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Smaw Tle 9 Q4 W1-8
Smaw Tle 9 Q4 W1-8
Smaw Tle 9 Q4 W1-8
Week 2
AUDIO VIDEO
Musical theme: GFX: title ( upper middle)
https://www.youtube.com/watch? TLE 9-Shielded Metal Arc Welding (SMAW)
v=Dle2KWu4hu4 GFX: full Screen
Teacher time:
(Motivation)
Before we proceed to our lesson, I will ask you GFX: picture joined
first a question:.
Teacher time:
Teacher time: And this has something to do with Teacher at the left side of the screen
Our lesson for today which is about Perform tack GFX: text middle part of a screen
welding. GFX: full screen perform Tack welding
(Discussion)
Teacher time: Teacher at the center of the screen
This time , I want you to use your glue, scissor
and paper . . . and I want you to cut or make a
design and joined them together to make a
beautiful image. GFX : middle part of the screen
(Voice over)
In carrying out some welding operation, very
often the pieces have to be tack welded. Tack
welds are simply short sections of weld beads
measured ¼” to ½” long used to maintain the
proper root opening between the two sections of
metals being welded (These tack welds are
spaced along the seam and must be firmly fused
into the joints.)
Teacher time:
My dear students There are KINDS OF TACKING. GFX: Teacher at the left side of the screen
holding a base metal to be weld.
First , Permanent Tacking is a type of tack weld GFX:Text at the right side of the screen
measured at about ¼” up to ½” length. It is used First , , Permanent Tacking is a type of tack weld
fir up temporarily the two pieces of heavy metal measured at about ¼” up to ½” length. It is used
being joined. fir up temporarily the two pieces of heavy metal
being joined
Second, Semi-permanent Tacking is a tack weld
done only in a very short bead. It is used to fit up Second, , Semi-permanent Tacking is a tack weld
temporarily the two light pieces of metal to be done only in a very short bead. It is used to fit up
joined. temporarily the two light pieces of metal to be
joined.
Third, Bridge Tacking is a method of tacking using
stiffeners or backing plate to keep both plates Third, Bridge Tacking is a method of tacking using
aligned. stiffeners or backing plate to keep both plates
aligned.
Teachers time:
Ok my dear students let us have another activity, GFX: Teacher at right side of the screen
on how to prepare the base metal in tacking.
Teacher time:
Before we perform the tacking ,we must know GFX: person perform welding
the Five (5) Essential of welding. GFX: middle part
(VOICE OVER)
First, correct electrode to use, Electrodes for
shielded metal arc welding range in diameter
from 3/32 to 3/16 of an inch. You may also come
across some ¼ inch electrodes. GFX: person perform welding
GFX: Middle part
Second, is Current is measured in amperes, or
amps. Each type of electrode has recommended
amperage ranges for optimum performance.
Amperage ranges are usually specified in the
welding procedure or in the manufacturers’ data
sheets.
GFX: person perform welding
Third, is Arc length is the distance from the tip of GFX: middle part
the electrode core wire to the weld puddle. Arc
length can be deceiving, because the core wire is
recessed inside a cup that forms at the tip of the
electrode. You have to take this into
consideration when gauging arc length.
GFX: person perform welding
Fourth, Travel speed is the rate at which the GFX: Middle part
electrode moves along the work. The key to
correct travel speed is “reading” the weld puddle,
because the weld puddle is a liquid version of the
weld bead.
(Teacher time )
Are ready students? Watch and Learn
Now lets proceed to the procedure in performing GFX: Teacher at the center of the screen
tack welding.
(voice over)
GFX: person preparing tools and equipment’s
First we must prepare the tools, equipment and
materials needed.
GFX: person set-up welding machine
Second Set up the welding machine. Check the
electrical connections before switching on the
machine. Set current between 90-140 amperes.
Third . Wear protective clothing and equipment. GFX: Person wearing protective equipment
Seventh, Using the chipping hammer, chip GFX: person strike an arc using the two methods
off slag from the bead, and by using a steel the scratching and tapping methods
brush remove the remnants of the beads.
Note: Always wear a clear eye glasses when
chipping slags.
GFX: person perform welding
Eight ,Inspect the bead if there is a uniform
width.
Note: Use steel brush to remove remnants.
Nineth, Weld the opposite side following the GFX: person perform welding
same procedure
(Voice over)
NOTE: When all other essentials are under
control, a change in the direction of travel
changes the heat input to the puddle. A drag
travel angle increases heat input because the arc
is pointing into the puddle. A push travel angle
reduces heat input because the arc is pointing
away from the puddle.
Noted by: