Chassis variant Safety 

control Document no.

1731827

Mark yellow for updated tempo

Saf ety
Division/Group Issuer, date
TEACO Mark Blaauw 28/04/2009 Q Quality control

298665
Tempo no.

Position Issue ECO

Symbols
Time per tempo
SB fuel tank with lowered fuel pick up
Search way

Tempo / name Important / notice

Picture / Comments
1 Preparations:

2 Fitting tank brackets:

3 Prefitting fuel tanks:

4 Fitting fuel tanks:

5.1 Fitting side marker lights:

5.2 Fitting side marker lights:

6 Programming:

7 Checking

Affected products:

A6x2/4NA / NB, without side skirts.

00:00
Prod.Lead Prod.coor name name name name name name name name name name name name name name name
Tempo no. A6x2/4NA / NB, without side Issued, date Time
1 skirts. Mark Blaauw 28/04/2009 min
Tempo/Denomination Edition

SB fuel tank with lowered fuel pick up

Safety risk
! Quality control
Q Safety control /  
exceptions C
C
1731827
No. Operation Important / things to bear in min Cause
1 Preparations:

Remove the fitted fuel tank (mostly this will be a 200 dm3
tank).

Move the fuel lines to a new position behind the air

vessel bracket (picture 1).

Remove the side marker lights and their brackets

(connections are reused).

Wrap protection (1518520) around the air lines as shown

in picture 2
2
Fit the cable duct in such a way that it doesn't contact the
frame.

Now tie the lines neatly, so that they do not contact the
corner of the tank (see picture 3).

Material and tool management Step

Total steps

Page2 10/07/2011
Tempo no. A6x2/4NA / NB, without side Issued, date Time
2 skirts. Mark Blaauw 28/04/2009 min
Tempo/Denomination Edition

SB fuel tank with lowered fuel pick up

Safety risk
! Quality control
Q Safety control /  
exceptions C
C
1731827
No. Operation Important / things to bear in min Cause
Fitting tank brackets:
3
Drilling holes is contained in the S-order 350768.
XH 3475
Remove drilling swarf,
The front tank bracket in the position the Scania fuel tank also swarf fallen on chassis and surrounding areas
has as foremost: XH 3475 (see picture 3). !!!
On the left hand side use wedge 1407005, on the right
hand side only if required. Q
Use the Scania bolt plate with 3x M14 bolts, remove
these bolts and ream the outer holes to 16mm. Tightening torque 180 Nm.

Now fit the bolt plate with 2 M16 bolts.

Left rear tank bracket: Drill the holes 16 mm in the

following positions: upper hole XM 3856 Z 1173.4, lower Tightening torque 180 Nm.
4 hole XM 3881 Z 1061, fitting with spacer block.

Right rear tank bracket: Remove the 2 rivets (150 mm Tightening torque 180 Nm.
from each other) from the cross member, they are
positioned approx. 370 mm behind the front bracket
(h.o.h.).

Enlarge holes by drilling for fitting 2 M16 bolts.

Material and tool management Step

Total steps

Page3 10/07/2011
Tempo no. A6x2/4NA / NB, without side Issued, date Time
3 skirts. Mark Blaauw 28/04/2009 min
Tempo/Denomination Edition

SB fuel tank with lowered fuel pick up

Safety risk
! Quality control
Q Safety control /  
exceptions C
C
1731827
No. Operation Important / things to bear in min Cause
Prefitting fuel tanks:

Fit the stopcocks.

Fit the bleed nipples with hose.

Chassis with HPI engine: replace float element with

longer variant.

If required, move the line for the auxiliary heating.

Crane------------- 25 Nm and tighten further to the correct position

Bleed nipple---- 25 Nm and tighten further to the correct position

Material and tool management Step

Total steps

Page4 10/07/2011
Tempo no. A6x2/4NA / NB, without side Issued, date Time
4 skirts. Mark Blaauw 28/04/2009 min
Tempo/Denomination Edition

SB fuel tank with lowered fuel pick up

Safety risk Quality control
Q Safety control /  
exceptions C
C
1731827
No. Operation Important / things to bear in min Cause
5 Fitting fuel tanks:

Heater fuel line: normally long enough, if not, then route a

new line from the feed pump.

Connect the connecting line between the tanks, through

the cable duct on the cross member.

The tank straps must be positioned straight .

Do not use soap suds to prevent moving of the tanks! !

Note! Bundle must Lightly grease the tank strap bolts Tightening torque 55 Nm.
be free
Open both fuel cocksafter bleeding the fuel system.

Stickers: If an Eberspächer or Webasto heater is

present, fit the red sticker 1537120 to the right hand side
tank. If the truck has an HPI fuel system, fit the blue
sticker 1720780 to the right hand side tank (example: see
removed tank).

