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Acid QC
Acid QC
Acid QC
PROCEDURES
Procedure A01: QUALITY CONTROL OF ACIDS
INTRODUCTION
In order to obtain the optimum response from any acid stimulation treatment
it is important that the strength and type of acid used are the same as in the
original design. Variations in acid concentration can lead to an
unsubstantiated evaluation of the treatment as well as a poor or damaging
formation response.
SAFETY
When handling HCl, HF and sodium hydroxide, rubber gloves, apron and
goggles must be worn as these chemicals cause severe burns. A face
shield should be worn when handling HF, sodium hydroxide and
concentrated HCl.
1.1.1 Equipment
1.1.2 Procedure
1. Obtain 350 to 400 mL of an acid sample and pour it into the graduated
cylinder (500 mL).
3. Read the point on the hydrometer scale from the bottom of the fluid
meniscus.
NOTE: For a sample reading above 60°F (15.6°C), the correction should be
added to the specific gravity reading. Conversely, for a temperature below
60°F (15.6°C), the correction should be subtracted from the specific gravity
reading.
For example, if the acid sample has a specific gravity of 1.085 at 40°F
(4.4°C), the temperature correction factor is 0.004 (Table 1). Since the
temperature is below 60°F (15.6°C), the correction factor should be
subtracted from the observed reading to give 1.081. The concentration of
HCl is 16.2%.
1.1.3 Results
Based on the final value obtained for the HCl concentration (%) adjustments
must be made to the acid concentration using the dilution/mixing schedules
found in the Engineers’Handbook.
The above procedure and equipment are for determining HCl acid
concentration only. If a QA/QC procedure is required for Mud Acid or Acetic
Acid, then a titrimetric analysis must be done.
TABLE 1
TEMPERATURE CORRECTIONS FOR SPECIFIC GRAVITY HYDROMETER
Correction for 1.000 to 1.075 1.075 to 1.120 1.120 to 1.180 1.180 to 1.210
Specific Gravity SG Acid SG Acid SG Acid SG Acid
Temp. °F (°C) Temp. °F (°C) Temp. °F (°C) Temp. °F (°C)
Subtract 0.009 - - 30 (-1.1) 34 (1.1)
Subtract 0.008 - 20 (-6.7) 33 (0.6) 37 (2.8)
Subtract 0.007 - 25 (-3.9) 37 (2.8) 40 (4.4)
Subtract 0.006 20 (-6.7) 30 (-1.1) 40 (4.4) 43 (6.1)
Subtract 0.005 27 (-2.8) 35 (1.7) 43 (6.1) 46 (7.8)
Subtract 0.004 33 (0.6) 40 (4.4) 47 (8.3) 49 (9.5)
Subtract 0.003 40 (4.4) 45 (7.2) 50 (10.0) 51 (10.6)
Subtract 0.002 47 8.3) 50 (10.0) 53 (11.7) 54 (12.2)
Subtract 0.001 53 (11.7) 55 (12.8) 57 (13.9) 57 (13.9)
0 60 (15.6) 60 (15.6) 60 (15.6) 60 (15.6)
Add 0.001 67 (19.5) 65 (18.3) 63 (17.2) 63 (17.2)
Add 0.002 73 (22.8) 70 (21.1) 67 (19.5) 66 (18.9)
Add 0.003 80 (26.7) 75 (23.9) 70 (21.1) 69 (20.6)
Add 0.004 87 (30.6) 80 (26.7) 73 (22.8) 71 (21.7)
Add 0.005 93 (33.9) 85 (29.5) 77 (25.0) 74 (23.4)
Add 0.006 100 (37.8) 90 (32.2) 80 (26.7) 77 (25.0)
Add 0.007 107 (41.7) 95 (35.0) 83 (28.4) 80 (26.7)
Add 0.008 113 (45.0) 100 (37.8) 87 (30.6) 83 (28.4)
Add 0.009 120 (48.9) 105 (40.6) 90 (32.2) 86 (30.0)
Add 0.010 - 110 (43.4) 93 (33.9) 89 (31.7)
Add 0.011 - 115 (46.1) 97 (36.1) 91 (32.8)
Add 0.012 - 120 (48.9) 100 (37.8) 94 (34.5)
Add 0.013 - - 103 (39.5) 97 (36.1)
Add 0.014 - - 107 (41.7) 100 (37.8)
Add 0.015 - - 110 (43.4) 103 (39.5)
Add 0.016 - - 113 (45.0) 106 (41.1)
Add 0.017 - - 117 (47.3) 109 (42.8)
Add 0.018 - - 120 (48.9) 111 (43.9)
Add 0.019 - - - 114 (45.6)
Add 0.020 - - - 117 (47.3)
1.2.1 Equipment
1. Obtain the acid specific gravity (SG) using the hydrometer in 350 to 400 mL
of acid placed in a 500 mL graduated cylinder.
