FORMAT NO.

: JRF/MAR/COT/001
REVISION NO.: R00
ISSUE DATE: 11/12/2020

Subject: Techno commercial offer for Roof Sheet Roll Forming Machine
Model No.: JRF-RMSD62522
Model Name: Roof Sheet Roll Forming Machine Single Layer (1220mm)

General Layout Drawing Of Roofing Sheet Project

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Machine Layout Diagram

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 Part A: Commercial Offer:

I) Standard Machine:

Sr. No. Item / Component Description Price (INR)

01 Hydraulic Decoiler 5 Ton
02 Loop System With Sensor
03 Film Guard Attachment
04 Back Side Liner Cutter
05 Roll Forming Line Single Layer - 22 Stations 22,50,000/-
06 Hydraulic Profile Searing
07 Run out Table
08 Hydraulic. Power Pack
09 Electrical Control Panel (PLC Base)
Total 22,50,000/-

II) Optional Accessories offered with Machine:

Sr. No. Item / Component Description Price (INR)

01 Tile Press (Ideal for material up to 350 MPA) 5,50,000/-
02 Auto Stacker 20 Ft. Length 5,50,000/-
03 Coil Car 3,00,000/-
04 Telescopic Type Machine Guard 2,00,000/-
05 GSM Module Daily Production MSG. 85,000/-

III) Additional machines for Roofing Sheet Project:

Apart from the above offered and with a view to offer our customer the one stop solution for
Roofing Sheet with Accessories, we also offers the below machines to our valued customers

Sr. No. Item / Component Description Price (INR)

01 Crimping Machine – Horizontal 5,50,000/-
02 Crimping Machine – Horizontal & Vertical 6,50,000/-
03 Press Break (up to 3000 mm X 1mm) 5,50,000/-
04 Slitter with Liner Back Side Cutter (Motorize) 3,00,000/-

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IV) General Specification:

Line offered is designed to process material as per below specifications:

Type of material to be processed: PPGL / PPGI / BGL / GC
Yield strength: 550 MPA (Max.)
Length of profile sheet: No limit
Total connected power required: 20 KW
Coil Width range: 900 mm to 1500 mm
Coil Thickness range: 0.25 mm to 0.80 mm
Coil weight (Allowed on Decoiler): Up To 10000 Kg.
Production line speed 0 to20MPM
(Without Cutting):
Production line speed 18 to 20 MPM (as per job length)
(With Cutting): 2 Ton Per Hour /Material Thickness 0.50
Automation level in performance P.L.C. controlled length
Accuracy level length: ±2 M.M.

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 Part B: Technical Specifications

I) Machine Profile Drawing& Specification:

NOTE:
Above drawing is for reference purpose only. Actual profile will be supplied as per customer requirement /
drawing.
Trapezoidal / Sinusoidal / Tail Profile
Profile Types:
(as per customer requirement)
Designing software: COPRA® RFmetal bender from Germany
Tolerance As shown in detail drawing.

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II) Part wise Application & Technical details:

01: DECOILER
APPLICATION
Decoiler is provided to load raw material (coil) on its arm. It holds the coil and also store’s it in loop area
before it goes in process. It has expandable jaws to loose / tighten coil during loading / unloading and
unwinding for forming line smoothly.
Construction All steel body
Mandrel rotation Spherical roller bearings
Mandrel expansion Hydraulic cylinder
Mandrel face length 1500 mm
Coil Width range 500 mm to 1300 mm
Coil Weight Up to 5.0 Tons
Drum nominal dia. 500 mm
Drum expansion
475 mm to 525mm
range
Motor Power (A.C) 3.0 HP
Breaking Simple brake
Loop system Motorized with loop sensor
Drive V belt 4 Nos.
(extra 4 Nos. V belt pulley)
Helical gear motor Elmech make

02 FILM GUARD ATTACHMENT

APPLICATION
To cover layer on sheet before forming to protect from scratches/ dust / corrosion etc. said film guard is also
applicable to print brand name/logo/advertisement on roofing sheet.