The yellow sticker 326710 is fitted to the left hand side tank.
Put the keys for the fuel tank caps in the cab in the
ash tray!
Material and tool management Step

Total steps

Page5 10/07/2011
Tempo no. A6x2/4NA / NB, without side Issued, date Time
5.1 skirts. Mark Blaauw 28/04/2009 min
Tempo/Denomination Edition

SB fuel tank with lowered fuel pick up

Safety risk
! Quality control
Q Safety control /  
exceptions C
C
1731827
No. Operation Important / things to bear in min Cause
Fitting side marker lights:
6

Fit the correct side marker in the mudguards

(cockscombs), use the template to mark off the position,
next cut the hole and fit the lamp (picture 6 ), on the left
hand side use an extension cable 1756532.

Fit the cable to the mudguard as shown in picture 7.

Fit the rear side marker lights to SB tanks (picture 8) Next

page.(5.2)

These operations also apply to the right hand side.

7
P-clamp

Ø 6 mm hole in
mudguard
drill, next tie
cable
Material and tool management Step

Total steps

Page6 10/07/2011
Tempo no. A6x2/4NA / NB, without side Issued, date Time
5.2 skirts. Mark Blaauw 28/04/2009 min
Tempo/Denomination Edition

SB fuel tank with lowered fuel pick up

Safety risk
! Quality control
Q Safety control /  
exceptions C
C
1731827
No. Operation Important / things to bear in min Cause
Fitting side marker lights:
8
Fit the rear side marker lights to SB tanks (picture 8) Next
page.(5.2)

These operations also apply to the right hand side.

Material and tool management Step

Total steps

Page7 10/07/2011
Tempo no. A6x2/4NA / NB, without side Issued, date Time
6 skirts. Mark Blaauw 28/04/2009 min
Tempo/Denomination Edition

SB fuel tank with lowered fuel pick up

Safety risk
! Quality control
Q Safety control /  
exceptions C
C
1731827
No. Operation Important / things to bear in min Cause
10 Programming:

6 Change the tank volumes to 2x 400L, for this operation

follow the description in document WD-1749148.

Material and tool management Step

Total steps

Page8 10/07/2011
Tempo no. A6x2/4NA / NB, without side Issued, date Time
7 skirts. Mark Blaauw 28/04/2009 min
Tempo/Denomination Edition

SB fuel tank with lowered fuel pick up

Safety risk
! Quality control
Q Safety control /  
exceptions C
C
1731827
No. Operation Important / things to bear in min Cause
Check:

Check if the tanks are free on all sides (min 1 cm).*

!
Check for leakage (air, fuel)

!
With the normal end of productionline fuel volume (120
liter), check if the fuel meter shows approx. ¼.

If a catwalk has been removed, refit it and tighten it Tightening torque 20 Nm.
to 20 Nm.
C

Material and tool management Step

Total steps

Page9 10/07/2011
ECO 298665
Part No. Qty Description Supplied by Remarks
1501737 1 Fuel tank left SB Components Inclusive of brackets, fuel filler cap,
1501738 1 400
FuelLtank right SB Components ti k
Inclusive of brackets, fuel filler cap,
1852372 1 400L
Sensor, fuel Scania (Wema) ti k
1862019 l l
1 Sensor, fuel Scania PDE and XPI (FPC 1470B, D)
1761983 l l washer
1 O-ring Scania
326710 1 Tanksticker Scania
1537120 1 Sticker Scania Auxiliary heater (FPC 118A, B, G , 3B)
1720780 1 Sticker HPI Scania With HPI engine (FPC 1470C)
1725226 1 Sticker Scania Auxiliary heater (FPC 118A, B, G , 3C)
1731780 1 Sticker Scania Auxiliary heater (FPC 118A, B, G , 3G)
1770297 2 Evacuation Scania
1118193 2 Hose Scania
1334095 2 Hose clamp Scania
1435361 2 Shut-off cock Scania
815149 3 Nut M14 Scania
1385594 1 Bolt plate 3x Scania
815819 M14
3 Washer for M14 Scania
813935 6 Clamp for side Scania
815871 4 BoltkM6x12
li ht Scania
802078 4 Bolt M16x60 Scania
802272 2 Bolt M16x75 Scania
807356 6 Nut M16 Scania
803006 6 Washer 16 mm Scania
813869 2000 mm Fuel line (STD Scania
1518520 500 mm 1840)
Guard Scania With HPI (FPC 1470C) 2x500 mm
1407005 2 Wedge Scania
1756532 2 Extension cable Scania
1926127 1 Sticker Scania 2471B
1926126 1 Sticker Scania 2471D