Technical Offer For Hydration Plant 01022023 PDF

SHIV SHAKTI MECHANICALS
AN ISO CERTIFIED COMPANY ISO 9001:2015

Office &Works. H-459-460 Sarna Dungar Industrial Area Jhotwara Extn.Jaipur. INDIA
Contacts: 0141-2587200, +91-9414876943, Web. www.shivshaktimech.com, Email:info@shivshaktimech.com
TECHNICAL SPECIFICATION
FOR 15 TPH HYDRATION PLANT
Ref. No: SSM/IS/LSLZ/01007/2022-23 DT. 1.02.23
S.No. Qty. Description Scope
1.0 01 QUICK LIME FEEDING HOPPER CLIENT

(From Existing plant to Belt conveyor )
1.1 01 DISCHARGE CHUTE CLIENT
1.2 01 LOAD CELL ALONG WITH ITS ACCESSORIES CLIENT
2.0 01 BELT CONVEYOR (for Quick lime) SSM
Location : Below Quick Lime Feeding Hopper

Type : Trough
Size : Belt 600mm width
Length : 10000mm (approx.)
Conveying Capacity : 15 TPH.
Material : Quick Lime stone
Feed Size : 20- 50mm
Drive : 3.7 Kw
2.1 01 CONNECTING CHUTE SSM
(From Belt conveyor to Hammer mill )
3.0 01 HAMMER MILL SSM

Application : Quick lime grinding
Chamber size : 600mm
Fabricated- : M.S plate
Shaft- : EN 8
Drive Motor : 22Kw,
3..1 01 CONNECTING CHUTE SSM
(From Hammer mill to Bucket elevator )
4.0 01 BUCKET ELEVATOR SSM
Type : Continues centrifugal discharge

Height : 20 Mtr. pulley c/c. (approx.)
Speed : 1.5m/sec.
Capacity : 15 TPH.
Material to be Handled : HYDRATED LIME POWDER
Drive : 7.45 Kw x1440rpm motor coupled
With Bevel Helical Gear box. (VFD)
Material Temp. : 80°c
Required dedusting Air : 1000m3/h
1
CLIENT: M/S. LIMEMET SOLUTIONS LIMITED, ZAMBIA

(From Bucket Elevator to Screw conveyor)
5.0 01 SCREW CONVEYOR (for Quick lime) SSM
Location : Connecting elevator to Quick Lime Hopper

Type : U-Trough
Size : 200 mm
Feed Size : 0-10mm
Drive : 2.2kw X20 rpm Geared Motor
Coupled with Shaft
6.0 01 QUICK LIME STORAGE HOPPER SSM
Capacity : 15 T
Upper Section dia : 3000 mm
Over all Height : 5000mm (approx.)
Inlet Socket : Dia. 400 mm
Outlet : 500x500mm
Material : Quick Lime
Part of Hopper
Made of steel plate 6 mm The inclined bottom part made of steel
plate 6 mm Drawn to single outlet 500x500 mm , with accessible
cover 5 mm, incl. Inlet spout 400 mm dia. Wall stiffening, claws,
without bin level indicators.
(dust collecting air required : 1500 m3/h)
6.1 01 LOAD CELL ALONG WITH ITS ACCESSORIES SSM

Set No. of Load Cell : 03 nos.(Live)
Capacity : 10 T each
6.2 01 HIGH LEVEL INDICTOR WITH MOUNTING SOCKET SSM

Set
6.3 01 DUST COLLECTOR FOR QUICK LIME HOPPER SSM
Material to be handled : Lime Dust
Type : Pulse Jet/Flush Mounted
Capacity : 2500 m3/hr.
Air to cloth ratio : 1.2m3/m2/min.
Outlet emission : Less than 30mg/Nm3
Dust Load at air inlet : 50gms.
2
Material of Bag : Polyester

Temp. : 120°c
The dust collector shall be complete with cages, Filter bags, mouth
pieces, blow tube, solenoid valve diaphragm operated timer, air
receiver, filter housing, collecting hopper, filter top plenum, door with
handle, inlet / outlet companion flange.
6.3.1 01 CENTRIFUGAL FAN WITH MOTOR FOR ABOVE DUST SSM

COLLECTOR

Static Pressure : 350 mmWg
Efficiency : 80%
Operating Temp. : 90°c
Motor : 9 kw x1440rpm
6.3.2 01 DEDUSTING PIPING SSM