Cone type center with

Roll mounting
movable on screw

Rubber coated shaft

(10 mm coating per
Pressing process side Coated with -
Synthetic virgin with 50
to 55 shore A HRD)
Rubber shaft OD Ø90 mm
Film Width range 500 mm to 1300 mm
Pressing station 1 station
Roll ID 100 mm
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03 ENTRY GUIDE
APPLICATION
Leveling sheet before forming for proper profile production. Entry gate maintain sheet alignment to enter into
work station for forming. Also adjust sheet width as per requirement.

Both side fabricated Mild steel (black, flat)

base 16mm Thick

Both side movable by screw with thrust

adjustment ball bearing
25mm with hard
Both end shaft
chrome platting
Both end sheet
MS bright sq. 25 x 25
guide
Entry guide length 600mm
Coil Width range 500 mm to 1300 mm

04 BACK SIDE LINER CUTTER

APPLICATION
To cut the plain sheet before generating profile in proper & programmable length so as to stop material from
entering the forming line. Back said cutter is connected with encoder which is program in PLC control system.
It has huge advantage of 0 mm cutting wastage which help’s to save wastage of material.

Fabricated on heavy
Construction
duty c-channel frame
HcHcr hardening and
Cutter material
grinding
Linear Motion
Motion (Reverse & forward by
gear box with motor)
1 HP (motor ABB)
Gear box motor
(Out. torque 88 Nm )
Limit switch 2 Nos.
Operating control In main panel
Mounting on Special design plate
Coil Thickness 0.25 mm to 0.80 mm

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05 FORMING ROLLERS
APPLICATION
Forming rollers made of EN-31 material with hard chrome plating which are super polished for long life &
even production without marking on profile. Set consists of forming rollers, aligning spacers, side guide rolls.
Above configuration rollers suitable for profile as pre following.

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06 ROLL FORMING LINE
APPLICATION
Roll forming consist pairs of contoured roll tools. While the coil stock is passing through succession contoured
rolls the material bends to its desired shape, after final shape is achieved profile straighter gives straightness
to outgoing profile.

Fabricated machined bed.

Stand type work station design.
All roll shafts mounted on ball bearing.
Roller shaft material EN-8 with grinding finishing.
Entry guides with vertical guide rolls & all lateral movement manual screw type.
Intermediate side guide rolls provided where required.
Roll tooling are made of En-31 steel.
Roll tooling with CNC machining with close tolerance with hard chrome plated.
Drive mechanism will be chain drive with single worm type gearbox.

No. of workstation 22
Coil Width range 500 mm to 1300 mm
Coil Thickness 0.25 mm to 0.80 mm
Horizontal distance between two stations 420 mm
Arrangement for top shaft Through adjustable screw
Max. line speed 25 MPM(without cutting)
Drive gear box (Worm Type) 1Nos (Elmarad or Elmech)
Motor 10 HP (A.C.) ABB / BJ
Diameter of roller B. roller 125mm/T. roller 160mm
Forming station type Stand type design
Bearing Ball bearing
Shaft Ø 80 En-8 material (turning, grinding)
Roller En- 31 (CNC Turning, Key way, Grinding, Hard Chrome
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 With machine punching)
07 HYDRAUCLIC PROFILE SEARING
APPLICATION
Cutting as stop forming line cuts length +/- 2 mm and very high line speed cuts the blank or profile single
word. Press is designed to accept type die or dropping die without slug while cutting.
Fabricated heavy duty base frame with machining
High speed operation.
Linear guide sliding very fast moment
Press is adjustable in 2 axis horizontal & vertical
common line to align with profile output.
Cutting head is inclined as option to set specific
cutting approach angle.
Cutting action through eccentric shafts & gear
hand.
Stationary press (Profile will nonstop for cutting
cycles.)
Cutter can cut the sheet up to 0.8 mm in normal
running condition

Working capacity 3 tons

Hydraulic jack Mounting horizontal position (For Saving of Cutting Time)
Cutting blade Profile shape cutting blade
Cutting blade HcHcr material
Cutting blade upper & down Blade small adjustment bolt
Presser plate Presser plat with hay tension spring
Profile guide roll New profile sheet first profile proper entry in shearing

08 RUNOUT TABLES
APPLICATION
To convey finished material.

Base fabrication by 75 x 40 C – channel.

