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HRP Ii WPS STR 209C
HRP Ii WPS STR 209C
HRP Ii WPS STR 209C
POSITION
WELD PROCESS : SMAW + SAW
QUALIFIED POSITION OF GROOVE : ALL (SMAW), 1G (SAW)
VERTICAL PROGRESSION : Uphill (SMAW) B-L2 B-L3
OTHER : : NA
MATERIAL SPEC. : API 2H Gr.50 (AWS GROUP II) POWER SOURCE : CC(SMAW), CV(SAW)
: Project Spec. 1B,1C*,1D,2Z,2B,2C*,2D
QUALIFIED MATERIALS CURRENT(TYPE & POLARITY) : DCEP
& Their Combination
THICKNESS OF TEST MATERIAL(mm) : 75 mm OTHER : NA
QUALIFIED THICKNESS RANGE (mm) : 16 - 75 mm TECHNIQUE
DIAMETER OF TEST MATERIAL (mm) : NA WELD PROCESS : SMAW+SAW
QUALIFIED DIAMETER RANGE (mm) : 24" OD & Over STRINGER OR WEAVE BEAD : Stringer & Weaving**
QUALIFIED FILLET SIZE & THICKNESS : Any OSCILLATION : No
OTHER : Note 6 MULTI/SINGLE PASS (PER SIDE) : Multipass
FILLER METALS SINGLE OR MULTIPLE ELECTRODE : Single
WELD PROCESS : SMAW SAW TACK WELD TECHNIQUE : Same as Root Pass (Note 2)
AWS SPECIFICATION : AWS A 5.1 AWS A 5.17 CONTACT TUBE TO WORK DISTANCE (mm) : 15 - 20 mm
AWS CLASSIFICATION : E 7018-1 EH 10K DEPTH OF BACK GOUGING(mm) : Root & Hot Pass
TRADE NAME : NA NA ANGLE NORMAL TO DIRECTION OF TRAVEL(Deg.) : 0° (Vertical)
MANUFACTURER : NA NA LONGITUDINAL SPACING OF ARCS (mm) : NA
OTHERS : NA NA LATERAL SPACING OF ARCS (mm) : NA
TUNGSTEN ELECTRODE (GTAW) TYPE : NA SIZE(mm) : NA ANGULAR ORIENTATION OF PARALLEL ELECTRODES (Deg.): NA
SHIELDING ANGLE OF ELECTRODES (Deg) : 0° (Vertical)
WELD PROCESS : SMAW SAW PEENING : No
FLUX CLASSIFICATION : NA F7A4 INTERPASS CLEANING METHOD : Grinding /Wire Brushing
FLUX TRADE NAME : NA NA OTHER : NA
FLUX MANUFACTURER : NA NA TACK LENGTH : Note 1
GAS : NA NA
WELD PROCESS SMAW SAW
TYPE OF GAS : NA NA
COMPOSITION : NA NA
FLOW RATE (LPM) : NA NA
GAS CUP SIZE (mm) : NA NA
OTHER
MFF/QA/FORM/1015 R1 DT : 01.11.2012
SHEET 2 OF 4
POST HEATING NA
PASS WELDING FILLER METALS CURRENT AMPS & VOLTS TRAVEL HEAT INPUT
OR PROCESS CLASS DIA.mm TYPE OR WIRE (V) SPEED (MIN) (MAX)
WELD POLARITY FEED mm/min (KJ/mm) (KJ/mm)
LAYER(S) RATE
Root Pass SMAW E 7018-1 3.2 DCEP 100 - 120 22 - 26 60 - 80 1.65 3.12
Fillup
SAW EH 10K 4.0 DCEP 450 - 550 28 - 32 500 - 550 1.37 2.11
Passes
Capping
SAW EH 10K 4.0 DCEP 450 - 550 28 - 32 500 - 550 1.37 2.11
Passes
AFTER BACKGOUGING
ALL
SAW EH 10K 4.0 DCEP 450 - 550 28 - 32 500 - 550 1.37 2.11
PASS
MFF/QA/FORM/1015 R1 DT : 01.11.2012
SHEET 3 OF 4
POSITION
FLUX FLOW RATE : 10-15 LPM TACK WELD TECHNIQUE : Same as with Root Pass
CLASS : N.A. GAS CUP SIZE : 6.3mm TACK LENGTH : Refer Note 1
OTHERS: TUNGSTEN TYPE: EW Th2, SIZE : 2.4mm OTHERS: : NA
MFF/QA/FORM/1015 R0 DT : 01.11.2007
SHEET 4 OF 4
THICKNESS (mm) Min. PREHEAT TEMP PRE-HEAT METHOD RATE OF HEATING :NA
INTERPASS TEMP. Min: Preheat temp., Max: 250 Deg.C COOLING MEDIA :NA
PASS WELDING FILLER METALS CURRENT AMPS & VOLTS TRAVEL HEAT INPUT
OR PROCESS CLASS DIA.mm TYPE OR WIRE (V) SPEED (MIN) (MAX)
WELD POLARITY FEED mm/min (KJ/mm) (KJ/mm)
LAYER(S) RATE
Fillup
SMAW E7018-1 3.2/ DCEP 100 - 140 22 - 26 90 - 120 1.10 2.43
Passes
3) * This WPS is applicable for 1C & 2C materials having thickness more than 25mm.
MFF/QA/FORM/1015 R0 DT : 01.11.2007