Lot
Made of 4mm thick M.S. Plate between Dust collector outlet to fan
and from fan to atmosphere with flanges, bolts, gaskets and pipe
support.
6.4 01 MANUAL SLIDE GATE SSM
Size : 500x500mm
6.5 01 ROTARY AIR LOCK ALONG WITH DRIVE UNIT. SSM
Capacity : 15 TPH
Drive : 2.2kw /Geared Motor
7.0 01 SCREW CONVEYOR (for Quick lime) SSM
Location : Below Quick Lime Hopper

Type : U-Trough
Size : 200 mm
Feed Size : 0-10mm
Coupled with Shaft
3
7.1 01 FLEXIBLE CONNECTION SSM

(From Screw conveyor-1 to Screw conveyor - 2)
Size : Dia. 200 mm
7.2 01 WEIGHING SCREW CONVEYOR (for Quick lime) SSM
Location : Below screw conveyor

Type : U-Trough
Size : 200 mm
Feed Size : 0-10mm
Drive : 2.2 Kw X20 rpm Geared Motor
Coupled with Shaft
7.3 01 LOAD CELL ALONG WITH ACCESSORIES SSM
No. of Load Cell : 02 nos.(Live)

Capacity : 0.5 T each

(From Screw conveyor to Hydrator)
8.0 01 5 STAGE HYDRATOR ALONG WITH ACCESSORIES SSM
Type : Five Stage with Double Shafts

Material : Quick Lime
Feed Size : 0-10mm
Drive : 1st stage 15 kw Geared Motor (VFD)
: 2nd stage 7.5kw Geared Motor
: 3rd stage 7.5 kw Geared Motor
: 4th stage 7.5 kw Geared Motor
: 5th stage 7.5kw Geared Motor
8.1.1 01 MANUAL SLIDE GATE SSM
Size : 300x400mm
8.2 01 SET MULTIPOINT WATER SPRAY UNIT SSM
Pump : 3.72 kw with VFD
8.3 01 UNDER GOUND WATER TANK CLIENT

Storage Capacity : 5m3
4

(From Hydrator outlet to Screw conveyor)
9.0 01 SCREW CONVEYOR (for Hydrated lime) SSM
Location : Below Hydrator

Type : U-Trough
Size : 400 mm
Material : Hydrated Lime
Drive : 3.7 kw X20 rpm Geared Motor
Coupled with Shaft

(From Screw conveyor Discharge to Bucket Elevator)
10.0 01 DUST COLLECTOR FOR HYDRATOR SSM

Type : Pulse Jet/FLUSH MOUNTED
Temp. : 120°c
10.1 01 CENTRIFUGAL FAN WITH MOTOR FOR ABOVE DUST SSM

COLLECTOR

Efficiency : 80%
Motor : 11 kw x1440rpm (VFD)
5
10.2 01 DEDUSTING PIPING SSM

lot
Made of 4mm thick M.S. Plate between Dust collector outlet and fan
support.
11.0 01 BUCKET ELEVATOR SSM

Speed : 1.5m/sec.
Capacity : 15 TPH.
Drive : 7.5 kw x1440rpm motor coupled

12.0 01 SCREW CONVEYOR (for Hydrated lime) SSM
Location : At Bucket Elevator Discharge

Type : U-Trough
Size : 400 mm
Coupled with Shaft
12.1 01 FLEXIBLE CONNECTION SSM

(From Screw conveyor to Separator)
Size : Dia. 400 mm
6
13.0 01 AIR CLASSIFIER/SEPARATOR SSM
Type : High efficiency air separator

Feed Size (inlet) : 0-10 mm
Outlet Size (fine) : <90µm
Outlet Size (coarse) : 0-10 mm
Ratio Fine/Coarse : 30%/70% (approx.)
Main Drive for separator : 11 kw X (Variable Speed )
Drive for air fan : 2.2kw X (Variable Speed )
13.1 01 DUST COLLECTOR FOR SEPARATOR SSM

Material to be handled : Hydrated Dust
Type : Pulse Jet/Flush Mounted
Temp. : 120°c
Size : 250mm
Capacity : 2 TPH
Drive : 1.1 kw/Geared Motor
Temp. of Material : 80°c

COLLECTOR

Efficiency : 80%
Motor : 18.5 kw x1440rpm
7
Made of 4mm thick M.S. Plate between Dust collector outlet to fan
support.

