomotor at 50% of burner load = 25% of max. head pressure.
 Adjust cam 3 = 'ignite' accordingly.
The servomotor moves into ignition position via the ignition switch, while the automatic gas control box
is in the pre-ignition phase.
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 45


Recheck burner start-up, thermostat fuction and control function repeatedly.

Note the ignition values in the measurement log.
NOTICE:
If the waste gas temperature falls below the permitted limit in low temperature boilers (NT) in the MIN po-
sition, a chimney sweeper must verify whether the chimney permits these temperatures.
It might be necessary to correct the setting of the MIN cam in direction 'OPEN' in order to reach the min.
permitted waste gas temperature.
In contrast: in accordance with DIN 4702-6, a low waste gas temperature up to < 50°C is desirable for con-
densing boilers.
12.8 Final check

Prior to the generation of a final boiler protocol and handover of the burner system to the client, proper ther-
mostat function for the upper range of boiler temperatures must be verified in repeated switching cycles.
Setting: Temperature limiter = 90°C

Safety switch = 96°C

All fixing and terminal parts on air dampers, gas dampers, switching cams, adjustment levers, etc. must be
checked for proper seating. The burner must be started up repeatedly.
dreizler A 3001 E - 18.12.2015 | A 2070 - 1.12 | EN - 09.11.2012 46

Decommissioning a marathon® gas or dual fuel burner
13 Decommissioning a marathon® gas or dual fuel burner

13.1 Procedure
NOTICE:
Read the operations manual and safety notices provided by the boiler manufacturer before decommission-
ing the burner.
 Deactivate the burner main switch located inside the control cabinet.

Close the shut-off valves for the supply and return lines.

Shut down the boiler (valves, feedwater pump, etc.)
 Shut off the gas supply manually at the ball tap of the burner.

Shut off oil supply for marathon® MC dual fuel burners.
NOTICE:
marathon® burners with electronic linkage (oxygen) can be interrupted for short-term decommissioning by
way of the control system. In that case, the O2 probe will not have to be heated up anew.
dreizler A 3001 E - 18.12.2015 | A 2008 - 1.09 | EN - 09.03.2010 47

The air damper
14 The air damper

The air damper supplies modulated air flow for the burner. It is actuated by the servomotor in increments
of between 0° and 90°.
14.1 Technical description

The servomotor receives actuating impulses from the burner control unit dreizler® quattro pro, the automat-
ic gas control box, or from an external control unit.
The damper body is mounted between the fan housing (with front plate) and the swivel flange. The air
damper regulates pressure-side combustion air flow. This results in a stable burner flame. The damper is
affixed on the axis with two cylinder screws M4 x 10, and secured with tooth lock washers. The servomotor
is connected to the damper housing via the damper. It can be removed by unscrewing the three cylinder
screws M5 x 45 DIN 912. The damper axis is assembled to the axis of the servomotor via a spot face, and
centred and secured by way of a protective sleeve. The switching cams are accessible, once the motor
cover has been removed.
Fig. 14-1 Air damper with servomotor SQN 30

1 Fan housing
2 Air damper
3 Cylinder screw DIN912-M4
4 Display
5 Axle bearing
6 Axis
7 Double swivel flange
8 Distance sleeve
9 Flat headed screw DIN85-M4
10 Cylinder screw DIN912-M5
11 Servomotor SQN30. ...
12 Protective sleeve
13 Fastening plate
NOTICE:
Alternatively, the air damper can also be mounted on the pressure side, integrated into the fan housing.
dreizler A 3001 E - 18.12.2015 | A 2043 - 1.09 | EN - 01.07.2009 48

The air damper
14.2 Air damper configuration

There are three important positions, which are defined exactly via limit switches:
1. Maximum burner capacity 'MAX'
2. Minimum burner capacity 'MIN'
3. Burner load at ignition 'IGNIT'
14.3 Air damper - burner allocation
Burner type Air damper Servomotor

Model PROFI Model HT Model PROFI Model HT
M 121 - M 201 integrated L 90 SQN 71 SQN 70
M/MC 301- M/MC 1001 integrated L 130 SQN 71 SQN 70
M/MC 1501- M/MC 5001.1 integrated L 196 SQN 31 SQN 30
M/MC 5001- M/MC 10001.4 integrated integrated SQM 50 SQM 50
dreizler A 3001 E - 18.12.2015 | A 2043 - 1.09 | EN - 01.07.2009 49

Configuration of the ring air damper
15 Configuration of the ring air damper

Air supply to the stabilising disc can be fixed at the burner head by way of several ring air dampers. A cor-
rection will only be necessary once at commissioning if the flame in the combustion chamber shows obvi-
ous deviations.
15.1 Presetting the ring air damper in horizontal position
Fig. 15-1 Setting the ring air damper in horizontal position

1 Flame tube
2 Gas nozzle
3 Ring air damper
4 Burner head
15.2 Correction of the air distribution in case of uneven flame
Fig. 15-2 Setting the air damper in case of uneven flame

1 Tighten the screws after setting.
dreizler A 3001 E - 18.12.2015 | A 2056 - 1.09 | EN - 15.06.2009 50

Servomotor Type SQN 7...
16 Servomotor Type SQN 7...

Electromotoric actuator for air dampers and regulating valves in gas and oil burners
The actuators are designed for load-independent regulation of fuel and combustion air flow, e.g. in connec-
tion with PID controllers, or directly via various automatic firing sequence controls.
NOTICE:
For more information please see Siemens datasheet 7804 in the appendix.
16.1 Function
A synchronous motor drives a drive shaft with fitted cam roller by way of a gear box. The cam roller actuates
limit and auxiliary switches. The switching position of each limit or auxiliary switch can be configured by
way of an associated cam disk within its movement range.
Fig. 16-1 Potentiometer SQN 7..., top view Fig. 16-2 Potentiometer SQN 7..., side view
1 Control panel 1 Wrench-adjustable cam rings
2 Locking bolt 2 Basement
3 Motor housing 3 Motor housing
4 Axis
5 Locking bolt
The shaft can be disconnected from gear box and motor by way of manual activiation of a coupling with
locking bolt (2) and (5).
16.2 Preadjustment of the servomotor SQN 7...

NOTICE:
Before commissioning or replacement of the servomotor the rotating direction must be noticed. Depending
on mounting position, actuators with anti-clockwise or clockwise rotational direction are used.

Actuator SQN 70... anti-clockwise rotational direction
 Actuator SQN 71... clockwise rotational direction

The ease-of-movement of the air damper and the linkage must be checked.
dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014 51

The following drawings show the assignments of the switching cams of servomotor SQN 7... on the exam-
ple SQN 70.664 A 23 anti-clockwise rotation model in delivery condition ex works.
Switching position cam I at MAX (full load)

Limit switch switches at MAX load 90° between 1
and 5 to throughput.
Switching position cam II at MIN (small load)

Limit switch switches at MIN load approx. 30°
between 2 and 5 to throughput.
Switching position cam III at ignition load

Limit switch switches at ignition load at 40°
Tab. 16-1 Example: Setting the switching cams for SQN 70.664 A23 anti-clockwise rotation
16.3 Description of the control process in burner operation

1) Pre-venting
The servomotor is controlled via the automatic gas control box. The burner runs with cam I to 'Air fully
opened' (90° opened), and provides throughput switching for the automatic gas control box.
2) End of pre-venting
The servomotor runs back and looks for the throughput impulse from cam III (e.g. at 40°). This cam is
set to provide a switching impulse when the servomotor is activated (or cam II ends motor activation at
O° position).
3) Ignition phase
The servomotor has been moved by cam III into a position, in which the ignition transformer ignites.
The main gas solenoid valve is opened, gas is supplied.
4) Burner operation
During burner operation, the running angle of the servomotor is limited by cam I at full load and by cam
II at partial load. Depending on the position of these cams, the servomotor is set at a running angle in
between.
dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014 52

NOTICE:

Cam III can ignite the burner at a larger angle (e.g. 40°) than cam II (more gas at ignition). Cam III
should not be used where that is not desired (cam III must then be depressed - MIN load).

The switching roller of the servomotor and with it the air damper can be moved electrically, or uncoupled
from the gear box after depressing the locking bolt, and then moved or set manually.
16.4 Potentiometer for SQN 7..., type ASZ...
Single potentiometer as conductive version. The potentiometer ASZ... is designed to provide elec-
trical signal impulses for the actuator axis positions.
The potentiometer ASZ ... is installed on the drive axis of actuator SQN 7... and used for position display
and position feedback purposes.
NOTICE:

Single potentiometer as conductive version ASZ 12.803:1000 , current carrying capacity 0.1 mA
 Also available as double potentiometer type ASZ 22...
CAUTION!
Comply with max. current capacity 100.
Fig. 16-3 Potentiometer ASZ 12...

1 Potentiometer plate
2 Bush with slotted screw
3 Marking arrow
16.5 Retrofitting the servomotor for potentiometer operation
The servomotor SQN 7... can be retrofitted with a potentiometer of type ASZ...
NOTICE:

When retrofitting a SQN 7... with a potentiometer ASZxx.3x, the lid of the SQN 7... must be replaced.
 Remove the cover after unscrewing the slot screw in the centre of the cover.

Remove the control panel.

Screw in a distance sleeve for a higher lid into the servomotor housing.
 Insert potentiometer into the shaft of the switching roller. Adjust and later fix the adjustable bearing bush
with its slot screw.
dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014 53

Note the values for the starting torque of 4 Nm +-0,1 Nm. See Fig. 16-3 "Potentiometer ASZ 12..."
pos. 2 and Fig. 16-5 "Layout for refitting with potentiometer ASZ...on SQN 7..." pos.1.

Fix the potentiometer to the servomotor housing with a slotted screw (9.5mm length).
 Set the new control panel and then the switching roller to 90°. Attach the scale dial in such a way that
the value 90° is set opposite to the marking arrow on the servomotor housing.

The display dial will then be visible through the slot when replacing and fixing the new, higher cover.

Set the potentiometer in the following position:
Position 0° of servomotor = 0  ; position 90° of servomotor = 1000 
Fig. 16-4 Potentiometer schematics

1 Potentiometer
CAUTION!
Fig. 16-5 Layout for refitting with potentiometer ASZ...on SQN 7...
dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014 54

Fig. 16-6 Layout for refitting with potentiometer ASZ...on SQN 7...
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dreizler A 3001 E - 18.12.2015 | A 2025 - 2.14 | EN - 11.11.2014 56

17 Servomotor Type SQN 3...

Electromotoric actuator for air dampers and regulating valves in gas and oil burners
The actuators are designed for load-independent regulation of the fuel and combustion air flow, e.g. in con-
nection with PID controllers, or directly via various automatic firing sequence controls.
NOTICE:
For more information about type-specific component characteristics, please see relevant manufacturer
documentation.
17.1 Function
way of an associated cam disk within its movement range.
Fig. 17-1 Potentiometer SQN3..., side view Fig. 17-2 Potentiometer SQN3..., view A
1 Control panel 1 Potentiometer ASZ 12.603-12703

2 Marking arrow 2 Cross-head screw
3 Locking bolt 3 Bush with slotted screw
4 High cover 4 Motor housing
5 Roll scale 5 Control panel
6 Axle 6 Locking bolt
7 Basement 7 Marking arrow
8 Controller 8 Distance sleeve
9 Air damper position
10 Motor housing
11 Wrench-adjustable cam rings
The axis can be disconnected from gear box and motor by way of manual activation of a coupling with lock-
ing bolt (3) and (6).
17.2 Preadjustment of the servomotor SQN 3...

NOTICE:
Before commissioning or replacement of the servomotor the rotating direction must be noticed. Depending

Actuator SQN 30... anti-clockwise rotational direction
 Actuator SQN 31... clockwise rotational direction

dreizler A 3001 E - 18.12.2015 | A 2026 - 2.14 | EN - 11.11.2014 57

The following drawings show the allocation of the switching cams of servomotor SQN 3... on the example
SQN 30.402 anti-clockwise rotation model in delivery condition ex works.

Switching position cam II at MIN (small load)

Switching position cam III at ignition load

Tab. 17-1 Example: Setting the switching cams for SQN 30.402 anti-clockwise rotation

1) Pre-venting
2) End of pre-venting
The servomotor runs back and looks for the throughput impulse from cam III (e.g. at 40°). The cam has
been configured in such a way that it supplies a switching impulse when the servomotor is activated (or
cam II ends activation at 0° position).
3) Ignition phase
4) Burner operation
between.
NOTICE:
 Cam III can ignite the burner at a larger angle (e.g. 40°) than cam II (more gas at ignition). Cam III

dreizler A 3001 E - 18.12.2015 | A 2026 - 2.14 | EN - 11.11.2014 58

17.4 Potentiometer for servomotor SQN 3..., Type ASZ...

Single potentiometer as wire or conductive model. The potentiometer ASZ... is used for electrical impulse
transmission of the position of the actuator axes.
The potentiometer ASZ 12... is attached to the drive axis of the actuator SQN 3... and used to transmit the
position as well as provide position feedback (position setting).
NOTICE:

Single potentiometer as wire model ASZ 12.703: 1000 , current carrying capacity 100mA.

Single potentiometer as conductive model ASZ 12.803: 1000 , current carrying capacity 0.1mA.
 Also available as double potentiometer type ASZ 22...
CAUTION!
Comply with max. current capacity 100A.

3 Marking arrow

The servomotor SQN 3... can be retrofitted with potentiometer ASZ...

Remove the cover after unscrewing the slot screw in the centre of the cover.
 Remove the control panel.

Insert potentiometer into the shaft of the switching roller. Adjust and later fix the the adjustable bearing
bush with its slot screw.
Note the values for the starting torque of 4 nm +- 0,1 Nm. See Fig. 17-4 "Potentiometer schematics"
pos. 2 and Fig. 16-5 "Layout for refitting with potentiometer ASZ...on SQN 7..." pos.1.

 Set the new control panel and then the switching roller to 90°. Attach the scale dial in such a way that

The display dial will then be visible through the slot when replacing and fixing the lid.

Position 0° of servomotor = 0 W; position 90° of servomotor = 1000 W

1 Potentiometer
dreizler A 3001 E - 18.12.2015 | A 2026 - 2.14 | EN - 11.11.2014 59

Servomotor type SQM 5...
18 Servomotor type SQM 5...

Electromotoric actuator for air and gas dampers
The actuators SQM... are designed to drive air and gas dampers for load-independent regulation of fuel
and combustion air flow, e.g. directly by way of various automatic firing sequence controllers.
NOTICE:
For more information please see Siemens datasheet 7851 in the appendix.
18.1 Function
way of an associated cam disk within its movement range.
Fig. 18-1 Potentiometer SQM 5... Top view

1 Roll scale
2 Axle
3 Controller
4 Basement
5 Motor housing
6 Wrench-adjustable cam rings
7 Marking arrow
8 Control panel
9 Cover
10 Locking bolt K1
11 Locking bolt K2 (not shown)
The Axis can be disconnected from gear box and motor by way of manual actuation of a coupling with lock-
ing pin (10) and (11).
dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014 60

18.2 Preadjustment of the servomotor SQM 5...

The following drawings show the allocation of the switching cams of servomotor SQM 5... on the example
SQM 54 anti-clockwise rotation model in delivery condition ex works.

Switching position cam II, zero position of air damper

Limit switch switches at switching point approx. 0°
Switching position cam II at ignition load

Limit switch switches at ignition load at 40°
Switching position cam IV at MIN (small load)
Limit switch switches at MIN load approx. 30°

Tab. 18-1 Example: Setting the switching cams for SQM 54... anti-clockwise rotation
dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014 61


1) Pre-venting
2) End of pre-venting
The servomotor runs back and looks for the throughput impulse from cam III (e.g. at 40°). This cam is
set to provide a switching impulse when the servomotor is activated (or cam II ends motor activation at
O° position).
3) Ignition phase
4) Burner operation
between.
5) Zero position in burner types M 10001 to M 10003
In order to eliminate heat loss by way of cooling down, cam II is used as zero position.
NOTICE:
 Cam III can ignite the burner at a larger angle (e.g. 40°) than cam II (more gas at ignition). Cam III

18.4 Rotational direction setting for servomotor SQM 5...

NOTICE:
Before commissioning or replacement of the servomotor the rotation direction must be noticed. Depending

Cable 12 (black) and cable 21 (blue) must then be switched.

By switching the two motor contact cables, rotational direction can be changed from anti-clockwise to clock-
wise.
Anti-clockwise rotational direction Clockwise rotational direction
When rotational direction has been changed to clockwise, the cam disc settings will have to be
changed accordingly.

Clockwise rotational direction: red dials on the cam roller, double arrow on the cam discs.
dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014 62


Anti-clockwise rotational direction: black dials on the cam roller, single arrow on the cam discs.
18.5 Connection terminals for servomotor SQM 5...
Fig. 18-2 Connection terminals for servomotor SQM 5...

Image shows max. equipment, i.e. 2 limit and 6 auxiliary switches. In versions with less than 6 auxiliary
switches, those with the higher numerical names are left out, e.g. in a version with 2 limit and 2 auxiliary
switches, the switches V, VI, VII and VIII are left out.
18.6 Potentiometer for servomotor SQM 54... Type ASZ ...
Single potentiometer as wire or conductive model. The potentiometer ASZ... is designed to provide
electrical signal impulses for the actuator axis positions.
The potentiometer ASZ ... is installed on the drive axis of actuator SQM 5... and used for position display
and position feedback purposes. 
NOTICE:
 Potentiometer ASZ 12.703 wire version: 1000 , current carrying capacity 100 mA

Potentiometer ASZ 12.803 conductive version: 1000 , current carrying capacity 0.1 mA

Also available as double potentiometer type ASZ 22...
CAUTION!

3 Marking arrow
dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014 63

The servomotor SQM 5... can be retrofitted with potentiometer ASZ...


Remove the cover after unscrewing the slot screw in the centre of the cover.

Remove the control panel.
 Insert potentiometer into the shaft of the switching roller. Adjust and later fix the adjustable bearing bush
with its slot screw. 
Note the values for the starting torque of 4 Nm +- 1 Nm. See Fig. 18-3 "Potentiometer ASZ 12..."
pos. 2 and Fig. 16-5 "Layout for refitting with potentiometer ASZ...on SQN 7..." pos.1


Set the new control panel and then the switching roller to 90°. Attach the scale dial in such a way that
 The display dial will then be visible through the slot when replacing and fixing the cover.

Position 0° of servomotor = 0 
; position 90° of servomotor = 1000 

1 Potentiometer
dreizler A 3001 E - 18.12.2015 | A 2027 - 2.14 | EN - 11.11.2014 64

Ignition and flame monitoring of gas burners marathon® M...
19 Ignition and flame monitoring of gas burners marathon® M...

19.1 Ignition of gas burners up to 7,5 MW with torus swirl mixing
19.1.1 Configuration and installation of dual ignition electrodes
The electrode's ceramic bodies are attached to the burner head. Their position can be adjusted by loosen-
ing the fixing screws.
The appropriate distance between electrode and burner ring must be adhered to when bending and adjust-
ing the electrodes.
Configuration of the dual ignition electrodes
Configuration of dual ignition electrodes for marathon burner types ® M 121 - M 601 (ARZ)
Fig. 19-1 Configuration of the dual ignition electrodes M 121 - M 601 (ARZ)
1 Burner ring
Configuration of dual ignition electrodes for marathon burner types ® M 1001 to M 5001.4 (ARZ)
Fig. 19-2 Configuration of the dual ignition electrodes M 1001 to M 5001.4

1 Burner ring
dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015 65

19.2 Ignition gas burner and gas part of dual fuel burner up to 7,5 MW
marathon® gas and dual fuel burners of sizes M 10001 to M 10003 can be equipped with a ignition gas
burner. 
The installation of a ignition gas burner will guarantee a stable ignition flame.
19.2.1 Ignition without pilot burner
Fig. 19-3 Front view - burner head without pilot burner
Fig. 19-4 Side view - burner head without pilot burner

1 Gas nozzle
2 Ignition electrodes
3 Stabilising disc
dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015 66

19.2.2 Ignition with pilot burner
Fig. 19-5 Front view - burner head with pilot burner
Fig. 19-6 Side view - burner head with ignition gas burner
1 Gas nozzle
3 Stabilising disc
4 Ignition gas pipe
The ignition gas burner must be set in such a way that a stable ignition flame is created.

Setting the ignition gas burner.

