APOC PDH/UTOS PROJECT

RISK ASSESSMENT
SUBJECT : Insulation and cladding works inside confined space.
Company: Binzagr (BFIM) Area / location: DRESS UP Area
Date: 02 - February - 2023 Ref No: BFIM-SESA-RA-002

Initial RL Final RL
Activity Hazard Identified Risk Control Measures Responsibility
C L RL C L RL

Job Preparation  Unintended /  Personal injury 2 2 4  Work permits to be obtained before starting 2 1 3 EHSS,PTWI/PTWR,
unauthorized work the work, “NO PERMIT NO WORK” Supervisor
 Permit receiver shall ensure all required
 Lack of
documents, certificate and competencies
Communication
are met with the project requirements.
 Inappropriate tools (Only competent, trained and authorized are
and PPEs allowed to perform the work)
 Slip, trip and fall  Any extension in the permit period shall
seek an approval.
 Safe work permit and other pertinent
documents shall be secured one day before
commencing any activities.
 Permit Receiver must be present at the site.
 Site safety rules set by OWNER of the facility
and EPC contractor shall be followed.
 Job Supervisor/Foreman should monitor the
activity.
 Attendance of project safety orientation is
mandatory to enter in project areas
 Pre-start meeting shall be conducted,
discussing the sequence of job and other
safety measures prior to work start.
 The person who performed the job must be
trained and physically and mentally fit.
 Job supervision to counter check
competency of involved personnel prior to
engaging in the activity.
 Work details and JSA shall be discussed to
the workers by the Job Supervisor/Foreman
during the daily TBM
 Constant supervision and monitoring by
assigned Safety personnel is a must
 Always use mandatory and appropriate PPEs

ACTIVITY Hazard
Entry inside  Asphyxiation/  Personal Injury,
(Confined space) presence of toxic /  property damage
hazardous gases
 Improper access/
egress
 Slip, trip and fall
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
Identified Risk Control Measures Responsibility
C L RL C L RL
for the job and based on work permit
requirements
 Use the right tools for the job
 Tools must be checked, inspected and color
coded for the month by authorized
personnel.
 Ensure all tools and equipment are
inspected and color coded by competent
personnel.
 Damaged tools shall be removed
immediately from site and replaced with
good condition tools.
 Ensure the mandatory and appropriate PPEs
are provided and worn.
 Ensure housekeeping maintained and that it
is conducted prior to, during and after work
activity.
 Ensure the Warning signage and barricades
are provided on the work location.
 Do not take shortcuts. Ensure proper access
and egress provided.
3 3 6  Ensure gas testing is conducted prior to the 3 1 3 Supervisors,
entry. EHSS,PTWI / PTWR,
 Purging should be done before entering the
confined space before initial gas testing
 If work not initiated for ½ hour or
temporarily stopped, gas testing shall be
conducted again.
 Assure air monitor devices are calibrated
and working properly.
 3rd party Authorized gas tester will perform
gas test with calibrated multi gas detector.
 Ensure that excavation area is barricade and
warning signages are in place.
2

ACTIVITY Hazard
 Ergonomic hazards  Personal injury
Manual handling  Slip, trip & fall  Asphyxiation
 Pinch point / hand  Property damage
APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
Identified Risk Control Measures Responsibility
C L RL C L RL
 Ensure all personnel involved in the activity
have attended confined space entry and
working at heights training.
 Entry standby/Hole watcher should be
present and log sheet shall be maintained.
 The confined space related and job-related
hazards shall be discussed to the whole work
crew.
 Coordination with concerned
company/personnel to be established for
the maintenance and repair of trench.
 Job supervision to check and ensure
excavation/trench is safe to access
 360 degrees assessment and inspection of
work area to be conducted by job
supervision prior to start of activity
 Proper access should be provided.
 Access should be free from any obstruction
 Signages shall be posted for confined space
activity.
 Ensure that there are at least 2
access/egress provided
 Safe access signage board should be
installed and emergency escape route
should be identified prior to start the activity
 Avoid keeping grinding, cutting machines
and cables unattended.
 Provide signages and warning signs
indicating chances of slips, trips, falls.
 Ensure good housekeeping conducted and
maintained in the work area.
 Constant and close supervision shall be Supervisors,
2 3 4 ensured at all times 2 1 3 EHSS,PTWR/ all work
 Ensure safe posture / positions are followed. crew
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 APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
Adhere to safe manual handling techniques.
 Access route to be followed shall be planned
prior to start the manual handling and
ensure that there is no overhead barriers or
obstruction in the route
 Supervisor shall consider workers knowledge
and physical capabilities before assigning for
the job
 Workers shall judge the size, shape and
weight of the materials to be handled and
plan a most efficient safe method
 Never allow anyone to lift materials more
than 23Kg.Provide suitable work force
assistance when moving excessive loads
 All workers shall ensure the firm grip on the
materials to be handled
 Work area shall be cleaned from all
injury
obstructions and unwanted materials
 Only allow specific work related materials
near the work area
 Safe access shall be provided, do not take
short cuts
 Housekeeping to be done before, during and
after the work.
 Use appropriate Hand Gloves (with rating
Gloves). Be aware where hands are being
placed and assess the configuration of
materials to be lifted.
 Employees shall ensure that they have firm
grip on the object being lifted.
 Keep fingers away from pinch point area,
trapping point area and/or between two
objects.
 Rolling Objects shall be blocked or wedged.