(From bag filter to Screw conveyor)
13.6 01 SCREW CONVEYOR SSM
Location : At Dust collection discharge and feeding into

Bucket Elevator
Type : U-Trough
Size : 400 mm
Drive : 2.2 kw X20 rpm Geared Motor
Coupled with Shaft

(From Screw conveyor to bucket Elevator feed)
14.0 01 CYCLONE SSM

Type : High efficiency Cyclone
Feed Size (inlet) : <90µm
Diameter : 1250mm (Approx.)
14.1 01 RECERCULATION FAN FOR CYCLONE SSM

Efficiency : 80%
Motor : 37 kw x1440rpm (VFD)
8
Capacity : 12 TPH
Location : At cyclone to bucket elevator

Type : U-Trough
Size : 400 mm
Drive : 3.45Kw X20 rpm Geared Motor
Coupled with Shaft

(From Screw conveyor to Bucket elevator )
16.0 01 BUCKET ELEVATOR FOR SILO-1 FEEDING (FOR GRADE – A) SSM

Speed : 1.5m/sec.
Capacity : 12 TPH.
Drive : 7.45 Kw x1440rpm motor coupled

(From Bucket elevator to Screw conveyor)
17.0 01 SCREW CONVEYOR (From Bucket Elevator discharge to silo no.-1 SSM
feed)

Type : U-Trough
Size : 400 mm
9

Coupled with Shaft

(From Screw conveyor to Silo no. 1)
18.0 01 HYDERATED LIME STORAGE SILO NO.-1 Grade -A SSM
Capacity : 150 T
Material : Hydrated lime (Grade-A)
Part of Hopper
Made of steel plate 8 mm The inclined bottom part of conical
Height, made of steel plate 8 mm Drawn to 3 outlets 400x400 mm ,
with accessible cover 6 mm, incl. Inlet spout 400 mm dia. Wall
stiffening, claws, without bin level indicators.
(dust collecting air required: 1,500 m3/h)

No. of Load Cell : 03 nos.(Live)
Capacity : 75 T each
18.2 01 HIGH LEVEL AND LOW LEVEL INDICTOR WITH MOUNTING SSM
SOCKET
18.3 01 MANUAL CUT-OFF GATE SSM

SIZE : 400X400mm
18.4 01 PNEUMATIC CUT-OFF GATE SSM

SIZE : 400X400mm

(From Pneuumatic cut off to packing machine)
19.0 01 SINGLE SPOUT STATIONARY (INLINE) ELECTRONIC PACKER SSM
No. of Filling spouts : 1 No.

No. of Operators : 1 No.
Impeller Drive : 5.5 Kw
Compressed air qty : 6 m3/h
Pressure : 5.0 bar
Total power installed : 5.5 Kw
10
Power consumption : 4 kW
Dedusting air qty. : 2000 m3/h
Min. depression : 8.00 mbar
Product to be filled : HYDRATED LIME
Bulk density : 0.7-1.0 t/m3
Bag weight gross : 50 Kgs.
Packer Capacity : 240 Bags (12 tph)
Weight Accuracy : + 100, - 50 gms. deviation as average of

20 Consecutive weighing per spout, with Sufficient bag size,
continuous packing operation and relatively constant bulk density.
The impeller type filling system with vertical impeller, in rotating design,
for filling into self-closing valve bags and simultaneously weighing.
Each filling station consisting of:
The impeller box with impeller blade wheel, the special driving motor for
start-stop operation, the V-belt drive with protection hood.
The sliding valve Placed in the filling channel, actuated by a pneumatic

three-position cylinder for coarse and fine flow
The annular clearance aeration in the filling channel.
The filling spout of special design, with pneumatically actuated bag

holder.
The bag chair with tilting saddle actuated by pneumatic piston for
automatic bag discharge, being placed parallel by means of leaf springs
and connected to the load cell arranged above
Each filling station consisting of the load cell
Control panel with Electronic R 423
For each filling station consisting of :
The control panel with the integrated switchgear as follows:
protective motor switch and switching contactor for the control of the
impeller drive,
power supply unit for generation of 24 V control voltage
interfacing cables
11
The microprocessor weighing control type R 423 Consisting of:
The weighing unit, equipped with :
the digital inputs and outputs 24 VDC
the load cell connection
the control software
The operation and display terminal, consisting of:
the keyboard
the weight display,
the dialogue display
the weigher condition LEDs
Standard functions of the R 423:
language : English
adjustment of parameters
coarse feed
fine feed
automatic tare,
fine feed regulator,
20.0 01 DUST COLLECTOR FOR HYDRATED LIME SILO NO.-1 SSM

