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Salt Hydration On Distress (Sulphate Attack)
Salt Hydration On Distress (Sulphate Attack)
Distress
Observations on an unidentified or misidentified cause of concrete distress.
developed on the sea shore.” Schaffer2 concluded in 1932 of half-buried concrete prisms to sodium sulfate solutions.
that several instances of deterioration of building stones In 1989, Stark reported that the portions of the PCA prisms
above ground were associated with white salt efflores- embedded in the ground were in perfect condition, while
cence, and were caused by conversion of anhydrous the aboveground portions were partly or completely
sodium sulfate to the decahydrate. disintegrated.9 He speculated that conversion of thenardite
Reading, in summarizing Corps of Engineers’ work on to mirabilite, not sulfate attack, caused the distress.
sulfate attack through 1975,3 stated that little deterioration Recently Haynes, O’Neill, and Mehta10 investigated
was observed where concrete was exposed to sulfate-laden aboveground distress in concrete structures in California,
water, but distress was observed at drying surfaces, and found it due to “physical attack by salts,” and “crystal-
apparently due to “repeated crystallization of sulfate salts.” lization of salts in pores.” They did not associate the
He followed up this work several years later4 and concluded distress with conversion of thenardite to mirabilite, but did
that most of the distress was due to sodium sulfate solu- point out that the procedures of ASTM C 88, “Soundness of
tion that “dries rapidly, forming salt crystals which pro- Aggregates by Sodium Sulfate or Magnesium Sulfate”
duce an expansion and progressive shedding of the employ the same process. Since the deterioration caused
concrete surface.” by those tests occurs with aggregate, and do not involve
In Australia, especially near Adelaide, aboveground portland cement, it’s obvious that the classical term,
portions of concrete foundations and brick walls evidenced “sulfate attack,” is a misnomer for this distress mechanism.
distress at the evaporation front of salt solutions dissolved Novak and Colville11 in 1989 correctly surmised that
from the soils (Fig. 1). Dozens of articles (e.g. 5, 6) on these “phase transformation between thenardite and mirabilite”
occurrences failed to disclose a mechanism, and the may be a cause of degradation of surfaces of concrete slabs
phenomenon was termed “salt damp.” However, our in Southern California. Mather,12 in 1992, commented that
investigations of this distress in Australia found it to be due an incidence of deterioration evidenced as sodium sulfate
to the repeated conversion of sodium sulfate between its efflorescence and surface loss was “entirely physical” and
mineral forms, thenardite (anhydrous sodium sulfate) and due to the volume increase occurring when anhydrous
mirabilite (sodium sulfate decahydrate). sodium sulfate converts to the decahydrate. He pointed
The natural occurrence of sodium sulfate in soil led out that Binda and Baronio in 1987 found that conditions
many investigators to do “sulfate attack” field studies using for such conversion occurred every month of the year in
sodium sulfate. For example, the enormous study by Miller Milan, Italy.
and Manson7 in 1951 employed wetting and drying of Irassar et al.14 in 1997 investigated concrete specimens
specimens exposed to sodium sulfate or magnesium half-buried in soils containing sodium sulfate, and con-
sulfate. The Portland Cement Association’s extensive cluded that they disintegrate aboveground. Although they
Sacramento test plot studies8 included periodic exposure termed it “salt crystallization” they correctly credited it to
Recognition problems
We believe there are two major problems in recognizing
SHD. The first involves the nomenclature. As noted above, Fig. 2: Sodium sulfate efflorescence on the stem wall of an
Adelaide home
the thenardite-mirabilite conversion has been termed “salt
crystallization,” “physical attack by salts,” “salt damp,”
and, completely improperly, “sulfate attack.”
■ “Salt crystallization” is improper because it implies that a
salt crystallizing from solution will cause distress. The
literature is ambivalent on this, but some investigators
indicate that crystallization of a salt from supersaturated
solution can cause distress. Whether or not this phenom-
enon played a role in any of these investigated cases is
not certain.
■ “Physical attack by salts” implies a much more general
process than SHD does, and doesn’t tell how the attack
exhibits itself, or how the distress develops.
■ “Salt damp” has no readily determinable meaning.
■ “Sulfate attack” is improper, not only because the
thernardite-mirabilite conversion doesn’t do what classic Fig. 3: Salt hydration distress just inside the garage of an
sulfate attack does — cause deleterious formation of Orange County home. Some SHD also occurs near shrinkage
cracks in the garage
ettringite — but also because no sulfate ion reactions
occur with SHD.
The second problem is that the mechanics of investiga-
tion often remove all the evidence for the cause of the
distress. The sodium sulfate can be dissolved from the
sample due to coring water and to water used in cutting,
polishing, and thin-section preparation.
Ross AA.. M ar
Mar tinek is a senior petrographer
artinek St el
elll a L. M
Stel aru
Maru
aruss in, FACI, is a consultant at
with WJE and a licensed professional WJE. She has performed numerous studies
geologist in Illinois. He is a member of ACI related to concrete durability, including
and is active on several ASTM committees. field investigations and chemical and
A former geochemist, he has more than 20 scanning electron microscopy analyses.
years of experience in the examination and She has published about 90 papers
analysis of concrete and the investigation related to her research and investigations.
of distressed concrete. He has authored or
co-authored several papers on various
aspects of the application of geological
methods to materials science.