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Preparation and Characterization of The Tolerance To Acid, Alkaline and Anti-Oil-Fouling of Regenerated Cellulose Membranes For Oil-Wter Separation
Preparation and Characterization of The Tolerance To Acid, Alkaline and Anti-Oil-Fouling of Regenerated Cellulose Membranes For Oil-Wter Separation
Novel regenerated cellulose (RC) membranes were fabricated using an immersion precipitation phase
inversion method from five non-derivative solvents (NaOH/urea/H2O, NaOH/thiourea/H2O, LiOH/urea/
H2O, NaOH/urea/thiourea/H2O and LiOH/urea/thiourea/H2O) for oil–water separation. The prepared RC
membranes exhibited a similar asymmetric and reticulated pore structure, with a pore diameter ranging
from 12.77 to 17.09 nm, which is similar to typical ultrafiltration membranes. The biggest pore diameter
was obtained using a NaOH/urea/H2O solvent and the best mechanical properties were obtained using
a LiOH/urea/H2O solvent, which indicated that by using different mixed solvents, different pore sizes and
mechanical properties can be obtained for fabricated cellulose membranes. Measurements of the flux
and the rejection using edible oil/water in this study showed that our prepared membranes possessed
excellent oil retention ratios of up to 98%; meanwhile the water flux recovery ratios were around 90%
Received 24th July 2016
Accepted 29th November 2016
through simple water flushing. Besides, after immersion in strong acid/alkaline solution for a week, the
pure water flux (J), dimensions and weight showed no obvious change, and there was no change in
DOI: 10.1039/c6ra18766h
filtration performance at room temperature with a pH from 1 to 14, indicating the advantage of high
www.rsc.org/advances tolerance to acid/alkaline.
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them easy to operate. The dissolution of cellulose at low into a 5 wt% H2SO4 coagulation bath to coagulate and regen-
temperature is a fast dynamic self-assembly process between erate for 5 min at 20 C, and the solutions were coded as RC-NU,
solvent molecules and cellulose macromolecules.47 The disso- RC-NT, RC-LU, RC-LTU and RC-NTU, respectively. The resulting
lution mechanism of cellulose in solvents at low temperature RC membranes were washed with a large amount of running
consists of two steps: (1) NaOH (or LiOH) “hydrates” are water and deionized water until they reached pH ¼ 7, and they
attracted to cellulose chains through the formation of new were nally immersed into deionized water for the
hydrogen-bonded networks, and are relatively stable, existing at characterization.
low temperatures; and (2) the urea (or thiourea, or urea and
thiourea) hydrates act as a shell, surrounding the NaOH (or
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where J (L h1 m2) is the permeate ux, t (h) is the time, V (L) is emulsion rejection experiments.
the permeated volume of water (or solution) for a given time, S
(m2) is the effective surface area of the membrane, P (L h1 m2
MPa1) is the permeability coefficient, and DP (MPa) is the 3. Results and discussion
operating pressure.
3.1 Structure and morphology of the RC membranes
Solute concentration in the feed and permeated solutions
was determined using ultraviolet visible light spectroscopy (UV- The crystal structure of a cellulose membrane was usually
Vis) methods. The rejection of BSA or oil-in-water emulsion was closely related to its formation conditions and can reect the
dened through: mechanical performance of the membrane. Fig. 1 shows the
crystalline structure of the RC membranes and cotton pulp. The
Cp
R¼ 1 100% (4) RC membranes displayed three typical diffraction peaks at 2q ¼
Cf 0), (100) and
12.1 , 19.9 and 21.7 , which correspond to the (11
26,30
where Cp and Cf are the concentrations of the permeate and the (200) planes of cellulose II, respectively. These peaks were
feed, respectively. different from the three main peaks of the cotton pulp, whose
The porosity (Pr) of the RC membranes was calculated using special characteristic peaks at 2q ¼ 14.9 , 16.6 , 22.8 were
eqn (5):50 assigned to the (11 0), (110), and (200) planes of cellulose I,
14
respectively. The XRD results indicate clearly that cellulose I
ðWw Wd Þ rH2 O
Pr ¼ 100% (5) (cotton pulp) is thoroughly converted to cellulose II (regen-
ðWw Wd Þ rH2 O þ Ww =rc
erated cellulose) through the dissolution and regeneration
where Pr is the porosity of the wet membrane, Ww, and Wd are processes. Furthermore, the crystallinity of all the samples was
the wet and the dry membrane weights respectively, rH2O calculated based on the area under the curves of the diffraction
(0.998 g cm3) is the density of water, and rc (1.528 g cm3) is pattern (see eqn (1)) and this is shown in Table 1. The Xc (%)
the density of cellulose. values of all the RC membranes (32.73–45.32%) are lower than
The mean pore radius, rf (m), was evaluated by means of the that of cotton pulp (67.44%), suggesting that the crystal struc-
water-ow-rate method, using eqn (6):51 ture of the cotton pulp has been destroyed and reconstructed.
