DATASHEET

(LP Heater s) 1 OF 3

DATASHEET FOR OF LP Heater -3

DESIGN STANDARD ASME SEC VIII DIV1, 2019 EDN UPTO & INCL& HEI 9TH EDITION
TYPE U – TUBE, HORIZONTAL

PARAMETER PR(ATA) TEMP (DEG.C) QUANTITY(T/HR)

STEAM ENTERING 1.35 121.50 68.87
DRAIN ENTERING 110.00 113.51
CONDENSATE ENTERING 73.40 1193.21
CONDENSATE LEAVING 104.80 1193.21
DRAIN LEAVING 107.60 182.37
TTD = 2.8 K fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0

0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.

PARAMETER UNITS CONDENSING ZONE SUB COOLING ZONE

HEAT DUTY KCAL/HR 37531094.0 NA
LMTD °C 12.66 NA

SURFACE AREA PROVIDED SQ.M 1187 SHELL ID x THK MM 1500 x 16

CORROSION 3.2
NO OF TUBE PASSES 2 MM
ALLOWANCE (Shell and Tube side)
DESIGN. TEMP.
CONDENSATE VELOCITY M/S 1.66 DEG.C 258/153
(SHEEL/TUBE)
NO OF TUBES PROVIDED 917 “U” DESIGN PR. TUBE Kg/sq.cm(g) 47.2 & FV
TUBE DIA (OD) MM 19.05 TEST PR. TUBE Kg/sq.cm(g) 61.36
TUBE THK (Minimum) MM 1 NOZZLE SIZES (OD x THK) :
SA688
TUBE MATL.(without circumferential joint) STEAM INLET MM  825.0 x 16
TP304
PR DROP TUBE SIDE Kg/sq.cm 0.55 DRAIN INLET MM  273 x 12.7
SHELL DESIGN PR. Kg/sq.cm(g) 3.5 & FV DRAIN OUTLET MM  323.8 x 12.7
SHELL TEST PR. Kg/sq.cm(g) 4.55 CONDENSATE MM  600 x 71.5 Forg
TUBE LEG LENGTH MM 10700 WEIGHT:
SHELL SIDE SAFETY RELIEF VALVE : EMPTY KGS 27,500
SET PRESSURE Kg/sq.cm(g) 3.5 OPERATING KGS 35,900
RELIEVING QUANTITY KG/HR 270400 FLOODED KGS 48,000
HBD Condition: TMCR LOAD, 660MW, 0 % MU, 33 Deg C CWT
HBD NO: 675-STE-TC-S0201
Notes:
i) Reference Drgs : a) HBD No. : 675-STE-TC-S0201 R03 ; b) GA Drawing : HY-DG-445-149-A001
ii) Fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.
iii) Overall heat transfer coefficient 2773.22 kcal/hr-m2-0C (iv)Required surface area : 1069.299 Sq.m
iv) Number of extra tubes provided :07
v) MOC: a) Shell ,Channel and Dished end-> CS,SA516GR70 b)Tubes :SA688TP304 c) support plates /Baffles:IS2062 GRB
d) T1/T2 Nozzle: SA350LF2CL1 e) Tubesheet: SA350LF2CL1
vi)Duration of hydrotest :30 minutes

Department Prepared Checked Approved Doc. No. Date

HEAT EXCHANGERS
ENGINEERING SB AKS KKK HY-DG-445-149-A009 Rev.02 26.11.2022
 DATASHEET
(LP Heater s) 2 OF 3

DATASHEET FOR OF LP Heater -4

DESIGN STANDARD ASME SEC VIII DIV1, 2019 EDN UPTO & INCL& HEI 9TH EDITION
TYPE U – TUBE, HORIZONTAL

PARAMETER PR(ATA) TEMP (DEG.C) QUANTITY(T/HR)

STEAM ENTERING 3.02 195.90 59.63
DRAIN ENTERING 135.50 53.88
CONDENSATE ENTERING 105.20 1375.59
CONDENSATE LEAVING 130.70 1375.59
DRAIN LEAVING 110.00 113.51
TTD = 2.4 0K DCA = 4.8 0K
fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.

