TDPS (TovoDent TDPSPOWERING AHEAD igh Voltage AC Generators from 1000 kVA to 50,000 kVA TD Power Systems TovoDexxi TDPSTD Power Systems {TOPS } was started in 1999 with the vision of producing high quality, relable AC Generators forthe world market. With design and manufacturing gy provided by its parent company and shareholder, Tayo Denki Seizo, Japan and with @ world class manufacturing plant in Bangalore, India, TDPS is now poised to be one of the leacing manufacturers inthe world for AC Generators below 40 mt TDPS produces generators from 1 MW to 40 MIN for all types of prime movers ike Steam Turbines, Gas Turbines, Diesel Engines, Gas Engines, Hydro Turbines and Wind Turbines. (Our core competence les in our abilty to provide cu standard products to meet quick delveries. CGesigns to suit the specific needs of our customers. We also have a base of ist incl Our impressive a large majorty of blue chip compan in the Incian industrial sector and a groving Ist of prestigious international customers all TOPS ger er the world erators are curenlly operating in 25 countries around the riled, state-ottheart facility is equipped with the design principles, quaty control techniques and testing standards implemented by us are significantly influenced by Japanese methods ané qualiy standards, We are also known for our responsive customer service. At TOP to operate your business at the maximum level of efficiency. We strive to ensure that we we are committed to supalying you with the best AC generators you n exceed customer expectations with imovative solutions and relable products. The key to our success has been the customer first approach. This underlines every aspect, of cur operation.Our 180 9001:2000 certified manufacturing facility comprises of state-of-the-art equipment and is spread over 12500 sq m. From the struction to winding, from beating constru absolute precision, 375 skilled o step is carried out with ion to the eventual balancing, e these processes and manufacture quire 0 machines. ers, providing a product ery month, We ensure that every generator manufactur ents of our custom ed is designed according to the perfectly suited for the specified application The stator frame is made of welded steel const n and has adequate thickness to prevent disto during operation. Rabust and rugged, the frame is designed to withstand bending stresses and ue to its weight andthe weight ofthe comalete core to be supported by it. The design takes care of safe Th thereby minimizing the unbalane transmission loa ofall types and minimizes vibration a noise ator bore is circular Uniform ar gap betwe etic pull T esigned to withstand stresses during normal operation and extreme stresses due to short circuits. ‘The stator core is construc in-riented, cold with thin, high quality, low loss ané no rolled silicon steel laminations. Each punching is deburred. The laminations are re: insulated on both sides with insulating varnish to minimize eddy current lasses. The ventilation ducts provided at intervals along the stator core, are formed by means of steel sp: 1d to the end punching, The laminations are secu steel clamping f segments depending on the width of the sh securely wel es at each end, Stator care lamination is made of si required,bon steel, properly heat treated, a halt has ample strength and stifess at als during normal and short cit conditions, The entire shattis orsion and bending stre e rolor core is made up of laminated stampings. The rotor stampings are skio ni o form cylindrical poles and are directly stacked onto the rotor shaft, The sal ‘onstruction is laminated, I the 3 salient pole rotor, laminated poles are mounted on bs with dove tall slots. The ventilation ducts provided at intervals long the rotor core are ned by f steel spacing bars securely welded to end punching. The rotor is designed to safely withstand all mechanical stresses imposed by the maximum runaway he lamp is secured ty shrink fitting ain shaft taking irements smplete rat in alowabje, insulated with Class F insulation tapes a nding is mult layer sists of All pole winding overhangs and connections b n acjacentfeld coils are made mechanically strong and are firmly secuted tothe roto by Resiglass banding. The whole rotor wineing is impregnated with epoxy resin and cuted. Field poles are provided with adequate damper winding ofthe low resistance type to improve st lity under single-phase faut dios. The damper winding bars are made o circular copper sections embedded in pole fa heir ends are cuited together by coppe stamsings. he cylindrical amin distortions under conditions of single phase to ground fault and to improve stabilty under faut conditions, salient poles are p per windings to reduce voltage he Brushless Excitation System consists of a tree phase AC exciter having 2 ng Re tage from the Rotating Rectifier B e DC volta of field wining on st fer B same exciter ral ter armature is fed to the rectifier bridge is directly fed to main field winding of the generator, mounted on the same shaft, The main fed winding in turn generates a threephase voltage in the main armature winding, housed in the main stato. 1 permanently connected discharge resistor across the main field provides protection against voltage surges.Dynamic Balancing The complete rotor assembly is dynamically balanced so as to run smoothly within the specified vibration Its Bearings ‘The oil lubricated bearings are of the end flange mounted/center flange mounted type. High speed generators are ge antfricton bearings. lly provided with forced lubricated type bearings. The smaller generators are supplied with grease hibrict In the case of ail lubricated bearings, the housing fins are made of high quality cast ron to support the bearing shells and to dampen the vibrations. The bearing shells are spherically seated in the housing. The shell consists of a supporting steel body lined with tn based a plain cylingvcal bare in general and two labe bares for highel white metal, The bushes ha 1 ratings. 1, consisting of fber-einforced, highW heat resistant material. An additional machine seal is fitted the bearing housing and the machine seal is |. Rigi seal designs are seals are floating labyrinth inside the bearing bracket, forming a sealing gap with the shaft. The space bet nnected to the atmasphere so that no vacuum or strong air tightness can occur at the internal bearing also provided for high speed generators. ts, The soherical bearing shell seated within the housing is insu al surface tection against stray cure jal given on the bearing housing inside the spher whole bearing assembly including housing, shell and seals, is of split construction for easy assembly and disassembly, The accurate mination of the two halves is achieved by the two dowel pins of the upper and lower matching face. Temperature of the bearing is ‘monitored using PT 100 type temperature detectors.A CUSTOMER CENTRIC APPROACH The reason for our rapia growth Consultative buying Constant interaction wth our customers at every stage is an essential factor for delivering favless products. We ensure that frequent communication is established with our clients so that any requirement can be effectively implemented into our manufacturing processes. Customised designs are offered to our customers to provide them with a product that meets thelr every recuiement Quality assurance Over the years, TOPS has established itself as 2 leading manufacturer of high qualty, performance driven generators. This has been possible with the combination of factors tke world class designs, a sophisticated state ofthe art manufacturing set up and a tear of skiled engineers headed by experts Testing faites [AL TOPS, qualty is paramount. Our uncompromising standards of qualty have helped us set standards in the generator industry, A stringent testing system has been formulated to ensure that all generators are defect ‘ree. ‘As an assurance of qualiy, testing is folowed rigourously before dispatch Mer sales service We provide hight efficient aftersales service trom our headquarters in Bangalore as well as our branch office in Japan, At TOPS, commitment to our customers is our main priority and our dedicated customer support team is ‘avaiable 24%7.TDPS TD Power Systems Pvt. Ltd. {joint venture with Toyo Denk! Seizo K.K., Japan. Head offs: TD Power Systems Pv Lt. #27, 28, 2 KIADB Industral Area, Dabaspet, Nlarangaa Talk, Bangalore 862 11 “To 91-60-2995 700773445238, +91 $960005240.49 Fax +3-80-773443922996718 E-mal dps @ps.cain wn ps coin Japan branch fe: TD Powe Systans Pv Lis, Tohwa Bung th Fo, 23, Ktashinagaw 3 Chone Shinagawa - Ku Tokyo 140-0001, Japan Tol No 081-35769-5380 Fax, No O081-25783.5381STEAM TURBINE GENERATORS ey TO Power Systems Put. Ltd. A joint venture with Toyo Denki Seizo K.K., Japan ‘Synchronous generators upto $0000 kVA Voltage - 415, 3300, 6600,11000, 13800 & 15000 Vols Cylntial rotor GVPI(Global Vacuum Pressure impregnation) Good voltage regulation +/-0.5% Insulation Class F Rated speed ~ 1500 rpny/1800 rpm Frequency ~ 50 H2/60 He Bracket mounted - Forced lubricating sleeve bearings ‘Sturdy design suitable for severe environment Totaly enclosed IP 84 with water cooled ar coolers (CAC Cooler location - Top/Side/Bottom Terminaton~Side/Bottom/Top Easy maintenance Dedicated jacking cil systems fr larger generators ‘Applicable standards ~ IEC, I$ and JEC Sole plate foundation Cylindrical shat with key and key way Digtta/nalog AVR op PMG Excitation Flanged shat Shaft vibration measurement Slip rings fo rotor earth fault detection Any special voltage, frequency, transformer testing and motor testing generators can be designed and manufactured based on the customer's requirements TovoDena TDPSHYDRO TURBINE GENERATORS SALIENT FEATURES a + Sturdy design suitable fr 11000, 13800 & 15000 Velts + Enclosure ~ IP 23 - SPOP type findrcaSalent Poe roto + Termination - Side/Bottomy/Top standards ~ EC, 18 se trame VPUResin rich imore age regulation ass F + Rated speed 375 rpm to He/60 He + FlywheeVArake csc/wbriating Ol system/Speed sensing soars (se - optional design for anal an racial thrust loa + Frequency ~ + Antitction/Sle OTovoDena TDPSDIESEL ENGINE GENERATORS , ms Pvt. Lid. A joint venture with Toyo Denki Seize K.K., Ja SALIENT FEATURES ‘+ Synchronous generators upto 12500 KVR + Voltage 415, 3300, 6600,11000, 13800 & 15000 Volts + OyindricaVSalent Poe rotor ‘+ GYPI (Global Vacuum Pressure impregnation) + Insulation Class F *+ Good voltage regulation +/-0.5% + Rated speed 500 rpm to 1800 rpm + Frequency ~50 Hz/60 He + Antitction/Sleeve bearings Sturdy design suitable for severe environment Enclosure ~ P 23 - SPO? type Termination ~Side/Bottom/Top ‘Applicable standards ~IEC, IS and JEC Sole plate/Base frame foundation DighavANALOG AVR Single/Double bearing Flanged/Cylincrical shaft with key and key way TDPSWIND GENERATORS wor Synchronous Generators ¥< SICMEMOTORI S ties up with SICME Motori, Italy for Wind Po TD Power Systems, India and SICME Motor, aly have formed a strategic allance to bring Permanent Magi onus Generator ito the India ket fr wind power application. Generator designs concestualse llbe produced by TOPS at ther pant in B SICME Met based in Torino aly isa leading and manufacturer of electrical machines, Over the last 40 g presence inthe ela {motors for instal applications and electrical generators fr renewable enerey pants. t manufacturing faclty, sled work grout ty standards, wil on forces with SIC strong RAD base, design capabilty and high tech manufa recess, The result of his powerful synergy is superior technical innvation to produce new generation Permanent Magnet system generators in Ina wing power application. Pioneers io the own spheres, TDPS and SICME Motori come togetver merging their technical expertise ta revolitonze ‘enerator industry This allance offers to the high potential ma peitiveness ofa leading ge ology from a highly reputed laian compary along with the eficieney and of hal re, we can design and manufacture custom bult generators with Permanent Magnet Rotor to sult the wind turbine manufacturers TDPS ‘TD Power Systems Pvt. Ltd. Head oie: TD Power Systems Pa Lid #77, 78, 0 KIADE Indust re, Dabaspt Nlamangal Tau, Serge 662111 Tot ¥9130-229957007734432-3, #91 995000524049 Fax +87-80-7734439/22095718 Ema tdps@tsp.co. wa hps.coin Japan branch fe: TD Power Stars Pt Lt, Towa Suing tn ly, 3-9, Kéaeinagawa 3 Chane, ‘Shinagewa = Ku Tokyo 140-0001, Japan, Tel. No 008-2-57835980 Fax, Ho, 0081-3-5782-538%