2. Pour the acid into an empty cartridge and attach a dispenser. Evacuate the
air by pushing the plunger against the seal and rotating the dial (refer to
procedure on page 14 of the Hach Titrator Instructions Manual in Appendix
D).
Note: Distilled water must be used to eliminate any inaccuracies that would
be caused from the salts that occur in potable and/or rig water.
6. Load the sodium hydroxide cartridge into the titration and attach a new
delivery tube. Evacuate the air and reset the dial to zero.
7. Dispense NaOH (1.6M Molarity) into the acid while stirring until a pink end
point (pH > 7) is reached; record the amount of digits dispensed.
Results
1. Calculate the percentage acid strength using one of the following formulas
and report the results on the worksheet provided in Appendix C-9.
% HCl = _ D1___
SG x 34.25
% HF = _ D1___
SG x 62.51
% Acetic = _ D1___
SG x 20.84
Note: Before taking an acid sample, ensure the acid has been “rolled”,
because he may “layer out”in a static tank.
delivery tube must be labelled as the same or a new delivery tube must be
used with each respective reagent cartridge.
5. Stir the acid solution continuously, dispense AgNO3 until the solution turns a
red tinge and records the digits dispensed.
Results
1. Calculate the total acidity using the formula and report the results on the
worksheet provided in Appendix C-9.
TA = _ D1__
SG x 125
TC = _ D2__
SG x 177
For Mud Acid strength corrections, refer to Appendix C-11 through C-14
where anumber of tables give some contingency correction values for
various under-strength and overstrength Mud Acid concentrations using 20%
HF or Y1 with 35% HCl.
Large amounts of iron in acid mixtures can affect the efficiency of treatment,
or can provide problems of precipitation, emulsion or incompatibility with
some additive. The control of iron content in acid mixtures before injection is
then required to prevent such problems.
2.1.1 Equipment
1. Press the power key of the HACH spectrophotometer and wait until the end
of the automatic self-test.
2. Press”2 READ/ENTER”. The display will show “Dial nm to 510”.
3. Rotate the wavelength dial to display “510 nm”. Press “READ/ENTER”. The
display will show “mg/L Fe FV”.
4. Fill a sample cell with 25 mL of the prepared sample. Add the contents of
one Ferrover Iron Reagent Powder Pillow to the sample cell. SWIM to mix.
Press “SHIFT + TIMER”. A 3 minute reaction period will begin. When the
timer beeps, the reaction is complete. The display will show “mg/L Fe FV”
and measurements can be made.
5. Fill a second sample cell (the blank) with 25 mL of prepared sample. Place
in the cell holder, close the light shield and press “zero”.
6. The display will show “WAIT” then “0.0 mg/L Fe FV”. Remove the blank
sample and replace with prepared sample. If the solution is (or becomes
cloudy) then see note 1 below. Press “READ/ENTER”.
7. The display will show “WAIT”, then the result in mg/L Fe will be displayed.
8. Calculate as follows: Reading* 500 = Fe (mg/L).
9. If the reading on the spectrophotometer is really low, this suggests that the
1/500 dilution is too great. Repeat the test with a lower dilution.
- Having a larger dilution factor when possible, if high amounts of iron are
present (>100 ppm).
- When a low level of iron does not permit the increase in dilution factor, a
pH increase is possible with sodium hydroxide until a neutral pH is reached.
This pH can be checked with pH paper with sufficient accuracy.
1. Repeat the procedure for Total Iron with the following alterations:
2.2.1 Equipment/Reagents
2.2.4 Calculations
1. When using the HACH digital titrator multiply the reading by 6.9813 to obtain
the result in ppm iron (or mg/L iron).
2. If titrating with a 1 mL syringe multiply the reading in mL by 5585 to convert
the value to ppm iron (or mg/L iron).
2.3.1 Equipment/Reagents