Warewashers

FTN/FTP SERIES INSTALLATION AND

OPERATION INSTRUCTIONS
(PROTRONIC)
(original instructions)

Starting from Serial No.:

8655 1268 REV. 01.12.2010
GB IMPORTANT NOTES

USE IN ACCORDANCE WITH REGULATIONS:

The machine is an item of technical work equipment that is solely intended for use in a work environment.

The machine is intended exclusively for cleaning dishes, plates, cups, glasses, cutlery, trays and bak-
ing sheets etc.

Do not use for electrically heated cooking and heat conservation appliances.

SAFETY:
If a starch attack system is built in, the supplier must ensure compliance with all relevant safety rules
and regulations, thus reliably preventing the concentrated detergent coming into contact with the skin
or eyes !

Ensure that the operator wears tight-fitting clothing to prevent trapping hazard by the conveyor.

Never hose down the outside of the machine with a hose or high-pressure cleaner.

The “Attention” symbol is shown beside instructions that are essential for safe
operation of the machine.
Please read these passages thoroughly.

LIABILITY:
Installations and repairs which are not carried out by authorized technicians, the use of parts other than
original spare parts or any technical modification to the machine not authorized by the manufacturer
will render the warranty set out in the standard conditions of sale invalid.

IMPORTANT:
This Instruction manual is written for machines with an operating direction from left to right.
For machines with an operating direction from right to left, the same information applies but with
opposite handling directions.

Depending on the options and features of the machine, the indications on the display may vary.
The display shown in this manual corresponds to a three-tank machine with prewash.

MACHINE NOISE LEVEL:

The machine noise level is ≤ 73 dB (A)

2 01.12.2010 BA-21853-002-GB
 CONTENTS Page GB

1. ASSEMBLY..................................................................5
1.1. Transport to Installation Location...........................................................5
1.2. Remove Packing...................................................................................5
1.3. Alignment at Installation Location...........................................................5
1.4. Adjusting Machine Height......................................................................5
1.5. Assembly of Modules............................................................................5
1.6. Electrical Cables..................................................................................6
1.7. Fitting the Conveyor Belt.......................................................................7

2. CONNECTION.............................................................8
2.1. Electrical Connection............................................................................8
2.2. Water Connection.................................................................................9
2.3. Steam or Hot Water Connection..........................................................10
2.4. Exhaust Connection............................................................................11
2.5. Dispensers........................................................................................12

3. DESCRIPTION OF THE CONTROL...............................13

4. FIRST RUN................................................................15
4.1. Preparation........................................................................................15
4.2. Filling of Rinse Booster Heater and Tank(s)...........................................15
4.3. Fresh Water Quantity..........................................................................16
4.4. Checking...........................................................................................16
4.5. Autotimer (Option)..............................................................................16
4.6. Automatic Starting..............................................................................16
4.7. Temperature Adjustment.....................................................................17
4.8. Detergent and Rinse Aid Adjustment.....................................................17
4.9. Timer “Fill” Adjustment........................................................................17
4.10. Adjustment of Exhaust System............................................................17
4.11. Pressure Switch Calibration (FTP Only).................................................17

5. OPERATION..............................................................18
5.1. Start-up.............................................................................................18
5.2. Switching on the Conveyor/Speed Selection.........................................20
5.3. Eco-Mode (FTP Only)...........................................................................21
5.4. Draining the Prewash Tank..................................................................21
5.5. Switch-off the Machine........................................................................22
5.6. Options..............................................................................................23

6. CUSTOMER MENU.....................................................24
6.1. General Remarks................................................................................24
6.2. Recall of Operating Data.....................................................................26
6.3. Autostart...........................................................................................27

BA-21853-002-GB 01.12.2010 3
GB CONTENTS Page

6.4. Faults................................................................................................30
6.5. Information........................................................................................34
6.6. Options..............................................................................................36

7. PREPARATION...........................................................40

8. WASHING..................................................................41
8.1. Start Machine.....................................................................................41
8.2. Load Conveyor...................................................................................41

9. CLEANING................................................................43

10. POSITION OF CURTAINS............................................46

11. HEAT PUMP FHP... (OPTION).....................................47

12. FROST PREVENTION.................................................48

13. TROUBLESHOOTING..................................................49

14. MAINTENANCE.........................................................51
14.1. Dishwashers with Heat Pump...............................................................51

4 01.12.2010 BA-21853-002-GB
1. ASSEMBLY GB

1.1. TRANSPORT TO INSTALLATION LOCATION

–– If possible in its packing and on skid.
–– Push on rollers.
–– Avoid damage to floor, doors.
–– Avoid damage to the machine.
–– Remove front covers.
–– If a fork lift is used, put a wooden frame under the machine.

1.2. REMOVE PACKING

–– Cut steel bands.
–– Remove outside carton.
–– Remove wooden skid.
–– Remove inside packing material and accessories from the machine.
–– Inspect machine for possible transport damage.

1.3. ALIGNMENT AT INSTALLATION LOCATION

–– According to the installation plan.
–– Observe wall clearance according to the installation plan.
–– Consider position of tabling, conveyors, etc.

1.4. ADJUSTING MACHINE HEIGHT

–– By turning the feet, set the height of the loading platform to
920 mm or to the delivery height of the conveyor components.
–– Level out any unevenness in the floor.
20
–– Distribute machine weight equally onto all feet.

1.5. ASSEMBLY OF MODULES

–– If the machine is delivered in separate modules, put largest module
in place first and align it.

1.5.1. SEALING TAPE

–– No 168 834 must be glued to one of the two connecting surfaces
all the way around.
–– If there is old sealing on the surface (from the test run), it must be
removed first.
–– The ends of the sealing tape must overlap at the corners.

B
A
BA-21853-002-GB 01.12.2010 5
GB 1. ASSEMBLY

1.5.2. ADDING NEXT MODULES

–– Level the height (see section 1.4.)
–– Connect modules using screws M6 x 12 hex. head, washers, lock-
washers and nuts (supplied).
–– Cut off protruding sealing tape with knife.
–– Connect drain pipes.

If further conveyor elements are attached to the machine, it

must be ensured that no danger zones arise at the connection
points.

1.5.3. TANK CONNECTIONS

B Connect all washtanks with the overflow pipes.

A –– Set gasket (A) on the overflow pipe (B).
–– Put the overflow (B) from the inside of the tank through the pre-
punched hole and tighten it with the nut (C).
C
D –– Push coupling (E) over the pipe (D). Attach the pipe to the overflow
E (B) and connect with the overflow pipe of the opposite wash tank.

1.5.4. TRANSPORT FEET (IF FITTED)

Must be removed and returned to HOBART.

1.6. ELECTRICAL CABLES

Must be unrolled and drawn through the front cable channel.
–– Connect wires to the terminals of the electrical components.
–– Follow the wiring diagram and the labels on wires and terminals.

6 01.12.2010 BA-21853-002-GB
1. ASSEMBLY GB

1.7. FITTING THE CONVEYOR BELT

–– Remove the chain between conveyor shaft and transport motor
(end of the machine).

–– Place rolled conveyor belt on the exit end of the machine and draw
it through the machine in the direction of the loading section.

DIRECTION OF WORK

–– Connect the two conveyor ends using the conveyor rod.

–– Connect rollers at both ends and lock on with circlips.

The conveyor belt shown here does not necessarily correspond in all
details to the conveyor belt delivered to you, as different conveyor belts
may be used depending on the specific application.

–– Tension the conveyor at the loading section equally on both sides

and lock the tension screws (A) with nuts (B).
–– Replace chain between conveyor shaft and transport motor.