Type : Pulse Jet
Temp. : 120°c
12
Size : 300 mm
Capacity : 2 TPH

COLLECTOR

Efficiency : 80%
Motor : 18.5 kwx1440rpm
Made of 4mm thick M.S. Plate between Dust collector inlet and
outlet to fan and from fan to atmosphere with flanges, bolts, gaskets
and pipe support.
21.0 01 CONNECTING CHUTE

(From Separator to rotary air lock Grade B )
21.1 01 ROTARY AIR LOCK ALONG WITH DRIVE UNIT (From Air SSM
separator Grade B)
Capacity : 5 TPH
Drive : 1.1kw /Geared Motor
Location : At separator to pulverisor

Type : U-Trough
Size : 400 mm
Coupled with Shaft
13

(From screw conveyor to pulverisor )
23.0 01 PULVARISOR WITH HOPPER AND DUCT SSM
Size : 1070 mm
Material of construction : Mild Steel Body
Material to be handled : Hydrated Lime
Fittings :-
a) Male shaft of EN-8 Material
b) Feeding hopper and material feeding rotator
c) C.I. housing & self aligned double row ball bearings.
d) Hammer of Carbon Steel material
e) Gland bush and oil seals.
f) Air controlling valves.
g) Cyclone system dust collector.
h) Ducting, bends and butterfly valve.
i) Manual Slide gate below Hopper
Drive Motor : 75 Kw

(From Hopper discharge to Screw Conveyor)
24.0 01 SCREW CONVEYOR (From Pulverisor discharge to Bucket SSM

Elevator)
Location : Below Pulverisor Discharge
Type : U-Trough
Size : 200 mm
Coupled with Shaft
(From Screw conveyor discharge to Bucket Elevator feed)
25.0 01 BUCKET ELEVATOR SILO-2 FEED (FOR GRADE – B) SSM

Speed : 1.5m/sec.
14
Capacity : 5 TPH.
Drive : 5.5 KW x1440rpm motor coupled

26.0 01 SCREW CONVEYOR (From Bucket Elevator discharge to silo no.-2 SSM
feed)

Type : U-Trough
Size : 400 mm
Coupled with Shaft

(From Screw conveyor to Silo no. 2)
27.0 01 HYDERATED LIME STORAGE SILO NO.-2 Grade- B SSM
Capacity : 150 T
Material : Hydrated lime (Grade-B)
Part of Hopper
Made of steel plate 8 mm The inclined bottom part of conical
Height, made of steel plate 8 mm Drawn to 3 outlets 400x400 mm ,
with accessible cover 6 mm, incl. Inlet spout 400 mm dia. Wall
stiffening, claws, without bin level indicators.
(dust collecting air required: 1,500 m3/h)

Set No. of Load Cell : 03 nos.(Live)
Capacity : 75 T
15
27.2 01 HIGH LEVEL AND LOW LEVEL INDICTOR WITH MOUNTING SSM
Set SOCKET
28.0 01 DUST COLLECTOR FOR HYDRATED LIME SILO NO.-2 SSM

Type : Pulse Jet
Temp. : 120°c
Size : 250mm
Capacity : 5 TPH

COLLECTOR

Efficiency : 80%
Motor : 15kwx1440rpm
29.3 01 lot DEDUSTING PIPING SSM
Made of 4mm thick M.S. Plate between Dust collector outlet and fan
support.
29.4 01 MANUAL CUT-OFF GATE SSM
SIZE : 400X400mm
29.5 01 PNEUMATIC CUT-OFF GATE SSM

SIZE : 400X400mm
16

(From Screw conveyor to Bag Packing M/C.)
30.0 01 SINGLE SPOUT STATIONARY (INLINE) ELECTRONIC PACKER SSM
No. of Filling spouts : 1 No.

No. of Operators : 1 No.
Impeller Drive : 5.5 Kw
Compressed air qty : 6 m3/h
Pressure : 5.0 bar
Total power installed : 5.5 Kw
Power consumption : 4 kW
Dedusting air qty. : 2000 m3/h
Min. depression : 8.00 mbar
Product to be filled : HYDRATED LIME
Bulk density : 0.7-1.0 t/m3
Bag weight gross : 50 Kgs.
Packer Capacity : 240 Bags (12 tph)
Weight Accuracy : + 100, - 50 gms. deviation as average of

