SH2000

HOT AIR CONTINUOUS HEAT SEALER

INSTRUCTION
AND
MAINTENANCE
MANUAL

FISCHBEIN-SAXON LTD
Incorporating The Thames Packaging Equipment Company and Fischbein Ltd
Alexandra Business Centre, 274 Alma Road, Enfield, Middlesex, EN3 7RS, England

Telephone: +44 (0) 844 3722 877 Fax: +44 (0) 844 3722 876

Manual No 82.150 Rev 100315

 SH2000

BELGIUM
Fischbein S.A.
Paepsem Business Park
Boulevard Paepsem 18b
B-1070 Brussels
Belgium
Phone: +32 2 555 11 70
Fax: +32 2 520 33 90
Email: sales@fischbein.be

FRANCE
Fischbein France
2 Rue de la Fontaine du Vaisseau/BP 100
F-94120 Fontenay-sous-Bois / Cedex
France
Phone: +33 1 48 77 15 34
Fax:: +33 1 48 77 26 41
Email: info@fischbein.fr

GERMANY
Fischbein Deutschland Gmbh
Meisenstrasse 96 - D-33607
Bielefeld
Deutschland
Tel: +49 521 2997 212
Fax: +49 521 2997 213
Email: info@fischbein-online.de

SINGAPORE
Fischbein Singapore
n°37 Lorong 23 Geylang
02-03 Yu Li Industrial Building
Singapore 388371
Phone: +65 67 45 0161/0246
Fax: +65 67 45 1478
Email: fipacadm@mbox2.singnet.com

2 82.150 Rev 100315

SH2000 CONTENTS

1 SAFETY...................................................................................................................5
2 EXPERT MAINTENANCE.......................................................................................7
2.1 Bag Sealer Handing........................................................................................9
3 DATA.....................................................................................................................11
3.1 Speed Range & Capacity..............................................................................11
3.2 Total Power Consumption ............................................................................11
3.3 Nett Weight ...................................................................................................11
3.4 Voltage and Frequency ................................................................................11
3.5 Wiring ...........................................................................................................11
3.6 Environmental Conditions..............................................................................11
3.7 Operating Temperatures...............................................................................11
3.8 Relative Humidity ..........................................................................................11
3.9 Thermocouples .............................................................................................11
3.10 PID Controllers............................................................................................11
4 WORKING FUNCTIONS.......................................................................................12
4.1 Work Flow......................................................................................................12
5 CONTROLS...........................................................................................................13
5.1 Machine Controls...........................................................................................13
5.2 Switch On......................................................................................................13
5.3 Switch Off......................................................................................................14
6 SETTING UP.........................................................................................................15
6.1 Throughput Speed.........................................................................................15
6.2 Machine Positioning......................................................................................16
6.3 Bag Height.....................................................................................................16
6.4 Change Temperature....................................................................................17
6.5 PID Controller - General................................................................................18
6.6 PID Controller - Autotune..............................................................................19
6.7 To Correct Any Setting Error..........................................................................21
6.8 Changing Bag Thickness...............................................................................22
6.9 Adjustment to Pressure Wheels....................................................................23
6.10 Adjusting Temperature for Bag Thickness..................................................24
6.11 Heating Capsule outlet height.....................................................................24
6.12 Setting Heater Capsule Height....................................................................25
6.13 Change Machine Speed..............................................................................26
6.14 Pressure Wheel Alignment..........................................................................27
6.15 Bag Feed Guides.........................................................................................28
7 MAINTENANCE.....................................................................................................29
7.1 Removing Heating Capsule...........................................................................29
7.2 Replacing Heater Capsule - HEATING CAPSULE 1....................................30
7.3 Change Heater Module.................................................................................31
7.4 Replacing Carrying Belts...............................................................................32
7.5 Change Pressure Wheels..............................................................................33
7.6 Replace Motor or Gearbox............................................................................34
7.7 PID Controller Fault Diagnostic Procedure...................................................35
7.8 PID Controller Replacement Procedure........................................................36
8 ROUTINE MAINTENANCE...................................................................................37
8.1 Daily...............................................................................................................37
8.2 Weekly / 40 Hours.........................................................................................38
8.3 Monthly / 160 Hours......................................................................................39
8.4 Yearly / 2000 Hours.......................................................................................40