B A

BA-21853-002-GB 01.12.2010 7
GB 2. CONNECTION

2.1. ELECTRICAL CONNECTION

Must be carried out by an authorized technician according to

the national and local codes.

For Australia: in accordance with AS/NZS3500.1

2.1.1. CHECKING
–– Open the control box and take out wiring diagram from the inside of
the door.
–– The electrical supply must correspond to the data on the name-
plate and the wiring diagram.
–– Line fuses and cable cross section must comply with the require-
ments.
–– Supply disconnecting device (main switch with emergency stop
function) adjacent to the machine (if not built in).

2.1.2. CONNECTING
–– Draw mains cable (H07-RN-F) through cable gland at the bottom of
the control box rear panel.
–– Connect wires to main terminals or to main switch (if built in).
–– Tighten all terminal screws in the control box (they may work loose
during transport).
–– Tighten all cable glands.

Note: EN 60 335 stipulates that the appliance must be connected to

an equipotential conductor. The connecting screw ( ) is locat-
ed at the rear of control box beside the cable inlet.

8 01.12.2010 BA-21853-002-GB
2. CONNECTION GB

2.2. WATER CONNECTION

Must be carried out by an authorized technician

according to the national and local codes.

The machine must be operated with potable water. For water

with an extremely high mineral content, an external demateri-
alization unit is strongly recommended.

2.2.1. GENERAL INFORMATION

–– Connect water supply and drain pipes according to installation plan.
–– Line strainer and air gap are fitted to the machine as standard.

2.2.2. FRESH WATER SUPPLY FOR RINSING

–– DN 20 (3/4")
–– Should be soft (up to 4° Clarke, resp. 0.5 mmol/l).
–– Must be cold if condenser is fitted.
–– Line flow pressure 1.5 - 6 bar at ~ 500 l/hr.
–– Provide shut-off valve on site.

2.2.3. FRESH WATER SUPPLY FOR TANK FILLING

–– DN 20 (3/4")
–– Should be soft (up to 4° Clarke, resp. 0.5 mmol/l) and warm
(50 - 60°C).
–– Line flow pressure 1.5 - 6 bar.
–– Provide shut-off valve on site.

2.2.4. DRAIN CONNECTION

To be connected to site drain:

–– Common drain DN 50 (HT pipe).
–– Equip the floor drain of the scullery with an odor trap (siphon).

BA-21853-002-GB 01.12.2010 9
GB 2. CONNECTION

2.3. STEAM OR HOT WATER CONNECTION

Must be installed by an authorized technician and in accor-

dance with local regulations.

Note: On site, make sure that the pressures and temperatures for
the heating medium given in the installation plan cannot be
exceeded.

2.3.1. GENERAL INFORMATION

–– Connect supply and return pipes according to installation plan.
–– All connections are equipped with necessary fittings and valves as
standard.

2.3.2. INSULATION
–– All pipes should be insulated.
–– Insulating material should be water, heat and shock proofed.

2.3.3. ADJUSTMENT OF MANUAL SHUT-OFF VALVE

with flow reducer for steam and hot water supply

–– The built-in manual shut-off valve is equipped with an adjustment
device to limit the heating supply medium.
A special tool is necessary for adjusting the valve-seat.
–– The correct adjustment is very important, particularly for higher
pressures, and therefore must be carried out by a HOBART-trained
service technician before first run or when changes are made to
the plant on-site.
–– The optimum adjustment is achieved when the nominal temperature
of the booster can just be held during continuous operation while
the valve is opened to maximum.
–– If the valve is opened too far, pressure shocks may occur when the
solenoid valve closes. This could cause damage to the installation.
–– If the valve is closed too far, the required heating-power cannot be
achieved.

10 01.12.2010 BA-21853-002-GB
2. CONNECTION GB

2.4. EXHAUST CONNECTION

–– The responsible ventilation engineer must be consulted with regard
to connection.
–– Please pay attention to notes on the service drawing.

2.4.1. EXHAUST PIPEWORK

10 cm
–– Leave a distance (approx. 10 cm) between machine exhaust and
site channel or connect special exhaust stack (option).
–– Use additional ventilation fan, as the built-in ventilator has no
compression.
–– The volume of air to be evacuated from site has to be larger than
the volume of air of the machine (see installation plan).
–– To prevent corrosion damage, provide exhaust channel in stainless
steel or synthetic material.
–– In case of extremely low temperatures: Provide insulation and anti-
freeze shutter.

CASE 1:
With vent hood (available as an option from HOBART).

Connected to site exhaust channel (see diagram). For suction values,

see installation plan.
250

CASE 2:
B C With vent hood (available as an option from HOBART).

Connected via horizontal piping to the outside (see diagram).

A –– With built-in additional fan (A).

200

–– Provide a frost guard (B) (if required).

250

–– Provide a self closing louvre (C) at the outlet (if required).

–– The duct work should be made from CrNi or plastic material to
prevent corrosion problems.
–– A voltage-free contact is provided in the machine control box to
control the external fan.

BA-21853-002-GB 01.12.2010 11
GB 2. CONNECTION

CASE 3:
E
With vent hood (available as an option from HOBART).

Connected via vertical piping to the outside (see diagram).

D
–– With built in additional fan (A).
B –– Provide a frost guard (B) (if required).
–– Provide a roof seal (D) at the duct work.
A
200

–– Provide a cover (E) at the duct work outlet.

250

–– The duct work should be made from CrNi or plastic material to

prevent corrosion problems.
–– A voltage-free contact is provided in the machine control box to
control the external fan.

2.4.2. EXHAUST INTO THE ROOM

min. 30 cm

Only possible in connection with Heat Pump System and sufficient room
ventilation.

Avoid condensate damage by mixing exhausts from vent outlet of the

machine, directly with room air (air distributor).

2.5. DISPENSERS
For detergent and rinse aid
–– Normally, dispensers and controls are delivered and installed by the
detergent and rinse aid suppliers.
–– Install dispensers, controls and containers in such a way that they
are easily accessible, easily visible, easy to service and do not
disturb machine operation.
–– Connection (A) for rinse aid is provided on the rinse water pipe
above the rinse booster heater (R 1/8" inside).
–– Terminals (230 V~) are provided in the control box
(see wiring diagram).

Note: Please see separate installation instructions.

Note: It is recommended that dispensers and their controls are not

fitted directly to the machine!
(Thermal insulation could be damaged.)

Note: Use only commercial detergent and rinse aid­(suitable for

professional and industrial operations). Please pay attention to
the manufacturer's safety instructions.

12 01.12.2010 BA-21853-002-GB
3. DESCRIPTION OF THE CONTROL GB

The HOBART Protronic III display is a display with touchscreen function. Certain functions can be viewed or activated by
touching the display. Basic functions, such as Machine ON/OFF, Transport ON/OFF and the opening of the drain valves,
are operated via the four function buttons.
The diagrams (temperature, symbols) are shown as examples and can differ according to model.

48°C
65°C Briefly pressing this area calls up
symbol legend
78°C
64°C
62°C Display with touch screen

Choice box options

Eco (see section 5.6. and section 5.3.)

Function buttons

FUNCTION BUTTONS
Menu button
If machine is switched ON: Pushing the button opens the customer menu.
If machine is switched OFF: Pushing the button displays the serial number of the dishwasher.
Pushing the button again closes this dialog.