20 Consecutive weighing per spout, with Sufficient bag size,
continuous packing operation and relatively constant bulk density.
The impeller type filling system with vertical impeller, in rotating design,
for filling into self-closing valve bags and simultaneously weighing.
Each filling station consisting of:
The impeller box with impeller blade wheel, the special driving motor for
start-stop operation, the V-belt drive with protection hood.
The sliding valve Placed in the filling channel, actuated by a pneumatic

three-position cylinder for coarse and fine flow
The annular clearance aeration in the filling channel.
The filling spout of special design, with pneumatically actuated bag

holder.
The bag chair with tilting saddle actuated by pneumatic piston for
automatic bag discharge, being placed parallel by means of leaf springs
and connected to the load cell arranged above
Each filling station consisting of the load cell
Control panel with Electronic R 423

17
For each filling station consisting of :
The control panel with the integrated switchgear as follows:
protective motor switch and switching contactor for the control of the
impeller drive,
power supply unit for generation of 24 V control voltage
interfacing cables
The microprocessor weighing control type R 423 Consisting of:
The weighing unit, equipped with :
the digital inputs and outputs 24 VDC
the load cell connection
the control software
The operation and display terminal, consisting of:
the keyboard
the weight display,
the dialogue display
the weigher condition LEDs
Standard functions of the R 423:
language : English
adjustment of parameters
coarse feed
fine feed
automatic tare,
fine feed regulator,
18

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SHIV SHAKTI MECHANICALS

AN ISO CERTIFIED COMPANY ISO 9001:2015

1.0 01 QUICK LIME FEEDING HOPPER CLIENT

1.1 01 DISCHARGE CHUTE CLIENT

1.2 01 LOAD CELL ALONG WITH ITS ACCESSORIES CLIENT

2.0 01 BELT CONVEYOR (for Quick lime) SSM

Location : Below Quick Lime Feeding Hopper

3.0 01 HAMMER MILL SSM

4.0 01 BUCKET ELEVATOR SSM

Type : Continues centrifugal discharge

Required dedusting Air : 1000m3/h

4.1 01 CONNECTING CHUTE SSM

Location : Connecting elevator to Quick Lime Hopper

6.0 01 QUICK LIME STORAGE HOPPER SSM

6.1 01 LOAD CELL ALONG WITH ITS ACCESSORIES SSM

6.2 01 HIGH LEVEL INDICTOR WITH MOUNTING SOCKET SSM

Material of Bag : Polyester

6.3.1 01 CENTRIFUGAL FAN WITH MOTOR FOR ABOVE DUST SSM

Capacity : 2875 m3/hr.

6.3.2 01 DEDUSTING PIPING SSM

6.4 01 MANUAL SLIDE GATE SSM

7.0 01 SCREW CONVEYOR (for Quick lime) SSM

Location : Below Quick Lime Hopper

7.1 01 FLEXIBLE CONNECTION SSM

Size : Dia. 200 mm

7.2 01 WEIGHING SCREW CONVEYOR (for Quick lime) SSM

Location : Below screw conveyor

7.3 01 LOAD CELL ALONG WITH ACCESSORIES SSM

No. of Load Cell : 02 nos.(Live)

7.4 01 CONNECTING CHUTE SSM

Type : Five Stage with Double Shafts

8.1.1 01 MANUAL SLIDE GATE SSM

8.3 01 UNDER GOUND WATER TANK CLIENT

8.4 01 CONNECTING CHUTE SSM

9.0 01 SCREW CONVEYOR (for Hydrated lime) SSM

Location : Below Hydrator

9.1 01 CONNECTING CHUTE SSM

10.0 01 DUST COLLECTOR FOR HYDRATOR SSM

10.1 01 CENTRIFUGAL FAN WITH MOTOR FOR ABOVE DUST SSM

Capacity : 4600 m3/hr.

10.2 01 DEDUSTING PIPING SSM

11.0 01 BUCKET ELEVATOR SSM

Type : Continues centrifugal discharge

Required dedusting Air : 1000m3/h

11.1 01 CONNECTING CHUTE SSM

12.0 01 SCREW CONVEYOR (for Hydrated lime) SSM

Location : At Bucket Elevator Discharge

12.1 01 FLEXIBLE CONNECTION SSM

Size : Dia. 400 mm

13.0 01 AIR CLASSIFIER/SEPARATOR SSM

Type : High efficiency air separator

13.1 01 DUST COLLECTOR FOR SEPARATOR SSM

13.2 01 ROTARY AIR LOCK ALONG WITH DRIVE UNIT. SSM

13.3 01 CENTRIFUGAL FAN WITH MOTOR FOR ABOVE DUST SSM

Capacity : 11500 m3/hr.

13.4 01 DEDUSTING PIPING SSM

13.5 01 CONNECTING CHUTE SSM