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Fig. 2 shows the whole XPS spectra of ve prepared membranes.
8hH2 OJL It is worth noting that there is no nitrogen element (no N peaks
rf ¼ (6)
Pr DP are present in Fig. 2) existing on the surface of the membranes,
which further suggests that residual urea (or thiourea, or urea
where rf (m) is the mean pore radius of the RC membrane, hH2O
and thiourea) in the membrane has been completely eluted
(N s m2) is the viscosity of water, J (m3 m2 s1) is the pure
through water ushing.
water ux, L (m) is the thickness of the wet membrane, Pr is the
porosity of the wet membrane, and DP (Pa) is the trans-
membrane pressure.
The RC membrane was soaked in sulfuric acid aqueous
solution with a pH of 1 and sodium hydroxide aqueous solution
with a pH of 14, respectively, for a week at room temperature to
evaluate the tolerance to acid and alkaline conditions. The size
and distribution of emulsied oil droplets were measured using
a Malvern Zetasizer 3000 HAS particle size analyzer.
The antifouling properties of the RC membranes were eval-
uated using water–oil–water three stage ltration processes.
Aer oil-in-water emulsion rejection experiments, the
membranes were ushed with deionized water for 30 min, to
clean them. Then the pure water ux of the cleaned membranes
was measured at 0.1 MPa pressure. The ux recovery ratio (FRR)
was calculated using eqn (7):52
Fig. 1 XRD patterns of the RC membranes and cotton pulp.
114752 | RSC Adv., 2016, 6, 114750–114757 This journal is © The Royal Society of Chemistry 2016
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Table 1 Porosity (Pr), average pore size (2rf), crystallinity (Xc), and wet Fig. 4 shows SEM images of the RC membranes. All the
membrane thickness (L) for various regenerated cellulose membranes fabricated membranes display a similar asymmetric structure
and cotton pulp
and interconnected networks. The results indicate that the
Sample 2rf (nm) Pr% L (mm) Xc% porous structure of the membrane is well preserved through the
freeze-drying method. The porous structure of the membrane
Cotton pulp — — — 67.44 was ascribed to phase separation of the cellulose solution
RC-NU 15.55 91.46 0.49 0.171 45.32 during regeneration in 5% H2SO4 aqueous solution. When the
RC-NT 13.97 91.11 0.82 0.169 42.60
RC-LU 12.77 90.64 0.20 0.161 32.73
glass plate for casting the cellulose solution was immersed into
RC-LTU 17.09 91.84 0.42 0.183 37.21 the coagulation bath, diffusion between non-solvent and
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RC-NTU 15.21 90.39 0.06 0.180 33.17 solvent occurred. With a large amount of non-solvent diffusion
in the casting solution, polymer-rich and solvent-rich regions
were formed, and the solvent-rich regions contribute to the
formation of the pores.21 Simultaneously, from the cross-section
of the RC-LTU membrane, we can see the pore size near the free
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surface (in contact with the coagulant) is larger than that near stronger cellulose solubility than the NaOH/urea aqueous
the back surface (in contact with glass) from the SEM images, solvent and NaOH/thiourea aqueous solvent.40 The results
and the pore size was gradually reduced from the free surface to indicate that cellulose membranes with different mechanical
the back surface. This could be explained in that coagulant properties can be obtained by using different mixed solvents.
diffusion was much faster on the free surface than on the back The tensile strengths of all the membranes in the dry or wet
surface. As listed in Table 1, the pore diameter (2rf) ranges from state were relatively low, due to the low degree of polymerization
12.77 to 17.09 nm for different RC membranes, measured using of cellulose (DP 600) and low concentration of casting solution
the water-ow-rate method, and the porosity (Pr) was very high, (4 wt%) under the effective operating pressure (below 0.2 MPa),
between 90% and 92%, due to the excellent hydrophilicity of as shown in part 3.3.