START button
This button has several functions:
MACHINE ON/OFF
Briefly pushed: Switches on the machine. Fill, exhaust and heating will start automatically
Pushed for 3 s: Switches off the machine.
CONVEYOR ON / SPEED SELECTION
Switches on the conveyor, wash, rinse and dryer.
By pushing the button repeatedly, conveyor speed may be changed.
Conveyor OFF button
Switches off the conveyor, wash, rinse and dryer.
Drain button
Pushed for 2.5 s: The tanks of prewash and pumped rinse will be drained.
Pushed for 5.0 s: Machine will be drained completely.

BA-21853-002-GB 01.12.2010 13
GB 3. DESCRIPTION OF THE CONTROL

DISPLAY
START / Operating Status
Conveyor ON: Push briefly.
Speed selection: Push repeatedly.
Machine OFF: Keep pressed for 3 seconds.
The color of the START symbol changes depending on the operating status:
GREEN flashing = Machine will be filled and/or heated
GREEN = Machine is ready for operation (Stand-by)
BLUE = Wash ON
BLUE flashing = Machine will be drained (drain cycle started)
RED = Fault
GREEN/RED alternately = Doors open / Table end switch activated
BLUE/RED alternately = Temperatures below set value / Wash ON
Temperature Indication
Prewash tank Current temperature
Symbol "blue" = activated

Wash tank 1 Current temperature

Wash tank 2 Current temperature, if installed
Wash tank 3 Current temperature, if installed
Pumped rinse Current temperature, FTP models only
Final rinse Current temperature
Demi rinse Current temperature, if installed
Dryer Current temperature
Heating on

Float switch Fill level of tank / break tank

Symbols
Conveyor speed 1 / 2 / 3

Filling ON

Drain valve of prewash tank open / pumped rinse tank open

All drain valves open

Hygiene control activated

AutoStart activated

Doors open

Connection failure Control - Display

Service interval reached

Fault/Alarm Pushing the symbol = Fault listing (customer menu)

First run: Automatic check of most important functions in operation. FTP models only.

Choice box Options „blue“ = activated (see section 5.6.)

Clean Assist Fault indication – dosing pump

Pots & Pans program ECO Eco-Mode

14 01.12.2010 BA-21853-002-GB
4. FIRST RUN GB

Must be carried out by an authorized Service technician

to adjust and check machine functions!

4.1. PREPARATION
–– Switch off main switch.
–– Make sure, detergent and rinse aid containers are filled.
–– Open water supply.
–– Open control box and switch on all circuit breakers and motor
protection switches.

Exception: if an electrical rinse booster heater or a separate fill

booster (option) is installed, make sure that respective sealed
protection switch is switched off (see wiring diagram).

–– Close inspection doors.

–– Switch on main switch.

4.2. FILLING OF RINSE BOOSTER HEATER AND

TANK(S)

RINSE BOOSTER:
–– Press the contactor for the pressure pump of fresh water storage
tank until water sprays out of the rinse nozzles.
–– Check if all rinse jets spray correctly.
If not: Remove rinse arms and clean nozzles.

SEPARATE FILL BOOSTER (OPTION):

–– Push the Menu button and choose “Service menu” (see section
6.1.1.).
–– Choose “Configuration” and deactivate the Fill booster .
–– Switch on machine (push START button).
–– As soon as water flows from the water inlet into the wash tank,
switch off machine (push START button for 3 seconds).
–– Reactivate the Fill booster .
–– Switch off main switch.

ELECTRICALLY HEATED MACHINE:

–– Remove the red sticker from the protection switch of rinse booster
heater/separate fill booster (A) and switch on protection switch (B).

STEAM-/HIGH PRESSURE HOT WATER HEATED MACHINE:

–– Open shut-off valves.
–– Close control box.

BA-21853-002-GB 01.12.2010 15
GB 4. FIRST RUN

–– Switch on main switch and push the Machine START button.

After reaching the correct water level, filling switches off automatically
and the tank heating(s) switch(es) on.

When set temperatures are reached (the START symbol on the display
illuminates GREEN), the machine is ready for operation.

4.3. FRESH WATER QUANTITY

The fresh water quantity is adjusted at the factory and may not be
changed.

If a new adjustment is needed, please call the after-sales service.

4.4. CHECKING
–– Direction of rotation of motors (see direction sign):
• Drive motor
• Pumps
• Dryer (if fitted)
• Extraction
–– If a motor runs against the indicated direction, interchange 2 of
3 phases at the terminal.
–– Check and eliminate potential leakages.
• Drain pipes
• Heating pipes, water pipes
• Machine housing, tank floor, extractor plant
–– Put all panels back into place.

4.5. AUTOTIMER (OPTION)

Preset at the factory.

Wash, rinse and dryer (if fitted) will only run if there is washware in the
machine. These functions switch off automatically if no further washware
follows.

Exhaust air fan, dryer fan, and drive run on in a time-controlled manner.
The delay times can be adjusted by authorized service technicians.

4.6. AUTOMATIC STARTING

Time and “Switch-on” time will be pre-adjusted by the Service technician
during installation.

To change the “Switch-on” time:

See menu „AutoStart“ (see section 6.3.).

16 01.12.2010 BA-21853-002-GB
4. FIRST RUN GB

4.7. TEMPERATURE ADJUSTMENT

Temperatures are pre-adjusted at the factory.

If adjustment is needed, please call the after-sales service.

4.8. DETERGENT AND RINSE AID ADJUSTMENT

Should be done by the detergent and rinse aid supplier.

4.9. TIMER “FILL” ADJUSTMENT

The timer is pre-adjusted at the factory.

If adjustment is needed, please call the after-sales service.

4.10. ADJUSTMENT OF EXHAUST SYSTEM

This work must be carried out by an authorized service techni-

cian!

For details of the exhaust air quantity required on site, consult the instal-
lation plan.

If adjustment is needed, please call the after-sales service.

4.11. PRESSURE SWITCH CALIBRATION (FTP ONLY)

See service documentation, alternatively, enclosed service info.

BA-21853-002-GB 01.12.2010 17
GB 5. OPERATION

5.1. START-UP
–– Close the inspection doors.
–– Open water supply.
–– Switch on exhaust ventilation at site.
–– Switch on main switch.

THE START SCREEN IS DISPLAYED.

–– Switch on machine.

Automatic fill starts.

When the minimum tank water level is reached, the heating will start au-
tomatically. For FTP machines, an automatic check of the most important
functions is carried out (see section 5.1.1.).

ON THE DISPLAY APPEARS:

The START symbol flashes green.

As soon as the symbol changes to a green steady light, the machine

is ready to operate.

ON THE DISPLAY APPEARS:

18 01.12.2010 BA-21853-002-GB
5. OPERATION GB

5.1.1. START-UP FOR FTP-MODELS

The machine automatically checks the most important functions.

After the machine has been switched on and the wash tanks are filled,
the automatic check starts.

ON THE DISPLAY APPEARS:

During inspection, the “Check” symbol is shown.

Check running = green “Check” symbol

Fault found = red “Check” symbol

If no fault is detected and the START symbol changes to a green steady

light, the machine is ready to operate.

If a fault is detected, an error message appears. Follow the instructions

on the display and correct the fault (see also section 6.4.).

5.1.2. OPERATING TEMPERATURES

The operating temperatures of FTP machines are significantly different

from those of FTN machines.

FTN FTP
Prewash 45 − 55 °C 45 − 55 °C
Main wash min. 60 °C 63 − 70 °C
Pumped rinse 60 − 65°C 70 − 80 °C
Final rinse 80 − 85 °C 62 − 65 °C

BA-21853-002-GB 01.12.2010 19
GB 5. OPERATION

5.2. SWITCHING ON THE CONVEYOR/

SPEED SELECTION
Can be carried out via the buttons or via touch screen.
–– Briefly push the START button or the START symbol.

Transport, wash, rinse and dryer start.