Ignition gas pipe adjust 10 - 20mm downstream of the stabilisation disk.
 Setting pre-throttling at the ignition gas valve.
The flame must remain on the stabilising disc and must not lift off.
dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015 67

19.3 Flame detection
19.3.1 Configuration and installation of ionisation electrodes
WARNING!
With the burner activated, the ionisation electrode is subjected to continuous voltage of 
230V/50Hz.
Hazard of electric current.

Ensure disconnection of power supply to the unit before carrying out any work on the ionisation elec-
trode.

Comply with VDE contact regulations!
NOTICE:
The specified distance between ionisation electrode and flame tube must be adhered to.
The burner cannot start up if the electrode is in contact with the flame tube.
Configuration of ionisation electrode for marathon burner types ® M 121 - 5001.4
Fig. 19-7 Configuration ionisation electrode M 121 - M 5001.4

1 Ceramic part
2 Sensing electrode
3 Burner plate
4 Burner ring
dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015 68

Configuration of ionisation electrode for marathon burner types ® M 121 - 5001.1 ARZ
Fig. 19-8 Configuration ionisation electrode M 121 - 5001.1 ARZ

1 Ceramic part
2 Sensing electrode
3 Burner plate
4 Burner ring
dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015 69

Configuration of ionisation electrode for marathon burner types ® M 10001 (ARZ)
Fig. 19-9 Configuration ionisation electrode M 10001

1 Ionisation electrode
2 PFeu Combustion chamber pressure reduction (note exact position)
NOTICE:
Electrodes cannot be shaped after prolonged operation, as the material becomes brittle.
The electrodes could break off.

Ionisation electrodes are wearing parts (according to dreizler,® working sheet 2006) and must be re-
placed periodically (every 4000 - 8000h).
dreizler A 3001 E - 18.12.2015 | A 2009 - 1.15 | EN - 05.02.2015 70

Oil hoses - operation, storage and replacement intervals
20 Oil hoses - operation, storage and replacement intervals

The characteristics and the lifetime of oil hoses and their gaskets may be changed especially by increased
temperature, Ozone (e.g. in the vicinity of welding work stations) and UV-exposure and by other chemical
reactions on the inside and outside. Oil hoses are wearing parts.
The maximum replacement interval for oil hoses is five years. Depending on use, state and hazard poten-
tial, shorter replacement intervals of two years, respectively one year on installations with high utilization of
the oil hoses, are recommended by dreizler®. This refers both to the oil hoses in the oil supply (typically in
the pressure range up to 5 bar) and to the oil hoses mounted externally and internally to the burner on the
high pressure side of the burner oil pump, respectively in the return of the oil lances.
NOTICE:
The condition of the oil hoses has to be checked after every 4000 operation hours or at least once per year.
20.1 Criteria for the replacement

The criteria for the replacement of the oil hoses are in particular:
• The age of the oil hoses is older than maximum 5 respectively 2 or 1 year depending on the application
• Any type of leaks
• Any type of increased pressure loss in operation
• Apparent embrittlement, loss of flexibility or deformation
• Obvious mechanical damages on the outside of the oil hoses
20.2 Storage conditions

For oil hoses which are stored at the facility, there are the following storage conditions:
• Cool, dry storage room, dust-free and moderately ventilated. No outdoor storage.
• Storage temperature should range from -10°C up to maximum 25°C.
• Protection against UV exposure, especially sunlight or strong artificial light.
• No Ozone content in the atmosphere.
• No storage together with solvents, lubricants or other chemicals.
• Oil hoses should be stored stress-free (without deformation).
• Pressed hoses (finished oil hose) must not be stored longer than 2 years. The storage time is deducted
from the lifetime.
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Ignition gas burner and gas part of dual fuel burner
21 Ignition gas burner and gas part of dual fuel burner

marathon® gas and dual fuel burners of sizes M 10001 to M 10003 can be equipped with a ignition gas
burner. 
The installation of a ignition gas burner will guarantee a stable ignition flame.
21.1 Ignition without pilot burner
Fig. 21-1 Front view - burner head without pilot burner
Fig. 21-2 Side view - burner head without pilot burner

1 Gas nozzle
3 Stabilising disc
dreizler A 3001 E - 18.12.2015 | A 2022 - 1.09 | EN - 01.05.2009 72

Ignition gas burner and gas part of dual fuel burner
21.2 Ignition with pilot burner
Fig. 21-3 Front view - burner head with pilot burner
Fig. 21-4 Side view - burner head with ignition gas burner
1 Gas nozzle
3 Stabilising disc
4 Ignition gas pipe
The pilot burner must be set in such a way that a stable ignition flame is created.
 Setting the pilot burner.

Ignition gas pipe adjust 10 - 20mm downstream of the stabilisation disk.

Setting pre-throttling at the ignition gas valve.
The flame must remain on the stabilising disc and must not lift off.
dreizler A 3001 E - 18.12.2015 | A 2022 - 1.09 | EN - 01.05.2009 73

Ignition transformer
22 Ignition transformer
22.1 Ignition transformer ZE 30 / 7.5 (single pole)
22.1.1 Description
The ignition transformer is equipped with a unilaterally earthed high-voltage winding. It functions with single
pole ignition. That means that the ignition electrode ignites against mass. The ignition electrode can me
moved and adjusted on the connection piece of the burner head. It functions as mass against the burner
head.
22.1.2 Technical data
NOTICE:
The best spark gap distance is between 2 and 3mm.
Secondary voltage: 7.5 kV

Short-circuit current: 30 mA (60Hz 22 mA)
Power input voltage: 230V / 50Hz
Nominal input voltage: 1.3 A (60Hz 1.0A)
Intermittent operation: ED 20% (3 minute duty cycle)
High-voltage power supply: Form C, i.e. insertion spike connection
Radio interference suppression: a) By way of shielding against electromagnetic and
electrostatic forces.
b) The high-voltage supply line is led separately with-
in the burner.
c) Burner system and ignition transformer are opti-
mally grounded.
22.1.3 Single-pole ignition
marathon® burners up to construction year 2000 are equipped with single-pole ignition.
Fig. 22-1 Electrode gap in single-pole ignition

1 Burner ring
2 Flame tube
3 Ignition electrode
4 Burner plate
dreizler A 3001 E - 18.12.2015 | A 2042 - 1.09 | EN - 23.10.2009 74

22.2 Ignition transformer ZM 20 / 10 (2-pole)
22.2.1 Description
The 2-pole ignition transformer is earthed at the centre point of the secondary development. The transform-
er ignites electrode against electrode; ignition from one electrode to mass must not occur. The 2-pole igni-
tion transformer generates less radio interference levels.
22.2.2 Technical data
NOTICE:
The best spark gap distance is between 2 and 3mm.
Secondary voltage: 2 x 5kV

Short-circuit current: 20mA (60Hz 15mA)
Power input voltage: 230V / 50Hz
Rated input voltage: 1.1A (60Hz 0.8A)
Intermittent operation: AB 33% (3 minute duty cycle)
22.2.3 2-pole ignition:
Fig. 22-2 Electrode gap in 2-pole ignition
22.3 Ignition transformer configuration
22.3.1 Gas burner
Burner model size Ignition transformer

M 121 - M 1501: Burner management system ORBIC with integrated high-frequency
transformer
M 2001 - M 5001: Burner management system ORBIC with ZM 20 / 10 ignition trans-
former
M 5001.4, M 10001 - M 10003: Burner management system ORBIC with 2 x ZE 30 / 7.5 ignition
transformer





dreizler A 3001 E - 18.12.2015 | A 2042 - 1.09 | EN - 23.10.2009 75

22.3.2 Dual fuel burner
Burner model size Ignition transformer

MC 301 - MC 1501: GAS: Burner management system ORBIC with ZM 20 / 10 ignition
transformer
OIL: 2x ZE 30 / 7.5 ignition transformer
MC 1501 - MC 5001: GAS: Burner management system ORBIC with ZM 20 / 10 ignition
transformer
OIL: 2x ZE 30 / 7.5 ignition transformer
MC 10001 - MC 10003: GAS: Burner management system ORBIC with 2 x ZE 30 / 7.5 ignition
transformer
OIL: 2 x ZE 30 / 7.5 ignition transformer
22.4 Ignition transformer configuration from model M 5001 / MC 1501

Two ignition transformers are switched in parallel to ignite with a phase offset in order to generate a hot and
stable ignition spark in large gas and dual fuel burner systems.
A pair of ignition transformers ZE 30 / 7.5 (described above) is used, which ignites opposite poles with 2 x
7.5 kW at 30 mA short-circuit current.

The ignition transformer used has the same specifications as described in 22.1 "Ignition transformer ZE 30
/ 7.5 (single pole)".
Gasfeuerungsautomat
dreizler
ORBIC
System
16 Zündtrafo
230 V
3.7
1
-7K1
2
-X2 24
Null
A1
-X2 PE N
-7K1
A2
230V 230 V
braun braun
ZÜN
Null 230 V
blau blau
7T2 7T4
N N
PE PE
1 2 /7.3
3 4
Finder
22.23
Fig. 22-3 Example for ignition transformer configuration from model M 5001 / MC 1501
dreizler A 3001 E - 18.12.2015 | A 2042 - 1.09 | EN - 23.10.2009 76

Nozzle assembly in marathon® gas burners
23 Nozzle assembly in marathon® gas burners

23.1 Gas burner with torus swirl mixing and burner rings
The gas nozzle assembly is set up in three concentric ring levels:
BA = Outer burner ring
BI = Inner burner ring
BP = Burner plate
Fig. 23-1 Gas bores

1 Outer burner ring ...x2x...
2 Inner burner ring ...x...
3 Burner plate ...x...
4 Burner ring
5 Burner plate
NOTICE:
For more information see A 2054 chapter24 "Nozzle bores in gas burners".
dreizler A 3001 E - 18.12.2015 | A 2063 - 1.12 | EN - 09.11.2012 77

23.2 Nozzle assembly and flame-tube assembly gas-standard:

Gas part dual fuel burner for burn through combustion chamber
Fig. 23-2 Nozzle section

1 Set the outer nozzle bores outside of the flame conus 
(standard approx. 1-2 mm, at M 10001.../M 10003... approx. 12 mm)
2 The flame tube conus must end flush with the front edge of the stabilising disk!
Burner type Measure-

ments in mm
M... A
601 35
1001/1501 35
2001/3001 40
5001 40
10001/10003 50
Tab. 23-1 Measurements burner type M...
NOTICE:
For more information see A 2054 chapter 24 "Nozzle bores in gas burners".
dreizler A 3001 E - 18.12.2015 | A 2063 - 1.12 | EN - 09.11.2012 78

23.3 Nozzle assembly and flame-tube assembly gas:

For combustion chambers with flame reversal.
Fig. 23-3 Nozzle section

1 Large nozzle bores to be directed outwards (these must be within the flame tube)
2 Height of small nozzle bores above the stabilising disk
3 The flame tube conus must end flush with the front edge of the stabilising disk!
Burner type Measure-

ments in mm
M... A
301 63
601 17
1001/1501 17
2001/3001 27
5001 27
10001/10003 27
Tab. 23-2 Measurements burner type M...
NOTICE:
For more information see A 2054 chapter 24 "Nozzle bores in gas burners".
dreizler A 3001 E - 18.12.2015 | A 2063 - 1.12 | EN - 09.11.2012 79

Nozzle bores in gas burners
24 Nozzle bores in gas burners

The nozzle bores listed below apply for test flame tubes when using natural gas H to reach required burner
capacity at the burner mixing unit.
NOTICE:
An adjustment of the gas nozzles to specific system requirements (e.g. boiler layout, fuel consistency,
waste gas system, etc.) may be required within the scope of regular commissioning. The operator can on
his own responsibility permanently decrease the overall nozzle area by closing off some of the nozzle bores
with e.g. boiler putty or temperature-resistant screws. An increase of the overall nozzle area of more than
5% must only be done in agreement with a certified technician. In each case, all work may only be carried
out if it is to be permanent and then only by certified technicians.
Burner type Capacity head pressure1 Burner ring Burner plate

marathon® mbar BR outside (d1) BR inside (d2) BP
M 121 240 kW 36 9 x 2 x2.1 6 x 1.6 3 x 2.1
240 kW 16 9 x 2 x2.9 6 x 1.6 3 x 2.1
M 201 400 kW 23 9 x 2 x2.9 6 x 2.1 6 x 2.3
400 kW 13 9 x 2 x3.9 6 x 2.3 6 x 2.3
M 301 600 kW 27 9 x 2 x3.9 6 x 2.3 6 x 2.3
600 kW 10 9 x 2 x5.3 6 x 3.6 6 x 2.3
M 601.1 822 kW 16 9 x 2 x5.7 6 x 3.2 3 x 3.5
822 kW 9 9 x 2 x6.7 6 x 3.5 3 x 3.5
M 601 1154 kW 30 9 x 2 x5.7 6 x 3.2 3 x 3.5
1154 kW 17 9 x 2 x6,7 6 x 3,5 3 x 3.5
M 1001 F1 1674 kW 33 9 x 2 x6.0 6 x 4.0 6 x 4.5
1674 kW 18 9 x 2 x7.5 6 x 4.0 6 x 4.5
M 1001 F2 1970 kW 39 12 x 2 x6,0 6 x 4.0 6 x 4.5
M 1501 F1 2050 kW 51 9 x 2 x6,0 6 x 4.0 6 x 4.5
2050 kW 27 9 x 2 x7.5 6 x 4.0 6 x 4.5
M 1501 F2 3180 kW 58 12 x 2 x7.5 6 x 4.5 6 x 4.5
M 2001 2548 kW 67 9 x 2 x7.2 3 x 5.0 6 x 4.5
2548 kW 45 9 x 2 x8,0 3 x 5.5 6 x 4.5
M 3001 3166 kW 68 9 x 2 x8.0 3 x 5.5 6 x 4.5
3166 kW 30 9 x 2 x9,9 3 x 7,3 6 x 4.5
M 3001F2 * 3440 kW 33,5 2 x17,0 1 x 6,3 ---
(* Sternkopf)
M 5001.1 F1 4150 kW 108 9 x 2 x8.4 3 x 6.2 ---
4150 kW 53 9 x 2 x9,9 3 x 7,3 ---
M 5001.1 F2 4640 kW 39 12 x 2 x13,0 4 x 6.3 ---
M 5001 5837 kW 43 9 x 2 x11,5 3 x 7.3 ---
M 5001.4 7700 kW 75 9 x 2 x11.5 3 x 7,3 ---
7700 kW 41 12 x 2 x11.5 6 x 7,3 ---
1. Gas nozzle pressure without combustion chamber resistance at the rated output point for natural gas H (Hi 10,35
kWh/Nm3), variations depending on the capacity, fuel quality and supply pressure are possible.
Tab. 24-1 Nozzle bores in gas burners M 121 - M 5001.4
dreizler A 3001 E - 18.12.2015 | A 2054 - 1.15 | EN - 18.05.2015 80

Nozzle bores in gas burners
Burner type Capacity Gas nozzle

®
marathon Quantity x nozzle 
M 10001.1 1400-9300 kW d1=2x15,0 d2=2x6,3
M 10001.2 1400-10500 kW d1=2x16,0 d2=2x6,3
M 10001.3 1400-13500 kW d1=2x19,8 d2=2x6,3
M 10001.4 1400-16500 kW d1=2x19,8 d2=2x6,3
M 10003.1 1400-8400 kW d1=2x15,0 d2=2x6,3
M 10003.2 1567-10500 kW d1=2x16,0 d2=2x6,3
M 10003.3 2250-13500 kW d1=2x17,0 d2=2x6,3
M 10003.4 2500-15000 kW d1=2x19,8 d2=2x6,3
M 10003.5 2750-21000 kW d1=5x1/2" d2= ----
M 10003.6 3000-30000 kW on request
M 10003.7 3700-37000 kW on request
M 10003.8 4400-44000 kW on request
Tab. 24-2 Nozzle bores in gas burners M 10001.1 - 10003.8
dreizler A 3001 E - 18.12.2015 | A 2054 - 1.15 | EN - 18.05.2015 81

Flame tube mounting dimensions
25 Flame tube mounting dimensions

WARNING!
The burner head can reach temperatures of at least 100°C in continuous operation!
Possible injury hazard.

The burner head should be left to cool down for at least 5 minutes with opened burner housing before
disassembly.
WARNING!
The burner housing on operating pressure equipment (steam boilers) may reach surface tempera-
tures > of up to 80°C.
Possible injury hazard.

Only handle burner housing and burner head with protective gloves.
 Attach warning sign.
In burner models® marathon M 2001 and higher, the flame tubes are screwed onto the burner housing. If
a flame tube is replaced, new bore holes must be drilled.
Replacing the flame tube


Attach and align new flame tube. Comply with mounting dimensions in the following tables, and with
the positioning of the combustion chamber pressure reduction (Fig. 25-2 "Front view burner head with
flame tube").
 Observe the mounting dimensions noted on the decal on the front panel of the burner.

Drill new bore holes on the flame tube and screw onto the burner head.
Fig. 25-1 Sectional view burner head and flame tube

Fig. 25-2 Front view burner head
1 Burner head screw with flame tube
2 Model M...
1 Notch aligned with
3 Model M...ARZ
the centre of the
4 PF Measuring at bottom
bar
5 PL Air pressure
2 PF Combustion
6 PF Combustion chamber pressure
chamber pressure
7 Burner head gasket
reduction below
set to 5.00h
dreizler A 3001 E - 18.12.2015 | A 2010 - 2.15 | EN - 18.05.2015 82

Flame tube mounting dimensions
Mounting dimensions flame tube for marathon® burners M 121 to M 601 (ARZ)
Values in mm M 121 M 201 M 301 M 601.1 M 601
A (M...ARZ) 40 45 45 50 50
B (M...) 60 60 60 70 70
D 227 281 281 378 378
E 196 218 218 296 296
F 216 233 233 316 316
X 6 8 8 8 8
Values in Nm
Mmax 1 16 16 16 16 16
1. Max. torque of burner head screw
Tab. 25-1 Flame tube mounting dimensions 121 to 601
Mounting dimensions flame tube for marathon® Burners M 1001 to M 5001.4 (ARZ)
Values in mm M 1001 M 1501 M 2001 M 3001 M 5001.1 M 5001 M 5001.4
A (M...ARZ) 60 59 67 67 78 78 78
B (M...) 80 80 80 80 101 101 101
D 408 408 447 447 652 652 652
E 305 304 356 356 507 507 507
F 325 325 369 369 530 530 530
X 8 8 8 8 10* 10* 10*
Values in Nm
Mmax 1 16 16 18 18 18 18 18
*Value "X" is reduced when using flat sealing tape. The values for "E" and/or "F" will increase accordingly.
1. Max. torque of burner head screw
Tab. 25-2 Flame tube mounting dimensions 1001 to 5001.4
NOTICE:
Use an appropriate torque wrench when tightening the burner head screws and comply with reference val-
ues for Mmax provided in the tables Tab.1-1 and Tab.1-2.
NOTICE:
Flame tubes > 7,5 MW are factory fitted firmly and without adjustment. Mounting see 23 "Nozzle assembly
in marathon® gas burners".
dreizler A 3001 E - 18.12.2015 | A 2010 - 2.15 | EN - 18.05.2015 83

Mounting the burner flange seal
26 Mounting the burner flange seal

26.1 Mounting the flat sealing tape PTFE between burner flange and boiler door
The flat sealing tape must be mounted for all gas burners 
of type marathon® M 5001 to M 10003 and
dual fuel burners marathon® MC 5001 to MC 10003.
 Prior to mounting the burner on the boiler, the flat sealing tape must be fixed on the burner flange within
the bolt pitch circle (1).
For a tight seal, the flat sealing tape must be fixed overlapping between two bolts. (4)

Mount the burner on the boiler.
Tighten opposing threaded bolts evenly and in sequence.
Fig. 26-1 Flame tube bolt pitch circle Fig. 26-2 Side view flame tube with flat sealing tape
1 Threaded bolt 1 Burner housing
2 Flame tube 2 PTFE flat sealing tape
3 PTFE flat sealing tape 3 Boiler door
4 Overlap 4 Flame tube
NOTICE:
The universal flat sealing tape is adhesive on one side. 
It consists of PTFE teflon and is temperature-resistant in the range of -240°C to +270°C.
26.2 Reference values for tightening torque

NOTICE:
Use an appropriate torque wrench for tightening the threaded bolts and comply with relevant reference val-
ues for starting torque.