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09 PLC & CONTROL PANELS
APPLICATION
For electrical controlling of line equipment
Fabricated sheet metal enclosure.
Easy accessibly mounting of components.
PLC control mechanism system for high
accuracy in length control.
Front panel with operator interface, push
button panel, operating & indicators.
For ease of operation operator pendent can
be at difference desired place on line.
Layout (trench) cables wires are in “JUPITER”
scope of supply.
Mains with 3 phase 4 wire necessary
protections shall be arranged by us near main
panel console.

FUNCTIONS IN PANE:
MM & Feet in length. Power cut start to mammary storage system.
Auto single piece system. Auto braking system.
4 length & piece Auto machine length counting from front sear to back sear.
Decoiler auto & manual option. Backside liner cutting system.

PROGRAMMABLE LOGIC CONTROLLER:

Central Processing Unit with touch screen interface
CPU make & type DELTA - DVP 12SA211T
Drive & CPU type DELTA C-200/2000
Switchgear make Schneider D-Series
Digital input & Output type 16 channels board
Relay boards 8 channel of brisk make
DC control supply make (AC -DC Converter) 24VDC, SMPS of DELTA/OMRON
Control desk with requisite Standard make
Connectors / Elmex , Indo Electrical
Cables RR Kabel / Finolex

ELECTRICAL SUPPLY TYPE:

Voltage 415 V Nominal frequency 50 Hz
Phase 03ɸ with neutral Auxiliary control voltage ± 1%
Voltage regulation ± 5% Auxiliary control voltage for instrumentation 220 V, A.C.
PLC supply type 24 V, D.C. Analog I / O voltage / current 0 to 10 V, 4 to 20mA
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 Solenoid / Signaling voltage 24 V, D.C. ; 220 V, A.C.
PLC Controller – Roofing

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10 HYDRAULIC POWER PACK SYSTEM
APPLICATION
The pump supply with the system is variable flow vane type hence delivers high pressure with full flow on
demand and automatically cut-off pumping station from hydraulic circuit when there is no demand of
pressure or flow in the system, thus saves not only electricity but also enhances pump’s life cycle.
Self-contented fabricated unit
Oil tank with partition, level indicator & filler
breather
Pump, motor, controls mounted on top for
easy setting & accessibility
For ease in operation some valves are
mounted on individual machines
Low noise device.
Layout piping is not included in
“JUPITER” scope of supply.

SPECIFICATION:
Type 3 HP Double Block
Working pressure 100 Bar
Hydraulic pump YUKEN Vane pump
Direction control valve YUKEN Solenoid valve (2 Nos.)
Pressure relief valve Polyhydron
Non return valve YUKEN
Manifold block Single in multi out
Pressure gauge Micro
Suction strainer Hydro line
Air breather Hydro line
Motor 3 HP @ 1440 RPM ABB/ BJ
Oil reservoir 140litres
Recommended hydraulic oil SERVO/HP/SELL/ INDIAN OIL System 68

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 Part C: Other terms & Conditions:
PRICES
Prices quoted are ex our Works – Bhunava (Rajkot - Gujarat)

PAYMENT
A) 30% (of basic amount) along with official purchase order.
B) Balance payment (including GST) before the dispatch of machine.
(Machine will be dispatched within 2 to 3 days from the date of receipt of full & final payment - subjected to
availability of transportation)

GST
GST will be charged extra as applicable at the time of dispatch (Present rate is 18%)

DELIVERY
Within 75 to 90 days from the date of receipt of confirm order along with 30% advance and all technical
clearance from your side.

LATE DELIVERY CHARGES

We will try to deliver the machine within the committed time 75 to 90 days. However in case of late delivery,
due to any unfavorable circumstances, we will note bare any late delivery charges.

CANCELLATION
Order once placed can’t be cancel, revised or modified. And in any case of cancellation JUPITER reserves the
right to forfeit the advance payment made by customer.

TRANSPORT& TRANSIT INSURANCE:

Transportation & transit insurance of the machine is in customer scope and will be charged extra as actual.