Machines with Autotimer:

Wash, rinse, and drying will be switched on by incoming washware
(see customer menu „Autotimer function“ (see section 6.6.3.)).

Depending on model, the dishwasher is provided with one, two or three

conveyor speeds.
–– To change the conveyor speed, push START button or START sym-
bol repeatedly.

The selected speed is displayed on the screen.

Via the option “Transport speed locking”, the selected speed can be
locked (see customer menu „Conveyor Speed“ (see section 6.6.5.)).

Machines without Autotimer:

To save energy during a long interval (cost reduction), it is possible to
manually switch off transportation, wash, rinse and dryer.
–– Push the Conveyor OFF button.

Machine is in Stand-By mode.

20 01.12.2010 BA-21853-002-GB
5. OPERATION GB

5.3. ECO-MODE (FTP ONLY)

For light to normally soiled washware, activating this function reduces
water and energy consumption. The conveyor speed is automatically
set to 1.
–– Touch the Eco button in the choice box.

Activation is indicated by the blue colored button.

Eco –– Touch button again to deactivate the function.

5.4. DRAINING THE PREWASH TANK

If the washware is heavily soiled, it may be necessary to drain the
prewash tank only.
–– Push Drain button (approx. 2.5 seconds).

The prewash tank and pumped rinse tank (if installed) will be emptied.

ON THE DISPLAY APPEARS:

The START symbol flashes blue during the drain cycle.

After draining, the tanks will be re-filled automatically.

BA-21853-002-GB 01.12.2010 21
GB 5. OPERATION

5.5. SWITCH-OFF THE MACHINE

When the last piece of washware leaves the machine, it can be switched
off.
–– Push the Conveyor OFF button.

Transportation, wash, rinse and drying will be switched off.

–– Push Drain button (approx. 5 seconds).

All drain valves are opened for approx. 30 minutes, the machine will be
completely emptied.

ON THE DISPLAY APPEARS:

The START symbol flashes blue during the drain cycle.

The drain valves close automatically after approx. 30 minutes and the
START symbol goes out.

ON THE DISPLAY APPEARS:

Machine can be
switched OFF

–– Switch off machine: Push the START button or START symbol for
3 seconds.
–– Switch off main switch.

If AutoStart is activated (see customer menu „AutoStart“ (see

section 6.3.)), the inspection doors must be closed, all
panels must be in place, the shut-off valve at site must be
open, and the main switch must be in “ON” position.

22 01.12.2010 BA-21853-002-GB
5. OPERATION GB

5.6. OPTIONS

5.6.1. POTS AND PANS PROGRAM (NOT FOR FTP)

By activating this option, the wash pressure is increased and the

conveyor speed is changed automatically to speed 1.
–– Touch the Pots & Pans button in the choice box.
Activation is indicated by the blue colored button.
–– Touch button again to deactivate the function.

Never use the Pots & Pans program for cleaning glasses and
light washware (breakage)!

5.6.2. CLEAN-ASSIST

By activating this option, the interior of the machine will be cleaned.

Empty the machine before activation:

–– Empty the machine (see section 5.5.).
–– Clean flat strainers and strainer baskets (see section 9.).
–– Remove all curtains (except first curtain of entry section hood).
–– Push the Clean-Assist button in the choice box.
Activation is indicated by the blue colored button.
–– After the Clean-Assist program has been completed, the machine
can be turned off.

Note: In correspondence to the machine size, a reminder to check

the chemical container appears at periodic intervals. This mes-
sage is acknowledged by turning off the machine.

–– If the fill level is low (<2 cm), replace the container.

BA-21853-002-GB 01.12.2010 23
 GB 6. CUSTOMER MENU

6.1. GENERAL REMARKS

6.1.1. MENU LEVELS

The selected menu level is indicated by a grey background.

Operating hours Total Shift 1/2

From left to right:

Machine : 0 [h] 0 [h]
Transport : 0 [h] 0 [h]
– Operating data
–Wash : 0 [h] 0 [h]

–– AutoStart activation / Clock setting (password-protected)

Water consumption
Fill water : 0 [L] 0 [L]
– Faults
–Rinse water and :alarm messages
0 [L] 0 [L]

–– Information
Operating hours Total Shift 1/2
– Options (password-protected)
–Machine : 0 [h] 0 [h]

– Parameters,
–Transport :
service (password-protected)
0 [h] 0 [h]
Wash : 0 [h] 0 [h]

Depending on the number of menu items (indicated in the upper right-hand

Water consumption

ing hours Total Shift 1/2 corner),

Fill water it is possible
: to scroll
0 [L] within 0
the
[L] menu by pushing the Forward/

e : 0 [h] 0 [h] Back buttons. :

Rinse water 0 [L] 0 [L]

ort : 0 [h] 0 [h]

: 0 [h] 0 [h]
consumption
er : 0 [L] 0 [L]
Call up help information (if available) for the selected menu by pushing
the ? button.
water : 0 [L] 0 [L]

6.1.2. PASSWORD

Three user levels are specified:

1. User: client Password: 0000
2. User: view Password: 0000
3. User: service Password: ****

The password is input via the touch screen keypad (see section 6.1.3.).

Log on –– Touch the input field User.

User:
ON THE DISPLAY APPEARS:
Password:

OK Cancel

–– Enter the user name and touch the button to confirm.

24 01.12.2010 BA-21853-002-GB
6. CUSTOMER MENU GB

–– Touch the input field Password.

KUND
–– Enter the password.

Log on –– Push the OK button to confirm the entries.

User: Kunde
Password:
********
OK Cancel

6.1.3. TOUCH SCREEN KEYPAD

When touching an input field, the touch screen keypad will appear.

NUMERICAL KEYPAD

ALPHANUMERICAL KEYPAD

As not all keys are available on a single level, you may need to switch
between different input levels.

BA-21853-002-GB 01.12.2010 25
 GB 6. CUSTOMER MENU

KEY FUNCTION

Switch between lowercase and uppercase letters

Letters from A to M (a to m)

Letters from N to Z (n to z)

Digits from 0 to 9

Special characters

Use key to move cursor to the left

Use key to move cursor to the right

Use key to delete the character to the left of the cursor

Use key to cancel the entry, keypad will be closed

Use key to confirm the entry, keypad will be closed

6.2. RECALL OF OPERATING DATA

When the machine is switched on or during operation, it is possible to
recall operation data.
–– Push the Menu button.

ON THE DISPLAY APPEARS:

Operating hours Total Shift 1/2 number of

Machine : 0 [h] 0 [h] menu items
Transport : 0 [h] 0 [h]
Wash : 0 [h] 0 [h]
Water consumption

1/2 Fill water : 0 [L] 0 [L]

g hours Total Shift
Rinse water : 0 [L] 0 [L]
: 0 [h] 0 [h]
t : 0 [h] 0 [h] next
: 0 [h] 0 [h]
menu item
nsumption
: 0 [L] 0 [L] Item 1: Operating hours counter
ter : 0 [L] 0 [L]
Water consumption (option)

Item 2: kWh counter (option)

Total = hours/consumption since the last reset of the machine.

Shift = hours/consumption since the last switch on.

To exit the menu:

–– Push the Menu button.

26 01.12.2010 BA-21853-002-GB
6. CUSTOMER MENU GB

6.3. AUTOSTART
–– Push the Menu button.

–– Touch menu level “AutoStart”.