Threaded bolt M 12: 22.5 - 42.5Nm

Threaded bolt M 16: 30 - 50Nm
dreizler A 3001 E - 18.12.2015 | A 2011 - 1.12 | EN - 09.11.2012 84

Mounting the burner flange seal
The table contains reference values in Nm for screws with metric thread and strength 8.8. The lower values
apply for the contact surfaces steel - gasket, and the upper values apply for the contact surfaces steel -
steel. The starting torque can be determined by way of a torque wrench.
Thread M4 M5 M6 M8 M10 M12 M14 M16

Nm 3,5 - 4,5 4,5 - 10 7 - 16 16,5 - 24,5 17,5 - 38 22,5 - 42,5 23,5 - 47,5 30 - 50
Tab. 26-1 Reference values for starting torque
The reference values for the starting torque on terminals and connectors are between 0.8 to 1.5Nm.
dreizler A 3001 E - 18.12.2015 | A 2011 - 1.12 | EN - 09.11.2012 85

Mounting a dismantling tool on the burner head
27 Mounting a dismantling tool on the burner head

WARNING!
The disassembly of the burner head must be made by means of a dismantling tool.
Due to the high weight of burner heads for the burner model series
• Monobloc M/MC 10001.1 to 10001.4
• Duobloc M/MC 10003.1 to 10003.5
a dismantling tool is required. A dismantling tool is included in the scope of delivery of each system.
27.1 Dismantling tool for Monobloc burner M/MC 10001:

CAUTION!
 Prior to any maintenance or service work, the gas ball tap at the burner supply line must be closed.

Block off the burner downstream of the power supply. (Even with the mains power switch in OFF posi-
tion, the burner power supply line remains live!)
 Swivel away the fan housing.


Dock the dismantling tool and the intermediate piece, and tighten all screws.
(The burner head might otherwise jump the rail.)

Insert a safety stop on the rail.
 Loosen the burner head screw.

Drive the burner head back and out.

Check the condition and proper seating of the gasket on the gas connection of the burner head during
installation.
Fig. 27-1 Example dismantling tool for Monobloc burner M/MC 10001.1 up to 10001.4
dreizler A 3001 E - 18.12.2015 | A 2034 - 2.15 | EN - 18.05.2015 86

1 Burner M/MC 10001.1 up to 10001.4

2 Safety stop (2x)
3 Rail pipe
4 Adjustable support 1.50 - 2.70m, covering at least 300 mm
5 Locking screw
6 Plate locking of the adjustable support
7 7.1 Burner head when properly installed
7.2 Burner head in the extended state
8 Burner head gasket
9 Strapping bushing
10 Warning plate dismantling tool
CAUTION!
Risk of CO-formation and unilateral flame:

The burner head must be checked on centered and tightly closing seat when installed (see 7.1).
 The burner head gasket is a wearing part and should be renewed annually during maintenance.
27.2 Setting of height adjustable support of the dismantling tool

 On first commissioning of the burner the height adjustable support must be drilled form-fitting by the
locking screw M8 and must be secured with screw and locknut. A clamp is not enough.
Fig. 27-2 Detail drawing of dismantling tool - drilling of the adjustable support
1 Ø 8,4 drill on site
2 Hex bolt DIN 931 - M8x55
3 Plate DIN 125 - B8,4
4 Hex nut DIN 934 - M8
5 Plate DIN 125 - B8,4
27.3 Assembly of the flame tube ring head ø 500
(Burner types M/MC 10001.1 up to 10003.5 in version ARZ or ARZsuper.)
For assembly of the ring heads use the attached auxiliary assembly lever formed as a 3/4" tube.
Fig. 27-3 "Auxiliary assembly lever"

Screw auxiliary assembly lever.
dreizler A 3001 E - 18.12.2015 | A 2034 - 2.15 | EN - 18.05.2015 87


Loosen upper burner head locking screw and carefully lift the burner head out of the burner housing
frame.

Unplug slowly the burner head backwards from the guide screw in the flame tube and let it off to the
header vail.
Fig. 27-3 Auxiliary assembly lever
27.4 Dismantling tool for Duobloc burner M/MC 10003:

WARNING!
The disassembly of the burner head must be made by means of a dismantling tool.
CAUTION!

Prior to any maintenance or service work, the gas ball tap at the burner supply line must be closed.
 Block off the burner downstream of the power supply. (Even with the main power switch in OFF position,
the burner power supply line remains live!)

Remove the back cover.
 Dock the dismantling tool and the intermediate piece, and tighten all screws.
(The burner head might otherwise jump the rail.)

Insert a safety stop on the rail.

Loosen the burner head screw.
 Drive the burner head back and out.

Check the condition and proper seating of the gasket on the gas connection of the burner head during
installation.
dreizler A 3001 E - 18.12.2015 | A 2034 - 2.15 | EN - 18.05.2015 88

Fig. 27-4 Example of a dismantling tool for Duobloc Burner M/MC 10003.1 up to 10003.5
1 Burner M/MC 10003.1 up to 10003.5
2 Safety stop
3 Rail pipe
4 Adjustable support 1.50 - 2,70m, covering at least 30 mm
5 Locking screw
6 Plate locking of the adjustable support
7 Burner head driven out
8 Strapping bushing
9 Warning plate dismantling tool

Setting of height adjustable support see chapter Fig. 26-3 "Detail drawing of dismantling tool - drilling
of the adjustable support"
dreizler A 3001 E - 18.12.2015 | A 2034 - 2.15 | EN - 18.05.2015 89

Transport requirements
28 Transport requirements
We recommend the use of three carrying straps when mounting the burner marathon® M/MC 1501 to M/
MC 10001.4 on the boiler. These straps are included in the scope of delivery up to burner size M/MC
5001.1. 
WARNING!
The disposable straps supplied with the burner must be disposed of after commissioning.

Multiple use is not permitted and may result in damage and injury.
CAUTION!
Comply with the load capacity listed for the straps (see below) Tab. 28-1 "Data carrying straps".
28.1 Fixing the carrying straps on marathon® M/MC 1501 - 3001
Burner type M/MC 1501 to 3001
Fig. 28-1 Carrying straps for M/MC 1501-3001

1 Strap 1
2 Strap 2
3 Strap 3
4 Eyelet on air damper
28.2 Fixing the carrying straps on marathon® M/MC 5001.1


Attach strap 1 to the front plate.
 Attach strap 2 on the double swivel flange.

Attach strap 3 on the fan housing.

Hook the three ends of the carrying straps from the crane hook (e.g. engine hoist).
dreizler A 3001 E - 18.12.2015 | A 2033 - 1.14 | EN - 11.11.2014 90

Burner type M/MC 5001.1
Fig. 28-2 Carrying straps for M/MC 5001.1

1 Strap 1
2 Strap 2
3 Strap 3
28.3 Fixing the carrying straps on marathon® M/MC 5001 - 10001.4


Attach strap 1 on the electric motor.

Attach strap 2 on the burner housing.
 Attach strap 3 on the fan housing.

Hook the three ends of the carrying straps from the crane hook (e.g. engine hoist).
Burner type M/MC 10001.2
Fig. 28-3 Carrying straps for M/MC 10001.2

1 Strap 1
2 Strap 2
3 Strap 3
dreizler A 3001 E - 18.12.2015 | A 2033 - 1.14 | EN - 11.11.2014 91

28.4 Load capacity data for carrying straps included
Burner Burner - Strap 1 Strap 2 Strap 3 Load 

M/MC weight Length Length Length capacity Attachment
(kg) (mm) (mm) (mm) (kg)
1501 300-330 Strap 1: Front plate

2001 320-370 1.770 1.830 1.940 1000 Strap 2: Eyelet on air damper
Strap 3: Fan housing
3001 350-470
      Strap 1: Front plate
5001.1 450-520 1.770 1.830 1.940 1000 Strap 2: Double swivel flange
5001 560-730 Strap 1: Electric motor
5001.4 950-1000
The carrying straps are not included in Strap 2: Burner housing
10001.1-2 1200-1250 the scope of delivery.
10001.3-4 1200-1250
Tab. 28-1 Data carrying straps
28.5 Installation instruction for marathon® burners with air intake silencer ASD
marathon® burner types M/MC 5001.4 - 10001.4 with air intake silencer ASD.
DANGER!
When mounting the intake silencer to the fan housing of the burner, suitable lifting equipment is essential
to use weight > 100 kg! The burner with intake silencer must only be operated with mounted grid.
The intake silencer ASD is screwed to the fan housing.
Fig. 28-4 Example air intake silencer ASD with grid.
dreizler A 3001 E - 18.12.2015 | A 2033 - 1.14 | EN - 11.11.2014 92

Fig. 28-5 Air intake silencer ASD in a disassembled state
Fig. 28-6 Air intake silencer ASD in assembled state
dreizler A 3001 E - 18.12.2015 | A 2033 - 1.14 | EN - 11.11.2014 93

Swivel measurements for marathon® gas and dual fuel burners
29 Swivel measurements for marathon® gas and dual fuel burners

The swivel measurements indicate the required space for the burner when installing/dismantling the burner
head. By swiveling open the burner, easy installation and dismantling is facilitated.
Fig. 29-1 Schematic of swivel measurements and swivel angle without gas ramp
29.1 Swivel measurements for model HT
Burner type Measurements in mm Swivel angle Swivel angle

1 2 3 4 5 left right
M 121 505 141 158 565 565 74° 74°
M 201 566 192 216 661 661 90° 90°
M/MC 301 780 193 216 842 842 64° 64°
M 601/M 601.1 785 240 256 858 858 79° 79°
MC 601/ M/MC 1001 785 291 316 876 876 90° 90°
M/MC 1501 995 291 316 1111 1111 68° 68°
M/MC 2001/ 1015 313 400 1151 1151 80° 80°
M/MC 3001
M 5001.1 1015 485 475 1246 1107 90° 90°
M/MC 5001/ 1059 485 475 1246 1144 with front plate 61°/ 90°
M/MC 5001.2-.3 without front plate 90°
M/MC 5001.4 1215 485 475 1586 1415 84° 90°
M/MC 10001.1-.3 1226 690 730 1680 1505 90° 90°
M/MC 10001.4 1461 680 730 1844 1778 90° 90°
Tab. 29-1 Swivel measurements for model HT
dreizler A 3001 E - 18.12.2015 | A 2055 - 1.15 | EN - 05.02.2015 94

Swivel measurements for marathon® gas and dual fuel burners
29.2 Swivel measurements for model PROFI
Burner type Measurements in mm Swivel angle Swivel angle

1 2 3 4 5 left right
M 121 360 141 158 480 394 72° 90°
M 201 409 193 216 539 439 90° 90°
M 301 510 193 216 549 539 90° 90°
M 601.1 514 240 256 565 549 90° 90°
M 601 544 240 256 601 588 90° 90°
M 1001 544 291 316 780 607 90° 90°
M 1501 688 291 316 809 820 81° 90°
M 2001 708 313 400 850 865 85° 90°
M 3001 708 313 400 850 865 85° 90°
M 5001.1 713 485 475 960 879 90° 90°
M 5001 1064 485 475 1324 1149 90° 90°
Tab. 29-2 Swivel measurements for model PROFI
NOTICE:
Burner dimensions see dreizler® data sheets A 1300, A 1301 and A 1302 for M..., M...ARZ and MC...ARZ.
dreizler A 3001 E - 18.12.2015 | A 2055 - 1.15 | EN - 05.02.2015 95

Connection parts for marathon® gas burners with pneumatic linkage
30 Connection parts for marathon® gas burners with pneumatic link-

age
30.1 Connection parts betw. burner head and gas ramp with gas controls CG15-30
NOTICE:
Verify correct control line connections during installation (see pos. 10 + 11)!
The correct position of the air impulse tap P (9) at the swirl plate is in flow direction, see Fig. 30-1 "Connec-
tion parts CG 15 - 30"
- the burner sizes M 121 up to M 3001 on 10:00 - 11:00 o’clock position
- the burner sizes M 5001.1, M 5001 and M 5001.4 on 3:00 o’clock position

Other positions may cause a nonlinear control behaviour of the pneumatic gas/air linkage (nonlinear
adjustment of the oxygen content in the exhaust gas)!
1 burner head
2 flame tube
3 burner housing
4 Schott push-on connector
6 hose
7 hose
8 pipe
9 pipe
10 hose 
Pf pressure combustion chamber 
black
11 hose 
PL air blue
12 gas control unit
13 quick coupling piece
14 gas ramp
15 plug nipple
16 swivel plate
Fig. 30-1 Connection parts CG 15 - 30
Fig. 30-2 Example for position PAir for M 121 up to M 3001
dreizler A 3001 E - 18.12.2015 | A 2053 - 1.15 | EN - 18.05.2015 96

30.2 Connection parts betw. burner head and gas ramp with gas controls MBC...VEF
NOTICE:
Verify correct control line connections during installation (see pos. 10+11)!
tion parts MBC ... VEF"

CAUTION!
For larger gas controls the pulse hoses must not be bent.
1 burner head
2 flame tube
3 burner housing
6 hose
7 hose
8 pipe
9 pipe
10 hose 
Pf combustion chamber pressure
black
11 hose 
PL air blue
12 T-air nozzle 0,3 mm in the hose
13 Gas control unit MBC
14 gas ramp
16 swivel plate
Fig. 30-3 Connection parts MBC ... VEF
Fig. 30-4 Example for position Pair for M 121 up to M 3001
dreizler A 3001 E - 18.12.2015 | A 2053 - 1.15 | EN - 18.05.2015 97

30.3 Connection parts betw. burner head and gas ramp with gas controls VGD and SKP
75
NOTICE:
Verify correct control line connections during installation (see pos. 10+11)!
tion parts VGD + SKP"

1 burner head
2 flame tube
3 burner housing
6 hose
7 hose
8 pipe
9 pipe
10 hose 
Pf combustion chamber pressure
black
11 hose
PL air blue
12 VGD + SKP 75
14 gas ramp
15 plug nipple
16 swivel plate
Fig. 30-5 Connection parts VGD + SKP
Fig. 30-6 Example for position Pair for M 121 up to M 3001
dreizler A 3001 E - 18.12.2015 | A 2053 - 1.15 | EN - 18.05.2015 98

Gas ramp dimensioning for gas burners
31 Gas ramp dimensioning for gas burners

A gas ramp is dimensioned according to its
– Supply pressure
– Burner capacity (throughput)
– Flow speed
NOTICE:
A flow speed at higher pressure losses of >30m/s must not be surpassed.
31.1 The gas ramp nominal width

The nominal width of the gas ramp depends on the available gas pressure connection PE (gas flow pres-
sure during operation).
PE = PHead + PGas ramp + PCombustion chamber

PE = Gas flow pressure at burner inlet
PHead = Required head pressure in burner for reaching full burner load
 PGas ramp = Pressure loss in the gas ramp
PCombustion chamber = Boiler combustion chamber pressure
31.2 The required head pressure

For dreizler® gas power burners, specific head pressure values must be adhered to, see diagrams 1 - 6
below.
Burner size Capacity range Head pressure

121, 201, 301, 601.1, 601 < 1.2 MW 12 mbar
1001F1, 1001,1501 > 1,2 MW < 1,8 MW 18 mbar
1501F1 > 2 MW 25 mbar
2001 > 2,5 MW 30 mbar
1001F2 < 2,0 MW 40 mbar
3001, 5001.1F1, 5001.1, 5001.2 > 3,0 MW < 4,2 MW 50 mbar
1501F2 > 3.0 MW 60 mbar
5001. 5001.3, 5001.4, 10001.1, > 4,8 MW < 10,5 MW 75 mbar
10003.1, 10003.2
5001.1F2 > 5,3 MW 100 mbar
10001.2 > 10,0 MW 90 mbar
10003.3, 10003.4, 10003.5, > 13,5 MW < 30 MW 130 mbar
10003.6
Pressure loss of the gas ramp can be calculated depending on natural gas throughput and nominal width
of the gas ramp as shown in the following diagrams 1 - 6. Also the boiler combustion chamber pressure
must be taken into consideration.
dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014 99

NOTICE:
The dimensioning of biogas and liquid gas burners is done accordingly, whereby here a head pressure of
PK30mbar in the capacity range up to 1.2MW is required. The same approach as in natural gas burners
applies.
Example: M 1001 ARZ
PE = 50mbar
PCombustion chamber = 4.3mbar
QB = 1300kW = 130m3/h natural gas
PK = 18mbar
DN 40  PGas ramp = 22mbar, V = 28m/s
DN 50  PGas ramp = 11mbar, V = 18m/s
Selected: DN 50
Because of V = 18m/s
PEmin = 18mbar + 11mbar + 4.3mbar = 33.3mbar
PE is therefore sufficient at = 50mbar
Threshold  PGas ramp by Vmax = 30m/s flow speed in the pipe

PEmin = PK +  PGas ramp
PEmin = min. required supply pressure at gas ramp (flow pressure)
PK = Head pressure in burner, required for burner end capacity
 PGas ramp = Pressure loss at gas ramp
dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014 100

Diagram 1 - flow diagram VGD... Siemens
Fig. 31-1 Flow diagram for VGD...

* Characteristic curve only in combination with future SKP... series
....... Min. flow curves
____ Max. flow curves (with fully opened double valve)
dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014 101

Diagram 2 - Pressure loss at gas ramp
Fig. 31-2 Volume flow CG....
dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014 102

Fig. 31-3 Operating range MBC 300
dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014 103

Fig. 31-6 Operating ranges MBC 1900 - 7000
dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014 104

Diagram 7 - Flow speed in tubes
Fig. 31-7 Diagram flow speed
dreizler A 3001 E - 18.12.2015 | A 2047 - 1.14 | EN - 07.07.2014 105

Mounting gas ramps
32 Mounting gas ramps

WARNING!
Possible injury hazard!

Prior to any maintenance or service work, the gas ball tap at the burner supply line must be closed.
CAUTION!
Improper pressure checks
Hazard of damage to property!

The components of the gas ramp of the burner must be protected with the attachment of a bezel during
pressure checks of system components.

Please note data provided on the type plate of the burner for max. supply pressure. Ensure strict com-
pliance with this max. value.
NOTICE:
Gas ramps must be installed in compliance with EN 676:2003+A2:2008.
NOTICE:
documentation.
32.1 Scope of delivery and mandatory safety accessories

Scope of delivery for gas ramp model PROFI:
• Head section
• Double solenoid valve class A
• Gas/air ratio controller
• Gas pressure switch MIN
The gas ramp model PROFI is pre-mounted up to the valve.
Scope of delivery for gas ramp model HT:

• Head section
• Double solenoid valve class A
• Gas/air ratio controller
• Gas pressure switch MIN
• Pressure switch tightness indicator
• Gas filter
• Ball valve
• Bow
• Connection parts
The gas ramp model HT is pre-mounted up to the valve. Gas filter and ball valve are mounted in a separate
block with connection parts.
dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015 106

Mounting gas ramps
32.2 Mounting the gas ramp


The specific conditions of the boiler room must be taken into consideration when mounting the gas
ramp on the boiler.

Use an additional flange tube section or a distance part if the boiler is wide.
 Glued thread connections can be opened, when heated by way of a hot air blower to 
< 60°C.

Install a compensator (optional scope of delivery) for tension-free and therefore secure pipe installation,
and to eliminate the transmission of vibrations.
NOTICE:
Pipes must be EN 2440 certified, and threads must be EN 10226 certified.
Flange dimensions must comply with DN 1092-1 pressure grade PN 16.
32.3 Distance of solenoid valve to burner


A max. distance of 500mm from the connection at the burner housing to the first fitting with double gas
valves should not be surpassed.
This will ensure timely gas entry into the burner head and therefore safe ignition of the gas burner flame
within the safety time. An increase initial gas flow with improve safety time.
32.4 Leakage test of the gas ramp

The gas ramps have been tested for leakage ex works:
• With 1.5 times the max. supply pressure pe up to and including the gas/dual fuel mountings,
E.g.: At pe = 300mbar a pressure of 450mbar is factory-tested.
• With 100mbar on outlet-side up to the gas connection flange of the burner housing.

Once installation on-site has been completed, a leakage test of the gas ramp on all connection points must
be conducted.

Open the ball valve to supply gas pressure from the supply line to the gas/dual fuel mountings.
 Conduct a visual leakage test with foaming agents.
There should be no bubbles visible.
NOTICE:
Alternatively, use an electronic gas testing apparatus with gas detector to check the flange/thread connec-
tion points.