PARAMETER UNITS CONDENSING ZONE SUB COOLING ZONE

HEAT DUTY KCAL/HR 32865660 2661469
LMTD °C 9.87 12.58

SURFACE AREA PROVIDED SQ.M 1285.02 SHELL ID x THK MM 1500 x 16

CORROSION 3.2
NO OF TUBE PASSES 2 MM
ALLOWANCE (Shell and Tube side)
DESIGN. TEMP.
CONDENSATE VELOCITY M/S 1.99 DEG.C 250/153
(SHEEL/TUBE)
NO OF TUBES PROVIDED 917 “U” DESIGN PR. TUBE Kg/sq.cm(g) 47.2 & FV
TUBE DIA (OD) MM 19.05 TEST PR. TUBE Kg/sq.cm(g) 61.36
TUBE THK (Minimum) MM 1 NOZZLE SIZES (OD x THK) :
SA688
TUBE MATL.(without circumferential joint) STEAM INLET MM  632.0 x 16
TP304
PR DROP TUBE SIDE KG/SQ.CM 0.73 DRAIN INLET MM  168.3 x 12.7
SHELL DESIGN PR. Kg/sq.cm(g) 3.5 & FV DRAIN OUTLET MM 273.0 x 12.7
SHELL TEST PR. Kg/sq.cm(g) 4.55 CONDENSATE MM  600 x 71.5 Forg
TUBE LEG LENGTH MM 11600 WEIGHT:
SHELL SIDE SAFETY RELIEF VALVE : EMPTY KGS 30,200
SET PRESSURE Kg/sq.cm(g) 3.5 OPERATING KGS 38,500
RELIEVING QUANTITY KG/HR 270400 FLOODED KGS 50,700

Notes:
i) Reference Drgs : a) HBD No. : 675-STE-TC-S0201 R03 ; b) GA Drawing : HY-DG-445-149-A001
ii) Fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.
iii) Overall heat transfer coefficient :DC Zone ->2055.51 kcal/hr-m2-0C;Condensing zone: 3163.82
kcal/hr-m2-0C
(iv)Required surface area : 1155.4 Sq.m
iv) Number of extra tubes provided :07
v) MOC: a) Shell ,Channel and Dished end-> CS,SA516GR70 b)Tubes :SA688TP304 c) support plates /Baffles:IS2062 GRB
d) T1/T2 Nozzle: SA350LF2CL1 e) Tubesheet: SA350LF2CL1
vi)Duration of hydrotest :30 minutes

Department Prepared Checked Approved Doc. No. Date

HEAT EXCHANGERS
ENGINEERING SB AKS KKK HY-DG-445-149-A009 Rev.02 26.11.2022
 DATASHEET
(LP Heater s) 3 OF 3

DATASHEET FOR OF LP Heater -5

DESIGN STANDARD ASME SEC VIII DIV1, 2019 EDN UPTO & INCL& HEI 9TH EDITION
TYPE U – TUBE, HORIZONTAL

PARAMETER PR(ATA) TEMP (DEG.C) QUANTITY(T/HR)

STEAM ENTERING 5.50 257.80 53.88
DRAIN ENTERING
CONDENSATE ENTERING 130.70 1375.59
CONDENSATE LEAVING 152.70 1375.59
DRAIN LEAVING 135.50 53.88
TTD = 2.0 0K DCA = 4.8 0K
fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.