82.150 Rev 100315 3

 CONTENTS SH2000

9 PARTS and SPARES.................................................................................................42

9.1 Mainframe Assembly..........................................................................................42
9.1.1 Mainframe Assembly Parts List..................................................................43
9.2 Bottom Plate RH Assembly................................................................................44
9.2.1 Bottom Plate RH Assembly Parts List........................................................45
9.3 Bottom Plate LH Assembly.................................................................................46
9.3.1 Bottom Plate LH Assembly Parts List.........................................................47
9.4 Heater Assembly 240V.......................................................................................48
9.5 Heater Assembly 115V.......................................................................................49
9.6 Main Drive..........................................................................................................50
9.7 Mainframe Air Duct Assembly............................................................................51
9.8 Bag Guide...........................................................................................................52
9.9 Control Panel......................................................................................................53
9.10 Rear Housing....................................................................................................54
9.11 Recommended Spares List..............................................................................55
9.11.1 6-12 Months Routine Maintenance.........................................................55
9.11.2 12+ Months Routine Maintenance...........................................................55
9.12 Electrical Schematic.........................................................................................56
9.13 Safely Disposing of a FSL Sealer.....................................................................56
10 MACHINE LAYOUTS...............................................................................................57
10.1 Head Unit - Right to Left Feed...........................................................................57
10.2 Pedestal Unit with Extension Arm - Right to Left Feed.....................................58
10.3 2000 Series Trolley Unit...................................................................................59
Annex Section 7. Plug and Socket Assembly..............................................................60

4 82.150 Rev 100315

SH2000 SAFETY

1 SAFETY

This machine must be installed and

maintained by a person trained to do so.
Incorrect fitting or electrical wiring may lead
to serious injury, loss of life and subsequent
legal liability.

Full Maintenance Contracts are available from

Fischbein-Saxon Ltd

SAFETY NOTICE
IN THE INTEREST OF SAFETY THIS EQUIPMENT MUST BE
ISOLATED
FROM THE MAIN ELECTRICAL SUPPLY WHEN LEFT
UNUSED AND UNATTENDED (i.e. at night)
OR DURING CLEANING AND MAINTENANCE

82.150 Rev 100315 5

 SH2000

6 82.150 Rev 100315

 SH2000 HEAT SEALER

2 EXPERT MAINTENANCE

QUALITY AT AN AFFORDABLE PRICE

At Fischbein-Saxon we are aware of the critical role played by our machines in your
production. We are also aware of how disruptive breakdowns can be
and how costly in wasted time and lost production.

Engineered to the highest quality, with regular maintenance your Fischbien-Saxon

machine will give reliable operation.
Fischbein-Saxon are able to offer a Service Contract specifically tailored to needs.
Servicing is carried out by our own experienced engineers backed up by the full
resources and expertise of ourselves – the manufacturer. Our engineers carry a
comprehensive range of parts. On each visit they will:

• Carry out a full inspection

• Dismantle as necessary
• Check all worn parts
• Replace worn/faulty parts
• Reassemble and test run
• Adjust and fine tune
• Test seal on customer’s bags

The benefits of a Fischbein-Saxon Service Contract include:

• Increased sealer efficiency

• Increased reliability
• Reduced breakdowns
• Expert maintenance
• Planned maintenance
• Value for money

We are sure you will agree the importance of regular quality maintenance.
Fischbein-Saxon is able to ensure it is carried out to the highest specification and on
time. Leave the worry to us.

If you have any queries or wish to discuss how we can best meet your requirements, do
not hesitate to contact us here at Fischbein-Saxon.

82.150 Rev 100315 7

 SH2000

8 82.150 Rev 100315

SH2000 HANDING

2.1 Bag Sealer Handing

Right to Left Configuration

Left to Right Configuration

82.150 Rev 100315 9

 SH2000

10 82.150 Rev 100315

 SH2000 DATA

3 DATA

3.1 Speed Range & Capacity

3.1.1 Sealing Speed Range
The speed range available is between 2.7 - 22.2 m/min depending on bag thickness. Other
speeds outside this range are possible, to suit customer requirements.
3.1.2 Thickness of Film (Maximum):
Normal range of thermoweldable films up to 300 micron (1200 gauge or 12 mil).
3.2 Total Power Consumption
3584 watts (maximum).
3.3 Nett Weight
Sealing head only:  77kg 
Sealing Head with Adjustable Column and Trolley: 130 kg.
3.4 Voltage and Frequency
Voltage and frequency may vary ± 6%. It is important to be aware that a reduced voltage will
reduce the ‘Flat Out’ performance or maximum temperature. Also any deviation in Hertz will
affect the linear speed. If any conveyor running in conjunction with the machine is powered
by an induction motor, directly from the mains, then both units will usually be maintained in
synchronization.
3.5 Wiring
This machine may be hard wired or mains supplied via plug and socket, suitable for the
voltage and current requirements stated on the Machine Rating Plate.
3.6 Environmental Conditions
Compressed air must be clean, dried, filtered to at least 40 Microns, and supplied at 5.5 Bar.
3.7 Operating Temperatures
5°C to 35°C,  
A LOW OPERATING TEMPERATURE WILL REDUCE THE ‘FLAT OUT’ PERFORMANCE.
3.8 Relative Humidity
85% (maximum). Storage when not in use should be at 21°C in a dry indoor situation.  
If prolonged storage is anticipated, it is advised that the unit is thoroughly cleaned,
decommissioned and returned to its original packaging, or packaging of a comparable type.
3.9 Thermocouples
In the event of inaccuracy, it is possible to check the output voltage of the ‘K’ type
thermocouples at a given temperature. However, thermocouples either function correctly or
not at all, calibration is not possible.
3.10 PID Controllers
Calibration of the PID Controllers is not normally necessary. However, PIDs may be checked
for accuracy by substitution of a thermocouple simulator. Alternatively a D.C. millivolt source
may be used by ‘dialling in’ voltages that match the characteristics of a K type thermocouple.
It is also possible to check overall accuracy with an external temperature display. However, it
should be noted that the probe must be in exactly the same position as the thermocouple tip,
and even then, due to air flow characteristics, it is likely that a small variation will be evident.
Span and Zero adjustments are available, if required, via the PIDs menu system on ‘Level 3’
(further data available from Fischbein-Saxon Ltd if required).
If PID calibration shows a serious inaccuracy it should be returned to Fischbein-Saxon Ltd.