Operating hours Total Shift

ON
1/2
THE DISPLAY APPEARS:
Machine : 0 [h] 0 [h]
Transport : 0 [h] 0 [h]
Wash : 0 [h] 0 [h] Operating hours Total Shift 1/2

Water consumption Machine Log on: 0 [h] 0 [h]

Fill water : 0 [L] 0 [L] Transport : 0 [h] 0 [h]
Wash User: : 0 [h] 0 [h]
Rinse water : 0 [L] 0 [L]
Password:
Water consumption
Fill water : 0 [L] 0 [L]
Rinse water : OK 0 [L] Cancel 0 [L]

–– Enter user name and password.

KUND

Log on –– Push the OK button to confirm.

User: Kunde
Password:
********
OK Cancel

–– Touch menu level “AutoStart” again.

ON THE DISPLAY APPEARS:

AutoStart 1. AutoStart 2. AutoStart 1/2

Monday : 00 : 00 00 : 00
Tuesday : 00 : 00 00 : 00
Wednesday : 00 : 00 00 : 00
Thursday : 00 : 00 00 : 00
Friday : 00 : 00 00 : 00
Saturday : 00 : 00 00 : 00
Sunday : 00 : 00 00 : 00

BA-21853-002-GB 01.12.2010 27
GB 6. CUSTOMER MENU

6.3.1. START-UP TIME SETTING AND ACTIVATION

For starting the machine automatically, two start-up times can be speci-
fied for each weekday (e.g. for early/afternoon shift).

Setting is done by using the input fields Hour/Minute following the

weekdays.
–– Touch the input fields; the screen keypad will be activated.
AutoStart 1. AutoStart 2. AutoStart 1/2

Monday : 00 : 00 00 : 00
Tuesday : 00 : 00 00 : 00
Wednesday : 00 : 00 00 : 00
Thursday : 00 : 00 00 : 00
Friday : 00 : 00 00 : 00
Saturday : 00 : 00 00 : 00
Sunday : 00 : 00 00 : 00
–– Enter the user name and touch the button to confirm.

–– By pushing the check box next to the time input fields, the “Auto-
AutoStart 1. AutoStart 2. AutoStart 1/2
Start” function for this value is activated/deactivated.
Monday : 00 : 00 00 : 00
Tuesday : 00 : 00 00 : 00 Start-up time disabled
Wednesday : 00 : 00 00 : 00
Start-up time enabled
Thursday : 00 : 00 00 : 00
Friday : 00 : 00 00 : 00
Note: Activated AutoStart is indicated by the symbol on the start
Saturday : 00 : 00 00 : 00
screen.
Sunday : 00 : 00 00 : 00

28 01.12.2010 BA-21853-002-GB
art
6.
1. AutoStart
CUSTOMER MENU
2. AutoStart 1/2 GB
: 07 : 15 13 : 00
y : 00 : 00 00 : 00
day : 00 : 00 00 : 00 6.3.2. SETTING THE CLOCK/SUMMER AND WINTERTIME
ay : 00 : 00 00 : 00
: 00 : 00 00 : 00 –– Push the + button at the bottom of the display (menu “AutoStart”).
y : 00 : 00 00 : 00
: 00 : 00 00 : 00
ON THE DISPLAY APPEARS E.G.:

Summer-/ Wintertime Adjustment 2/2

22 June 2009 10:11:41

Date / Time setting

Begin of the summertime: Begin of the wintertime:

Date: last Sunday Date: last Sunday

Month: 3 Month: 10
Time (h:m): 2 : 00 Time (h:m): 3 : 00

LOG OFF

Setting the time and date manually:

Summer-/ Wintertime Adjustment
–– Push the „Date/Time setting“ button.
2/2
22 June 2009 10:11:41

Date / Time setting

Begin of the summertime: Begin of the wintertime:

Date: last Sunday Date: last Sunday

Month: 3 Month: 10
Time (h:m): 2 : 00 Time (h:m): 3 : 00
Summer-/ Wintertime Adjustment
–– Touch the value to be changed; the screen keypad will be activated.
2/2
22 June 2009 10:11:41 LOG OFF
Year (....)Month Day Hour Minute Second
2009 June 23 12 32 11 Set time
Begin of the summertime: Begin of the wintertime:

Date: last Sunday Date: last Sunday

Month: 3 Month: 10
Time (h:m): 2 : 00 Time (h:m): 3 : 00
–– Enter the new value and touch the button to confirm.
LOG OFF 32

er-/ Wintertime Adjustment 2/2

–– To save the new value, push the “Set time” button.
ne 2009 10:11:41
.)Month Day Hour Minute Second
June 23 12 32 11 Set time
n of the summertime: Begin of the wintertime:

last Sunday Date: last Sunday

Summer-/ Wintertime Adjustment 2/2
: 3 Month: 10
22 June 2009 10:11:41
h:m): 2 : 00 Time (h:m): 3 : 00 SETTING SUMMER AND WINTERTIME
Date / Time setting
LOG OFF
Begin of the summertime: Begin of the wintertime:
Via these parameters, the day, month, and time for the automatic switch-
last Sunday last Sunday
ing from winter to summer time and/or summer to winter time is specified.
Date: Date:
Month: 3 Month: 10 –– Setting the “Month” input field to “0” disables the automatic switch-
Time (h:m): 2 : 00 Time (h:m): 3 : 00
over.
LOG OFF
To exit the menu:
–– Push “LOG OFF” or the Menu button.

BA-21853-002-GB 01.12.2010 29
GB 6. CUSTOMER MENU

6.4. FAULTS

In order to correct the fault, please contact a qualified service

technician.

In case of fault, the “Attention” symbol is displayed and the START

symbol illuminates red.

–– Touch the “Attention” symbol or select “Faults” in the customer

menu to see the recorded faults.

Operating hours Total Shift 1/2

ON THE DISPLAY APPEARS E.G.:
Machine : 0 [h] 0 [h]
Transport : 0 [h] 0 [h]
Wash : 0 [h] 0 [h]
Water consumption
Fill water : 0 [L] 0 [L]
Rinse water : 0 [L] 0 [L]

Overview of faults

Faults are automatically differentiated as major or minor and are shown

accordingly via a color-coded fault window, as well as traffic lights.

Major fault (red) Minor fault (yellow)

The error messages are displayed in different colors, depending on their

status:
RED Fault occurred
YELLOW Fault acknowledged
GREEN Fault is repaired, but not acknowledged
BLUE Line selected/activated

Help text for the selected fault

Acknowledge the message.

30 01.12.2010 BA-21853-002-GB
6. CUSTOMER MENU GB

–– To correct the fault, information on the cause of the fault can be

accessed by pushing the Help button.

ON THE DISPLAY APPEARS E.G.:

–– Correct fault according to help information.

–– After correcting the fault, close the help information.

–– Acknowledge the fault by pushing the Acknowledge button.

The faults will be indicated until they are repaired and acknowledged.

To exit the menu:

–– Push the Menu button.