PARAMETER UNITS CONDENSING ZONE SUB COOLING ZONE

HEAT DUTY KCAL/HR 29900113.3 1059334.70
LMTD °C 8.72 11.73

SURFACE AREA PROVIDED SQ.M 1187.42 SHELL ID x THK MM 1400 x 16

CORROSION 3.2
NO OF TUBE PASSES 2 MM
ALLOWANCE (Shell and Tube side)
DESIGN. TEMP.
CONDENSATE VELOCITY M/S 2.02 DEG.C 305/173
(SHEEL/TUBE)
NO OF TUBES PROVIDED 917 “U” DESIGN PR. TUBE Kg/sq.cm(g) 47.2 & FV
TUBE DIA (OD) MM 19.05 TEST PR. TUBE Kg/sq.cm(g) 61.36
TUBE THK (Minimum) MM 1 NOZZLE SIZES (OD x THK) :
SA688
TUBE MATL. (without circumferential joint) STEAM INLET MM  482.00 x 16
TP304
PR DROP TUBE SIDE KG/SQ.CM 0.67 DRAIN INLET MM
SHELL DESIGN PR. Kg/sq.cm(g) 6.5 & FV DRAIN OUTLET MM  168.3 x 12.7
SHELL TEST PR. Kg/sq.cm(g) 8.45 CONDENSATE MM  600 x 71.5 Forg
TUBE LEG LENGTH MM 10700 WEIGHT:
SHELL SIDE SAFETY RELIEF VALVE : EMPTY KGS 27,900
SET PRESSURE Kg/sq.cm(g) 6.50 OPERATING KGS 35,600
RELIEVING QUANTITY KG/HR 260909 FLOODED KGS 45,900

Notes:
i) Reference Drgs : a) HBD No. : 675-STE-TC-S0201 R03 ; b) GA Drawing : HY-DG-445-149-A001
ii) Fouling resistance on tube side 0.00004098 hr-Sq.m-DegC/Kcal and additional
0.0000614448 hr-Sq.m-DegC/Kcal on outer tube as per HEI.
iii) Overall heat transfer coefficient :DC Zone -> 1772.33 kcal/hr-m2-0C;Condensing zone: 3354.23
kcal/hr-m2-0C
(iv)Required surface area : 1073.23Sq.m
iv) Number of extra tubes provided :07
v) MOC: a) Shell ,Channel and Dished end-> CS,SA516GR70 b)Tubes :SA688TP304 c) support plates /Baffles:IS2062 GRB
d) T1/T2 Nozzle: SA350LF2CL1 e) Tubesheet: SA350LF2CL1
vi)Duration of hydrotest :30 minutes

Department Prepared Checked Approved Doc. No. Date

HEAT EXCHANGERS
ENGINEERING SB AKS KKK HY-DG-445-149-A009 Rev.02 26.11.2022
 PROJECT:
1X660MW WBPDCL
ANNEXURE - 1 Sagardighi
EQUIPMENT:
LP HEATER-3

HBD Condition: TMCR LOAD, 660MW, 0 % MU, 33 Deg C CWT

HBD NO: 675-STE-TC-S0201
LP HEATER-3

CONDENSING ZONE:
Heat Duty: = 37531094.0 kcal/hr

LMTD = 12.66 0C

Overall Heat Transfer Coefficient = 2773.22 kcal/hr-m2-0C

Surface Area Required ≈ 1069 m2

Surface Area Required = π x do x Lreq x N +Bend surface area
= π x 0.01905 x 18.845 x 910 +42.98
≈ 1069.299 m2

Total Surface Area Required (COND.) ≈ 1069.299 m2

Total Surface Area Provided (COND.) = π x do x L x N + Bend surface area

= π x 0.01905 x 21.014 x 910 + 42.98
≈ 1187.425 m2
Where, do = outer dia. of tube
L = Effective length of tube
(*) N = Total no. of tubes provided.

Total Surface area margin = { (1187.425-1069.299)*100/1069.299} % = 11.047 %

Note:
(*)N ‘ excludes ‘7’ no. of tubes provided extra for any eventuality during manufacturing , testing and
commissioning for plugging purpose.