82.150 Rev 100315 11

 WORKING FUNCTIONS SH2000
4 WORKING FUNCTIONS
The Sealer uses a patented system of hot air bag sealing which gives a high
sealing efficiency together with reduced setting up and maintenance times.
J

A
I C

B
1
J
E
D

F
2
H

4
3

A Sealer Infeed Guides & Infeed Belts H Pressure Wheels

B Ploughs E Heating Section I Main Drive
C Feed Belts F Fan J Air Manifold
D Heating Capsules G Pressure Adjuster
4.1 Work Flow
4.1.1 The unsealed bag is fed into the Sealer Guides (1) where it is gripped by two
belts and is carried through the Plough Section or Trimmer (if fitted).
4.1.2 Still gripped by the belts, the bag now passes through a Heating Section. (2)
Here, opposing streams of hot air strike the bag side along a narrow band,
causing a heated bond to be formed on the inside surfaces of the bag.
4.1.3 After heating, the bag immediately passes through two Pressure Rollers (3) to
complete the weld.
4.1.4 With the weld completed, the bags pass out of the sealer (4).
The Hot Air temperature is controlled by PID Temperature Controllers. These
continuously monitor the output temperature from the Heating Capsules and
adjusts it to that preset on the control panel by the operator.

12 82.150 Rev 100315

 SH2000 CONTROLS

5 CONTROLS
5.1 Machine Controls

6 1 2 3 4 5 7 8

Right to Left Control Panel Layout

5 6 4 3 2 1 7 8

Left to Right Control Panel Layout

1 PID 1 5 Emergency Stop

2 PID 2 6 Column
3 PID 3 (See note) 7 Mode (Cool / OFF / Seal)
4 PID 4 (See note)l 8 On Switch

Note:
If only 2 PIDs are installed, PID 3 and PID 4 will be
dummies and will not show a display. 8
For L-R configuration, PID numbers will read from
the other end.

5.2 Switch On

Press Start Button (8) and turn the

Cool/Off/Seal switch (7) to SEAL

5.2.1 This will activate the machine mechanism and

begin the run up to working temperature.
At the same time, controllers will show “8888”
immediately followed by current air temperature.
This indicates self-test procedure.
5.2.2 To check the current preset working
temperature in memory: PRESS

5.2.3 Raising the machine to correct working temperature from cold takes 2 - 3 minutes,
depending on required temperature.

Do not attempt to run bags until required temperature is reached.

See “PID CONTROLER - AUTOTUNE” section.
82.150 Rev 100315 13
 CONTROLS SH2000
5.3 Switch Off

Switch Mode (7) to “ ” – COOL DOWN 7

*

5.3.1 Machine will continue to run, but with the Carrying Belts
running in reverse direction, until the PID Display
indicates that the temperature has dropped to below
50°C. The machine will then stop automatically.

5.3.2 Turn Mode Switch (7) to “0” – OFF

NOTE For machines with 2 or 4 PIDs, setting instructions remain the same

FAILURE TO CARRY OUT THIS PROCEDURE MAY DAMAGE THE MACHINE

AND WILL NOT BE COVERED BY ANY SERVICE WARRANTY.

14 82.150 Rev 100315

 SH2000 SETTING UP

6 SETTING UP
A GOOD BAG SEAL IS OBTAINED BY THE VARIABLE INTERACTION OF
THREE OPERATING FACTORS ON THE MACHINE:
1) Throughput SPEED (A)

2) TEMPERATURE (B) of the Sealing Air.

3) The HEIGHT (D) of the Heating
Capsule Outlets (See Section 6.12).
4) CORRECT PRESSURE (C) between B
C D
the Pressure Wheels.
6.1 Throughput Speed
6.1.1 After installing the Sealer, check that the speed of the machine and the infeed
conveyor are synchronised.
6.1.2 If conveyor and machine speeds are not synchronised, the bags may tip, which in
turn will give partial or no sealing. This effect is most noticeable on narrower bags.