BA-21853-002-GB 01.12.2010 31
GB 6. CUSTOMER MENU

6.4.1. POSSIBLE FAULTS

NUMBER MESSAGE
H0000 Temperature fault Pre-Wash
H0001 Temperature fault Wash 1
H0002 Temperature fault Wash 2
H0003 Temperature fault Wash 3
H0004 Temperature fault Pumped Rinse
H0005 Temperature fault Rinse
H0006 Temperature fault Dryer
H0007 Temperature fault Demi
H0008 Temperature fault Fill Booster
H0009 Temperature fault THD
H0100 Temperature Control: Check Pre-Wash
H0101 Temperature Control: Check Wash 1
H0102 Temperature Control: Check Wash 2
H0103 Temperature Control: Check Wash 3
H0104 Temperature Control: Check Pumped Rinse
H0105 Temperature Control: Check Final rinse
H0106 Temperature Control: Check Dryer
H0107 Temperature Control: Demi
H0108 Temperature Control: Fill Booster
H0109 Temperature Control: THD
S0000 Motor protection switch pre-wash
S0001 Motor protection switch wash tank(s)
S0002 Motor protection switch exhaust/extern
S0003 Motor protection switch blower
S0004 Motor protection switch pumped rinse
S0005 Motor protection switch rinse
S0006 Motor protection switch transport
S0007 Motor protection compressor rinse
S0008 Motor protection compressor tank
S0009 Motor protection pressure pump
S0010 Motor protection tank circulation
S0011 Motor protection ventilator tank circuit/extern
S0012 Motor protection ventilator rinse circuit
S0013 Motor protection tray unloading / demagnetizer
S0014 Motor protection lift up magnet
S0015 Motor protection tray unloading
S0201 Flow rate control Fill
S0202 Flow rate control Rinse
S0203 Flow rate control Demi
S0204 Waterflow Final Rinse
S0240 Stacker full / exit section full
S0242 Loading tray
S0243 Stacker not OK
S0250 Transport blocked
S0260 Emergency Switch
S0270 Exceeded fill time Tank
S0271 Exceeded fill time booster
S0272 Exceeded fill duo tank

32 01.12.2010 BA-21853-002-GB
6. CUSTOMER MENU GB

NUMBER MESSAGE
S0280 CleanAssist tank filling
S0281 CleanAssist dosing
S0290 Doors open / Panels open
S0300 Low pressure Refrigerant tank circuit
S0301 High pressure Refrigerant tank circuit
S0302 Low pressure Refrigerant rinse circuit
S0303 High pressure Refrigerant rinse circuit
S0400 Prewash system disturbed
S0401 Wash 1 system disturbed
S0402 Wash 1 DA system disturbed
S0403 Wash 2 system disturbed
S0404 Wash 3 system disturbed
S0405 Wash system pumped rinse disturbed
S0406 Rinse system disturbed
S0410 Prewash system not ready
S0411 Wash system 1 not ready
S0412 Wash system 1 DA not ready
S0413 Wash system 2 not ready
S0414 Wash system 3 not ready
S0415 Wash system pumped rinse not ready
S0416 Rinse system not ready
S0421 Failed heating element Prewash
S0422 Failed heating element Wash 1
S0423 Failed heating element Wash 2
S0424 Failed heating element Wash 3
S0425 Failed heating element Pumped Rinse
S0426 Failed heating element Booster
S0427 Failed heating element Dryer
S0428 Failed heating element Demi Booster
S0429 Failed heating element Filling Booster
S0440 Leakage on pre wash drain
S0441 Drain pre wash does not open
S0442 Leakage on wash 1 drain
S0443 Drain wash 1 does not open
S0444 Leakage on wash 2 drain
S0445 Drain wash 2 does not open
S0446 Leakage on wash 3 drain
S0447 Drain wash 3 does not open
S0448 Leakage on pumped rinse drain
S0449 Drain pumped rinse does not open
S9992 PAC31xx: no data available
S9994 Data error
S9995 Docutronic: NO CONNECTION
S9996 Sensotronic: NO CONNECTION 2.CPU
S9997 MMC Data Export
S9998 MMC Data Import

BA-21853-002-GB 01.12.2010 33
 GB 6. CUSTOMER MENU

6.4.2. CONNECTION INTERRUPTED

If the connection to the Protronic III control is interrupted, this is

indicated on the display:

If the dishwasher was switched on, it will be switched off.

–– Please call the after sales service.

6.5. INFORMATION
–– Push the Menu button.

–– Select menu level “Information”.

ing hours Total Shift 1/2

ON THE DISPLAY APPEARS E.G.:
e : 0 [h] 0 [h]
ort : 0 [h] 0 [h]
: 0 [h] 0 [h]
consumption
er : 0 [L] 0 [L]
water : 0 [L] 0 [L]

Display of messages defined in the control system.

BLUE Line selected/enabled

To exit the menu:

–– Push the Menu button.

34 01.12.2010 BA-21853-002-GB
6. CUSTOMER MENU GB

6.5.1. POSSIBLE INFORMATION MESSAGES

NUMBER MESSAGE
I0009 Drain valve pre-wash open
I0010 Drain valve(s) wash tank(s) open
I0011 Service Interval reached
I0012 Transport End switch Exit
I0014 CleanAssist
I0016 Wash ON without OK
I0017 Service Interval information
I0018 Stacker full
I0400 Prewash system disturbed
I0401 Wash 1 system disturbed
I0402 Wash 1 DA system disturbed
I0403 Wash 2 system disturbed
I0404 Wash 3 system disturbed
I0405 Wash system pumped rinse disturbed
I0406 Rinse system disturbed
I0410 Prewash system not ready
I0411 Wash system 1 not ready
I0412 Wash system 1 DA not ready
I0413 Wash system 2 not ready
I0414 Wash system 3 not ready
I0415 Wash system pumped rinse not ready
I0416 Rinse system not ready
I0421 Failed heating element Prewash
I0422 Failed heating element Wash 1
I0423 Failed heating element Wash 2
I0424 Failed heating element Wash 3
I0425 Failed heating element Pumped Rinse
I0426 Failed heating element Booster
I0427 Failed heating element Dryer
I0428 Failed heating element Demi Booster
I0429 Failed heating element Filling Booster
I0440 Leakage on drain of pre wash
I0441 Drain valve pre wash does not open
I0442 Leakage on drain of wash 1
I0443 Drain valve wash 1 does not open
I0444 Leakage on drain of wash 2
I0445 Drain valve wash 2 does not open
I0446 Leakage on drain of wash 3
I0447 Drain valve wash 3 does not open
I0448 Leakage on drain of pumped rinse
I0449 Drain valve pumped rinse does not open

BA-21853-002-GB 01.12.2010 35
 GB 6. CUSTOMER MENU

6.6. OPTIONS
–– Push the Menu button.

–– Touch menu level “Options”.

ing hours Total Shift 1/2

ON THE DISPLAY APPEARS:
e : 0 [h] 0 [h]
ort : 0 [h] 0 [h]
: 0 [h] 0 [h] Operating hours Total Shift 1/2

consumption Machine Log on: 0 [h] 0 [h]

er : 0 [L] 0 [L] Transport : 0 [h] 0 [h]
water : 0 [L] 0 [L] Wash User: : 0 [h] 0 [h]

Password:
Water consumption
Fill water : 0 [L] 0 [L]
Rinse water : OK 0 [L] Cancel 0 [L]

–– Enter user name and password.

KUND

Log on –– Push the OK button to confirm.

User: Kunde
Password:
********
OK Cancel

–– Touch menu level “Options” again.

ON THE DISPLAY APPEARS:

DISPLAY OF USER-DEFINABLE OPTIONS:

disabled/unlocked By pushing the check box, the function

enabled/locked will be activated or deactivated.

36 01.12.2010 BA-21853-002-GB
 6. CUSTOMER MENU GB

6.6.1. HYGIENE CONTROL

TRANSPORT OFF WITH FAULT

In case of a fault, the transport will be switched off and can only be
restarted after the fault is eliminated.

TRANSPORT OFF WITHOUT “OK”

If temperatures fall below the preset values, the transport will be switched
off and cannot be restarted until operation temperatures are reached
again.

Activated Hygiene Control is indicated by the symbol on the start

screen.

6.6.2. EMERGENCY MODE

In case the temperatures fall below the preset values, e.g. heating defect,
this function enables transport and washing to be started manually.

After turning the machine off and on, the emergency mode is deactivated.