Commission the burner in accordance with the commissioning instructions with closed gas supply line.
During commissioning, conduct similar tests for the supply line between gas/dual fuel mountings and
burner input flange inside the burner housing.
32.4.1 Venting of the gas pipe
The gas pipeline may be safely vented with hose, but only out doors. A test burner allows the vent directly
to the gas train.
dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015 107

Mounting gas ramps
Fig. 32-1 Test burner

 Open with the screw drive (1) the test nipple in the test burner (2).

Press push-button plug (3).

Check the flammability of the exiting gas with the lighter.
 The gas line is vented when the test burner burns.

Close the test nipple again mechanically.
dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015 108

Mounting gas ramps
32.5 Example gas ramp R 1 1/2" screwed

The gas ramp is generally mounted from the burner side: vertically down, to the right or left and backwards. 
Gas ramp mounting can however be adapted to location-specific requirements.
Fig. 32-2 Example gas ramp model HT, R 1 1/2" screwed, with double gas valve, 
electronic components, pe = 100mbar
1 Reduction nipple
2 Double nipple
3 Gas damper R 40 with actuator
4 Double nipple
5 Threaded elbow joint II
6 Connection nipple gas pressure switch
7 Multibloc
8 Connection flange
9 Pressure switch MIN / tightness indicator
10 Gas pressure switch MAX
11 Connection nipple
12 Manometer with push button plug
13 Test burner with push button plug and test nipple
14 Compensator screwed
15 Ball valve screwed
Example gas ramp R 1 1/2" screwed

Protection and test pressures

The components of this example gas ramp are designed for a max. protection pressure of 360mbar.
Compliance with this max. value must be ensured by way of relevant pressure control and safety de-
vices.

Test pressure up to and including the double gas valve = 1.5 x pe = max. 360mbar.
 Test pressure downstream of double gas valve up to burner connection flange = operating pressure of
burner at max. load.

Conduct test with foaming agent or a gas detector device.
dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015 109

Mounting gas ramps
32.6 Example gas ramp DN 65 flanged

The gas ramp is generally mounted from the burner side: vertically down, to the right or left and backwards. 
Gas ramp mounting can however be adapted to location-specific requirements.
Fig. 32-3 Example gas ramp model HT, DN 65 flanged, pneumatic components, pe = 300mbar
1 Flange reduction
2 Flange bow
3 Flange tube
4 Double gas valve
5 Valve actuator
6 Valve actuator
7 Gas pressure switch MIN
8 Gas pressure switch tightness indicator
9 Gas pressure switch MAX
10 Manometer with push button plug
11 Test burner with push button plug and test nipple
12 Compensator
13 Gas filter
14 Ball valve
Example gas ramp DN 65 flanged, protection and test pressures


The components of this example gas ramp are designed for a max. protection pressure of 600mbar.
Compliance with this max. value must be ensured by way of relevant pressure control and safety de-
vices.

Test pressure up to and including the double gas valve = 1.5 x pe or max. 600mbar.
 Test pressure downstream of double gas valve up to burner connection flange = operating pressure of
burner at max. load.

Conduct test with foaming agent or a gas detector device.
NOTICE:
On assembly of the actuator SKP 25 a set-point spring is necessary (standard scope of delivery).
Set-point spring of burners < 10 MW (yellow) AGA 22
Set-point spring of burners > 10 MW (red) AGA 23
dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015 110

Mounting gas ramps
32.7 Special gases
32.7.1 Range of application for gas/dual fuel burners with special/aggressive gases
• Gas burner for operation with special gases only

• Gas burners for alternating operation with gases from public utilities or special gases
• Dual fuel burners for alternating operation with special gas or a liquid fuel
• In larger systems, it is fundamentally possible to mix special gas with other gaseous or liquid fuels for
simultanous use.
32.7.2 Retrofitting of marathon® burners for special gases
• Particularly high-quality valves on the gas side

• Specific single valves with cast iron valve bodies
• Viton and teflon seals
• Impulse lines of non-ferrous, metal-free and particularly corrosion-resistant stainless steel
• Relevant dimensioning for larger throughput values with lower heating values
• Depending on the consistency of the special gas, optional mounting of a flame arrester downstream of
the burner mixing unit and valves
• Valve tightness control
32.7.3 Characteristics of special gases, e.g. bio, process or landfill gas
• Fluctuating heating values with different chemical compositions. Methane content should be a min. of
40%
• Highly reactive components, e.g. hydrogen H2, carbon monoxide CO and oxygen O2 in various and
changing concentrations. Max. O2 concentration in combustion gas without flame arrestor < 0.1 VOL%
O2
• Gaseous aggressive molecules like hydrogen sulfide H2S and ammonia NH3. Max. H2S concentration
should not surpass 200ppm.
• Low gas pressures at correspondingly high volume flows. Min. gas pressure for special gas 
20mbar up to 500kW, for higher values on request.
• Moisture in steam or liquid form. Moisture as condensate in the components must be avoided.
NOTICE:
Careful pre-processing of the special gas before it is supplied to the burner is required.

The special gas should be supplied to the burner at high pressure (20-500mbar dep.on burner size).
 The special gas must be supplied to the burner gas ramp dry.

Any construction-side condensate inside the burner gas ramp must be eliminated.
NOTICE:
Due to insufficient options to influence adjustable parameters, no warranty is provided for gas
ramp components which come into contact with special gas.
 Particular attention must be given to the valve assemblies during maintenance.

Shorter maintenance intervals are required.

Due to the various compositions of the special gases, commissioning will be more complex.
dreizler A 3001 E - 18.12.2015 | A 2021 - 1.15 | EN - 18.05.2015 111

Installation and dismantling of fan impeller with fixed hub in Monobloc burners
33 Installation and dismantling of fan impeller with fixed hub in

Monobloc burners
marathon® burner model Monobloc of series M..., M...ARZ and MC... have been equipped with a fan im-
peller with fixed hub since 07/2009.
33.1 Mounting the fan impeller with fixed hub
33.1.1 Mounting parts
The mounting parts are available for shaft diameters 42, 48 and 55 mm. They can be loaned from the fac-
tory against a deposit payment.
Screw clamp with threaded rod Extension spindle Pressure piece with axial bearing
CAUTION!
Never use a hammer on the mounting parts or move the impeller on the shaft by way of one-sided heaving.
Hazard of resulting impeller imbalance or damage!
33.1.2 Assembly

Screw the extension spindle into the motor shaft.

Oil the fan impeller bush and insert it by sliding it over the extension spindle.
NOTICE:
Take note of the shaft diameter and the position of the feather key!
dreizler A 3001 E - 18.12.2015 | A 2032 - 1.09 | EN - 15.06.2009 112


Apply the pressure piece with axial bearing and cover. These are loose parts.

Open the screw clamp.
 Push the fan impeller to the rear stop of the motor shaft.
NOTICE:
Take note of the position of the feather key!

Hold the fan impeller and secure the spring washer with the cylinder screw.

Use thread locker to secure the screw. We recommend liquid adhesive of medium-heavy quality.
NOTICE:
Tighten with 30 - 50Nm torque.















dreizler A 3001 E - 18.12.2015 | A 2032 - 1.09 | EN - 15.06.2009 113

33.2 Dismantling the fan impeller with fixed hub
33.2.1 Dismantling parts


a.) Extractor type 20-2
Span 160mm (6")
Span 150mm (6")
Exterior span 100-220mm

b.) Threaded rod M16 x 200
33.2.2 Dismantling

Block the impeller with a piece of wood.

Loosen the spring washer fixed with the thread locked cylinder screw.
NOTICE:
Tighten with 50 - 80Nm torque.
 Mount the threaded rod.


Mount the extractor.

Secure the impeller before final extraction.
 Extract the impeller.
WARNING!
Hold the fan impeller tightly!
Hazard of injury or damage.
NOTICE:
The fan impeller weighs approx. 40kg.
dreizler A 3001 E - 18.12.2015 | A 2032 - 1.09 | EN - 15.06.2009 114

Installation and dismantling of fan impeller in Duobloc burners
34 Installation and dismantling of fan impeller in Duobloc burners

marathon® burner model Duobloc of series M..., M...ARZ and MC... are equipped with a fan impeller with
locking bush (taper lock).
34.1 Dismantling the fan impeller

 Turn the main switch OFF.

Remove the outlet grid on the air box.

Disconnect the low-pressure line at the air box and remove the box.
NOTICE:
In models with suction-side air dampers, the electric connection of the servomotor must be disconnected
as well as the low-pressure line. Then the air damper, suction grating and the air box can be removed from
the fan housing completely.

Apply markings on the flange and clamp ring of the injection nozzle, so that they can later be re-mount-
ed in their original position.

Remove both clamp ring and injection nozzle.
a) The fan impeller has a hub with cylindrical bore: 

Use an extractor to remove the fan impeller from the shaft.
b) The fan impeller is equipped with a clamping hub:
see section below 34.3 "Dismantling the taper lock bush". 
34.2 Mounting the fan impeller

The fan impeller can be mounted on the shaft in two different ways:
a) The fan impeller has a hub with cylindrical bore: 
Mount the fan impeller by way of the cap screw on the motor shaft
b) The fan impeller is equipped with a clamping hub:
see section below 34.4 "Mounting the taper lock bush".
 Mount the fan impeller on the motor shaft.

Use the clamp ring to centre the injection nozzle.

Turn the fan impeller by hand to check for unimpeded running. 
There should not be any grinding noises.
 Remount the air box, the suction grating and the low-pressure line.
NOTICE:
The following installation measurements must be observed for fan impellers with taper lock bushes:
 43mm from the front edge of the motor shaft to the taper lock bush

27mm from the front edge of the motor shaft to the taper lock bush in burner type 10001.4 with 45kW
motor capacity.
dreizler A 3001 E - 18.12.2015 | A 2028 - 1.09 | EN - 15.06.2009 115

Fan impeller with blower
Fig. 34-1 Blower fan impeller

1 Overlap
Fan impeller with internal load bearing taper lock bush
Fig. 34-2 Fan impeller with taper lock bush

1 Taper lock bush A Mounting bores
B Dismantling bore
NOTICE:
Observe max. 50Nm starting torque!
dreizler A 3001 E - 18.12.2015 | A 2028 - 1.09 | EN - 15.06.2009 116

34.3 Dismantling the taper lock bush


Loosen and remove the two threaded rods (see A in Fig. 34-2 "Fan impeller with taper lock bush").

Remove any dirt and grease the threaded hole.
 Screw one of the two removed threaded rods into the dismantling hole B Fig. 34-1 "Blower fan impeller".

Tighten the threaded screw until the taper lock bush loosens in the fan impeller seating.

Extract the taper lock bush and the fan impeller from the motor shaft.
34.4 Mounting the taper lock bush


Remove the dirt from the bore and from the exterior of the taper lock bush.
NOTICE:
All contact and conical surfaces must be completely free of dirt and oil.
 Push the taper lock bush into the hub, aligning the two threaded holes.

Oil the threaded bore and remove any dirt from the threaded rods.

Screw the threaded rods loosely into the threaded bores of the hub. See Fig. 34-2 "Fan impeller with
taper lock bush".
 Clean the shaft and the hub, and adjust the position of the taper lock bush.

Push the taper lock bush loosely onto the shaft and adjust the required distance between front edge of
the shaft and front edge of the taper lock bush.

Use a hammer and wooden or rubber block to hit against the broad side of the taper lock bush until the
required position is reached.
 Evenly tighten the threaded rods with a 6mm Allen key.

Retighten the threaded rods once again with a torque wrench to ensure a torque of 50Nm.

Inject some grease into the gaps and the heads of the threaded rods to avoid the build-up of dirt.
CAUTION!
Shafts with a key feather must have the key feather inserted before the taper lock bush is mounted.
The feather key must be installed parallel, and may only touch the side surfaces. The upper surface
must remain free.
dreizler A 3001 E - 18.12.2015 | A 2028 - 1.09 | EN - 15.06.2009 117

Electrical connection of dreizler® burners
35 Electrical connection of dreizler® burners

According to EN 676 Gas burners and EN 267 Oil burners
According to ISO 22967 Gas burners and ISO 22968 Oil burners
NOTICE:

Equipment depending on the burner installation, as e.g. motor repair switches, emergency stop switch-
es, fuses and cabling, are not included in serial delivery scope of the burner. Observe the applicable
regulations for your burner installation.

FI-protection switches included on site only in version "allstrom-sensitiv", when burner equipped with
frequency
Installation conditions Dry, well-ventilated room in buildings.

Other ways of installation on request.
Voltage / Frequency ~(AC) 400V/50Hz -15 + 10% (TN-C-S-System)
Electrical power supply Other voltage/frequency/power systems possible on special dimen-
sioning
Voltage / Frequency ~(AC) 230V/50Hz -15 + 10% (TN-C-S-System)
Control voltage Other voltage/frequency/power systems possible on special dimen-
sioning
Power input See data sheet, type plate or project documents
Protection IP 42 (other protection on request)
Duration of switching 100 %
Burner starts per hour Maximum 15 starts per hour
Power input See data sheet, type plate or project documents
Temperature conditions for: According to EN 60721-3-0 up to 60721-3-3

Stationary operation class 3K3: +5°C up to +40°C
Transport class 2K2: -20°C up to +60°C
Storage class 1K3: -5°C up to +45 °C
Moisture conditions for burners: According to EN 60721-3-0 up to 60721-3-3
Stationary operation  class 3K3: 5% up to 85%
Storage class 1K3: 5% up to 95%
Electrical equipment can be < 1.000 m
installed at a height of
Vibration, shock conditions for According to EN 60721-3-0 up to 60721-3-3
burners: 
Stationary operation class 3M1
Transport class 2M1
Storage class 1M1
Burners in inflammatory atmos- Ex-protection is not standard, applicable laws and Ex-protection regu-
phere lations have to be checked and kept on site.
dreizler A 3001 E - 18.12.2015 | A 2072 - 1.14 | EN - 11.11.2014 118

Basic wiring diagram LME 39...
36 Basic wiring diagram LME 39...

CAUTION!
In case of overtemperature or overpressure, the power supply to the burner must be switched off and
locked via the safety chain (temperature limiter STB, etc).
Fig. 36-1 Basic wiring diagram LME 39... Part 1
dreizler A 3001 E - 18.12.2015 | A 2019 - 1.09 | EN - 01.05.2009 119

Basic wiring diagram LME 39...
Fig. 36-2 Basic wiring diagram LME 39... Part 2
NOTICE:
In burners for households or commercial applications, and in burners with automatic gas control box type
Siemens LME..., the wiring is done in accordance with EN 676 'Gas power burners' and EN 60335-2-
102:2007:
'Safety of household appliances and similar - Part 2-102: Special requirements for gas, oil and solid fuel
burners with electric connections' 
(IEC 60335-2-102:2004 modified)
dreizler A 3001 E - 18.12.2015 | A 2019 - 1.09 | EN - 01.05.2009 120

Basic wiring diagram Orbic
37 Basic wiring diagram Orbic

CAUTION!
In case of overtemperature or overpressure, the power supply to the burner must be switched off and
locked via the safety chain (temperature limiter STB, etc).
Fig. 37-1 Basic wiring diagram Orbic Part 1
dreizler A 3001 E - 18.12.2015 | A 2020 - 1.09 | EN - 01.05.2009 121

NOTICE:
In burners compliant with the Machine Directive MD 2006/42 EC and Pressure equipment directive PED
97/23/EC and equipment with the automatic firing sequence control Kromschröder Orbic and Lamtec Eta-
matic OEM, the wiring is done in accordance with EN 676 'Gas power burners' and EN 50156-1:2004 'Elec-
tric equipment for firing systems - Part 1: Provisions for application planning and installation'.
dreizler A 3001 E - 18.12.2015 | A 2020 - 1.09 | EN - 01.05.2009 122

dreizler A 3001 E - 18.12.2015 | A 2020 - 1.09 | EN - 01.05.2009 123

Gas low pressure protection (Gas pressure switch MIN)
38 Gas low pressure protection

(Gas pressure switch MIN)
A device that compares the current pressure value with the desired value and provides a signal if the cur-
rent value falls below a set value. If the current value falls below the desired value, a trouble shut-down
occurs.
Once the nominal gas pressure has been reached, the burner can restart automatically, when the signal
ON is received.
NOTICE:
The installation of a gas low pressure protection is mandatory in accordance with EN 676.
NOTICE:
documentation.
38.1 Function of gas pressure switch MIN

Gas pressure switch MIN
The differential gap is 1.0mbar and max. load overpressure is  600mbar.
Fig. 38-1 Sectional view of gas pressure switch MIN
2 - 3 Circuit closes with increasing

NO COM pressure

1 - 3 Circuit closes with decreasing 
NC COM pressure
Fig. 38-2 Layout of gas pressure switch MIN



dreizler A 3001 E - 18.12.2015 | A 2030 - 1.09 | EN - 23.10.2009 124

38.2 Configuring the gas pressure switch MIN
Nominal connection Configuration pres- Max. configuration Gas pressure Gas pres-
pressure (mbar) sure range (mbar)  switch Krom- sure switch
upstream of gas (mbar)  gas pressure switch schröder Dungs
ramp gas pressure switch
1 2
20 15 50 DG50B GW50A5
50 40 50
100 80 150 DG150B GW150A5
250 180 500 DG 500B GW500A5
1. In CG dual fuel mountings, internal gas pressure switch
2. Alternative: GW...A6 in specialist constructions.
NOTICE:
If nominal supply pressure falls below 75%, the gas pressure switch MIN turns the burner off. Once pres-
sure rises again, the gas burner restarts automatically.

Configuration process:
1) Gas burner runs at nominal supply pressure in position QB MAX.
2) Supply pressure is decreased to 75% via the ball valve.
3) The gas pressure switch MIN must switch off at that supply pressure. Adjust accordingly.
38.3 Installation type gas pressure switch MIN

The gas pressure switch MIN is located upstream of the gas pressure switch. The position of the gas pres-
sure switch MIN is defined in the gas ramp diagram.
dreizler A 3001 E - 18.12.2015 | A 2030 - 1.09 | EN - 23.10.2009 125

Fig. 38-3 Section: Fig. 38-4 Section: Fig. 38-5 Section: 

screwed gas ramp with connecting flanged gas ramp with connecting flanged gas ramp
flange AGA flange AGA
1 Gas
1 Gas 1 Gas 2 Gas pressure switch
2 Connecting flange 2 Connecting flange 3 Double nipple 
AGA AGA DIN 2950-280-1/4"
3 Gas pressure switch 3 Gas pressure switch 4 SKP
4 Double nipple  4 Double nipple 
DIN 2950-280-1/4" DIN 2950-280-1/4"
dreizler A 3001 E - 18.12.2015 | A 2030 - 1.09 | EN - 23.10.2009 126

Gas high-pressure overload protection (Gas pressure switch MAX)
39 Gas high-pressure overload protection

(Gas pressure switch MAX)
A device that compares the current pressure value with the desired value and provides a signal if the cur-
rent value surpasses a set value. Once the set value is surpassed, an unalterable trouble shut-off occurs.
NOTICE:
In accordance with EN 676, the installation of a gas high-pressure overload protection in steam boilers and
powered pressure devices is mandatory in order to prevent an overload of the powered pressure device.
NOTICE:
documentation.
39.1 Function of gas pressure switch MAX

Gas pressure switch MAX
The differential gap is 1.0mbar and max. load overpressure is  600mbar.
Fig. 39-1 Gas pressure switch MAX
2 - 3 Circuit closes with increasing

NO COM pressure

1 - 3 Circuit closes with decreasing 
NC COM pressure
Fig. 39-2 Layout of gas pressure switch MAX



dreizler A 3001 E - 18.12.2015 | A 2031 - 1.09 | EN - 23.10.2009 127

39.2 Configuring the gas pressure switch MAX

The gas pressure switch MAX is designed to monitor maximum gas pressure and must activate an unal-
terable trouble shut-off if:
1) Heat capacity surpasses 1.15x of thermal output, or
2) Pressure in the burner head surpasses 1.3x of nominal supply pressure at the burner head.
Burner type Type GDW Factory pre-settings

Kromschröder Dungs
121 - 1001 DG 50 H3 ÜB 150 A4 18 - 27mbar
1501 - 5001.1 DG 150 H3 ÜB 150 A4 27 - 60mbar
5001.2 - 5001.4 DG 150 H3 ÜB 150 A4 60 - 87mbar
10001.1 - 10003.4 DG 150 H3 ÜB 150 A4 87 - 150mbar
10003.5 DG 500 H3 ÜB 500 A4 180mbar
 Check settings for gas pressure switch MAX on-site and adjust to local requirements.

Switching function:
1) With the automatic firing sequence control LME 39..., the gas pressure switch MAX disconnects the
valves fom the sequence control
Error message: Trouble shut-off due to flame interruption
2) With the automatic firing sequence control ORBIC, the gas pressure switch MAX interrupts the safety
chain.
Error message: 50
3) In oxygen burners with Etamatic, the gas pressure switch MAX is set to an Etamatic input.
Error message: Gas pressure too high
NOTICE:
The gas pressure switch MAX locks automatically, and must be unlocked manually on the gas pressure
switch.














dreizler A 3001 E - 18.12.2015 | A 2031 - 1.09 | EN - 23.10.2009 128

39.3 Installation type gas pressure switch MAX

The gas pressure switch is installed between the burner head and the fitting.
Fig. 39-3 Layout gas ramp with gas pressure switch MAX, pneumatic components
1 Gas
2 Double gas valve
3 Valve actuator SKP 75
5 Gas pressure switch MIN
6 Gas pressure switch DIKO
7 Gas pressure switch MAX with manual lock release
8 Flange tube
9 Flange bow
10 Flange reduction
11 Burner
Fig. 39-4 Layout gas ramp with gas pressure switch MAX, electronic components
1 Gas
2 Double gas valve
5 Gas pressure switch MIN / DIKO
6 Gas pressure switch MAX with manual lock release
7 Flange tube
8 Gas damper
9 Flange bow
10 Flange reduction
11 Burner
dreizler A 3001 E - 18.12.2015 | A 2031 - 1.09 | EN - 23.10.2009 129

Air pressure switch
40 Air pressure switch

Air pressure switch are designed to monitor air supply and are used as overpressure, underpressure, and
pressure differential switches. The membrane controlled measuring device monitors even the smallest
pressure differences, and opens the power circuit to the gas burner if the value falls below the preset min-
imum. The positions of the air pressure switch is checked during burner start-up.
NOTICE:
The installation of an air pressure switch is mandatory in accordance with EN 676.
NOTICE:
documentation.
40.1 Function of the air pressure switch

Air pressure switch LGW...A4 , Dungs
The air pressure switch reacts when pressure rises or falls. It actuates a microswitch, which is designed as
a changer. Switching pressure is set by way of a screw or a handwheel against a spring force. 
Some air pressure switches are equipped with test buttons or a test terminal for function checks during op-
eration.
When a button is pressed (both buttons for differential pressure), or the rubber cap is removed from the test
terminal, the switch actuates a switching function.
Fig. 40-1 Section air pressure switch LGW...A4
Switching function LGW...A4


At pressure increase:
1 NC opens, 2 NO closes.

At pressure decrease:
1 NC closes, 2 NO opens.
Fig. 40-2 Layout of air pressure switch LGW...A4
dreizler A 3001 E - 18.12.2015 | A 2029 - 2.14 | EN - 11.11.2014 130

Air pressure switch
40.2 Configuring the air pressure switch

dreizler® gas power burners are equipped with air pressure switches as standard, which are set to the pres-
sure range of the burner as differential pressure on the blower. 
NOTICE:
These air pressure switches must be set to 80% of min. differential pressure (in accordance with DIN/EN
676 'Gas power burners').
NOTICE:
An unalterable trouble shut-off occurs if the air pressure value falls below the preset value.
The burner must then be manually unlocked by pressing the release button on the automatic gas control
box.
The air pressure switch must be set by a technician during commissioning and must be checked during
each maintenance. The standard value is the air pressure value during pre-purge phase, and not the air
pressure value during burner operation.

Measuring the min. differential pressure by way of a differential pressure manometer during pre-purging
 Configuring the air pressure switch to 80% of min. value.
40.3 marathon® gas burner model with air pressure switch
40.3.1 marathon® burner - standard version
Burner sizeStandard Air pressure switch Air pressure switch Factory configuration
version Configuration range type
Dungs
121 0.5 - 5 mbar LGW 10 A2 2.8 mbar
201 1.0 - 10 mbar LGW 10 A2 5.5 mbar
301 2.5 - 50 mbar LGW 50 A2 11 mbar
601 2.5 - 50 mbar LGW 50 A2 15 mbar
1001 2.5 - 50 mbar LGW 50 A2 14 mbar
1501 2.5 - 50 mbar LGW 50 A2 21 mbar
2001 2.5 - 50 mbar LGW 50 A2 21 mbar
3001 2.5 - 50 mbar LGW 50 A2 21 mbar
5001.1 2.5 - 50 mbar LGW 50 A2 23 mbar
5001 2.5 - 50 mbar LGW 50 A4 28 mbar
10001 2.5 - 50 mbar LGW 50 A4 depending on
system conditions
system conditions
dreizler A 3001 E - 18.12.2015 | A 2029 - 2.14 | EN - 11.11.2014 131

Air pressure switch
40.3.2 marathon® burner - model with parameter 'frequency'
Burner size  Air pressure switch Air pressure switch Factory configuration
Model Configuration type
frequency range
Dungs
121 0.5 - 5 mbar LGW 10 A2 1.0 mbar
201 0.5 - 5 mbar LGW 10 A2 3.0 mbar
301 1.0 - 10 mbar LGW 10 A2 4.1 mbar
system conditions
system conditions
system conditions
system conditions
system conditions
5001.1 1.0 - 10 mbar LGW 10 A2 depending on
system conditions
5001 1.0 - 10mbar LGW 10 A4 depending on
system conditions
system conditions
system conditions
dreizler A 3001 E - 18.12.2015 | A 2029 - 2.14 | EN - 11.11.2014 132

Noise level gas, dual fuel and oil burner Monobloc
41 Noise level gas, dual fuel and oil burner Monobloc

41.1 Noise emissions in series marathon® gas burner Monobloc
CAUTION!
Service and operating personnel must wear hearing protection, when carrying out 
maintenance, service and operational tasks at noise levels above 80dB(A).
Gas burner Noise level Noise level Noise level

M..., M...ARZ dB(A) dB(A) dB(A) 
without noise dam with serial noise dam with optional 
cap cap  noise dam cap 
L1 to L4 (HT) SH 20
Measuring point 1 Measuring point 1 Measuring point 1

M 121 70 62 59
M 201 70 65 59
M 301 75 68 59
M 601.1 75 72 63
M 601 85 76 67
M 1001 85 75 66
M 1501 85 78 69
M 2001 85 78 69
M 3001 85 78 69
M 5001.1 85 78 69
with hood SH 15
M 5001 88 79 77
Tab. 41-1 All values measured during individual operation
Gas burner Noise level Noise level

M..., M...ARZ dB(A) dB(A) 
without  with optional 
noise dam cap noise dam cap 
SH 20
Measuring point 1 Measuring point 1
M 5001.4 VM 18.5 --- 90 77
M 5001.4 VM 22 --- 90 77
M 10001.1 VM 22 --- 90 77
M 10001.2 VM 30 --- 90 77
M 10001.3 VM 30 --- 90 77
M 10001.4 VM 45 --- 90 77
M 10001.4 VM 55 --- 90 77
dreizler A 3001 E - 18.12.2015 | A 2016 - 1.09 | EN - 01.05.2009 133

41.2 Noise levels for series marathon® dual fuel and oil burner Monobloc
Dual fuel burner Noise level Noise level Noise level

MC ... dB(A) dB(A) dB(A) 
with serial noise insu- with serial noise dam with optional 
lation hood cap  noise dam cap 
L1 to L4 (HT) SH 20
L1 to L4 (PROFI)
MC 301 71 68 59
MC 601 79 76 67
MC 1001 78 75 66
MC 1501 78 75 69
MC 2001 81 78 70
MC 3001 82 79 70
MC 5001.1 82 79 71
with hood SH 15
MC 5001.2 --- 80 71
MC 5001.3 --- 80 71
Dual fuel burner Noise level Noise level

MC ... dB(A) dB(A) 
without  with optional 
Oil burner noise dam cap 
noise dam cap
MC...-L SH 20
MC 5001.4 VM 18.5 --- 90 77
MC 5001.4 VM 22 --- 90 77
MC 10001.1 VM 22 --- 90 77
MC 10001.2 VM 30 --- 90 77
MC 10001.3 VM 30 --- 90 77
MC 10001.4 VM 45 --- 90 77
MC 10001.4 VM 55 --- 90 77
NOTICE:
The noise levels indicated are not guaranteed values. Other results may be measured depending on local
conditions.
NOTICE:
In accordance with Machine Directive 98/37/EC, measurements of noise emissions (EN 15036-2) on heat
generators are carried out by way of a measuring process of accuracy class 2.
dreizler A 3001 E - 18.12.2015 | A 2016 - 1.09 | EN - 01.05.2009 134

41.3 Measuring point marathon® Monobloc
Fig. 41-1 Measuring point 1: 1m to the right and 1m in front of the burner
dreizler A 3001 E - 18.12.2015 | A 2016 - 1.09 | EN - 01.05.2009 135

Noise level gas, dual fuel and oil burner Duobloc
42 Noise level gas, dual fuel and oil burner Duobloc

42.1 Noise levels for series marathon® gas, dual fuel and oil burner Duobloc
CAUTION!
Service and operating personnel must wear hearing protection, when carrying out 
maintenance, service and operational tasks at noise levels above 80dB(A).
Gas burner Noise level Dual fuel burner Noise level

M..., M...ARZ dB(A) MC... dB(A)
Burner without  oil burner Burner without 
noise dam cap MC...L noise dam cap
M 10003.1 77 ... 10003.1 77
M 10003.2 77 ... 10003.2 77
M 10003.3 77 ... 10003.3 77
M 10003.4 77 ... 10003.4 77
M 10003.5 21MW 80 ... 10003.5 21MW 80
M 10003.5 25MW 80 ... 10003.5 25MW 80
Fan Noise level Noise level Noise level

dB(A) dB(A) dB(A) 
without  Fan with optional fan with optional 
noise dam cap intake noise damper sound room

V 22 92 74 72
V 30 94 76 75
V 37 96 78 76
V 45 95 77 75
V 55 96 78 76
V 75 99 81 79
V 90 103 85 83
V 110 104 86 84
NOTICE:
The noise levels indicated are not guaranteed values. Other results may be measured depending on local
conditions.
NOTICE:
In accordance with Machine Directive 98/37/EC, measurements of noise emissions (EN 15036-2) on heat
generators are carried out by way of a measuring process of accuracy class 2.
dreizler A 3001 E - 18.12.2015 | A 2039 - 1.00 | EN - 01.05.2009 136

Noise level gas, dual fuel and oil burner Duobloc
42.2 Measuring point marathon® Duobloc
Measuring point 1 marathon® Duobloc
Fig. 42-1 Measuring point 1: 1m to the right and 1m in front of the burner
Measuring point 2 marathon® Duobloc

1x measurement without hood
1x measurement with optional noise dam cap SH 20 or intake noise damper
Fig. 42-2 Measuring point 2: 1m to the right and 1m in front of the fan
dreizler A 3001 E - 18.12.2015 | A 2039 - 1.00 | EN - 01.05.2009 137

Motors with relubrication system
43 Motors with relubrication system

Depending on the application motors with permanent relubrication or motors with relubrication can be used.
Motors with relubrication system must be maintained and relubricated periodically.
43.1 Relubrication plate and general lubrication instructions

NOTICE:

If the motor is labeled with a lubrication plate, ensure compliance with included data. Otherwise the val-
ues provided in the table apply.
The relubrication plate may include lubrication intervals in accordance with the specific installation direc-
tion, ambient temperature and speed values. A temporary temperature increase may occur for approx. 10
- 20 hours after initial start-up or bearing lubrication. 
Bearing lubrication intervals are set primarily with a focus on operational safety. They are therefore gov-
erned by the L1 principle, i.e. these intervals are sufficient for 99% of motors.
43.2 Manual lubrication
43.2.1 Lubricating with running motor
The relubrication should only be carried out with motor running at least n > 300 U/min.

Remove the plug on the grease outlet, where available.

Ensure an unobstructed lubrication channel.
 Inject the specified grease amount into the bearing.

Leave tho motor running for 1 - 2 hours to remove excessive grease from the bearing.

Reinsert plug on grease outlet (where applicable).
43.2.2 Lubricating with motor at standstill
Any relubrication should always be carried out with the motor running. Where that is not possible,
lubrication can also be carried out with the motor at standstill.

Inject half the required amount of grease and leave the motor running at full speed for a few minutes
afterwards.

After the motor has come to a complete standstill, inject the remainder of the specified grease into the
bearing.
 Reinsert the plug for the grease outlet/outlet valve (where applicable) after 1 - 2 operating hours.
43.3 Lubrication intervals and grease amounts
Burner Model size Grease 3000 1800 1500 1000

Type Motor amount 1/min 1/min 1/min 1/min
g/bearing
5001 160 25 9500 14000 17000 21000
10001.1 180 30 8000 13500 16000 20000
10001.3 200 40 6000 11000 13000 17000
10001.4 225 50 5000 10000 12500 16500
10003.4 250 60 4000 9000 11500 15000
dreizler A 3001 E - 18.12.2015 | A 2023 - 1.13 | EN - 24.04.2013 138

Motors with relubrication system
Burner Model size Grease 3000 1800 1500 1000

Type Motor amount 1/min 1/min 1/min 1/min
g/bearing
10003.5 280 70 3500 8000 10500 14000
43.4 Factors influencing lubrication intervals

The indicated relubrication intervals must be halved for vertically mounted motors. The indicated lubrica-
tion intervals are based on a bearing operating temperature of 80°C (ambient temperature approx. +25°C).
The bearing temperature will rise in accordance with the ambient temperature. If the bearing temperature
increases by 15°C, these values must be halved; if the bearing temperature decreases by 15°C, these val-
ues can be doubled.
CAUTION!
The max. permitted temperatures for lubrication grease and bearing must not be surpassed!
43.5 Lubricants
CAUTION!
Incompatible lubricants can lead to damage to the bearing.
 Always use the same lubricant for one motor.
For relubrication always use grease specifically designed for the lubrication of ball bearings with the follow-
ing characteristics:
• High-quality grease with lithium complex soap and mineral or PAO oil
• Base oil viscosity of 100-160 cST at 40°C
• Consistency NLGI grade 1.5 to grade 3. (A stiffer NLGI grade is recommended for vertically mounted
motors or hot ambient conditions).
• Temperature at continuous operation -30°C to +120°C
Compatible greases with the required characteristics are available from any larger lubricant manufacturer.
The following high-performance greases can be used:
• Esso Unirex N3
• ESSO / Mobilux EP3
• ARAL / Aralub 4340
• Fuchs / Renolit FWA 220
• SHELL / Alvania RL3 (old G3)
• SHELL / Alvania R 3
• WINTERSHALL / Wiolub LFK 3
• DEA / Glissando 30
CAUTION!
Avoid using lubricants with EP additives at high bearing temperatures in axle heights 280-450.

Additives can be favourable, a written guarantee for EP additives in particular, however, regarding their
harmlessness in terms of bearing damage or temperature resistance of the lubricant, can only be pro-
vided by the lubricant manufacturer.
dreizler A 3001 E - 18.12.2015 | A 2023 - 1.13 | EN - 24.04.2013 139



Querschn. bei
Brenner- Lüfter- Motor- bemes- Motor- Motor-schutz- Motorschutz- für Brenner- Kabelver-
Motor-leistung Bauform Motor Span-nung Motor-schütz Stern-Deieck Vorsicherung
typ rad Welle sungs I schutz-relais relais relais versorgung schraubung
burners
Nicht bei FU
in kW M/MC Schutzart Motor in V in A eingest. A Bereich in A Typ Typ vor u. nach Schütz Zuleitung in mm2 für Zugent-lastung
CAUTION!
121 Ɏ160x52xɎ12,7
0,37 B5/IP21-Nema IP54 230 2,6 --- --- --- --- --- 3 x 1,5 M20 10A
201 Ɏ180x62xɎ12,7
301 TH-N 12 KPCX-2,5 A

1,2 Nema IP54 Ɏ240x82xɎ12,7 400 2,6 2,6 2,0 - 3 S-N11CX 1,5 5 x 1,5 M20 6A
ohne Adapter
M 601.1
MC 601.1 M = 5 x 1,5
TH-N 12 KPCX-5 A M = 1,5 M = 10A
2,2 601 B5/ IP55 Ɏ280x92xɎ24 400 4,55 4,55 4-6 S-N11CX mit FU 2,5 M20
ohne Adapter MC = 2,5 MC = 16A
1001 MC = 5 x 2,5
1501
6,4 TH-N 12 KPCX-6,6 A M = 2,5 M = 5 x 2,5 M20 M = 20A
5,5 2001 B5/ IP55 Ɏ315x129xɎ38 400 Y /' 11 5,2 8 S-N12CX
Faktor ohne Adapter MC = 2,5 MC = 5 x 4 M25 MC = 25A
3001 Ɏ315x129xɎ38
Neu seit 08.2009

12,2 TH-N 20 KPCX-11 A M = 2,5 M=5x4 M = 25A
44.1 MONObloc up to 10,5 MW
11 5001.1 B5/ IP55 ABB + VEM 400 Y /' 21 9 13 S-N21CX M25
Faktor + Adapter UNTH20 / 21 MC = 4 / 2,5 MC = 5 x 6 MC = 35A
Ɏ315x129xɎ38
5001 B35
19 TH-N 20TA -KPCX-22 A 2/ SN 25 CX
18,5 5001.2 Mit Fuß / Flansch Ɏ355x144xɎ42 400 Y /' 33 18 26 6/4 5 x 10 M32 50A
Faktor + Adapter UNTH25CX Y=SN21CX
5001.3 IP55
B35
19 TH-N 20TA -KPCX-22 A 2/ SN 25 CX
18,5 5001.4 Mit Fuß / Flansch 8FR 450 Welle Ɏ42 400 Y /' 33 18 26 6/4 5 x 10 M32 50A
Faktor + Adapter UNTH25CX Y=SN21CX
IP55
5001.4 B35
TH-N 20TA -KPCX-29 A
12FR 450 24 2/ SN 25 CX M=6/4 M = 5 x 10 M32 M = 50A
Mit Fuß / Flansch + Adapter UNTH25CX
dreizler A 3001 E - 18.12.2015 | A 2058 - 1.12 | EN - 09.11.2012

22 400 Y /' 40 18 26
Welle Ɏ48 Faktor (TH-N 20TA -KPCX-35 A) Y=SN21CX MC = 10 / 4 MC = 5 x 16 M40 MC = 63A
10001.1 IP55
B35 12FR
TH-N 20TA -KPCX-29 A
31 M 10 / 6 M = 4 x 16 M40 M = 63A
30 400 Y /' 53 23 - 34 + Adapter UNTH25CX 3x SN 35
10001.2 Mit Fuß / Flansch 450 Faktor (TH-N 20TA -KPCX-35 A) MC 16 / 6 MC = 4 x 25 M50 MC = 80A
10001.3 IP55 Welle Ɏ48
B35
12 KT 450 46 TH-N 60 KPCX-54A 2/ SN 65 CX M= 25 / 10 M = 4 x 35 M = 100A
45 10001.4 Mit Fuß / Flansch 400 Y /' 79 43 - 65 -
WelleɎ55 Faktor + Adapter BH559N350 Y=SN25CX MC= 35 / 10 MC = 4 x 50 MC = 125A
IP55
B35 12 KS 450
56 TH-N 60 KPCX-67A 2/ SN 65 CX M= 35 / 25 MC=50 M = 4 x 50 M = 125A MC =
55 10001.4 Mit Fuß / Flansch Welle 55 mm 400 Y /' 96 54 80 + Adapter BH559N350
-
Faktor Y=SN25CX / 25 MC = 4 x 70 160A
IP55 Neu 26.06.09
Drehzahl 3000 1/min. = 2-polig A 1258 - 1.12I 13.11.2012

Bauform: B3 = mit Fuß, ohne Motorflansch,
B5 = ohne Fuß, mit Motorflansch,
B35 = mit Fuß, mit Motorflansch,
load. Bigger motors are necessary when indicated, e.g. on 380 V operation.
Schutzart: IP 54 = Staub- und Spritzwasserschutz
Fig. 44-1 Burner type allocation for electric motors in gas and dual fuel burners MONObloc
The maximum starting frequency of the motors must be limited to 10 starts per hour.
44 Burner type allocation for electric motors in gas and dual fuel
Burner type allocation for electric motors in gas and dual fuel burners
140
A nominal voltage of 230/400 V is necessary. Low voltages need an inspection of the adjusted current