Conveyor Faster than Sealer Conveyor Slower than Sealer

Bag tips back Bag tips forward

6.1.3 If the conveyor speed cannot be changed to correspond to the sealer, then the
sealer speed (If fitted) has to be changed to match the conveyor. This may require
the temperature to be adjusted for best seal.

82.150 Rev 100315 15

 SETTING UP SH2000
6.2 Machine Positioning
IMPORTANT THE INFEED CENTRE LINE OF THE MACHINE MUST BE DIRECTLY
ABOVE AND PARALLEL WITH THE CENTRE LINE OF THE CONVEYOR

6.2.1 The machine must be correctly levelled on a

sound base by four levelling screws S.

T
6.2.2 Height is adjustable by the electric column T.

S
S
S

6.2.3 When setting up the conveyor and sealer, it is

critical that the lines A-A and B-B are parallel.

B
A
B

6.3 Bag Height

6.3.1 The required bag height measurement H is taken from the top
surface of the conveyor belt to the underside of the machine infeed.

The top of the bag, when on the conveyor,

should be approximately at waist level to the operator.

16 82.150 Rev 100315

 SH2000 SETTING UP

6.4 Change Temperature

To prevent variations during production, temperature may have to
IMPORTANT be autotuned. See AUTOTUNE section.

6.4.1 To check EXISTING

TEMPERATURE in memory
PRESS

6.4.2 To INCREASE working

temperature PRESS

6.4.3 To DECREASE working

temperature PRESS

Any change of temperature will automatically set that temperature into

current memory.

82.150 Rev 100315 17

 SETTING UP SH2000

6.5 PID Controller - General

The PID Controller is a programmable unit giving cyclic monitoring and fine
control of Sealing Air Temperature

TEMPERATURE RANGE 0 - 400°C

All controllers, whether fitted to new machines or supplied as replacement units, are
preset to 150°C. This setting gives a convenient start point in the sealing process to
determine the air temperature required for various applications.

6.5.1 PROGRAMMING

Incremental in single degree or multi-degree steps by use of the control buttons

referring to the instructions on the following pages.

6.5.2 AUTOTUNE

When Autotune is completed, temperature is maintained to within ±2°C.

6.5.3 DISPLAY

4-digit display provides:-

a) Continuous readout of sealing air temperature

or

b) Data on various aspects of the control system subject to use of the control
buttons and instructions on the following pages.

18 82.150 Rev 100315

 SH2000 SETTING UP

6.6 PID Controller - Autotune

IMPORTANT It is most important that the following sequence of instructions is

carried out in the CORRECT order.
If an error is made in the following sequence, e.g. if the ▲ or ▼are not pressed
simultaneously, or are mis-used in any way, the Controller will move into another
non-related mode and display irrelevant data. If this occurs, STOP the sequence
IMMEDIATELY, and refer to the ‘To Correct Any Setting Errors’
instructions. (see Section 6.7)

6.6.1 PRESS AND HOLD

For approximately 5 seconds

and

6.6.2 THE DISPLAY WILL and

ALTERNATE BETWEEN
tunE and one of these modes
and the modes will display
in this sequence and
(see below)

and

6.6.3 Correct option required

for Autotune is (alternately)

and
6.6.4 If anything other than tunE and PArk is
displayed
PRESS and HOLD

6.6.5 PRESS momentarily to go UP the sequence

OR

6.6.6 PRESS momentarily to go DOWN the sequence

until

display reads:

82.150 Rev 100315 19

 SETTING UP SH2000
6.6.7 RELEASE

and then PRESS simultaneously

6.6.8 Display will alternate between and

The actual temperature will be seen to be falling at each display.

6.6.9 Allow temperature to fall to 50°C or less before proceeding with the next stage
of AUTOTUNE.

6.6.10 Press for approximately 5 seconds

Until display alternates between

and

6.6.11 Press and HOLD

6.6.12 PRESS momentarily

6.6.13 To DISPLAY AtSP

6.6.14 Overshoot
If display shows and
OFF

PRESS to go
back one mode

20 82.150 Rev 100315

 SH2000 SETTING UP

6.6.15 When AtSP is showing, press and HOLD for approximately 5

seconds

This will alternate between:

and

6.6.16 Press and HOLD for approximately 5 seconds

Display will alternate between

tunE and degrees.
This will be the actual temperature of the and
sealer.
6.6.17 Temperature will be seen to initially fall,
and then rise in a series of steps until it stabilises at the preset temperature. This
is a normal function of Autotune and requires no corrective action by the operator.

Temperature will stabilise to within ± 2°C when Autotune is complete and sealing
temperature will be displayed continuously.