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 APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
Insulation and  Asphyxiation/ presence  personal injury 3 4 7 3 1 4 Supervisors,
cladding inside of toxic / hazardous  property damage  Ensure gas testing is conducted prior to the EHSS,PTWR
confined space gases entry inside .
 Insufficient Illumination  Gas testing every 2 hours or as per permit
 Insulation materials and condition requirements.
hazards  Assure air monitor devices are calibrated
- Inhalation of and working properly.
Insulation dust  Ensure ventilation plan is available and
- Skin and eye approved
irritation due to  3rd party Authorized gas tester will perform
insulation gas test with calibrated multi gas detector.
 Ensure that confined space area is barricade
and warning signages are in place.
 Ensure all personnel involved in the activity
have attended confined space entry and
working at heights training.
 Entry standby/Hole watcher should be
present and log sheet shall be maintained.
Entry standby/Hole watcher should be
present and log sheet shall be maintained.
Standby man shall be provided with whistle
or air horn for emergency use.
 Personal O2/multi gas meter to be available
for every 3 persons inside the GRE/GRV pipe
 The confined space related and job-related
hazards shall be discussed to the whole work
crew.
 12 V explosion proof lights; stand mounted
shall be used for sufficient illumination. (If
required)
 LUX meter will be used to monitor the
illumination requirements. Maintain
minimum 100 Lux illumination and conduct
illumination test.

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 APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
 Use proper and mandatory PPE like 3M face
mask.
 Use disposable coverall, CUT 5 resistant
gloves.
 Use safety glasses.
 Ensure SDS is available at the work site and
that safety precautions / content of the SDS
are shared and communicated to all
involved personnel.
 Ensure required PPEs and safety
requirements are provided as per SDS.
 Portable eye wash station shall be provided
near to the confined space and easily
accessible.
 Sufficient no. of fire extinguishers to be
provided and available at the work area.
 Cutting of Cladding and insulation shall be
done outside of confined space.
Outdoor  Heat stress  personal injury 2 4 6  In case anyone is affected with heat stress, 2 1 3 Supervisors,
Activities  Adverse weather  property damage shift that victim to a shaded area, EHSS,PTWR all work
condition immediately inform to ERT & Clinic for crew
 Body Part Injury rescue.
 Implement Buddy system. Work in open
place (under direct sun).
 Ensure to apply and implement work
rotation
 Provide plenty of cold drinking water
 If heavy rain falling work shall be stopped
and move safely from the area.
 If necessary, wearing weather protecting
cloth or jacket
 Ensure rest shelters are provided in the work
area
 Move to a strong roof shaded area.
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 APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
 Provide Proper Supervision and must be
follow the site safety rules.
 First aid kit should be at the site and each
equipment/vehicle.
 Wind speed monitored daily.
 Daily forecast to be checked.
 Work to be suspended if wind speed reaches
40.2 kph and if heavy rain
Emergency  Fire Hazards Safety and  Personal Injury 3 3 6  Make sure emergency evacuation 3 1 4 Supervisors,
Preparedness Security Hazards procedures well understand by all workers. EHSS,PTWR/ PTWI,
Plan  Make sure all emergency evacuation routes All work crew
are cleared from any obstructions.
 Make sure all drivers got defensive driving
training and strictly follow the traffic rules
inside the facilities.
 In case of any emergency happened, all
workers should immediately stop their work
safely and proceed to the assembly point.
 Do not panic.
 Emergency contact details shall be posted in
nearby location.
 Emergency rescue plan shall be attached to
the work permit and shall be discussed prior
to start the confined space activity.
 Emergency drill shall be performed for
better awareness and planning.
 SCBA 3rd party certified training shall be
Done for ERT team – Confined space.
 Emergency equipment like tripod rescue
stand for vertical pipe, Pits, manhole etc.
and Stretcher for horizontal pipe shall be
inspected, keep in good condition & made
available near to the work area.
 SCBA shall recheck every day and maintain

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 APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL
required documents.
 Remove all the debris from work area on
daily basis
 Stack the materials properly, provide access
in between stacked materials
 Accumulation of  Keep the area neat and tidy. Maintain good
1. Personal injury
Cleaning of work debris / Poor housekeeping standards – all walkways/ Supervisors,
2. Health concerns 2 2 4 2 1 3
area housekeeping access ways are kept obstruction free/small EHSS,PTWR/ PTWI
 Slip trip and fall tools contained.
 Used materials and excess materials must be
disposed of properly and placed on proper
disposal container.
 Always wear proper PPE.

NOTE:
1. Assigned Job supervision and EHSS Personnel shall be always at the work location.
2. Entry to multiple confined space at different elevation on one equipment Risk assessment is subject to revision and review depending on site requirement and changes in the site condition and
situation.
3. Refer to approved JSA for further information related to hazards, risks, and control measures.

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 APOC PDH/UTOS PROJECT
RISK ASSESSMENT
Initial RL Final RL
ACTIVITY Hazard Identified Risk Control Measures Responsibility
C L RL C L RL

Risk Assessment Team:

SN
Name Designation Signature Date
.