www.ha-us.

net

FOOD APPLICATIONS
RIGHT SOLUTIONS
FOR DAIRY, FOOD AND BEVERAGE
INDUSTRIES
HAUS Centrifuge Technologies has been founded in May, 2010 as an affiliated company of
HAKKIUSTA Oğulları Mak. San. Tic. Ltd. Şti.

HAUS Centrifuge Technologies is mainly dealing with the sales of centrifuge decanters and
separators for food applications, industrial applications and environmental applications.

Besides manufacturing several equipments for dairy, food and beverage industries in Aydın
factory, HAUS Centrifuge Technologies provides process solutions and equipments for liquid
food processing plants especially in dairy industry in collaboration with IDMC company who
is expert and operating with 5 plants in the world.

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 SEPARATOR
WORKING PRINCIPLE OF SEPARATORS STAINLESS STEEL
Separators are used for separation of liquid mixtures, liquid phases or solid particles. All parts of the machine in contact with the product
A high centrifugal force occurs on the rotating bowl of the separator. By this or any ingredients are manufactured in accordance
centrifugal force the liquid mixture is separated into liquid phases and/or solid with international food regulations and from stain-
particles in a very short time. less steel best fitting the properties of product to
be processed.
Higher density materials are collected on the inner side of the bowl, while the
separated lower density materials are collected in the center of the bowl. Aim
is to achieve high levels of centrifugal force by high bowl rpm. The high level
of centrifugal effect means high capacity of the machine, the bowl should be
manufactured from a material strong enough to provide for a safe operation of the
machine at high rpm levels.

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All parts in contact with milk and cream are subjected to metal removing process and thus a smooth surface is obtained. This prevents bacteria
formation on the surfaces and provides for a better efficiency in CIP process.
Milk feeding point into bowl has been designed to prevent curdling of the milk.
Clarification separators delay formation of bacteria in Yoghurt and Ayran.
Upper body has been made of completely stainless steel while lower body is coated with stainless steel.
By decreasing the spindle length it became possible to achieve higher rpm values safely. This also decreased the vibration level and energy
consumption.
The bearings are lubricated with oil circulation.
All corners in the bowl group which are in contact with milk are rounded smoothly in order to prevent any milk accumulation.
Bowl group is produced from Duplex Stainless Steel.

Advantages of driver system with flat belt:

Compared to the geared belt driver system, transfers the motor power to the bowl with a 10% less energy loss.
Noise level is lower compared to geared belt system.
No need to stop separator for lubricant change.
Less maintenance.
No need to disassemble the bowl for the belt change.

MAXCREAM SERIES MAXCLEAN SERIES

MAXCREAM separators undertake the task of milk clarification and MAXCLEAN separators undertake the task of clarification of milk and
cream separation. While cleaning the milk from solid contaminants purify milk from harmful bacteria.
MAXCREAM separatos separates the fat molecules in the milk
efficiently. Solids having higher density than milk are thrown out MAXCLEAN separators seperate the bacteria inside the milk and also
through inner surface of the bowl and fat molecules having lower separate the solid particles from the milk. Solid particles with higher
density forms concentric inner layers. density than milk are pushed to the outer surface of rotating bowl
under the influence of centrifugal force.
Use of bowl disc increases the precipitation surface which in turn
accelerates the speed of separation process enormously. Usage of bowl group increases the area of precipitation and
separation process becomes much faster. Bowl group arrangement,
Bowl group arrangement, shape and design provides the shape and design provides the separation of the particules from
continuous separation of the particules from milk. Precipitated solids milk continuously. Collapsed solid particules are thrown out in
are discharged from the separator in certain time of intervals. Skim certain intervals from separators.
milk and fat molecules leave the separator from a point close to the
rotating axis to the exit area at the top of the bowl and then they
are collected in different containers. Each liquid phase leaves the
bowl thorugh a pump which is a special turbine. Phase containers
are isolated from each other to prevent any mixing of cream and
skim milk.

MAXCREAM 5T MAXCREAM 10T MAXCREAM 15T MAXCLEAN 5T MAXCLEAN 10T MAXCLEAN 15T
Capacity Cream: 4.000-5.000 l/h Cream: 7.500-10.000 l/h Cream: 12.500-15.000 l/h Capacity 4000-5000 l/h 8000-10000 l/h 12000-15000 l/h
Installed Power 11 Kw 15 Kw 18,5 Kw Installed Power 11,5 Kw 15 Kw 18,5 Kw
Pole nr 4 4 4 Pole nr 4 4 4
Voltage 220/380 Volt 220/380 Volt 220/380 Volt Voltage 220/380 Volt 220/380 Volt 220/380 Volt
Frequency Hz 50/60 Hz 50/60 Hz 50/60 Frequency Hz 50/60 Hz 50/60 Hz 50/60

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 DECANTER
A centrifuge decanter; consists of a solid cylindirical bowl rotating at high speed, a scroll
rotating at the same axis with a slightly different speed, a drive group adjusting the speed
difference and the body which carries all the rotating elements.

Centrifuge decanters are applied for separation of liquid mixtures, separation of solid-liquid
mixtures, dewatering, thickening, classification of solid-liquid mixtures and extraction of
components.

Beverage Industry
All kind of fruit and vegetable juice, grape juice, apple juice, citrus juice, tea and coffee
production, beer production, wine production, Rakı production.

Food Industry
Decanters developed for this industry are high performance equipments which
meets the specific requirements of fruit and vegetable juice production industries
in addition to all kinds of food stuffs. Besides high product efficiency and
controllable product discharge, they are designed suitable for cleaning in
place (CIP).

Clarification Decanters
Separation of low density liquid from solid with 1–10.000 micron
particle size is performed in advanced centrifugal section of the
decanter centrifuge. The liquid is clarified with appropriate
combination of the cylindrical bowl section configuration,
determined by the precipitation characteristics of the solid and
the capacity and angular velocity.

Oil and Fat Recovery

Press Oil Applications
Rendering Applications
Biodiesel Applications

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PASTEURIZER
Pasteurization is a heat treatment application especially ap-
plied to milk, juice and some other liquid fluids. Because of
based on rapid heating to desired pasteurization tempera-
ture and rapid cooling to desired temperatures automatic
pasteurization systems are indispensable for high capacities.

Plate Pasteurization systems are allowing the product pro-

cessed with desired temperatures and sent to manufacturing
equipment with desired temperatures. HAUS pasteurization
systems are manufactured with the cooperation of IDMC en-
gineering company.

HAUS pasteurization system features may change according

to the product to be pasteurized and desired temperatures.
Pasteurization systems mainly consist of below items;

Pasteurizer frame is manufactured of high quality 304 stain-

less steel.
Plate brand used in pasteurization systems is Sondex but ac-
cording to customer request other brand plates can also be
used.
Thickness of plates used in pasteurization system is 0.5 mm
or 0.6 mm
Plate type heat exchangers are used in hot water preparation
systems. Applicatons
Depending on the product and capacity AISI 304 or AISI 316
quality hygienic pumps are used. Milk pasteurization and Dairy Products
Balance tanks with automatic level control can be supplied (Ayran, cream) pasteurization
with AISI 304 or AISI 316 in different volumes Brine pasteurization
Fruit juice pasteurization
Valves , fittings and piping are made of stainless steel and Ketchup, mayonnaise pasteurization
completely hygienic. Beer pasteurization
Control panel can be designed as PLC controlled, PID con- Egg pasteurization
trolled, fully automatic or semi automatic. Ice cream mix

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 HOMOGENIZER
Homogenizers are used to homogenize liquid foods by producing
high pressure. Homogenizers are especially used in milk and fruit
juice industries.

Homogenizers are used to homogenize the fat in milk , prevent

sedimentation of the fruit particles by decreasing particle sizes in
fruit industry.

Homogenizers are also used to homogenize cream, cream cheese,

ketchup, tomato paste, ice cream mix and sauces.

Different capacities from 3 ton/hr up to 20 ton/ hr

Max. working pressure is 500 bar
With single or double effect options

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BULK MILK COOLER
OPEN TYPE BMC, CLOSED TYPE BMC
Bulk milk coolers are used widely for cooling the milk and are an important
equipment keeping the quality of milk.
Cooling of milk is performed by direct cooling or indirect cooling. Direct
cooling systems require less energy consumption and more reliable than the
indirect cooling. Because of subject reasons direct cooling systems are more
acceptable.
Features
Up to 50 C ambient temperature
Open type in capacity of 500 lt to 3000 lt and closed type in capacity 3000
lt – 10.000 lt
In accordance with ISO standards.
Including laser welded evaporation plates.
MILK COOLING TANKS WITH AUTOMATIC CIP SYSTEM
Including Automatic clean
Made of 304 stainless steel
All laboratory test and riboflavin test has been done
Option of inner hot water preparation system
ROAD TRANSPORTATION TANKERS
Road transportation tanks are used transportation of milk from milk collecting
points to dairies. IDMC road tankers made of 304 or 316 stainless steel and
can be supplied single compartment, two compartment, three or four
compartments.
Features
Capacities: 4.000 lt, 5.000 lt, 6.000 lt, 9.000 lt, 13.000 lt, 14.000 lt, 22.000 lt
Mechanism to pump milk for quick evacuation
Possibility of up to 30 tons capacity (Higher capacity can be produced on
request)
CIP balls, climbing ladder, all necessary piping
Made of 304 stainless steel
Meets all milk quality standards.

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 CIP SYSTEMS
Most of process industries in dairy and food require an efficient cleaning
system. These cleaning systems are termed as CIP (Clean-in Place) which
allows the cleaning of equipments, process tanks & piping without
affecting the normal functioning of the process plant. CIP Systems are
designed as per the process need, size and type of equipment to be
cleaned.

Systems and Equipment

1-2-3 or multi tank module with one or more

circuits

Manuel, semi automatic or fully automated

PLC/DCS based systems

CIP/SIP systems for aseptic milk plants,

pharmaceutical & biotechnology plants

Customized wet cleaning

systems for powder plants.

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FLOW SYSTEMS
VALVES AND FITTINGS
The transfer of milk from one process to other need to be hygienic, gentle
and proper. The key components required for a flow system are pumps,
fittings and piping. HAUS-IDMC cooperation has a unique infrastructure
to manufacture and supply centrifugal pumps, self-priming pumps and
dairy fittings which meets hygienic standards of dairies.

Dairy Fittings
Butterfly valve
Plug valve
Pneumatic valve
Piston type valve
Safe flow and double seat valve
Bend, union, tee and others
Safety valve, flow regulating valve, flow diversion valve & others

PUMPS
Centrifugal pumps capacity 3 ton/h to 50 ton/h
Self priming pumps capacity 3 ton/h to 90 ton/h
Lobe pumps capacity 3 ton/h to 150 ton/h

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ENGINEERING
HAUS-IDMC provides process solutions for milk and milk products, ice-cream and for
juice applications. Special process solutions can be provided on customer request.

With process know-how and advanced automation technology, HAUS-IDMC

cooperation can provide solutions to control entire production as well as increasing
the efficiency. HAUS-IDMC cooperation can designate the experience gained in many
long years from the raw milk reception, milk storage and pasteurization to further
processes of manufacturing dairy products.

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 BUTTER PRODUCTION
Providing complete solutions that govern the quality of butter like cream
pasteurization, cream pre-treatment, cream aging and butter washing,
HAUS-IDMC has access to all technological aspects of butter, manufacturing
and handling systems including butter reworking & texturization.

Systems and Equipments

Cream Pre-process systems and ripening
Continuous butter making machines
Batch type churns
Butter silos, blenders, pumps & piping
Butter re-workers, texturisers
Molding & wrapping machines
Tub fillings, chiplets and block making & packing systems
Auto cartoners and case packers

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CHEESE PRODUCTION
HAUS-IDMC provides complete solutions to cheese industry
starting from raw milk processing, whey collection and whey
processing systems.

In addition HAUS-IDMC cooperation is supplying culture prepa-

ration systems to manufacture cheddar, processed, mozzarella
cheese in various forms, cheese spreadable and other varieties
of soft hard cheese. From Open/Closed cheese vats to finishing
tables, curd elevators, cheese presses & moulds, complete cot-
tage cheese systems can be supplied to meet your requirement.

In addition provides packing systems such as cheese slices, chip-

lets and bricks.

Systems and Equipment

Cheese vats open/closed type with PLC control (Optional)
Curd transfer and maturating systems
Block formers and continuous cheddaring systems
Curd pressing, shredding, waxing equipment
Blenders, cookers
Packing machines for vacuum wrapping, chiplet, slice,
bricks & cups
Cooker stretcher, moulding, brining & packing equipment
for mozzarella cheese

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ICE CREAM PRODUCTION
HAUS-IDMC provides turnkey process modules, mix recipe formulations, mix
preparation, blending, pasteurization and homogenization, chilling and aging
systems for all capacities and varieties of ice cream manufacturing. Its customized
process, know-how design, manufacturing and process engineering capability
have placed HAUS-IDMC as a most dependable equipment supplier and project
engineering company for ice cream production.

Systems and Equipment

Mix preparation & blending
Pasteurizers and homogenizers
Mix aging & flavor blending tanks ıce cream freezers freaon / ammonia based
Fruit feeders & ripple machines
Candy making & wrapping
Cup & cone filling machines
Extrusion lines
Batch & continuous hardening

MARKET MILK
Market milk manufacturing is one of main subjects of HAUS-IDMC cooperation. HAUS-IDMC offers simple conventional
plants to fully automated PLC/DCS based computer controlled installation right from reception of milk, processing,
packing to support utilities.

Customized state of the art process modules incorporating high efficiency pasteurization, filtration, separation, fat
standardization, de-aeration and deodorization, homogenization extended holding are designed in house and
executed.

Market milk system equipments

Milk can handling/washing systems
Tanker reception modules
Milk chillers and high efficiency pastuerizers
Raw pasteurized milk tanks/silos
Homogenization systems
Online auto standardization system
De-aeration
Milk pouch filling & crate handling systems
Online butter melting& powder blending
ESL/UHT milk processing & packing systems

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 YOGHURT AND CURD
PRODUCTION
HAUS- IDMC supplies separation, de-aeration, homogenizer, concentrate systems and units with holding systems
which are integrated with pasteurization systems.

Yoghurt and curd system equipments

Continuous curd and yoghurt pasteurization systems
Homogenizers
De-aerator/Deodorizer
Culture preparation & dosing systems
Aseptic & non-aseptic filling
Pouch packing systems

OTHER
EQUIPMENTS
De-aerator
Feeding systems for ice cream
Sauce dosing system for ice cream
Poly film package machine
Ayran, yoghurt, ice cream packing machines

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Kayışdağı Cad. Atayol Plaza No:45 K:1
34758 Ataşehir / İSTANBUL - TÜRKİYE
Phone : +90 216 576 06 27
Fax : +90 216 576 06 37
info@ha-us.net

www.ha-us.net

The company reserves the right to modify the specifications herein without prior notice.