PACKING
Standard packing of machine (i.e. transparent plastic wrapping) will be provided by the company. Any
additional / specific packing required will be charged extra.

INSPECTION
Pre dispatch inspection of the offered machine, if required can be carried out at our works - Bhunava (Rajkot -
Gujarat). In this regards, we request you to consider the following:
i) Pre dispatch inspection will be as per the manufacturing standards of the machine offered
ii) All the cost related to the inspection (i.e. to & fro charges of customer along with lodging & boarding
etc.) is to be barred by customer
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DESIGN SPECIFICATION
Jupiter Roll Forming Pvt. Ltd. reserve the right to modify/alter any of the design, specifications and details of
the machine without prior notification / intimation to the client. The modification / alteration shall be in line
with the standard engineering practice and will not affect the final performance of the machine offered /
booked.

OFFER VALIDITY
This offer is valid for 15 days only from the date of offer.

ERECTION / COMMISSIONING & TRIAL:

Erection / Commissioning & trial (as per manufacturing standard of the machine offered) at your end will be
done in supervision of our engineer. In this regards, we request you to consider the following:

i) However the arrangement of required setup (as per site readiness guideline) along with the required
manpower is to be arranged from your side.
ii) To and fro charges of our engineer along with lodging, boarding and local transportation is in
customer’s scope
iii) Our service engineer will stay at your location for 3 days maximum. Beyond 3 days Rs. 3000.00 per
day will be charged till the day he stays at your location.

NOTE:
Our machine is user friendly and easy to install. As of the COVID situation, travelling resources are limited
and hence we have opted for the VIDEO INSTALLATION which is quite possible in our machine

WARRANTY
We provide workmanship warranty against any manufacturing defects for the period of 1 year (12 Months)
from the date of invoice. In this regards, we request you to consider the following:
i) Standard warranty is not applicable for consumable / brought parts which has normal wear & tear
(i.e. O rings, seals, washers etc.).
ii) Warranty on the major brought parts (i.e. electric motor, PLC & other electric parts, bearings etc.)
May be covered under warranty as per there supplier / manufacturer’s warranty terms, JUPITER is
not liable for said items.
iii) Standard warranty does not cover any accidental damage or damage caused due to any external
cause (i.e. damage during transportation, handling, hoisting, installing, electrical failure, low voltage
supply, misuse, servicing / repairing by unauthorized person / party etc.)

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SERVICES
We offer free workmanship for the period of 1 year (12 months) from the date of invoice by our expert
technical team. In this regards, we request you to consider the following:
i) To and fro charges of our engineer along with lodging, boarding and local transportation is in
customer’s scope
ii) Any part (not covered under standard warranty) if to be replaced is to be provided by customer.

TRAINING
We will provide 1 week free training (at our works – Bhunava Rajkot) related to installation, operation &
maintenance (of the machine offered) to the executive appointed by you. In this regards, we request you to
consider the following:
i) Salary and wages of the appointed executive will be in your scope.
ii) Transportation lodging & boarding of the executive will be in your scope.

SCOPE Of WORK:
i) Jupiter scope of Work:
Supply the machine offered as per the manufacturer’s standard.
Loading of our machine at our works
Provision of engineer for supervision of erection / commissioning of machine
ii) Customer / Buyer scope of Work:
Site readiness - As per guidelines
Unloading of the machine at site
Arrangement of required tools & tackles required for the erection / commissioning of the machine
Arrangement of required manpower (i.e. Operator – 1, Electrician - 1 &Helper - 3).
Trial / Testing material for the trial (Trial will be conducted at your end by our engineer)

LEGAL JURISDICTION
In case of rising of any dispute between the company and the customer relating to goods sold / material
supplied, the Court at Gondal (Rajkot) shall have jurisdictions and all such dispute shall be referred to their
only.

We are very thankful to you for your valued enquiry and hope above techno commercial offer will meet your
requirement and you will find our offer very competitive and suitable. In case of any need for further
assistance / clarification, we request you to please feel free to contact / write us.

Thanks & Regards,

Sales Team
Jupiter Roll Forming Pvt. Ltd.
Email: sales@jupiterrollforming.com

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