Resultingly, please note that the machine functions are not completely
ensured and the wash and rinsing performance are possibly impaired.

6.6.3. AUTOTIMER FUNCTION

If the dishwasher is equipped with an autotimer, the wash and rinse func-
tions are automatically switched on and off as washware passes by the
autotimer sensor.

6.6.4. TRANSPORT REVERSE

It could happen that washware gets jammed with the conveyor belt and
the transport switches off. If it is not possible to remove the blockage,
the conveyor belt must be reversed manually
–– Transport reverse is activated by pressing and holding (approx.
3 s.) the button “Transp. reverse: hold button” (switches off auto-
neControl Transport reverse
ort OFF
matically).
Transp. reverse: hold button
ult
Speed –– Jammed washware can now be removed.
t "OK"
Transport lock
mer function
–– In order to reactivate the transport reverse, the conveyor must first
mer be moved forward for a short moment.
Password Group Logoff time
******** Controler 5
Attention: Risk of injury!
LOG OFF Function can also be activated if doors are open.

BA-21853-002-GB 01.12.2010 37
GB 6. CUSTOMER MENU

6.6.5. CONVEYOR SPEED

If the dishwasher has multiple speed options, the selected speed can be
locked by activating this function.

After unlocking, the conveyor continues operation with the last selected
(locked) speed.

6.6.6. USER/PASSWORD

USER
Three user levels are specified:
1. User: client password: 0000
2. User: view password: 0000
3. User: service password: ****
HygieneControl Transport reverse
Transport OFF Transp. reverse: hold button PASSWORD
with fault
Speed
without "OK"
Transport lock
The password of the current user can be changed as follows:
Autotimer function –– Double-click the field below “Password”.
Autotimer
User Password Group Logoff time
Client ******** Controler 5 ON THE DISPLAY APPEARS:
LOG OFF Change password

New password:

Confirmation:

OK Cancel

–– Touch the input field New password, the screen keypad will be
activated.
–– Enter the user name and touch the button to confirm.
****
Length of password min. 3, max. 24 characters. Spaces and special
characters *?.% ⁄ \‘ „ cannot be used.

When entering password, please note that it is case-sensitive.

–– Touch the input field Confirmation and enter the new password
again.

Change password –– Push the OK button. The new password is saved.

New password: ********

Confirmation: ********

OK Cancel

38 01.12.2010 BA-21853-002-GB
 6. CUSTOMER MENU GB

gieneControl Transport reverse LOGOFF TIME

nsport OFF Transp. reverse: hold button
h fault When no operator actions occur and the logoff time has expired, the user
Speed
hout "OK"
Transport lock
is automatically logged off.
utotimer function –– Touch the field below Logoff time, the screen keypad will be
totimer
activated.
r Password Group Logoff time
nt ******** Controler 5 –– Enter the new logoff time (minutes) and touch the button to
LOG OFF
confirm.

To exit the menu:

–– Push “LOG OFF” or the Menu button.

BA-21853-002-GB 01.12.2010 39
GB 7. PREPARATION
Put curtains in place
(see section 10.)
Place pump intake strainers in
position at the bottom of the tank
(rinse section).
Put the dryer deflector pan in place.
40 01.12.2010 BA-21853-002-GB
Put the flat strainers in place.
Put the rinse strainer in place.
Set wash arms in place:
Upper: Set wash arm in side guides,
move over stop unit and click into
place.
Lower: Move wash arm in side guides
to end position and click into place.
Put the strainer baskets in place.
Put the loading section strainer in
place.
Set rinse arms in place:
Upper: Set rinse arm in back open-
ing, move from below into front guide
and click into place.
Lower: Move rinse arm in guides to
end position and click into place.
8. WASHING GB

8.1. START MACHINE

Press START button ➀, tank is filled.

Close inspection doors.
Open shut-off valve at site.
Filling, extraction, and heaters start
up automatically.
Wait until the machine is ready for
operation (the START symbol on the
Turn on main switch and turn
display illuminates GREEN).
ON/OFF switch to "Filling“ position.
Push the START button or the START
symbol to start the conveyor.

8.2. LOAD CONVEYOR

Note: Remove coarse food soiling before washing.

Use loading platform to stack plates. Load trays onto conveyor crosswise. Do not mix trays and plates
Load plates on conveyor (shadow zones).

BA-21853-002-GB 01.12.2010 41
GB 8. WASHING
Put soup cups with inclination to the
machine on 2 pegs of conveyor.
Put cutlery vertically and unsorted
with handle downwards into cutlery
racks.
Set the cutlery rack on a utensil rack
and place onto conveyor.
Pass through insulated trays with the
openings downward and crosswise.
42 01.12.2010 BA-21853-002-GB
Do not place soup cups vertically on
conveyor.
Wash utensils in utensil rack.
Check that no grips or handles pro-
trude through the rack or conveyor.
Put the rack on conveyor.
Do not set the insulated trays with
openings upward on conveyor.
Water would stay in the recesses.
Put glasses and cups with the open-
ing downward into the rack.
Glasses should not touch each other
(glass fracture). Use a suitable rack.
Put gastronorm pan and other bowls
with openings downward on conveyor
with inclination to side.
Washware may not exceed maximum
loading height and width.
Let the washware be transported
close to the end of the conveyor to
give enough time to dry.
9. CLEANING GB

Note: Please observe your company-internal hygiene regulations.

Machine can be
switched OFF

Push the Conveyor OFF button.
Conveyor and wash stop.
Push the Drain button for minimum 5 Wait until all tanks are drained (ap-
seconds to empty the machine. prox. 30 minutes).
Exhaust and heating will stop auto- When the START-Symbol goes out,
matically. switch off machine.

Set main switch to "0". Open inspection doors. Take out curtains
(see section 10.)

Remove strainer baskets. Remove flat strainers. Remove the rinse strainer.

BA-21853-002-GB 01.12.2010 43
GB 9. CLEANING

Remove pump intake strainers (rinse Remove strainer from the loading Pull out dryer deflector pan.
section). section.

Do not knock strainers

to remove food residue !
They could be damaged.

Hose down and brush the strainers.
Remove wash arms:
Upper: lift wash arm over stop unit
and pull out toward the front.
Lower: lift wash arm to pull out
toward the front.
Remove end caps to clean wash
arms.
Remove rinse arms:
Upper: pull spring toward the front
and remove rinse arm.
Lower: lift rinse arm and pull out
toward the front.
Check nozzle openings and clean if
necessary.

Do not use detergents containing

chlorine, acid or metal additives to
clean the machine; and do not use
metal brushes.
Never hose down the outside of
the machine with a hose or high-
pressure cleaner.

Open the cover and hose down the Remove the side panels of the exit
interior of the loading section. and clean it.

44 01.12.2010 BA-21853-002-GB
9. CLEANING GB

Hose down and clean the interior of

the machine.

CLEAN (1 x PER MONTH)

Remove the front panel of the Clean condensers To drain the tanks, switch on main
condenser hood. (by spraying with a hose). switch and

push the Drain button (5 seconds).
The drain valves will be opened
again. Wait until the tanks are com-
pletely emptied.
Switch off the main switch and close
shut-off valve(s) at site.
Leave the inspection doors open for
ventilation.

BA-21853-002-GB 01.12.2010 45
GB 10. POSITION OF CURTAINS

Note: The working direction as shown is left/right.

In working direction right/left, the position of the curtains is reversed.

L-A

S-A

E-S-A

S-DA

L AN-R

S AN-R

If necessary:

Fold open curtains, place lengthwise on conveyor and clean.