6.6.18 When the temperature stabilises, AUTOTUNE is complete for that PID. Reset the
PID to 50°C and allow the sealer to cool down.
6.6.19 Repeat the AUTOTUNE sequence for the remaining PIDs in order from the infeed
end.
6.6.20 When all PIDs have been AUTOTUNED, the working temperature can be adjusted
to suit the bags being processed (see Section 6.4)

6.7 To Correct Any Setting Error

6.7.1 If the above sequence fails and Autotune has not been completed, switch the
COOL/OFF/HEATER to COOL ( ) and quickly back to HEATER ( ) again.
*

6.7.2 Then repeat the Autotune procedure (see Section 6.6)

82.150 Rev 100315 21

 SETTING UP SH2000
6.8 Changing Bag Thickness
6.8.1 Normal pressure wheel positions, as set up by the manufacturer, ensures that the
wheels rest with a 0.25mm gap suitable for a middle range of bag material and
thicknesses.
6.8.2 It is important that this clearance is regularly
checked and maintained, otherwise undue
wear on the pressure wheels may occur.

6.8.3 For very thin or very thick bags, fine

adjustment at the Spindle may be
necessary, with corresponding adjustments
in temperature. See CHANGING
TEMPERATURE (see Section 6.4)
A = Spindle
A C

6.8.4 Clearance at C should be 0.25mm when the pressure wheels are just touching
each other. This dimension is a factory setting and can be adjusted as required.

22 82.150 Rev 100315

 SH2000 SETTING UP

6.9 Adjustment to Pressure Wheels

Changing bag thickness may require some adjustment to the Pressure Wheels
6.9.1 Pressure Wheels are adjusted OUTWARDS for THICK BAGS
6.9.2 Pressure Wheels are adjusted INWARDS for THIN BAGS
It is necessary to follow this procedure for each bag test run
6.9.3 SET PRESSURE HIGH ON THE ADJUSTER BEFORE MAKING ADJUSTEMNT
by screwing C into B.
6.9.4 Insert Allen Key into Clamp
Screw (D) and slacken. D
6.9.5 Turn the Barrel (B)
slowly:
6.9.6 CLOCKWISE to move
Spindle INWARDS
6.9.7 ANTICLOCKWISE to
move Spindle
OUTWARDS
6.9.8 Tighten Clamp Screw
(D) and remove Allen Key C B A
6.9.9 Reset the Pressure Adjuster
to normal working pressure by unscrewing (C) from (B).
6.9.10 The gap between Spindle (A) and the Pressure Wheel Carriage must not be less
than 0.25mm.

A Spindle B Barrel

C Spring Adjuster D Clamp Screw

IMPORTANT The difference in adjustment required between the thinnest and

thickest bags may be as little at 1/8 or 1/4 turn of (B)

If bag sealing is incorrect after this operation see “SETTING UP” (Section 6).

82.150 Rev 100315 23

 SETTING UP SH2000
6.10 Adjusting Temperature for Bag Thickness

Changing bag thickness may require some adjustment to the Temperature.

A typical starting temperature is 150°C. A thicker bag may require a higher temperature.

Run a test bag. If seal fails, increase temperature by 15°C and run again.

THICK BAGS: See note *.

Continue to run tests until seal is made.

THIN BAGS: Decrease working temperature by at least 75°C.

If bag shrivels, temperature is still too high.

Reduce it further.
If seal fails, increase temperature by increments
of 15°C until seal is made.
A thinner bag may require a lower temperature. See note *.

*Note: As the adjustments reach the optimum temperature necessary for a

particular bag thickness, increments must be gradually reduced until
final adjustments may be only 1° or 2°C

6.11 Heating Capsule outlet height

IMPORTANT The Heat Line must be in the MIDDLE of the Wheel Impression

6.11.1 To check impressions:

Wind out the Adjuster (C) to give minimum pressure at the pressure wheels

Pass a bag through the machine

6.11.2 Any misalignment will show

clearly on the bag.

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 SH2000 SETTING UP

6.12 Setting Heater Capsule Height

IMPORTANT: BEFORE UNDERTAKING ANY MAINTENANCE PROCEDURE,
MACHINE MUST BE ISOLATED FROM MAINS SUPPLY.
WARNING: THE HEATING CAPSULES MAY BE VERY HOT – ALLOW THEM TO
COOL BEFORE CARRYING OUT THIS PROCEDURE

6.12.1 Unscrew the Height Adjustment Screws under the centre of each Heater Capsule
(A) (access is under the Bottom Plates (C).
6.12.2 Place the Setting Tool (B) on the top surface of the Front Bottom Plate (C) as
shown with the “V” part touching the angles of both the Front Heater Capsules (A).
6.12.3 Keeping the Setting Tool in position, hold down one of the Heaters in contact with
the step on the Setting Tool and adjust the Height Adjustment Screw (under the
Bottom Plate) until it touches the Heater Capsule.
6.12.4 Repeat for the other Front Heater Capsule.
6.12.5 Repeat for the Rear Heater Capsules.
6.12.6 Remove the Setting Tool.

IMPORTANT NOTES:
The Earth Braids must be properly reconnected.
The Capsules must be left sufficiently loose to allow them to rise and fall with the
Adjustment Screws but without causing excessive air leaks.

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 SETTING UP SH2000
6.13 Change Machine Speed
The speed of the sealer is set by operating a rotary potentiometer.
THIS OPERATION SHOULD BE CARRIED OUT BY AUTHORIZED PERSONNEL
ONLY.
6.13.1.1 Remove the Rear cover.
6.13.1.2 Locate the speed control potentiometer (see Section 9.10).
6.13.1.3 Adjust to required speed.
6.13.1.4 Replace rear cover and screw down securely.

26 82.150 Rev 100315

 SH2000 SETTING UP

6.14 Pressure Wheel Alignment

D A

Touching at top

Touching at bottom

A Moving Pressure Wheel

B Adjusting Screws
C Spacers
D Fixed Pressure Wheel

6.14.1 To check if the Pressure Wheels are in parallel alignment, look through the outfeed
end of the sealer.
6.14.2 The faces of the Pressure Wheels must be parallel and at the same height
(±0.5mm)
6.14.3 To adjust the height, remove the clips from the Pressure Wheel shafts and
reposition one of the Spacers from below to above, or above to below, each of the
Pressure Wheels.

There must always be at least one Spacer above and below each
NOTE
Pressure Wheel.
6.14.4 To adjust the parallelism of the faces, adjust the two screws (B) under the rear
Bottom Plate that attach the Fixed Pressure Wheel (D). This will have the effect of
tipping the Pressure Wheel towards or away from the Moving Pressure Wheel (A).
6.14.5 Both screws must be tight when the adjustment is complete

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 SETTING UP SH2000
6.15 Bag Feed Guides
The weight of the filled bag must be fully supported by the conveyor.
Ensure that the bags are being fed straight and level.

A Gearbox bracket
B Brackets inside mainframe
C Adjustment Nuts

6.15.1 Guide bars are vertically adjustable to suit a wide range of bag types.
6.15.2 Horizontally they must be aligned with the carrying belts and must be parallel to
each other.
6.15.3 Adjust by moving nuts (C).
6.15.4 Nuts must be tight after adjustment is completed.

28 82.150 Rev 100315

 SH2000 MAINTENANCE

7 MAINTENANCE
IMPORTANT: BEFORE UNDERTAKING ANY MAINTENANCE PROCEDURE,
MACHINE MUST BE ISOLATED FROM MAINS SUPPLY.

7.1 Removing Heating Capsule

WARNING: THIS OPERATION MUST BE CARRIED OUT WITH MACHINE COLD

7.1.1 Disconnect the appropriate heater cable plugs (A).

7.1.2 Remove the thermocouple (D)
from clip, noting which Heater
Capsule(s) has the B
Thermocouple(s) attached. D
7.1.3 Pull out the earthing connector
(B).
7.1.4 Unscrew the capsule clamp
knob (C), at the same time
raising and pulling the capsule
away from the heater manifold.
7.1.5 Lever off the thermocouple and
earthing braid clips.
7.1.6 Remove the capsule.

82.150 Rev 100315 29

 MAINTENANCE SH2000
7.2 Replacing Heater Capsule - HEATING CAPSULE 1
THIS OPERATION MUST BE CARRIED OUT WITH MACHINE COLD

Replacement of Heating Capsule is the reverse of instructions on previous

page, but taking account of the following points:

Note: Thermocouple(s) must be fitted to the capsules located in the

position(s) where they were previously fitted.

7.2.1 The thermocouple must be fully

fitted into its retaining clip, the tip of
the thermocouple must be fully B
D
home into the capsule outlet slot
and must NOT protrude beyond the
edge of the outlet lips. The tip
should be positioned centrally in the
air gap to allow air to pass all
around it.
7.2.2 Check that the connecting pins in
the capsule are firmly fitted into the E
corresponding sockets in the heater
manifold.

B Earth connection
D Thermocouple
E Thermocouple inserted in slot. Tip must not be touching metal case.

7.2.3 To reset Capsule height, see ‘Setting Heating Capsule Height’ (see Section 6.12)

7.2.4 Run Autotune (see Section 6.6).

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 SH2000 MAINTENANCE

7.3 Change Heater Module

IMPORTANT: BEFORE UNDERTAKING ANY MAINTENANCE PROCEDURE,
MACHINE MUST BE ISOLATED FROM MAINS SUPPLY.

NOTE
If machine is fitted with bag top support belts, it may be necessary to
remove these first.
7.3.1 Remove rear cover.
7.3.2 Disconnect the heater plugs. (1)
7.3.3 Remove Bag Guides if fitted (see Section 6.15).
7.3.4 Detach and remove thermocouple (2) – if tight, lever with small screwdriver.
7.3.5 Detach earthing braid from capsule. (3)
7.3.6 Release Heating Assembly fasteners (1/4 turn) from underside of bottom plates.
7.3.7 Lift out the complete assembly, shake slightly to release the bottom fasteners.
7.3.8 Reassemble in reverse order. Make sure the flexible duct (4) is attached correctly
to the red tube.
7.3.9 Bottom fasteners may require initial turning to allow the assembly to bed down.
Once in place, a clockwise 1/4 turn will lock them.
7.3.10 If Capsules or Thermocouples have been replaced, run Autotune (see Section 6.6)

82.150 Rev 100315 31

 MAINTENANCE SH2000
7.4 Replacing Carrying Belts A

7.4.1 Pull back tensioner(s) (A) and remove pressure wheel

drive belt(s) (B).

A
B
B

7.4.2 Remove the Belt Guards and slacken Nut (C) on the
Carrying Belt Tension Wheel.

7.4.3 Note the position of the long screw (D) and

slacken it about 5 turns.
7.4.4 Support the infeed end of the Front Bottom Plate
and remove the 3 other Bottom Plate fixing
D
screws.

7.4.5 Swing the Front Bottom Plate down and towards you
and remove the long screw (D).Replace the Carrying
Belt (E). E

7.4.6 Refit the Front Bottom Plate by first fitting the long screw (D) in its original position.
Leave it loose.
7.4.7 Swing the Front Bottom Plate in and up into position making sure that the Carrying
Belt is located correctly in the slot in the Mainframe, round the Drive Pulley and also
between the Pressure Springs and the Rear Carrying Belt.
7.4.8 Refit the 3 short fixing screws and tighten the long fixing screw. Tension the
Carrying Belt finger tight and retighten Nut (C). Refit the remaining parts and
assemblies in reverse order.
Note: The long fixing screw (D) must always be fitted in the position below the
Gearbox and nearest to the centreline of the Bottom Plates.
7.4.9 The Rear Carrying Belt can only be replaced if the Front Bottom Plate has been
removed first.
7.4.10 Fit the Rear Carrying Belt in a similar way to the Front Carrying Belt.

32 82.150 Rev 100315

 SH2000 MAINTENANCE

7.5 Change Pressure Wheels A

A C
B
C E
E D

7.5.1 Pull back tensioner(s) (A) and remove belt(s) (B).

7.5.2 Remove clip (C), washer, shims and spacer(s).
7.5.3 Lift off pressure wheel (D) and replace.
7.5.4 Re-assemble in reverse order. When re-assembled, there must be no vertical
movement of the Pressure Wheel.
7.5.5 Shims must be added (by trial and error) until vertical movement is eliminated.
7.5.6 Clip should not be excessively tight to fit or remove by hand (i.e. without use of
tools).
7.5.7 Check vertical alignment between front and rear pressure wheels.
7.5.8 There are 3 off spacers (E) in each pressure wheel assembly. One of these can be
positioned above or below each pressure wheel to alter the vertical position.
7.5.9 There must always be at least one spacer above and below each pressure wheel.

Part No Description Quantity

19.3006 Fine Knurl 6mm
19.5006 Plain 6mm
19.4006 Coarse Knurl 6mm
19.6006 Threadform (Pair) 6mm
19.1006 Fine Diamond 6mm
19.9006 Threadform (Single) 6mm

82.150 Rev 100315 33

 MAINTENANCE SH2000
7.6 Replace Motor or Gearbox
IMPORTANT BEFORE UNDERTAKING ANY MAINTENANCE PROCEDURE,
MACHINE MUST BE ISOLATED FROM MAINS SUPPLY.

F A

C
G
B

A Motor E Gearbox bracket

B Motor fixing screws F Gearbox & bracket fixings on outside face
C Coupling G Gearbox
D Drive pulleys

7.6.1 Motor
7.6.1.1 Open rear cover.
7.6.1.2 Disconnect motor cable from the motor.
7.6.1.3 Slacken screw holding coupling to motor shaft.
7.6.1.4 Remove 4 off motor fixing screws and remove motor from housing.
7.6.1.5 Replace in reverse order.

7.6.2 Gearbox
7.6.2.1 Open front cover.
7.6.2.2 Slacken screw holding coupling to motor shaft.
7.6.2.3 Remove 4 off screws holding gearbox brackets.
7.6.2.4 Remove 4 off screws holding gearbox.
7.6.2.5 Remove gearbox.
7.6.2.6 Remove brackets, drive pulleys & any auxiliary pulleys from gearbox drive shaft.
7.6.2.7 Remove 2 off keys from drive shafts.
7.6.2.8 Replace in reverse order.
7.6.2.9 Align pulleys with timing belts.
7.6.2.10 Make sure all grub screws securing the pulleys are fully tightened.
The main drive pulleys at the bottom of the shafts must have 0.5mm
NOTE
clearance to the Bottom Plates

34 82.150 Rev 100315

 SH2000 MAINTENANCE

7.7 PID Controller Fault Diagnostic Procedure

The following failure conditions will be indicated by the controller’s display:

7.7.1 THERMOCOUPLE FAILURE

7.7.2 DISPLAY WILL ALTERNATE and
BETWEEN

ACTION: Check thermocouple and its wiring and replace where necessary.

