INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

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Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 RENR6019-02
April 2018

980G Series II Wheel Loader

Hydraulic System
AWH1-UP
AXG1-UP
AYT1-UP

© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT LOCATION

Part Schematic Machine

Description
Number Location Location
Accumulator Gp - Ride Control 221-1762 E-5 1
Core AS - Hydraulic Oil Cooler 212-7786 B-7 2
Cylinder Gp - Auxiliary E-7 3
Cylinder Gp - Lift 111-8181 E-5 4
Cylinder Gp - Steering 115-1371 C-3 5
Cylinder Gp - Tilt (Left) High-Lift 124-6227 E-6 6
Cylinder Gp - Tilt (Left) Logger 124-0617 E-6 6
Cylinder Gp - Tilt (Left) Standard 112-5004 E-6 6
Cylinder Gp - Tilt (Right) High-Lift 124-6228 E-6 7
Cylinder Gp - Tilt (Right) Logger 124-0616 E-6 7
Cylinder Gp - Tilt (Right) Standard 112-5003 E-6 7
Filter Gp - Oil (Hydraulic) 259-1407 A-7 8
Motor Gp - Hydraulic Fan 161-8919 B-6 9
Pump Gp - Hydraulic Fan 209-3258 A-6 10
Pump Gp - Implement 191-0984 B-8 11
Pump Gp - Pilot (Brake) 235-6501 B-8 12
Pump Gp - Secondary Steering 150-7585 A-4 13
Pump Gp - Steering 105-3635 B-8 14
Screen As 200-5978 C-8 15
Screen Gp - Case Drain (Steering Pilot) 154-2883 C-4 16
Tank Gp - Hydraulic 244-3644 A-7 17
Valve Gp - Breaker Relief 220-0814 B-8 18
Valve Gp - Check (Hydraulic Oil Cooler Bypass) 206-8809 B-7 19
Valve Gp - Check (Steering) 9T-3096 E-5 20
Valve Gp - Check (Ride Control) 207-1810 E-5 21
Valve Gp - Check (Steering Quad) 111-7775 B-4 22
Valve Gp - Control Electrohydraulic 191-8735 A-5 23
Valve Gp - Diverter (Ride Control) 115-9328 E-5 40
Valve Gp - Diverter (Secondary Steering) 144-5330 A-4 24
Valve Gp - Lowering Control 112-1817 C-8 25
Valve Gp - Main Control 1 Function 116-7821 E-7 26
Valve Gp - Main Control 2 Function 114-2787 E-7 26
Valve Gp - Main Control 3 Function 114-2788 E-7 26
Valve Gp - Pilot (Steering) 173-0439 B-5 27
Valve Gp - Pilot Tilt and Lift 206-5186 D-6 28
Valve Gp - Pilot Tilt, Lift and Aux 206-5191 D-6 28
Valve Gp - Relief (Auxiliary, Head) 4T-4934 E-7 29
Valve Gp - Relief (Auxiliary, Rod) 4T-4162 E-7 30
Valve Gp - Relief (Main) 114-2789 D-8 31
Valve Gp - Relief (Ride Control) 159-8201 E-5 32
Valve Gp - Relief (Tilt, Head) Logger 4T-4935 E-6 33
Valve Gp - Relief (Tilt, Head) Standard 4T-4932 E-6 33
Valve Gp - Relief (Tilt, Rod) Logger 4T-6103 E-6 34
Valve Gp - Relief (Tilt, Rod) Standard 4T-4933 E-6 34
Valve Gp - Shuttle 8J-6875 B-4 35
Valve Gp - Shuttle (Ride Control) 141-1481 E-5 36
Valve Gp - Solenoid (Ride Control) 152-8340 E-5 37
Valve Gp - Steering 166-8495 C-2 38
Valve Gp - Steering Neutralizer 8J-1553 B-3 39
TAP LOCATION

Tap Schematic
Description
Number Location
AA Tilt Rod End Pressure E-6
BB Tilt Head End Pressure E-6
CC Lift Head End Pressure E-5
DD Lift Rod End Pressure E-5
FF Implement Return Pressure D-5
GG Implement Relief Pressure D-9
HH Pilot Pressure D-7
JJ Steering Pressure B-8
KK Oil Cooler Return Pressure B-7
LL Implement Pressure A-9
MM Steering Relief Pressure A-4
NN Hydraulic Fan Relief Pressure A-7
 9 8 7 6 5 4 3 2 1
(4) CYLINDER GP
(3) CYLINDER GP LIFT (1) ACCUMULATOR GP
AUXILIARY 111-8181 RIDE CONTROL
(7) CYLINDER GP 221-1762
AA
(6) CYLINDER GP TILT (RIGHT)
AUX TILT (LEFT) STANDARD: 112-5003 LIFT
STANDARD: 112-5004 TILT LOGGER: 124-0616
LOGGER: 124-0617 HIGH-LIFT: 124-6228
HIGH-LIFT: 124-6227 (37) VALVE GP
BB SOLENOID (RIDE CONTROL)
(26) VALVE GP
152-8340
MAIN CONTROL
3 FUNCTION: 114-2788 (36) VALVE GP
2 FUNCTION: 114-2787 SHUTTLE (RIDE CONTROL)
1 FUNCTION: 116-7821 141-1481

E (20) VALVE GP
E
CHECK
CC (STEERING)
9T-3096
(30) VALVE GP
RELIEF (AUX., ROD) (33) VALVE GP
4T-4162 RELIEF (TILT, HEAD)
(29) VALVE GP STANDARD: 4T-4932
RELIEF (AUX., HEAD) LOGGER: 4T-4935 DD

RACK BACK
(32) VALVE GP
4T-4934
RELIEF

LOWER CLOSE
(RIDE CONTROL)

OPEN RAISE
(21) VALVE GP CHECK 159-8201
(34) VALVE GP

LOWER
DUMP

RAISE
RELIEF (TILT, ROD) (RIDE CONTROL)
STANDARD: 4T-4933 207-1810
LOGGER: 4T-6103

(40) VALVE GP
DIVERTER (RIDE CONTROL)
115-9328

FF

D D
GG (31) VALVE GP
RELIEF (MAIN)
114-2789

HH

(28) VALVE GP
(15) SCREEN AS PILOT
200-5978 TILT AND LIFT : 206-5186
To Brakes LOWER TILT, LIFT AND AUX : 206-5191

DUMP LOWER CLOSE

(5) CYLINDER GP
STEERING
115-1371

FLOAT

(25) VALVE GP
LOWERING CONTROL (16) SCREEN GP
112-1817 CASE DRAIN (STEERING PILOT)
154-2883

RACK BACK RAISE OPEN

RAISE
C C
(38) VALVE GP
STEERING
CROSSOVER RELIEF 166-8495

LOAD SENSE STEERING

HIGH PRESSURE H.E. OR R.E SHUTTLE
VLV

(15) SCREEN AS
200-5978
(27) VALVE GP
IMPLEMENT

PILOT/BRAKE

PILOT (STEERING) (22) VALVE GP

STEERING LOAD SENSE SIGNAL IMPLEMENT RETURN 173-0439 CHECK (STEERING QUAD)
111-7775
DIRECTIONAL SPOOL

IMP PILOT / PILOT STEERING RETURN

MAKE UP
JJ CHECK
LINE PATTERNS
Pressure Line
OIL FROM BRAKE
CHARGING (2) CORE AS Pilot / Load Sensing Pressure
HYD. OIL COOLER
(12) PUMP GP VALVE 212-7786
PILOT (BRAKE) BACK UP Drain / Return Lines
(19) VALVE GP
235-6501 PRESSURE REDUCING RELIEF
B CHECK (HYD. OIL
COOLER BYPASS) (39) VALVE GP
VLV
Air Line
B
206-8809
(9) MOTOR GP STEERING NEUTRALIZER Component Group
HYDRAULIC FAN 8J-1553

TO TRANS. 161-8919 CALLOUTS

KK
Engine Cooler

YY Taps (Pressure, Sampling, Sensor - by letter)

(35) VALVE GP DL DL D Connectors (By letter)

SHUTTLE
(14) PUMP GP 8J-6875 Callout Number Component
STEERING (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
105-3635 138-1234 Part Number

(18) VALVE GP
BREAKER RELIEF (8) FILTER GP
220-0814 OIL (HYDRAULIC)
259-1407
MM
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT/BRAKE PUMP OUTPUT
STEER RETURN

(17) TANK GP STEERING PUMP OUTPUT

STEER & PILOT/BRAKE SUCTION

HYDRAULIC SECONDARY STEERING PUMP OUTPUT

LL 244-3644
STEERING CIRCUIT
SUPPLY LINE
(11) PUMP GP AUXILIARY CYLINDER CONTROL CIRCUIT
IMPLEMENT (23) VALVE GP IMPLEMENT CONTROL CIRCUIT
191-0984 CONTROL
ELECTROHYDRAULIC TILT CYLINDER CONTROL CIRCUIT
191-8735 STEERING CYLINDER CONTROL CIRCUIT
LIFT CYLINDER CONTROL CIRCUIT
DRAIN / RETURN LINE
IMPLEMENT PUMP OUTPUT
A NN FAN PUMP OUTPUT A
IMP SUCTION

BRAKE CONTROL CIRCUIT

ELECTRICAL CIRCUITS
(10) PUMP GP
HYDRAULIC FAN
209-3258
(13) PUMP GP (24) VALVE GP
DIVERTER (SECONDARY STEERING)
SECONDARY STEERING
144-5330 THIS SCHEMATIC IS FOR THE 980G SERIES II WHEEL LOADER HYDRAULIC SYSTEM
150-7585
MEDIA NUMBER: RENR6019-02
FAN SUCTION SCHEMATIC PART NUMBER: 171-3038, CHANGE: 03, VERSION: -
SEC STEER SUCTION Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

12 14 JJ FF MM 27 16 39 5 36 4 BB AA 3 6 7 CC DD HH
LL
KK
28
9 15
2 20

8 33
34
19
31
10
30
23
29
NN
26

6
7
11 12 14 JJ 17 18 9 GG 31 34 8 5 1 4 40 32 21 37

12 14 JJ 38 35 27 39 1 23 4 BB AA 15 6 7 CC DD

HH

KK
LL

8 28
2
25
19
15
9
20
NN
33
23

10

9 GG 13 24 MM 5 22 17 FF 25 36 37 3 26 29 30 31 34