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Fig. 6 (a) Pure water flux and BSA rejection using the RC membranes;
Fig. 5 The tensile strength (sb) and elongation at break (3) of the five and (b) pure water flux of the RC-LTU membrane under different
prepared membranes under dry (a) and wet (b) conditions. operating pressures.
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Ja SA/SBb WA/WBc
Conditions pH (L h1 m2) (%) (%)
a
Pure water ux. b Area of the membrane aer and before treatment
under acidic or alkaline conditions, respectively. c Weight of the
membrane aer and before treatment under acidic or alkaline
conditions, respectively.
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pHs. h)1, and 16.5 L (m2 h)1 following simple water ushing, with
a ux recovery ratio of 89.7% at pH 1, 91.0% at pH 7, and 89.1%
(Fig. 9a). Oil rejection ratios were all above 98%, with the RC- at pH 14. Although the RC membrane exhibited a slightly lower
LTU membrane showing 98.34%, and the RC-LU membrane ux recovery ratio at pH 1 and 14, the anti-oil-fouling properties
99.02%. Particularly, the initial ux of the RC-LTU membrane of the RC membrane were also competitive under a harsh acidic
was 18.5 L (m2 h)1 and it dropped to 17.1 L (m2 h)1 aer the or basic environment. The rejection ratios of the emulsions at
ltration of the oil-in-water emulsion, while the pure water ux different pH values were higher than 98% at a pH of 1 (98.08%),
could recover up to 16.8 L (m2 h)1 following simple water 7 (98.31%) and 14 (98.14%), respectively. This further revealed
ushing, with a ux recovery ratio of 91.0% and a ux decline the excellent anti-oil-fouling properties of the RC membranes.
ratio of 7.5%. For the RC-LU membrane, the initial ux was The above results indicate that the RC membranes have
11.6 L (m2 h)1, which declined to 10.0 L (m2 h)1 aer oil-in- potential application in the treatment of oily wastewater.
water emulsion ltration, while the ux could recover to
10.5 L (m2 h)1 following simple water ushing with a ux 4. Conclusions
recovery ratio of 90.3% and a ux decline ratio of 13.6%, which
Novel regenerated cellulose oil–water separation membranes
were developed using immersion precipitation phase inversion
strategies, with ve kinds of mixed solvent (7 wt% NaOH/12
wt% urea, 9.5 wt% NaOH/4.5 wt% thiourea, 5 wt% LiOH/12
wt% urea, 4.6 wt% LiOH/10 wt% urea/4.5 wt% thiourea, 8
wt% NaOH/8 wt% urea/6.5 wt% thiourea). Their similar struc-
tures and morphologies were conrmed using SEM and X-ray
diffraction. Pore diameters ranging from 12.77 to 17.09 nm,
measured using the water-ow-rate method, indicated that the
RC membranes belong to a typical ultraltration membrane
class. Measurements with an edible oil/water emulsion indi-
cated that the prepared membranes possessed excellent oil
retention ratios of up to 98% and a ux of up to 18.5 L h1 m2
under a pressure of 0.1 MPa, with water ux recovery ratios of
around 90% following simple water ushing. Meanwhile, our
membranes also showed excellent stability under acidic and
alkaline conditions with no obvious change in the pure water
ux (J), dimensions and weight aer immersion at different pH
values (pH ¼ 1 or 14) for a week.
Acknowledgements
The research was supported by the National High Technology
Research and Development Program 863 (No. 2015AA030502),
and the Natural Science Foundation of Zhejiang Province (No.
LY16B060013).
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