Hobart Handler 175 Wire Feed

Problems
Making a high-quality weld is not such an easy task. When your wire feed and welding
equipment are not functioning correctly, making a high-quality weld is just about
impossible.

You may use and face Hobart handler 175 wire feed problems at the welding time.
Finding the source of the issue quickly and correctly will save your money and
frustration.

In this article, we will take you through all the possible phases where the problem can
arise, and primarily you can fix it.

Let's begin the journey.

Hobart Handler 175 Wire Feed Problems

Repair weld defects can be a difficult task. Weld defects are often caused by incorrect
processes, improper technique, parameters, or equipment settings. Therefore, when a
weld defect appears, welders need to know to fix the situation as quickly as possible.

The following is a guide to solving many of the most common issues when using the
Hobart handler 175 wire feed.

Primary Tips for Some Issues

Liner issues are the most common causes of wire feeding problems. So, to avoid liner
problems, clean the liner with compressed air. Also, check your contact tip size or
change the gun liner if your wire won't pass through the torch.

While your welding wire isn't feeding accurately, checking the spool is sensible
because of error strain on either the spool brake, the drive rolls, or an
excessive amount of pressure is there.

Firstly when any unknown problems arise, take a look at your user manual.
There is a lot of instruction with a proper guide. In addition, the user manual
provides many troubleshooting ideas for common issues.

Hobart Handler 175 Wire Didn't Feed When Trigger Operated

Your wire doesn't feed while the trigger is operated, and hearing a clicking noise. This
is a very familiar issue for Hobart 175 users.
At first, you have to disconnect the gun trigger. Next, carefully check your trigger
switch or gun cable. If you notice any defect, you may need to replace it. For example,
if drive rolls are moving but the wire feed is not feeding, the issue is occurred to low
drive pressure, so increase the pressure flow to fix it.

The motor is Not Working

There can be many reasons behind a Hobart wire feed motor not working.
Many people think that wire quality affects the feed motor. For example,
dampness gathering because of low maintenance or a significant latency can
lead your engine to not working.

Higher tension in the wire feed spool will hamper the running motor properly.
To reduce motor damage, you need to maintain this within the proper surroundings and use
reinforcers earlier than placing it in storage.

Troubleshooting Wire Feed Problems

 

During the welding time, you may fall into various problems and complications,
and every issue has a solution. In this stage, we introduce you to very few
common issues and their troubleshooting.

Excessive Spatter Troubleshooting

Excessive spatter is separate of molten alloy particles that cold to stable solid
shape form near weld beads.

      Appoint the lower wire feed speed to avoid spatter issues.

      Select the lower voltage range without it may harm your spatter.
      Choose a little electrode extension.

       Before welding, you should be careful to reduce the dust, transparent

oil, and grease from the welding surface.

    Increase protective gas line glide on the regulator and extend drafts near the welding
arc.

Excessive Penetration Troubleshooting

Excessive penetration is weld alloy melting through base metal and hanging
under the weld.
      Select lower voltage range and reduce wire feed speed. It causes
penetration.
      Power up the travel speed to avoid the issue. 

        Before joining and designing, must come up with access to the last of

the notch while maintaining the proper welding wire extension and arc
feature.
        Gun angle should be 0 to 15 degrees to achieve efficient penetration.

Incomplete Fusion Troubleshooting

Incomplete fusion is the failure of weld material to fuse entirely with base metal
or a previous weld bead.

 Before starting welding, remove all dust from the work surface like oil,
      

moisture, dust, undercoating, and rust or grease.

      Choose a higher voltage and adjust the wire feed speed to avoid

incomplete fusion.
     Select the proper angle or notch point to access the deadline during

welding.
 Use the waving technique to avoid incomplete fusion.

Porosity Troubleshooting
Small cavities or gaps resulting from gas pockets in the welded metal are called
porosity.

        Increase shielding gas flow at the regulator and prevent drafts near
the welding arc.
         Clean spatter from the gun nozzle.

        Inspect gas hoses for leaks.

      Welding-grade shielding air use is good practice to reduce the problem.

       Before welding, remove all dust from the work area like moisture,

coatings, and rust or grease from the work area.

     To reduce the problem, use a very high deoxidizing welding wire feed.

Distortion Troubleshooting
A compression of weld alloy during welding that forces the base metal to move
is familiar as distortion.

 To avoid distortion, use restraint to hold the base material in an exact

     

position.
       Select the minimum voltage range and reduce wire feed speed to
reduce the damage chance.
      Increase moving speed when needed. 

      Weld in small segments in a time and allow cooling between welds.

 
 

Final Word
There are many reasons why the Hobart handler 175 can stop working. Therefore, this
article descriptively discussed Hobart handler 175 wire feed problems and possible
solutions.

 But also, some issues can arise which are not mentioned in this article. So in that
situation, try to think appropriately, and your experience will help you find out the
solutions. If a more complex problem arises, meet the expert and follow their
instructions.

 Reference

https://www.fixya.com/support/t2039652-
hobart_handler_175_wire_doesnt_feed_when#solution-section

https://weldtalk.hobartwelders.com/forum/equipment-talk/mig-wire-welders/46366-
handler-175-wire-feed-stops-constantly-please-help

https://bakersgas.com/blogs/weld-my-world/mig-welding-wire-feed-
troubleshooting

 https://thetoolreviews.com/mig-welder-wire-feed-motor-not-working/

 https://www.mig-welding.co.uk/forum/threads/wire-feed-motor-not-running.29555/

 https://americantorchtip.com/blog/mig-wire-not-feeding-heres-what-to-check/

 https://www.hobartwelders.com/files/owners-manuals/o944c_hob.pdf