RT9150E SERVICE MANUAL HYDRAULIC SYSTEM

MAIN DIRECTIONAL CONTROL VALVE Removal

1. Tag and disconnect the hydraulic lines from the valve.
Description Cap or plug the lines and ports.
2. Tag and disconnect the electrical leads from the valves.
General
3. Remove the capscrews and washers securing the valve
The main directional control valves (Figure 2-35) direct and to the bracket. Remove the valve.
control hydraulic fluid flow from the pumps to the boom lift
and telescope cylinders and the hoist motors. The valve is
Installation 2
located on the outside of the right superstructure side plate. 1. Place the valve on the bracket and secure with the
The valve bank is removed and installed as an assembly. c a p s c r e w s a n d w a s h e r s . To r q u e c a p s c r e w s t o
recommended torque.
Maintenance
2. Connect the electrical connectors to the valve as tagged
during removal.
3. Connect the hydraulic lines to the valve as tagged during
CAUTION removal.
Weight of the valve is 388 lb (176 Kg), use an appropriate NOTE: Hydraulic solenoids must be calibrated to the
lifting device to move the valve. software. This must be done by a Manitowoc Crane
Care certified technician.

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18

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19
er

35

31
38
6 20
7

21
5

3
7486-2 2
1
FIGURE 2-35

GROVE Published 7-12-2021 Control # 659-00 2-49

HYDRAULIC SYSTEM RT9150E SERVICE MANUAL

25
29 24 26
27
22 23

28

19
17

16

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7486-3
40

32
er
39
15 18
11 30
14 12 13 34
10
33 39 30
32 19 34 18
40
20

10 37
21
36

12

15

17

11
13
7486-1 14
16 FIGURE 2-35 continued

2-50 Published 7-12-2021 Control # 659-00

RT9150E SERVICE MANUAL HYDRAULIC SYSTEM

29 7 27 26
20 21 8 28 5 6

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19
18
er
7486-4

35 9
32 33 34
17 16 12 40 13
FIGURE 2-35 continued

Item Description Item Description

1 Auxiliary Hoist Up Solenoid b1 15 Port A3 - Main Hoist Raise
2 Auxiliary Hoist Down Solenoid a1 16 Port B1 - Lift Retract
3 Main Hoist Down Solenoid a3 17 Port A1 - Lift Extend
4 Main Hoist Up Solenoid b3 18 Tank Port - To Swivel Port 1
5 Telescope Out Solenoid a2 19 Pressure Port - To Swivel Port 3
6 Telescope In Solenoid b2 20 Release Lift Down
7 Lift Up Solenoid b1 21 Enable Pilot Supply
8 Lift Down Solenoid a1 22 Port X4 to Pressure Switch (Aux Hoist Raise)
9 Telescope Extend Pressure 23 Port X1 to Pressure Switch (Aux Hoist Lower)
10 Port A1 - Auxiliary Hoist Raise Port X6 to Pressure Switch (Main Hoist
24
Raise)
11 Port B1 - Auxiliary Hoist Lower
Port X3 to Pressure Switch (Main Hoist
12 Port A2 - Telescope Retract 25
Lower)
13 Port B2 - Telescope Extend
Port X5 to Pressure Switch (Telescope
14 Port B3 - Main Hoist Lower 26
Retract)

GROVE Published 7-12-2021 Control # 659-00 2-51

HYDRAULIC SYSTEM RT9150E SERVICE MANUAL

25 24 23
3 4 22
2
1

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er

11
38 31 30 37 7486-5
39 14 10 36
15

FIGURE 2-35 continued

Item Description Item Description

Port X2 to Pressure Switch (Telescope 34 Port MB2 for Test Nipple
27
Extend)
35 D2 - Pressure Check
28 Port X4 to Pressure Switch (Lift Up)
36 Port MB1 for Test Nipple
29 Port X1 to Pressure Switch (Lift Down)
37 D4 - Pressure Check
30 Port MB3 for Test Nipple
38 D6 - Pressure Check
31 D3 - Pressure Check
39 Port MA3 for Pressure Check
32 Port MA1 for Test Nipple
40 Port MA2 for Pressure Check
33 D1 - Pressure Check

2-52 Published 7-12-2021 Control # 659-00