Motor-
Motor- Brenner- Lüfter- Motor-schutz- Motor-schutz- Motorschutz- Querschn. bei für Brenner- Kabelver-
Bauform Motor Spannung bemes- Motor-schütz Vorsicher-ung
leistung typ rad Welle relais relais relais Stern-Deick versorgung schraubung
sungs-strom
CAUTION!
in kW M/MC Schutzart Motor in V in A eingestellt A Breich in A Typ Typ vor u. nach Schütz Zuleitung in mm2 für Zugentlastung
B3
8 KT 400 400 24 TH-N 20TA -KPCX-29A 2/ SN 25 CX M=6/4 M = 5 x 10 M32 M = 50A
22 10003.1 Ohne Flansch 40 23 - 34 + Adapter UNTH25CX
Welle 48mm Y /' (=IxFaktor) Y=SN21CX MC = 10 / 4 MC = 5 x 16 M40 MC = 63A
IP55
10003.1 B3
8 KV 450 400 31 TH-N 20TA -KPCX-35A M10 / 6 M = 4 x 16 M40 M = 63A
30 10003.2 Ohne Flansch 53 30 - 40 3/ SN 35 CX
Welle 55mm Y /' (=IxFaktor) + Adapter UNTH25CX MC 16 / 6 MC = 4 x 25 M50 MC=80A
10003.3 IP55
10003.1 B3
8 KT 450 400 37,7 TH-N 60 KPCX-42A 2/ SN 50 CX M40
44.2 DUObloc up to 25 MW
37 10003.2 Ohne Flansch 65 34 - 50 + Adapter BH559N350

16 / 6 4 x 25 80 A
Welle 55mm Y /' (=IxFaktor) Y=SN21CX M50
10003.3
IP55
B3
10003.2 12 KT 450 400 46 TH-N 60 KPCX-54A 2/ SN 65 CX M 25 / 10 M = 4 x 35 M = 100A
45 Ohne Flansch 79 43 - 65 + Adapter BH559N350
10003.3 Welle 55mm Y /' (=IxFaktor) Y=SN25CX MC 35 / 10 MC = 4 x 50 MC = 125A
IP55
B3
12 KS 450
400 56 TH-N 60 KPCX-67A 2/ SN 65 CX M 35 / 25 M = 4 x 50 M = 125A
55 10003.4 Ohne Flansch Welle 60mm 96 54 - 80
Y /' (=IxFaktor) + Adapter BH559N350 Y=SN25CX MC 50 / 25 MC = 4 x 70 MC = 160A
Standard DUO
IP55
B3
10003.4 12 KT 500 400 75 TH-N 60 TAKP-82A 2/ SN 80 CX M = 4 x 70 M = 160A
70 / 50
10003.5 Welle 65mm Y /' (=IxFaktor) Y=SN25CX MC = 4 x 95 MC = 200A
IP55
dreizler A 3001 E - 18.12.2015 | A 2058 - 1.12 | EN - 09.11.2012

B3
10003.4 12 KS 500 400 89 TH-N 120 TAKP-105A 2/ SN 95 CX M/MC 4 x
95 / 70 200 A
10003.5 Welle 65mm Y /' (=IxFaktor) Y=SN35CX 95 mm²
IP55
B3
12 KR 500 400 113 TH-N 120-KP-125A 2/ SN 125 CX M/MC 4 x
110 10003.5 Ohne Flansch 194 100 - 150 + Adapter BH579N335
150 315 A
Welle 65mm Y /' (=IxFaktor) Y=SN50CX 185 mm²
IP55
bei Ȋ/ǻ und

Gasbrenner
Drehzahl 3000 1/min. = 2-polig A 1259 - 1.12I 13.11.2012

Bauform: B3 = mit Fuß, ohne Motorflansch,
B5 = ohne Fuß, mit Motorflansch,
B35 = mit Fuß, mit Motorflansch,
load. Bigger motors are necessary when indicated, e.g. on 380 V operation.
Fig. 44-2 Burner type allocation for electric motors in gas and dual fuel burners DUObloc
Schutzart: IP 54 = Staub- und Spritzwasserschutz
The maximum starting frequency of the motors must be limited to 10 starts per hour.
Burner type allocation for electric motors in gas and dual fuel burners
141
A nominal voltage of 230/400 V is necessary. Low voltages need an inspection of the adjusted current
Frequency converter 'frequency'
45 Frequency converter 'frequency'

45.1 'frequency' speed control
The 'frequency' speed control uses a gas/air ratio control as mixture regulation for the control and allocation
of fuel and air. This simplifies the burner configuration at any load position, as air pressure generates a con-
trolled gas pressure inside the burner head.
Regardless of whether the air pressure is generated by means of the
- Air damper position, or
- Motor speed.
The frequency converters 'frequency' control motor speed steplessly via the air damper position. For each
air damper position, a fixed motor speed value is therefore allocated, which changes in line with the move-
ment of the air damper.
The 'frequency' burner with integrated frequency converter is controlled in a modulating manner, i.e. the
gas valve provides control depending on air pressure, and releases gas pressure. Via the actuator poten-
tiometer A 0 - 10V impulse is generated, which mirrors the air damper position. This impulse drives the fre-
quency converter towards the associated motor speed.
The air pressure is generated parallelly by means of the blower speed and damper controls. Blower speed
runs parallelly to the damper position between 1000 and 3000 rpm, saving motor capacity and power con-
sumption.
Fig. 45-1 Schematic 'frequency' burner

1 Frequency converter
2 Noise dam cap
3 Electric motor
4 Control panel with automatic firing device and wiring
5 Air damper with actuator and potentiometer
6 Gas ramp
dreizler A 3001 E - 18.12.2015 | A 2064 - 1.14 | EN - 13.06.2014 142

45.2 Allocation motor speed/air damper position

0 - 1000 ohm is selected via a potentiometer as voltage divider at a supply voltage of 0 - 10 V. On the air
damper actuator, a gradient in hertz/volt change is selected at the frequency converter, which controls the
allocation of angle / air damper to speed / motor.
Fixed points are:
MAX load Air damper Motor speed Frequency

100% 90° 3000 rpm 50 Hz
25% 20° >1500 rpm 25 Hz
NOTICE:
This is the preset factory setting!
NOTICE:
For reasons of stability, lower motor speeds should not be run. Otherwise the frequency converter would
run after the servomotor.
45.3 Monitoring
Compliant with EN 676, one of the safest types of mixture control is provided with the gas/air ratio control.
It offers benefits for pressure monitoring in the combustion chamber, reactions to boiler contamination, and
monitoring options in burners with fuel quantity regulation depending on the remaining generation of air
pressure. The burner reacts to contamination with a throttling of the fuel quantity for continued safe and
clean functionality.
45.4 Burner configuration

The Frequency converter and the marathon® burner are preconfigured ex works. There is no need for con-
figuring the frequency converter on-site. The burner requires a configuration of the gas/air ratio control via
the gas combination valve.
A delayed run-up after the burner start-up may be required to stabilise and heat the burner head. For this
purpose, ARZ timing is used, which is a tried and tested method used for LOW NOx ARZ burners.
NOTICE:
Record the servomotor position at 100%, 50% and at MIN load, as well as the relevant control frequencies
sent from the frequency converter to the motor in the measurement log.
The mode of action of 'frequency' is analog to that of an electronic motor speed control via micro processors
45.5 Regulation and modulating function of 'frequency' burners

The gas operation in gas and dual fuel burners with blower can be regulated in a modulating manner by
means of 'frequency' motor speed control. Functionality is controlled by means of a PID temperature or
steam pressure controller with DPS output. Control is effected either via DDC regulation or a boiler control-
ler. Motor speed and damper position are actuated linearly across the entire configuration range depending
on load. 
dreizler A 3001 E - 18.12.2015 | A 2064 - 1.14 | EN - 13.06.2014 143

45.6 Maintenance
If installed in an appropriate environment, the drive requires very little maintenance.
NOTICE:
Depending on the dustiness of the environment the heatsink and the fan have to be cleaned every 6 - 12
months. For more details of the maintenance see the manufacturers manual.
dreizler A 3001 E - 18.12.2015 | A 2064 - 1.14 | EN - 13.06.2014 144

dreizler® burner control unit quattro pro for modulating marathon® burners
46 dreizler® burner control unit quattro pro for modulating 

marathon® burners
The dreizler® burner control unit quattro pro allows a modulating overall control of marathon® burners and
boilers. No additional DDC regulation is required.
The dreizler® burner control unit quattro pro is a fully electronic, atmospherically controlled and dynamic
heater controller with universal application in burners and boilers. It modulates dreizler® burners with con-
figurable and adjustable PID control characteristics precisely and energy efficiently.
NOTICE:
documentation.
46.1 Description
The unit quattro pro can be used for all modulating dreizler® burners:
1) For burner model marathon® and GE-AR with modulating heating operation.
2) For dreizler® burners with motor speed control in two modulating, sequential burner positions.
The quattro pro control unit is mounted underneath the burner hood on the control panel, and completely
integrated into the wiring.

The quattro pro unit is used for:
1) Regulation of boiler temperature dependent on exterior temperature
2) Steam pressure control in steam boiler systems
NOTICE:
In general, the controller can be used in oil or gas powered heat generation systems.
The controller selects a three-point, step or two-point regulator via an external switch. An integrated ther-
mostat function controls the burner. Boiler temperature can be controlled continuously or via external tem-
perature sensors depending on weather conditions. A min. and max. limit for boiler temperature can be
configured. Additional functionalities can be added via a limit comparator (e.g. burner control depending on
external temperature, antifreeze setting, alarm for waste gas temperatures below a preset limit and result-
ing setpoint offset of boiler temperature).
NOTICE:
Furthermore, an automatic compression of the control parameters PID is also possible.
The controller is equipped with three inputs.
1. Analog inputs: Input 1 - Boiler temperature

Input 2 - External setpoint or setpoint offset
Input 3 - External temperature
NOTICE:
All analog inputs can be set up with standard sensor and signals.
2. Binary inputs: Input 1 - Operating mode changeover (modulating/two-stage)

Input 2 - Setpoint offset or switchover
dreizler A 3001 E - 18.12.2015 | A 2068 - 1.09 | EN - 21.10.2009 145

NOTICE:
Binary inputs are potential-free.
3. Power supply: AC 100...240V, -10/ +10%, 48...63 Hz.

The control unit is equipped with 5 different outputs and a serial interface:
1. Burner release: Output 1 Relay (closer)

2. Fuel/air composite control: Output 2 Relay (actuator open)
Output 3 Relay (actuator closed)
3. Limit comparator: Output 4 Relay (closer)
4.* measuring transducer supply: DC 24 V, 30 mA (short-circuit-resistant)
5.* Fuel/air composite control: Output 5 Continuous output (standard signals, e.g. 0 - 10 V)
6. Serial interface: RS485
* Type addition/option.
46.2 Operation
46.2.1 Operating levels
The controller has 4 operating levels:
1. Standard display: Shows current and setpoint value.

2. Operating level: Changes of setpoint values.
3. Parameter level: Configuration of PID ratio, actuator runtime, all hystereses, heating curve
gradient and parameter offset.
4. Configuration level: Assignment of analog inputs, limit comparator function, control type, scaling,
input signals and upper and lower setpoint limits.
46.2.2 Hystereses
The controller has 3 hysteres:
1. HYS1- Activation threshhold of the burner and release of 2nd step.

2. HYS2- Lower deactivation threshhold to deactivate 2nd step
3. HYS3 - Upper deactivation threshhold to deactivate the burner.











dreizler A 3001 E - 18.12.2015 | A 2068 - 1.09 | EN - 21.10.2009 146

46.2.3 Setpoint limits
Configuring the upper and lower setpoint limits:
Example 1: Lower setpoint limit 50°C

Setpoint low - Hysteresis 1 = lower setpoint limit
SPL - HYS1 = lower setpoint limit
53 digits - 3 digits = 50 digits
Example 2: Upper setpoint limit 90°C
Setpoint high - Hyteresis 3 = upper setpoint limit
SPH - HYS3 = upper setpoint limit
85 digits - 5 digits = 90 digits
NOTICE:
The controller regulates its setpoints precisely.
dreizler A 3001 E - 18.12.2015 | A 2068 - 1.09 | EN - 21.10.2009 147

Basic configuration of burner controller RWF40
47 Basic configuration of burner controller RWF40
47.1 Configuring the controller with a temperature sensor
47.1.1 Changing the setpoint (user level) based on the standard display.
1) Press button 'PGM' shortly.

2) The setpoint display shows 'SP1' (green).
3) Use the keys 'pq' to enter setpoint 1.
4) Wait 2 seconds, and the value is saved automatically.

Return to standard display by pressing 'EXIT', or wait 30 seconds (time-out).
Setpoint 1 SP1 - 65,0
47.1.2 Change parameter (parameter level) based on standard display
1) Press button 'PGM' for at least 2 seconds.

2) The setpoint display shows 'AL'.
3) Press button 'PGM' repeatedly.
4) The setpoint display shows 't t'.
5) Use the keys 'pq' to enter the run time for the servomotor.
8) The setpoint display shows 'HYS1' (burner ON).
9) Use the keys 'pq' to enter the activation threshhold for the burner.
12) The setpoint display shows 'HYS2' (burner 2nd step OFF).
13) Use the keys 'pq' to enter the deactivation threshhold for the 2nd step and wait 2 seconds.
15) The setpoint display shows 'HYS3' (burner OFF).
16) Use the keys 'pq' to enter the deactivation threshhold for the burner.
dreizler A 3001 E - 18.12.2015 | A 2069 - 1.09 | EN - 21.10.2009 148

Run time SA tt - 30
Burner activation HYS 1 - -3,0
Deactivation 2nd step HYS 2 - 3,0
Burner deactivation HYS 3 - 5,0
47.1.3 Changing the configuration (configuration level) based on the standard display.
1) Press button 'PGM' 2x for at least 2 seconds.

2) Setpoint display shows 'C 111' (analog inputs).
3) Use key 'q' to select the digit for changing the code. This is signalled with
a blinking display.
4) Press key 'p' to reconfigure the digit.
5) Wait 2 seconds, then the value is saved automatically.
Code 111 without external sensor 9000

Code 111 with external sensor 9030

6) Press button 'PGM' shortly, and 'C 112' is shown (limit comparator, controller type).
7) Repeat setting procedure as for C 111.
Code 112 without external sensor 0000

Code 112 with external sensor 0010

8) Press button 'PGM' shortly, and 'C 113' is shown (device address, unit).
9) Repeat setting procedure as for C 111 and C 112.
Code 113 0110


10) Press button 'PGM' shortly several times.
11) The setpoint display shows 'SPL'.
12) Use the keys 'pq' to enter the lower setpoint limit.
14) Press button 'PGM' shortly, 'SPH' is displayed.
15) Use the keys 'pq' to enter the upper setpoint limit.

Lower setpoint limit SPL - 53,0

Upper setpoint limit SPH - 85,0
NOTICE:
The controller must be set to manual operation to conduct the burner test. Press the button 'EXIT' for at
least 5 seconds.
dreizler A 3001 E - 18.12.2015 | A 2069 - 1.09 | EN - 21.10.2009 149

NOTICE:
Use the keys 'pq' to let the burner modulate. In burners with two-step operation, ensure that the selected
command is permanently set.
47.2 Configuring the controller with a pressure sensor
47.2.1 Changing the setpoint (user level) based on the standard display.

2) The setpoint display shows 'SP1' (green).
3) Use the keys 'pq' to enter setpoint 1.

Return to standard display by pressing 'EXIT', or wait 30 seconds (time-out).
NOTICE:
Since the pressure sensor covers various pressure ranges, the following values must be configured:
Setpoint 1 = Max. sensor pressure x 0.6.
Configuration example: Pressure sensor QBE 620-P10 (0 - 10 bar).
Setpoint 1 SP 1 - 6,0
47.2.2 Change parameter (parameter level) based on standard display
1) Press button 'PGM' for at least 2 seconds.

2) The setpoint display shows 'AL'.
3) Press button 'PGM' shortly several times.
4) The setpoint display shows 't t'.
5) Use the keys 'pq' to enter the run time for the servomotor.
8) The setpoint display shows 'HYS 1' (burner ON).
9) Use the keys 'pq' to enter the activation threshhold for the burner.
12) The setpoint display shows 'HYS2' (burner 2nd step OFF).
13) Use the keys 'pq' to enter the deactivation threshhold for the 2nd step and wait 2 seconds.
15) The setpoint display shows 'HYS3' (burner OFF).
16) Use the keys 'pq' to enter the deactivation threshhold for the burner.


Configuration example: Pressure sensor QBE 620-P10 (0 - 10 bar)
dreizler A 3001 E - 18.12.2015 | A 2069 - 1.09 | EN - 21.10.2009 150

Run time SA tt - 30
Burner activation HYS 1 - -1,0
Deactivation 2nd step HYS 2 - 1,0
Burner deactivation HYS 3 - 1,5
47.2.3 Changing the configuration (configuration level) based on the standard display
1) Press button 'PGM' 2x for at least 2 seconds.

2) Setpoint display shows 'C 111' (analog inputs).
3) Use key 'q' to select the digit for changing the code. This is signalled by a blinking display.
4) Press key 'p' to reconfigure the digit.
Code 111 without external sensor G000


6) Press button 'PGM' shortly, and 'C 112' is shown (limit comparator, controller type).
7) Repeat setting procedure as for C 111.
Code 112 0000


8) Press button 'PGM' shortly, and 'C 113' is shown (device address, unit).
9) Repeat setting procedure as for C 111 and C 112.
Code 113 0110


10) Press button 'PGM' shortly several times.
11) The setpoint display shows 'SCL'.
12) Use the keys 'pq' to enter the min. pressure for the pressure range set at 0 V.
14) Press button 'PGM' shortly, 'SCH' is displayed.
15) Use the keys 'pq' to enter the max. presure for the pressure range set at 10 V.

configuration example: Pressure sensor QBE 620-P10 (0 - 10 bar)
Scaling low SPL - 0,0

Scaling high SPH - 10,0
NOTICE:
The controller must be set to manual operation to conduct the burner test. Press the button 'EXIT' for at
least 5 seconds.
NOTICE:
Use the keys 'pq' to let the burner modulate. In burners with two-step operation, ensure that the selected
command is permanently set.
dreizler A 3001 E - 18.12.2015 | A 2069 - 1.09 | EN - 21.10.2009 151

Basic configuration of burner controller RWF 55
48 Basic configuration of burner controller RWF 55
Fig. 48-1 Universal controller RWF 55
48.1 Configuring the controller with a temperature sensor
48.1.1 Changing the set point (user level) OPR, based on the standard display
Changing setpoint SP 1

From the basic display press button ENTER,
so that OPr appears.

Press button ENTER
so that SP 1 appears.

Press button ENTER
and SP 1 is flashes.

Press ▲ or ▼ to adjust the required setpoint and press button ENTER to confirm.
Timeout
 Timeout after about 180 seconds.
NOTICE:
If the setpoint is not stored, the basic display changes after the timeout tout and the former setpoint is main-
tained. The value changes only within the permitted range.

Return to standard display by pressing button ESC two times.
48.1.2 Change parameter (parameter level), based on standard display

 From the basic display press button ENTER
so that OPr appears.
 Press button ▼
so that PArA appears.
dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013 152


Press button ENTER
so that the first parameter of the parameter level is displayed.
Display of controller parameters
The parameters are shown on the lower setpoint display (green) and their values on the upper/actual value
display (red).
Parameter Display Value range Factory Remarks

setting
Proportional band * Pb 1 0,1...9999 Digit 10 Influence the controller’s P-
action.
Derivative time dt 0...9999 s 80 Influences the controller’s D-
action. With dt=0 the control-
ler has no D-action.When
using RWF 55 as a modulat-
ing controller only dt=rt/4 or 0
has to be set.
Integral action time rt 0...9999 s 350 Influences the controller’s I-
action. With rt=0 the controller
has no I-action.
Dead band  db 0,0...999,9 Digit 1 For 3-position output.
(neutral zone) *
Controlling element tt 10...3000 s 15 s Running time of the position-

running time ing valve for use with modu-
lating controllers.
Switch-on threshold HYS 1 -1999...0,0 Digit -5
Heating controller *
Switch-off threshold HYS 2 0,0...HYS3 Digit 3
stage II *
Heating controller
Switch-off threshold HYS 3 0,0...9999 Digit 5
Heating controller *
Tab. 48-1 * Setting of decimal place has an impact on this parameter.

Return to standard display by pressing button ESC two times.
48.1.3 Configuration
Here the settings (e.g. acquisition of measured value or type of controller) required directly for commission-
ing a certain plant are made and, for this reason, there is no need to change them frequently.
dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013 153

Fig. 48-2 Configuration
Parameter Value / selection Description

Sensor type 1 Resistance thermometer Pt100 3-wire
SEn 1 2 Resistance thermometer Pt100 2-wire
Sensor type 3 Resistance thermometer Pt1000 3-wire
4 Resistance thermometer Pt1000 2-wire
5 Resistance thermometer LG-Ni 1000 3-wire
6 Resistance thermometer LG-Ni 1000 2-wire
7 0...135 Ohm
8 Cu-CuNi T
9 Fe-CuNi J
10 NiCr-Ni K
11 NiCrSi-NiSi N
12 Pt10Rh-Pt S
13 Pt13Rh-Pt R
14 Pt30Rh-Pt6Rh B
15 0...20 mA
16 4...20 mA
17 0...10 V
18 0...5 V
19 1...5 V
20 Resistance potentiometer
dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013 154

Parameter Value / selection Description

Start of display -1999... In the case of a measuring transducer with standard signal,
SCL 1 0... the physical signal is assigned a display value here.
Scale low level +9999 Example: 0...20 mA = 0...1500°C
End of display -1999... The range of the physical signal can be crossed by 20%,
0... either up or down, without getting a signal informing about
SCH 1 the crossing.
Scale high level +9999
Filter time con- 0,0... It used to adapt the digital 2nd order input filter (time in s; 0 s
stant 0.6... = filter off).
dF1 100,0 If the input signal changes abruptly, about 26% of the
Digital filter change are captured after a time corresponding to the filter
time constant dF (2 x dF: approx.59%; 5 x dF: approx. 96%)
When the filter time constant is great: 
- Great attenuation of interference signals
- Slow response of actual value display to changes of the
actual value
- Low limit frequency (low pass filter)
Temperature unit 1 Degrees Celsius
Uni t 2 Degrees Fahrenheit
Temperature unit Unit for temperatures
48.1.4 Manual control
NOTICE:
Manual control can only be activated if the thermostat function energized relay K1. If the thermostat func-
tion deenergized relay K1 during manual control, manual control is ended.

Press ESC for 5 seconds.
HAnd appears on the lower display, alternating with the value for manual control (with continuous con-
toller).
3-position controller

Open and close fuel-air ration control by pressing ▲ and ▼.
Relay K2 opens the controlling element as long as ▲ is kept depressed.
Relay K3 closes the controlling element as long as ▼ is kept depressed.
The 2 yellos arrows indicate, when relay K2 opens or relay K3 closes the controlling element.
Modulating controller
 Change angular positioning by pressing ▲ and ▼.

Adopt flashing new angular positioning by pressing ENTER.
Per default, the analog output delivers the current angular positioning.
 Return to automatic operation by keeping ESC depressed for 5 seconds.
NOTICE:
When activating manual control, angular positioning is set to 0 until another entry is made.
dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013 155

48.2 Conversion of RWF 40 to RWF 55
Wiring diagram of RWF 40 and RWF 55
Fig. 48-3 Wiring diagram RWF 40 Fig. 48-4 Wiring diagram RWF 55
dreizler A 3001 E - 18.12.2015 | A 2076 - 1.13 | EN - 24.10.2013 156

Troubleshooting in marathon® gas and dual fuel burners
49 Troubleshooting in marathon® gas and dual fuel burners

CAUTION!
Please follow our safety instructions chapter 1 "Safety instructions" (A 2000).
In case of a trouble shut-off, the relevant error code is diplayed on the burner management system.
This error code allows quick identification of the cause of the error.

Read and note down the error code.

Press the reset button and remedy burner interference.
NOTICE:
For detailed information on the error codes, see dreizler® operation manuals for the burner management
system Orbic or LME.
Error Possible cause Trouble shooting

Burner does not start-up. Safety chain missing. Check safety chain.
Control chain missing. Check control chain. 
Check terminals T1 and T2.
No gas supply pressure or insuffi- Check gas supply pressure with
cient pressure. pressure manometer, notify gas
supply company where applicable.
Bimetal of motor circuit-breaker Check motor circuit-breaker of
was activated. three-phase motor.
Check all three phases of the motor
for 
400 V.
Valve tightness control has output Check valve for leakage and reset
an error. valve tightness control.
Burner management system Check burner management system.
defective. Check fuses and plug connections.

Ignition problems. Electrode ground fault. Electrodes Dismantle burner head and check
are set incorrectly. ignition and ionisation electrodes for
correct installation position, replace
electrodes where required.
Plug connection on electrodes or Tighten connection.
ignition transformer is loose.
Gas solenoid valve does not open. Check electric connection. 
Check pressure downstream of the
valve with a manometer. Replace
valve where required.
UV cell is defective. Check UV cell and replace where
required.
dreizler A 3001 E - 18.12.2015 | A 2012 - 1.09 | EN - 23.10.2009 157


Ignition and ionisation cable are Check ignition and ionisation cable
defective. for damage and replace where
required.
Burner management system is Check burner management system
defective. and replace where required.
Ignition transformers are defec- Check ignition transformers and
tive. replace where required.

Burner switches off after error- Gas/oil pressure switch MIN is Replace gas/oil pressure switch.
free start-up or successful defective.
restart. Gas/oil pressure switch MIN is set Reduce setpoint setting for gas/oil
too high. pressure switch.
Gas pressure decreases too much Clean dirty gas filter. Replace
during start-up.  defective gas pressure switch. 
Water is in the gas line. Check gas
supply pressure and notify gas sup-
ply company where applicable.

Burner start-up takes place as Burner management system is Check function of burner manage-
scheduled, flames ignite and defective. ment system. 
go out again. The display code of the burner
Burner outputs error. management system points to addi-
tional error information.
The flame is insufficiently moni- The electrode or sensor requires
tored. readjustment.
Check ionisation current.
The ionisation electrode is Correct the electrode seating and
grounded. observe correct distance require-
ment. 
The Ionisation cable is defective. Replace cable.

Check connection of ionisation
plug.
No ground connection on burner. Connect ground cable.

The servomotor does not drive No voltage supply to the servomo- Check current on servomotor.
the damper controls. tor.
Check damper on servomotor for Relock the servomotor after check-
free run. ing.
Check servomotor lock. Lock servomotor.
Check locking pin for servomotor. Lock the locking pin where
required.
dreizler A 3001 E - 18.12.2015 | A 2012 - 1.09 | EN - 23.10.2009 158


MIN cam and MAX cam are too Select new setting.
close together.
NOTICE:
For more information on servomotors, see dreizler® operation manuals SQM 50, SQN 30 and SQN 70.

Burner outputs error intermit- Air pressure switch switches off. Check air pressure and set setpoint
tently during operation. to 80% of min. available differential
air pressure from blower. Replace
air pressure switch where required.
Burner management system is Replace burner management sys-
defective. tem.
Flame monitoring signal uneven. Electrode or sensor requires read-
justment.
Decrease in ionisation current due Install replacement electrode.
to invisible cracks in the wire insu-
lation.
Check valve output pressure with Replace valve drive or compact
manometer. actuator where required.
Decrease of ionisation current due Check ionisation electrode for mois-
to leakage current. ture residue and replace where
required.

Flame pulsation during burner Incorrect installation position of Check ignition electrodes for correct
start-up. ignition electrodes. installation position.
Pressure surge too high during Reduce ignition capacity.
burner start-up.
Insufficient pressing of the com- Clean fan impeller.
bustion air blower. Check inlet.
Incorrect position of waste gas Check position of mechanical or
damper. electric waste gas damper.
NOTICE:
The waste gas damper must always be open during burner operation.
dreizler A 3001 E - 18.12.2015 | A 2012 - 1.09 | EN - 23.10.2009 159


The air pressure switch out- The air pressure switch failed to Setpoint value is too high and must
puts an error during pre-purg- switch. be reduced. 
ing. Reverse polarity of blower motor in
case of incorrect rotational direc-
tion. 
Replace air pressure switch where
required.
Check signal lines of air pressure
switch for contamination.
dreizler A 3001 E - 18.12.2015 | A 2012 - 1.09 | EN - 23.10.2009 160

Basic calculations
50 Basic calculations
50.1 Burner capacity determination
whereby QB = Burner capacity

QK = Boiler capacity
K = Boiler efficiency (= <1.0)
50.2 Gas flow rate (m3/h)
Gas flow rate (m3/h) = Burner capacity QB (kW): Net heating value HiB (kWh/m3)
HiB = Operating value = Hi * f
Hi = Lower heating value (ask gas supplier where necessary)
f = Reduction factor, depending on gas temperature and air pressure
50.3 Reference value for lower heating value Hu
Natural gases: Natural gas L = 8.6 kWh/m3

Natural gas H = 10.2 kWh/m3
Liquid gases: Propane = 23.9 kWh/m3

Butane = 31.6 kWh/m3
50.4 Reference values for reduction factor f and gas type natural gas
Gas supply pressure mbar f

20 0,98
50 1,01
100 1,06
200 1,16
300 1,25
1000 1,94
NOTICE:
The reference values refer to an air pressure of 950 mbar and a gas temperature of 20°C.
dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012 161

Basic calculations
50.5 Determining the reduction factor in compliance with Gas burner standard EN 676

The corrected burner capacity is calculated with the formula:

QB = f * V * Hi

Whereby:
Hi : the lower heating value for combustion gas

V: the volume flow, measured in test conditions
(measured at the gas meter with pressure (pat + p) and temperature (tg))
QB: the burner capacity
pat: the atmospheric pressure in mbar
p: the gas pressure, measured at the gas meter in mbar
tg: the gas temperature, measured at the gas meter in °C
50.6 Air requirements and waste gas quantity depending on burner capacity
determined for  = 1.2 (CO2EG = 9.83% and CO2PR = 11.5%)
Burner capacity Air flow requirement in m3/h at waste gas flow in m3/h at
kW Natural gas Propane Natural gas Propane
50 77 75 86 74
100 154 149 172 147
150 231 224 258 221
200 308 298 258 221
300 462 448 516 441
400 616 596 688 588
500 770 745 860 735
600 924 894 1032 882
700 1078 1043 1204 1209
800 1232 1192 1376 1176
900 1386 1341 1548 1323
1000 1540 1490 1720 1470
1250 1925 1863 2150 1838
1500 2310 2235 2250 2205
1750 2695 2608 3010 2573
2000 3080 2980 3440 2940
2500 3850 3726 4300 3676
Tab. 50-1 Determining intermediate values by interpolation
dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012 162

Basic calculations
50.7 Mathematical determination of air requirement / waste gas volume in gas power
burners
Terms: Lmin = Air requirement in m3/h with  = 1 or CO2max

Hi = Lower heating value for combustion gas in kcal/mn3 and kW/mn3
HiB = Net heating value in kcal/m3and kW/m3 with reduction factor f
Vfmin = Waste gas volume, moist, in m3/h with  = 1 or CO2max
CO2max = CO2 value with air surplus = 0 ( = 1)
 = CO2max / CO2 measured = Air surplus value
LW = Actual air flow requirement with air surplus in m3/h
VW = Actual waste air volume with air surplus in m3/h
D = Gas flow rate in m3/h
Gas type Air requirement Lmin in terms of Hi Waste air volume Vfmin in terms of Hi
m3/1000 kcal m3/kW m3/1000 kcal m3/kW
Natural gas 1,1 1,28 1,23 1,43
Propane 1,07 1,24 1,15 1,22

From these, the air requirements and waste gas volume can be determined:

LW = Lmin *  * HiB * D = (m3/kW * kW/m3 * m3/h) = m3/h

VW = Vmin *  * HiB * D = (m3/h * kW/m3 * m3/h) = m3/h

Calculation example for natural gas:

HiB = 9kW, D = 60m3/h, CO2max = 11.8%, CO2 measured = 10%

LW = 11.8/10 * 9 * 60 = 810m3/h Air requirement, VW = 1.43 * 1.18 * 9 * 60 = 915m3/h Waste gas volume















dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012 163

Basic calculations
50.8 Flame length/ flame diameter

The flame lengths and diameters shown in the following diagram can be expected. Where combustion
chamber dimensions are smaller, a special release from dreizler® for the use of the gas power burners is
required.
50.9 Blower capacity of dreizler® burners
In terms of on-site elevation in Spaichingen (Ho = 680 m above sea level) and po = 930 mbar
with an installation elevation of 1500 m, the blower capacity will decrease to approx. 91%.
Subject to change.
dreizler A 3001 E - 18.12.2015 | A 2048 - 1.12 | EN - 09.11.2012 164

Basic calculations
50.10Emission factors
50.10.1 Conversion factor for volume-related units
Conversion factors for ppm in mg/m3 and/or mg/m3 in ppm:
CO 1ppm = 1.25mg/m3 1mg/m3 = 0.80ppm

NOx 1ppm = 2.05mg/m3 1mg/m3 = 0.488ppm
Tab. 50-2 Conversion factor for volume-related units
50.10.2 Conversion factors for energy-related units
Conversion factors for mg/kWh in ppm and/or mg/m3:
NOTICE:
Prior to any conversion of ppm in mg/m3 or mg/kWh, the emission values must be converted in ppm for a
supply oxygen content of 0%!
Heating oil EL
CO 1ppm  = 1.08mg/kWh 1mg/kWh = 0.93ppm 

1mg/m3 = 0.86mg/kWh 1mg/kWh = 1.16mg/m3
NOx 1ppm  = 1.76mg/kWh 1mg/kWh = 0.57ppm 
Tab. 50-3 Heating oil EL
Natural gas H (G 20)

Tab. 50-4 Natural gas H (G 20)
Natural gas L (G 25)

Tab. 50-5 Natural gas L (G 25)
Butane (G 30)

Tab. 50-6 Butane (G 30)
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Basic calculations
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Measuring report and calculations
51 Measuring report and calculations

51.1 Generating a measuring report
Fill out the measuring report.

Enter the burner type, burner number and year of manufacture.

Enter the boiler brand, boiler type and boiler capacity.
In burners with pneumatic components, at least 2 load points must be measured.


Take the first measurement at min. burner capacity.
 Take the second measurement at medium burner capacity.

Take the third measurement at full burner capacity.
NOTICE:
The measuring report form is included in the appendix of this operations manual. All measurable pressures
and settings should be recorded in the measuring report. These include e.g. the configuration values of the
gas and air pressure switches, and the settings N and V for the pneumatic ratio regulator.
51.2 Emission measurements and corrections according to EN 676:2008+A2 and 

EN 267:2009+A1:2011
51.2.1 Emission measurements
The measurements shall be made in the connecting duct between the combustion chamber and the chim-
ney beyond the heat exchanger. For accurate sampling a representative measuring point shall be chosen
in the flow of the combustion products, determined by means of multiple measurements.
51.2.2 Correction of the influence of combustion air temperature and humidity on NOx -
emissions
To correct the influence of combustion air temperature and humidity on NOx-emissions to reference con-
ditions 10 g/kg for humidity and 20°C for temperature Equation 1 shall be used:
Fig. 51-1 Equation 1
with the following units and validated ranges of measurements:
NOx is the NOx in mg/kWh, measured at hmeas und tmeas , measured in the range 50 mg/kWh
to 300 mg/kWh, measured at hmeas und tmeas
hmeas is the humidity in dry air during the measurement of NOx in g/kg, in the range of 5 g/kg to 
15 g/kg
tmeas is the temperature of combustion air during the measurement of NOx in °C in the range of
15°C to 30°C
NOxref is the value of NOx corrected to the reference conditions expressed in mg/kWh
dreizler A 3001 E - 18.12.2015 | A 2015 - 1.12 | EN - 09.11.2012 167

Measuring report and calculations
51.2.3 Conversion factors
(Calculated as NO2), see Equations 2 to 5
where:
NOxml/m3 is the measured NOx-concentration in ml/m3, volumetric

O2ref is O2 -reference gas conditions (e.g.: 3% - O2)
O2meas is O2 -measured O2-concentration in the gaseous combustion products
2,056 is the density of NO2, in kilograms per cubic metre (kg/m3)
1,25 is the density of CO in kilograms per cubic metre (kg/m3)
Hi is the net calorific value
VA,th,tr,min is the theoretical reference volume, dry
Reference values:
Hi = 11,86 kWh/kg
VA,th,tr,min = 10,46 m3/kg
For calculation the reference values or the real values of the fuel oil can be used.
dreizler A 3001 E - 18.12.2015 | A 2015 - 1.12 | EN - 09.11.2012 168

Test report in compliance with DIN EN 676 for gas burners
52 Test report in compliance with DIN EN 676 for gas burners
Fig. 52-1 Test report gas burner
dreizler A 3001 E - 18.12.2015 | A 2014 - 1.12 | EN - 09.11.2012 169

Maintenance
53 Maintenance
WARNING!

Block off the burner of the power supply. (Even with the main power switch in OFF position, the burner
power supply line remains live!)
NOTICE:
In compliance with EN 676, an annual maintenance of the gas fire system is mandatory. The entire system
is to be checked for correct functionality and any deficiencies detected must be repaired immediately.
53.1 Maintenance work


Clean the combustion air blower and mixing device of any dust, fibers and other residue.
 Check the ionisation and ignition electrodes for position, gap and scaling.

Measure the ionisation current.

Open the gas filter and clean it if required.
 Check the air pressure switch and gas pressure switch for proper function.

Recheck all configuration values and compare these with the log entries of the last check.

Check gas tightness.
 Prior to final handover of the test log and delivery to the client, all thermostats must be checked in re-
peated switching cycles.

All fixing and clamping parts on the fittings must be checked for tight seating and retightened if required.
53.2 Reference values for starting torque
53.2.1 Starting torque of srews
The table contains reference values in Nm for screws with metric thread and strength 8.8. The lower values
apply for the contact surfaces steel - gasket, and the upper values apply for the contact surfaces steel -
steel. The starting torque can be determined by way of a torque wrench.
Thread M4 M5 M6 M8 M10 M12 M14 M16

Nm 3,5 - 4,5 4,5 - 10 7 - 16 16,5 - 24,5 17,5 - 38 22,5 - 42,5 23,5 - 47,5 30 - 50
Tab. 53-1 Reference values for starting torque of screws
The reference values for the starting torque on terminals and connectors are between 0.8 to 1.5Nm.
53.2.2 Starting torque of threaded plugs
The table contains reference values in Nm for screw-in threaded plugs.

The reference values apply only when using liquid sealant which are authorized by the DVGW. For all other
imperial threaded joints the prescribed screw-in depth must be respected.
Thread: 1/4" 1/2"

Nm 30 50
Tab. 53-2 Reference values for starting torque of threaded plugs
dreizler A 3001 E - 18.12.2015 | A 2044 - 1.15 | EN - 18.05.2015 170

Maintenance
Fig. 53-1 Tightening torque of threaded plugs
dreizler A 3001 E - 18.12.2015 | A 2044 - 1.15 | EN - 18.05.2015 171

Work sheet - Maintenance and firing systems
54 Work sheet - Maintenance and firing systems

WARNING!

Block off the burner of the power supply. (Even with the main power switch in OFF position, the burner
power supply line remains live!)
Inspection and maintenance work Ann Measured values, comments, 

ually 'Actioned' stamp
1. Check in oil and gas burners:
1.1 Check burner motor: bearing clearance, noise, tem- x
perature, impeller, shield motor.
1.2 Control unit, check safety time, measure monitoring x
current, check wire connection for secure contact,
retighten all clamps, check functions.
1.3 Air deficiency safety, check switching point, combus- x
tion air measurement, burner housing.
1.4 Gas pressure switches MIN/MAX, oil pressure switch x
MIN/MAX, check switching points.
1.5 Ignition transformer, check insulation on ignition x
cables for breaks.
1.6 Electrodes (UV cells), readjust gap, check ignition x
spark.
1.7 Check mixing head, flame tube condition, flame plate, x
ignition burner, wear on gas/oil nozzles, check noz-
zles.
1.8 Gas compound control, check function, check arrester, x
lubricate gas damper, clean impulse lines.
1.9 Waste gas recirculation, cleaning, check ARF damper, x
setting, check arrester.
1.10 Check ARZ system for wear. x
1.11 Check flame tube by way of assessment of flame x
appearance.
1.12 Check wear parts in compliance with the operating x
manual and replace them, if required.
1.13 Retighten all mechanical screws and other connec- x
tions after inspection (observe starting torques).
1.14 Close the measuring station after maintenance of all x
test nipples.
1.15 Check installation age of components and notify x
owner/operator at end of safety period of 10 years/
250.000 switching cycles.
dreizler A 3001 E - 18.12.2015 | A 2045 - 1.13 | EN - 02.05.2013 172

Work sheet - Maintenance and firing systems
Inspection and maintenance work Ann Measured values, comments, 

ually 'Actioned' stamp
2. Mountings array
2.1 Burner valve, measure opening/closing times, check x
valves for leakage.
2.2 Main valve as above, check solenoid valves for hum- x
ming.
2.3 Start-up load valves as above, check volume setting. x
2.4 Gas pressure governor, function check for governabil- x
ity (readjust).
2.5 Gas filter, clean mats (replace where required), oil fil- x
ter
2.6 On the operation with special gases check the flash- x
back safety device (deflagration arrester) according to
the regulations of the manufacturer
2.7 Manometer, check display. x
2.8 Ball tap, check for leakage x
2.9 Coat mountings array with foaming agent to check for x
leakages.
2.10 Function check of tightness control unit (safety x
device), check for leakage.
Inspection and maintenance work Annu Measured values, comments, 

ally 'Actioned' stamp
3. Measurements after maintenance
3.1 Gas flow rate/ oil flow rate x
3.2 O2 / CO2 measurements x
3.3 CO measurements x
3.4 Measure suction/pressure in combustion chamber, x
soot measurement, nozzle pressure, supply pressure
for liquid gas
3.5 Measurements of waste gas and air temperature. x
3.6 Determination of waste gas losses. x
3.7 Gas pressure up/downstream of the regulator/oil pres- x
sure
3.8 Status of operating hours counter and impulse counter x
(ORBIC burner management system)
3.9 Generate test report and entry into the maintenance x
book.
dreizler A 3001 E - 18.12.2015 | A 2045 - 1.13 | EN - 02.05.2013 173

Maintenance report
55 Maintenance report
Burner type______________________ Burner No.__________________________

___________________________________________________________________________________

Invoice recipient: Facility address:
Company: Company:
Consultant: Consultant:
Street address: Street address:
postcode(ZIP)/ postecode (ZIP)/
City: City:
Tel. No.: Tel. No.:
Maintenance Due date:

tasks as per
agreement:
___________________________________________________________________________________

Technical specs:
Burner type: Burner No.: Gas pres- mbar

sure:
Boiler manufac- Oil pres- bar
turer: sure:
Boiler type: Year of Gas type:
manufac-
ture:
Boiler output: kW/h Heating
oil:
___________________________________________________________________________________

Capacity test and economy check (see test report), measured at full load
Before maintenance: After maintenance:
Gas / oil Gas / oil Gas / oil

CO in ppm CO in ppm Chimney draft
in mbar
NOx in ppm NOx in ppm Operating
hours
tA in C° tA in C° Burner start-up
CO2 in % CO2 in %






dreizler A 3001 E - 18.12.2015 | A 2052 - 1.09 | EN - 23.10.2009 174

Maintenance report

Workflow: w/o def. = without defect def. = defective
Cleaning: w/o def. w/o def. Check: w/o def.

def. def. def.
Burner Waste gas line Controller
Gas filter ARF line Safety valve
Pilot burner Servomotors Air supply
Electrodes Pressure switch Gas ramp and gas line
Fan Flame tube Impulse line air PL
Controller Air damper Impulse line combustion cham-
ber pressure PF
Oil filter Mixing device Oil hydraulics

Inspection of work carried out:
Function test: w/o def. Report:

def.
Control thermostat
Ignition
Pilot burner
Pilot flame
UV cell
Ionisation measurement
Automatic gas control box
Valve tightness control Material usage:
Solenoid valves
Burner head
Main burner
Frequency converter
yes no
Work concluded
Frequency converter
locked
Additional work required











dreizler A 3001 E - 18.12.2015 | A 2052 - 1.09 | EN - 23.10.2009 175

Maintenance report

System description:
very good
good
satisfactory
requires refurbishment Reason:
___________________________________________________________________________________


This is to certify correct completion of work. 
Time and material requirements noted.

City, date Techni- Cus-

cian tomer
dreizler A 3001 E - 18.12.2015 | A 2052 - 1.09 | EN - 23.10.2009 176

Annual inspection and maintenance
56 Annual inspection and maintenance

56.1 Annual maintenance and replacement of safety-relevant components
In cooperation with and with reference to the technical documentation of the BDH (Bundesverband
Deutschland Heizungs-, Energie- und Umwelttechnik e.V. - German National Association for Heating, En-
ergy and Environmental Technology), we would like to provide the following information for operators, plan-
ners and specialist companies as a guideline for annual inspections and requirement-dependent
maintenance of oil, gas and dual fuel burners in heat and steam generator facilities, and for the replacement
of safety-relevant components. This document has, however, been compiled without any claim to com-
pleteness and we would like to expressly point out that system-specific characteristics may require addi-
tional actions to be taken for proper operation.
Maintaining functional safety and energy efficiency in a heat or steam generating system will require peri-
odic inspections with focus on environmental aspects. Due to continued technical developments, control
measures for modern heat and steam generators1 and associated components can be subdivided into in-
spection and maintenance tasks. The EU Directive 2002/91/EC on 'overall energy efficiency in buildings'
furthermore demands periodic control measures for heating and airconditioning systems for the long-term
provision of high levels of efficiency and therefore lowest possible environmental impact.
In terms of safety, specific components of heating and steam generating systems and burners must be re-
placed once a nominal lifespan has been reached (see point 1.6).
With this in mind and with a view to regulations, directives and technical rules, dreizler® and the BDH work
in agreement with the ZVSHK (Zentralverband Sanitär Heizung Klima - Federal Association for Sanitation,
Heating and Climate Technology) towards a common goal of compiling clear guidelines for the inspection
and maintenance of burners and heating/steam generating systems, and for the pre-emptive replacement
of safety-relevant components. Additional maintenance measures for these systems are required depend-
ing on facility type and components used. Requirement-based maintenance implies periodic inspections.
In this context, the terms inspection and maintenance can be independently defined and described.
56.2 Definitions
In accordance with agreements, servicing is subdivided into upkeeping and restoration measures.
The upkeeping measures include:
• Inspection (Activities are limited to the periodic ascertainment of the current condition by way of visual
checks/ control actions and measurements).
• Maintenance (Activities for keeping up the target state)
The restoration measures include:
• Repair (Activities for restoring the target state)
56.3 Inspection and maintenance scope

The inspection and mainenance scope depends on the type of devices and the components included in the
system, environmental aspects, user habits and the manufacturer's instructions.
The following sections include a sample list of inspection and/or maintenance activities without any claim
for completeness.
1
Heat generators that are operated with gas types provided by public utility companies in accordance with
DVGW Policy G 260 and heating oils in compliance with DIN 51603-1.
dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015 177

56.4 Recommendation
dreizler® and BDH recommend in agreement with ZVSHK and in line with the relevant regulations, direc-
tives and technical rules for burners in heat and steam generator systems to distinguish between inspection
and maintenance.
In order to maintain functional safety and energy quality, an inspection is recommended at least once an-
nually and/or after max. 4000 operating hours (operation with flame) by a specialist service provider (drei-
zler®-certified). If during inspection, a condition is detected, which will require maintenance work, these
tasks should be carried out as needed.
Self-diagnosis systems should only be taken into consideration in terms of a lengthening of inspection in-
tervals, where all inspection-relevant functions are self-diagnosing.
The manufacturer lists components that are prone to natural wear and tear as wear parts in spare parts lists.
In addition, it is recommended to replace safety-relevant components (see point 1.6) when their nominal
lifespan has been reached.
These replacements can be carried out within the scope of maintenance as needed, or as a separate repair
order to keep up functional safety, e.g. by way of replacing safety-relevant components. These tasks must
be agreed on separately with the client.
56.5 Remarks on inspection and maintenance of heat generators

The periodic annual scope of inspection should comprise at least the following in order to maintain effi-
ciency and to safeguard functional safety. The condition of wear parts (see point 3) must be ascertained
during inspection and maintenance.
• General condition checks
• Visual and functional checks including all safety and control devices
• Check safety-relevant components for remaining nominal lifespan (see point 1.6).
• Check of all fuel and water carrying system parts for leakage, visible corrosion and ageing
• Check of the burner including ignition and monitoring devices
• Check of the combustion chamber and heating area for contamination
• Check for supply of sufficient volume of combustion air and/or combustion air components
• Check of the waste gas lines for function and safety
• Check of the water level and supply pressure of membrane expansion vessels where required
• Check of heating water composition where required in systems using inhibitors
• Check of the filling water processing system, where this system is required in accordance with current
regulation
• Check of the condensate output line including the neutralisation system
• Check of the drinking water heater for temperature settings, tightness and function
• Check of the corrosion protection anode on the drinking water heater
• Check of the requirement-dependent settings of the heating circuit, storage charging and circulation
pumps and their function
• Check of the specific monitoring and control device in a steam generator
• Check of the components for feed water processing, feed water supply and control, and the desalina-
tion in steam generators
• Final check of all inspection work by way of measuring and subsequent documentation of measurement
and test results
The need-related scope of maintenance depends on the specific heat and steam generator installed. De-
pending on the components used, the following is a sample list of the maintenance tasks to be completed.
dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015 178

• Cleaning of burner components

• Cleaning of combustion chamber and heating surfaces
• Replacement of wear parts
• Setting of nominal capacity respectively partial load and check of the hygienic combustion behaviour
• Final check of maintenance tasks completed by way of test measurements and documentation of re-
sults
56.6 Replacement of safety-relevant components

The heating industry has taken it upon itself to develop and produce products with high safety standards
and availability. The sector has therefore worked hard on the design and continued development of product
standards, applying decades of experience and industry knowledge. Product standards are seen as guide-
lines for product development and are often the basis for CE type testing procedures. The maintenance
requirements and instructions provided by the manufacturers are also of critical importance. Only where
these are diligently followed, can safety levels and high availability of products be maintained throughout
the lifespan of products.
Oil, gas, and dual fuel burners for heat and steam generation systems and their components are designed
for a specific period of time, in the following referred to as their nominal lifespan. The nominal lifespan is
expressed in switching cycles and/or time periods. These time periods are based on switching cycles com-
pleted during typical usage of an oil, gas, or dual fuel burner. Once the nominal lifespan of a safety-relevant
component has been reached, a check in accordance with manufacturer specifications and a preventative
replacement (where required) of the component is mandatory.
The following table provides an overview of min. requirements in terms of the nominal lifespan of various
safety-relevant components in oil and gas heating systems. The data provided is based on product stand-
ards, which can be used as basis for CE type testing procedures of the product. For more detailed infor-
mation on specific oil, gas, or dual fuel burners, and for safety-relevant components, see the inspection and
maintenance documents provided by the manufacturer. However, you can also contact the dreizler® team
directly with any questions you may have.
Safety-relevant component Time (a) Switching Standards

cycles (-)
Tightness control 10 250.000 EN 1643
Pressure switch (gas) 10 50.000 EN 1854
Pressure switch (air) 10 250.000 EN 1854
Automatic firing sequence control 10 250.000 EN 230 (oil)
and monitoring equipment EN 298 (gas)
Flame sensor (UV sensors) 10000 operating n.a. 
 hours  EN 88
Gas pressure regulators 15 50000 EN 12078
  
Gas valves with tightness control following error EN 1643
detection
Gas valves without tightness control 10 250.000 EN 126
EN 161
Gas pressure switch MIN 10 n.a. EN 1854
Oil burner connection hoses 5 n.a. ISO 6806
Shut-off valves in oil supply line 10 250.000 EN 264
Overpressure safety valves 10 n.a. EN 88
EN 14382
Fuel/air mixing systems 10 n.a. EN 12067
Tab. 56-1 Nominal lifespan of components in heat generators and burners
dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015 179

Spare parts, in particular those for safety-relevant components, must comply with manufacturer require-
ments. This can be guaranteed with the use of OEM parts, which have undergone a monitored final check
and are subject to a declaration of conformity. If - despite this recommendation - other spare parts are used,
which do not comply with these specifications, such action may lead to a voiding of the manufacturer war-
ranty.
56.6.1 List of typical wear parts
Wear parts are to be checked by a technician during periodic maintenance and replaced where required.
Depending on application, we recommend:
Wear parts Replacement intervals in years* 

(Non-commital factory recommendation)
> 750 °CComb.chamber wall temp. 
Steam and water boiler Industrial process techn.
Nozzles / burner ring 3 1
Gaskets 1 1
Sealing cord 1 1
Electrode assemblies 1 1
Flame tubes 2 1
Flame monitoring devices (UV diodes) 2 1
Gas filter 2 2
Ionisation electrodes 2 1
Ionisation lines 2 1
Lambda sensors - -
Return spring for air damper 1 1
Oil hoses 2 1
Flame plates 2 1
Temperature regulators 5 5
Pilot burner 2 1
Ignition electrodes 2 1
Spark plug connectors 2 1
Ignition cables 2 1
* We do not guarantee that wear parts will reach the maintenance interval lifespan
56.7 Guidelines and directives

Guidelines, directives and technical rules, from which specific maintenance duties arise:
• EU Directive 2009/142/EC "Gas consumption installations"
• EU Directive 98/37/EC and 2006/42/EC "Machine Directive"
• EU Directive 97/23/EC "Pressure Equipment Directive"
• EU Directive 2002/91/EC "Overall Energy Performance of Buildings"
• EnEV "Energy Conservation Regulations"
• 1. Federal Emission Control Ordinance (up to 20 MW burner capacity)
• 4. Federal Emission Control Ordinance (20 - 50 MW burner capacity)
• 13. Federal Emission Control Ordinance (>50 MW burner capacity)
dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015 180

• TRGI "Technical Rules for Gas Installations"
Relevant EU standards include:

• EN 676 "Automatic burners with blowers for gaseous materials" and included standards
• EN 267 "Oil burners with blowers" and included standards
Other relevant EU standards include:

• DIN EN 303 "Boiler with blower burner"
• DIN EN 12952 "Water tube boilers"
• DIN EN 12953 "Shell boilers"
• DIN EN 13306 "Maintenance terminology"
56.8 Spare parts

Manufacturer spare parts lists include 'spare parts' that must be replaced within the warranty period of a
product, even with intended use compliance. In accordance with accepted business practices, any costs
arising from these replacements do not fall under the warranty provision duties/assurances of the manu-
facturer.
In order to avoid misunderstandings, a subdivision of the offered parts in the list into three categories is
provided:
56.8.1 Spare parts
Definition:
Spare parts are meant for product repair purposes. Parts are replaced that have not reached their expected
lifespan, even though the device was operated within the parameters of intended use. Additionally, parts
are replaced that have been damaged due to operation outside the parameters of intended use or due to
improper operation.
56.8.2 Wear parts
Definition:
Wear parts are parts, which - when used within the parameters of intended use - must be replaced repeat-
edly during the lifespan of the product (e.g. during maintenance).
56.8.3 Auxiliary material
Definition:
Auxiliary material is required during the repair and maintenance of devices. Typical auxiliary materials in-
clude seals of all types or fuses. 

Wear parts and auxiliary material are marked accordingly in manufacturer spare parts lists and have an
added note, explaining that a warranty claim will only be accepted, where wear parts must be replaced be-
fore their usual lifespan ends due to reasons that are the responsibility of the manufacturer. Auxiliary ma-
terial is not subject to warranty claims, with the exception of required use in connection with the
replacement of parts within the scope of an existing warranty agreement.
dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015 181

56.9 Wear parts
Sample list of typical wear parts and auxiliary materials

• Anodes
• Burner inserts for low emission
• Combustion chamber cladding (solid fuel boiler)
• Nozzles
• Gaskets and sealing cords
• Electrode assemblies
• Venting valve
• Ground electrodes
• Electronic heating bar
• Replacement filter mats
• Oil pump filters
• Gas filter
• Device and application-specific special parts (to be determined by the manufacturer)
• Flame monitoring devices
• Combustion gas deflector
• Combustion gas deflector plates
• Heating gas check plates
• Ionisation electrodes
• Ionisation lines
• Cooling rods
• Lambda sensors
• Magnesium anodes
• Membranes
• Neutralisation granulate for condensing boilers (neutralisation systems)
• Rust snare and rust deposit
• Cleaning brushes
• Back wall brick
• Refractory installations
• Inspection hole cover
• Gravity ciculation lock
• Storage charge pump
• Standing grid
• Thermo elements and thermo generator
• Temperature regulators
• Turbulators
• Monitoring electrode
• Pilot burner
• Ignition electrodes
and all non-water cooled combustion and heating gas-side covered boiler installations.
dreizler A 3001 E - 18.12.2015 | A 2006 - 1.15 | EN - 10.12.2015 182

57 Appendix
57.1 Supplier documents
Titel Herkunft Sprache Seite
dreizler A 3001 E - 18.12.2015 | A 3001 - 1.13 | EN - 30.01.2013 183

Walter Dreizler GmbH
Wärmetechnik
Max-Planck-Str. 1-5
78549 Spaichingen
Telefon: 07424-7009-0
A 3001 E - 3.15 | 18.12.2015 | EN

Telefax: 07424-7009-90
info@dreizler.com
www.dreizler.com
Hotline: +49(0)1805-7009-90
Subject to alterations
Copyright © 2011 - Walter Dreizler GmbH. Unauthorized reproduction prohibited

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MANUAL

Subject to technical modifications

dreizler A 3001 E | 18.12.2015 3

11.9.3 Air pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

dreizler A 3001 E | 18.12.2015 4

18.6 Potentiometer for servomotor SQM 54... Type ASZ .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

dreizler A 3001 E | 18.12.2015 5

dreizler A 3001 E | 18.12.2015 6

38 Gas low pressure protection (Gas pressure switch MIN). . . . . . . . . . . . . . . . . . . . . . . . . . . 124

dreizler A 3001 E | 18.12.2015 7

46.2.2 Hystereses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

dreizler A 3001 E | 18.12.2015 8

54 Work sheet - Maintenance and firing systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

dreizler A 3001 E | 18.12.2015 9

dreizler A 3001 E - 18.12.2015 | A 2000 - 1.13 | EN - 03.05.2013 10

dreizler A 3001 E - 18.12.2015 | A 2000 - 1.13 | EN - 03.05.2013 11

2 CE certification and declaration of conformity

dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 12

Fig. 2-2 CE mark

dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 13

dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 14

dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 15

dreizler A 3001 E - 18.12.2015 | A 2001 - 1.13 | EN - 17.06.2013 16

3 Directive (EC) No. 1907/2006 / REACH Regulation

dreizler A 3001 E - 18.12.2015 | A 2060 - 1.09 | EN - 05.10.2009 17

4 Burner construction in marathon® gas burners

4.1 The mixing manifold

Mixing manifold in gas burners

Fig. 4-1 Mixing system

dreizler A 3001 E - 18.12.2015 | A 2036 - 1.09 | EN - 23.06.2009 18

4.2 The marathon® burner system

dreizler A 3001 E - 18.12.2015 | A 2036 - 1.09 | EN - 23.06.2009 19

5 Burner construction in gas and dual fuel burners 

5.1 Burner construction marathon® M 1001 - 5001.1 MONObloc

Fig. 5-1 Image burner construction M 1001 MONObloc

1 Fan housing 12 Front plate

dreizler A 3001 E - 18.12.2015 | A 2065 - 1.15 | EN - 05.02.2015 20

5.2 Burner construction marathon® M/MC 5001 and 10001 MONObloc

Fig. 5-2 Image burner construction M 10001 MONObloc

1 Fan housing with integrated air damper 9 Air box

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6 Burner construction in gas and dual fuel burners 

6.1 Burner construction marathon® DUObloc

Fig. 6-1 Image burner construction DUObloc

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7 Operations manual for marathon® gas burner

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8 Commissioning procedures for marathon® gas burner

8.2 Preparation for first commissioning

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9 Settings for marathon® burner with pneumatic linkage

Fig. 9-1 CG... Settings and display for V and N

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Siemens SKP ...

Fig. 9-2 SKP... Settings and display for V and N

Fig. 9-3 MBC... Settings and display for V and N

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Example: manual damper for burner model series 1501 to 5001

Fig. 9-4 Suction-side air presetting for the manual damper

9.4 Setting burner load

QN: Nominal heating capacity of the boiler in kW

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Fig. 9-5 Zero point shift N Fig. 9-6 Gas/air ratio V