PREPARED BY CHECKED BY APPROVED BY

HEAT EXCHANGERS ENGINEERING
HYDERABAD-502032
SB AKS KKK
REV01
18-Nov-2022
DT: DT: DT:
 PROJECT:
1X660MW WBPDCL
ANNEXURE - 1 Sagardighi
EQUIPMENT:
LP HEATER-4

HBD Condition: TMCR LOAD, 660MW, 0 % MU, 33 Deg C CWT

HBD NO: 675-STE-TC-S0201
LP HEATER-4
DRAIN COOLING ZONE :
Heat Duty: = 2661469 kcal/hr
LMTD = 12.58 0C
Overall Heat Transfer Coefficient = 2055.51 kcal/hr-m2-0C
Surface Area Required ≈ 102.92 m2
Surface Area Required = π x do x Lreq x N
= π x0.01905x1.89x910
≈ 102.92 m2

CONDENSING ZONE:
Heat Duty: = 32865660 kcal/hr

LMTD = 09.87 0C

Overall Heat Transfer Coefficient = 3163.82 kcal/hr-m2-0C

Surface Area Required ≈ 1052.48 m2

Surface Area Required = π x do x Lreq x N +Bend surface area
= π x0.01905x18.536x910 +42.98
≈ 1052.48 m2

Total Surface Area Required (DC + COND.) ≈ 1155.40 m2

Total Surface Area Provided (DC + COND.) = π x do x L x N+Bend surface area

= π x 0.01905 x 22.814 x 910 + 42.98
≈ 1285.45 m2
Where, do = outer dia. of tube
L = Effective length of tube
(*) N = Total no. of tubes provided.

Total Surface area margin = { (1285.45-1155.40)*100/1155.40} % = 11.25 %

Note:
(*)N ‘ excludes ‘7’ no. of tubes provided extra for any eventuality during manufacturing , testing and
commissioning for plugging purpose.
PREPARED BY CHECKED BY APPROVED BY
HEAT EXCHANGERS ENGINEERING
HYDERABAD-502032
SB AKS KKK
REV01
18-Nov-2022
DT: DT: DT:
 PROJECT:
1X660MW WBPDCL
ANNEXURE - 1 Sagardighi
EQUIPMENT:
LP HEATER-5

HBD Condition: TMCR LOAD, 660MW, 0 % MU, 33 Deg C CWT

HBD NO: 675-STE-TC-S0201

LP HEATER-5

DRAIN COOLING ZONE :

Heat Duty: = 1059334.70 kcal/hr
LMTD = 11.73 0C
Overall Heat Transfer Coefficient = 1772.33 kcal/hr-m2-0C
Surface Area Required ≈ 50.96 m2
Surface Area Required = π x do x Lreq x N
= π x0.01905x0.9356x910
≈ 50.96 m2

CONDENSING ZONE:
Heat Duty: = 29900113.3 kcal/hr

LMTD = 08.72 0C

Overall Heat Transfer Coefficient = 3354.23 kcal/hr-m2-0C

Surface Area Required ≈ 1022.27 m2

Surface Area Required = π x do x Lreq x N +Bend surface area
= π x0.01905x17.981x910 +42.98
≈ 1022.27 m2

Total Surface Area Required (DC + COND.) ≈ 1073.23 m2

Total Surface Area Provided (DC + COND.) = π x do x L x N +Bend surface area

= π x 0.01905 x 21.014 x 910 + 42.98
≈ 1187.42 m2
Where, do = outer dia. of tube
L = Effective length of tube
(*) N = Total no. of tubes provided.
Total Surface area margin = { (1187.42-1073.23)*100/1073.23} % = 10.64 %

Note:
(*)N ‘ excludes ‘7’ no. of tubes provided extra for any eventuality during manufacturing , testing and
commissioning for plugging purpose.
PREPARED BY CHECKED BY APPROVED BY
HEAT EXCHANGERS ENGINEERING
HYDERABAD-502032
SB AKS KKK

DT: DT: DT: