NR/01152

VEHICLE MAINTENANCE INSTRUCTION Issue: 2

Section: 13
75 TONNE HIGH CAPACITY BREAKDOWN Date: Aug 2016
CRANE Page: 539 of 574

19.2 Hydraulic Systems

19.2.1 HYDRAULIC PUMPS

Hoist Pump Hydromatik A4VG Variable Displacement

Pump.
Pump CodeA4VG90HDD/32L-
PZF023D+1PF2G3-3X/023LD07MB

Slew and Travel Pump Hydromatik A4VG Variable Displacement

Pump.
Pump CodeA4VG90HDD/32L-PZF02F11D
+1PF2G2-4X/014LR20MR

Telescope and Derrick Pump A10V0140DR/31L-PSD11N00

19.2.2 HYDRAULIC MOTORS

Main Hoist Motor Hydromatik Variable Displacement Motor

A6VM200HD1D/63W-VAB020B

Maximum Continuous Pressure 270 bar

Peak Pressure 450 bar
Normal Flow Rating 0-165 litres/min
Maximum Flow Rating 550 litres/min
Maximum Leakage Pressure 4 bar (positive) at port L

Auxiliary Hoist Motor Hydromatik Fixed Displacement Motor Code

A2F 107 W1Z2

Maximum Continuous Pressure 320 bar

Peak Pressure 400 bar

Normal Flow Rating 0-164 litres/min

Maximum Flow Rating 321 litres/min

Maximum Leakage 1 bar (positive) at port T

Slew Motor Hydromatik A2F Fixed Displacement Motor

Code As Auxiliary Hoist Motor
 NR/01152
VEHICLE MAINTENANCE INSTRUCTION Issue: 2
Section: 13
75 TONNE HIGH CAPACITY BREAKDOWN Date: Aug 2016
CRANE Page: 540 of 574

Travel Motor Type Poclain 2 speed Code MS18-2-2C

Maximum Operating Pressure 450 bar

Normal Flow Rating 165 litres/min

Maximum Flow Rating 262 litres/min

Ballast Weight Motor Type Staffa Fixed Displacement Motor Code

B30 (P Shaft)

Maximum Continuous Pressure 206 bar

Peak Pressure 241 bar
Operating Speed set at 20 revs/min
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VEHICLE MAINTENANCE INSTRUCTION Issue: 2
Section: 13
75 TONNE HIGH CAPACITY BREAKDOWN Date: Aug 2016
CRANE Page: 541 of 574

19.2.3 HYDRAULIC RAMS

Derrick Ram.
Cattermole, Double Acting, Hydraulic Cylinder Code A75-0874

Bore x Stroke 336 mm x 2184 mm

Full Bore Induced Pressure 251 bar
Full Bore Test Pressure 345 bar
Annulus Working Pressure 179 bar
Annulus Test Pressure 276 bar

Maximum Full Bore Leakage through Counter Balance Valve 10 cc/min

Telescope Ram.
Cattermole, Double Acting, Hydraulic Cylinder Code A75-0873

Bore x Stroke 203 mm x 5042 mm

Full Bore Induced Pressure 251 bar
Full Bore Test Pressure 345 bar
Annulus Working Pressure 179 bar
Annulus Test Pressure 276 bar

Maximum Full Bore Leakage through Counter Balance Valve 10 cc/min

Outrigger Jack.
Cattermole Double Acting, Hydraulic Cylinder Code D75-0875

Bore x Stroke 203 mm x 200 mm

Full Bore Induced Pressure 256 bar
Full Bore Test Pressure 379 bar
Annulus Working Pressure 172 bar
Annulus Test Pressure 276 bar

19.2.4 SYSTEM PRESSURES

Maximum Design System Working Pressures under Full Load -

Main Hoist 270 bar

Auxiliary Hoist 172 bar
Travel 300 bar
Slew 172 bar
Telescope 179 bar
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VEHICLE MAINTENANCE INSTRUCTION Issue: 2
Section: 13
75 TONNE HIGH CAPACITY BREAKDOWN Date: Aug 2016
CRANE Page: 542 of 574

Derrick 179 bar

Outriggers Jacks 152 bar
Outriggers Swivel Rams 152 bar
Ballast 152bar
Boost and Brake 30 bar
Servo Controls 50 bar
System Oil Type Shell Tellus 37
Pour Point -30C
System Oil Capacity 1000 litres
Normal System Oil Temperature 35-45deg C
Maximum System Oil Temperature 70deg C

For any further information refer to relevant Manufacturers Data Sheets/Manuals

19.3 Gearboxes
Main Hoist.
Lohmann & Stolterfoht epicyclic reduction gear unit, incorporating hydraulically controlled,
spring operated multiple plate brake.
Type GFA 120 W 2000

Reduction Ratio 65 1
Direction of Rotation Reversible
Brake Release Pressure 15-19 bar
Maximum Service Pressure 300 bar
Lubricating Oil Type Texaco Meropa Lub 2
Lubricating Oil Capacity 12 litres

Auxiliary Hoist.
Lohmann & Stolterfoht epicyclic reduction gear unit incorporating hydraulically controlled,
spring operated multiple plate brake.
Type GFA 95 W 1004.

Reduction Ratio 69 1
Direction of Rotation Reversible
Brake Release Pressure 15-19 bar
Maximum Service Pressure 300 bar
Lubricating Oil Type Texaco Meropa Lub 2
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VEHICLE MAINTENANCE INSTRUCTION Issue: 2
Section: 13
75 TONNE HIGH CAPACITY BREAKDOWN Date: Aug 2016
CRANE Page: 543 of 574

Lubricating Oil Capacity 6.5 litres

Slew.
Lohmann & Stolterfoht epicyclic reduction gear unit, incorporating hydraulically controlled.
Spring operated multiple plate brake.
Type GFB 105K 1004.

Reduction Ratio 180 1

Direction of Rotation Reversible
Brake Release Pressure 15-18 bar
Maximum Service Pressure 250 bar
Lubricating Oil Type Texaco Meropa Lub 2
Lubricating Oil Capacity 18 litres

For information refer to Lohmann & Stolterfoht Manual.

Travel.
Clarke Chapman straight spur gearbox with sliding pinion clutch. Gearbox is driven by slow
speed hydraulic motor. Axle mounted.

Reduction Ratio 1.6 1

Direction of Rotation Reversible
Clutch Sliding pinion hydraulically operated.
Lubricating Oil Type Texaco Meropa Lub 2
Lubricating Oil Capacity 6.75 litres in each gearbox

Reference drawing 21605-2 Travel Gear Arrangement.