46 01.12.2010 BA-21853-002-GB
11. HEAT PUMP FHP... (OPTION) GB

CLEANING (HALF-YEARLY)

Attention:
Should be carried out by an authorized technician!

–– Switch off main switch!

Attention:
Parts of the heat pump can be hot.

Attention:
Fins are sharp!
Danger of injury.
Wear protective gloves!

–– Open the top cover and remove the front panel of the heat pump.

Attention:
Do not use steam or high pressure cleaner.
Avoid damage!

–– Hose down condensers and evaporator!

–– After cleaning put the front panel back into place and close the
top cover.

BA-21853-002-GB 01.12.2010 47
GB 12. FROST PREVENTION

Attention:
Must be carried out by an authorized service technician!

Drain machine (start drain cycle).

Set main switch to "0".

Set protective switch for heater of the electrical rinse booster heater/
separate fill booster (option) to "OFF!“

All tanks, water pipes and armatures must be totally drained.

–– Close shut-off valve(s) at site.
–– Remove drain plug at the bottom of the fresh water tank.
–– Machines with separate fill booster (option):
Remove plug at the bottom of the fill booster.
–– Loosen the union behind the non-return valve.
–– Drain site water pipe work.
–– Drain odor traps of drain system.
–– Steam or hot water heated machines:
Drain all heating coils and pipes.
–– Machines with condenser:
Condenser must be blown out with compressed air.
–– Reset for operation according to section 4.

48 01.12.2010 BA-21853-002-GB
13. TROUBLESHOOTING
FAULT
Initial booster fill not possible.
Tank fill too slow.
Tank not filled to correct level.
Steam escapes from feeding or exit
section.
Temperatures too low.
Washware not sufficiently clean
Streaks and spots on
washware.
BA-21853-002-GB 01.12.2010 49
CAUSE
Shut off valve at site closed.
Fill system defective.
Line strainer of fill clogged.
Solenoid valve defective.
Shut off valve at site is not correctly
open.
Fill cycle too short.
Shut off valve at site is not correctly
open.
Exhaust extraction too low.
Wrong position of curtains.
Too much wash water sprayed into
the loading section.
Dryer deflector blades misaligned.
Too much exhaust extraction.
Heaters defective.
Strainers wrongly positioned.
Curtains not fitted or wrongly placed.
Wash jets clogged.
Too low detergent concentration.
Too much foam.
Excessive food debris entering
machine.
Temperatures too low.
Fault: washing/rinsing
Conveyor speed too high.
Strainers wrongly positioned.
Wash water splashes into rinse sec-
tion.
Rinse jets clogged.
Inadequate rinse agent dispensing.
Too high mineral content of rinse
water.
GB
REMEDY
Open the shut off valve at site and
restart.
Call the after sales service.
Clean line strainer.
Call the after sales service.
Open the shut off valve at site.
Call the after sales service.
Open the shut off valve at site.
Call the after sales service.
Check curtains.
Check wash arms, curtains and
deflector plates. Insert washware
correctly.
Adjust the slide on the dryer jet.
Call the after sales service.
Check heaters.
Call the after sales service.
Check strainers.
Check curtains (see section 10.)
Remove wash arms and clean.
Increase detergent dispensing.
Use non-foaming detergent only.
Check pre-scrapping procedure.
Check heating system.
Call the after sales service.
Select lower speed.
Check strainers.
Check curtains (see section 10.)
Clean rinse jets.
Check the dispenser and have it
adjusted.
Use of demineralized water recom-
mended.
GB 13. TROUBLESHOOTING
FAULT CAUSE
Washware does not dry. Incorrect temperature or humidity of
drying air.
Conveyor speed too high.
Washware not properly degreased.
Inadequate rinse agent concentration.
Dishes tilt over. Pots & Pans program activated.
Water pressure from below too high.
Upper wash arms clogged.
Machine out of order, Main switch switched off, power sup-
display switched off. ply completely cut off.
Emergency switch cut-off, power
supply completely cut-off.
Power failure.
50 01.12.2010 BA-21853-002-GB
REMEDY
Check heater and blower of drying
unit.
Select lower speed.
Increase amount of detergent added.
Check concentration.
Never use the Pots & Pans program
for cleaning glasses and light wash-
ware.
Call the after sales service.
Remove wash arms and clean.
Switch on main switch, re-start
machine.
Switch on emergency switch, re-start
machine.
Check fuses at site.
14. MAINTENANCE GB

In order to maintain the warranty and a continued safe, efficient, and

fault-free operation of the installation, it is necessary to perform the re-
quired maintenance work professionally.

For this reason, we recommend signing an inspection or maintenance

contract that ensures qualified support through a specially trained
customer service technician according to a schedule adapted to the
company needs.

14.1. DISHWASHERS WITH HEAT PUMP

The built-in heat pump of your dishwasher contains fluorinated
greenhouse gases covered by the Kyoto Protocol, and therefore,
falls within the scope of the EC Regulation 842/2006.

As this is not a hermetically-sealed system and the refrigerant charge

is more than 3  kg, you are obligated as operator of the refrigeration
equipment to carry out the following measures:
–– At suspicion of refrigerant charge loss, a leakage check by certified
personnel has to be arranged as soon as possible, and if neces-
sary, the repair.
–– Equipment containing the refrigerant has to be checked for leakage
by certified personnel at least once every 12 months.
–– Any detected leakage must be repaired immediately by certified
personnel.
–– After a leak has been repaired, the equipment has to be checked
again for leakage within one month.
–– When putting the equipment out of operation, you are responsible
for making sure that the refrigerant contained in the equipment is
properly disposed of by certified personnel.
–– The above-mentioned diagnoses and/or measures must be record-
ed. These records have to be kept at least 5 years and submitted
to the competent authority on request.

For keeping records of checks, diagnoses, and measures, we

recommend using the following forms.

BA-21853-002-GB 01.12.2010 51
RECORDS ABOUT THE RESULTS OF THE LEAKAGE CHECKS

MANUFACTURER’S DATA:
HOBART GmbH, Robert-Bosch-Straße 17, 77656 Offenburg, Germany

Heat pump Manufacturer, Type: HOBART HP- / FHP-

Year of manufacture: Serial-No:
Refrigerant: R134a
Refrigerant charge heating circuit tank: kg
Refrigerant charge heating circuit final rinse water: kg
Leakage check done at manufacturer: Date: Inspector:

OPERATORS DATA:

Name:
Postal address:

Installation location: Telephone:

Leakage checks and results of all regular routine tests, if necessary longer downtimes, final decommissioning /
scrapping:

Inspection checked Next

Detected defect
date Company Name Signature inspection

ATTENTION: These records have to be kept at least 5 years after the last entry and be submitted to the
competent authority on request.
Noticed defects and their repairing
Inspection Repair – If necessary modification / * Refrigerant R134a refilled,
Detected defect
date replacement of components recovered, discharged (kg)

* If necessary detailed information about refilled refrigerant: Kind of the refrigerant (new / reused / recyceltes).
If necessary analysis of the reused refrigerant; if necessary origin of the reused refrigerant.

ATTENTION: These records have to be kept at least 5 years after the last entry and be submitted to the
competent authority on request.
HOBART GmbH HOBART reserves the right to change or enhance all products
Robert-Bosch-Str. 17 without prior notice.
77656 Offenburg
Telefon +49(0)781.600-0 You will receive detailed information from your
Fax +49(0)781.600-23 19 retailer or under:
E-Mail: info@hobart.de
SERVICE Tel. 01803 45 62 58
Internet: www.hobart.de
Internet: www.hobart.de
E-Mail: info@hobart.de (within Germany)
Printed in Germany

54 01.12.2010 BA-21853-002-GB