7.7.3 HEATER FAILURE

Temperature reading remains at ambient level or lower than preset temperature.

ACTION: Check power supply to heater. If OK, replace heater element.

7.7.4 Where heater is not fitted with a thermocouple, heater failure can only be traced by
manual inspection with a continuity tester.

7.7.5 MEMORY ERROR

DISPLAY WILL ALTERNATE and

BETWEEN

ACTION: De-power briefly, if this fails

to clear the fault, replace controller.

7.7.6 CONTROLLER FAILURE

No display

ACTION: Check power supply to unit. If OK, replace controller.

82.150 Rev 100315 35

 MAINTENANCE SH2000
7.8 PID Controller Replacement Procedure

IMPORTANT ISOLATE FROM MAINS BEFORE CARRYING OUT THIS PROCEDURE

7.8.1 Switch OFF power to the machine and remove control box lid to provide access to
controller.
7.8.2 Disconnect wiring from PID noting position of wires.
7.8.3 Release the panel clamps (C) on the body of the controller and withdraw the unit
from the panel.
7.8.4 Use small screwdriver to release panel clamp unit from the controller. (F)
7.8.5 Fit panel clamp to replacement controller unit.
7.8.6 Replace new controller.
7.8.7 Reconnect wires in the same order as in 7.8.2 above.
7.8.8 Switch ON power to the machine.
7.8.9 Reset sealing air temperature following Autotune procedure.
(see Section 6.6)

36 82.150 Rev 100315

 SH2000 ROUTINE MAINTENANCE

8 ROUTINE MAINTENANCE

BEFORE UNDERTAKING ANY MAINTENANCE PROCEDURE,

IMPORTANT MACHINE MUST BE ISOLATED FROM MAINS SUPPLY

8.1 Daily
As a daily routine, always check that the safety switch is functioning by opening the
Front Cover with the machine running.
IF THE MACHINE DOES NOT STOP AUTOMATICALLY, DO NOT CONTINUE
TO OPERATE IT.
The Sealer must be checked daily for overall cleanliness, any build-up of debris
from previous shifts will affect the sealing efficiency and may eventually cause
mechanical failure.
Daily cleaning will prevent this and the following routine is recommended for
efficient maintenance:

D2

D1

Capsules removed to
D3 show pressure springs

8.1.1 Using an air line or soft, clean paint brush, clear away any debris lying around the Bag
Carrying Belts, Pressure Springs, Pressure Wheels and Heating Capsules D1.
8.1.2 Ensure that the Bag Top Guide Rails (if fitted) are free of bag materials D2.
8.1.3 Pull the Sprung Pressure Wheel back against the Spring Plunger to ensure that it
is free moving D3.

SHOULD ANY OF THESE UNITS REQUIRE REMOVAL FOR CLEANING, REFER

TO RELEVANT PAGE IN THIS MANUAL

WHEN USING AN AIR LINE FOR CLEANING PURPOSES, THE APPROPRIATE

MASK, GOGGLES AND GLOVES MUST BE WORN.

82.150 Rev 100315 37

 ROUTINE MAINTENANCE SH2000
8.2 Weekly / 40 Hours
IMPORTANT ISOLATE THE MACHINE FROM THE ELECTRICITY SUPPLY
BEFORE CARRYING OUT MAINTENANCE

Recommended WEEKLY checks comprise the following, plus the DAILY checks.

W4

W3 Capsules removed to
W5 show pressure springs
and carrying belts

8.2.1 Remove the Infeed Belt Guards, then remove any bag debris from underneath.
8.2.2 Check the Carrying Belts for correct tension. If slack, loosen Belt Tension Pulleys
(see “C” in Section 7.4.2), then pull firmly to re-tension belt, re-tighten. Do not
overtension, hand pressure is sufficient.
8.2.3 Check that the Carrying Belts grip the bag correctly. W3
8.2.4 Check that the Pressure Wheel Belt Tensioners move freely. W4 Inspect for wear.
8.2.5 Remove both Pressure Wheels (W5) – inspect for wear on bag contact faces and
spindles.
8.2.6 Check all electrical terminations for secure connections. Clean rear housing and
remove all deposits of foreign matter, using a dry air blow gun or blower.

SHOULD ANY OF THESE UNITS REQUIRE REMOVAL FOR CLEANING, REFER

TO RELEVANT PAGE IN THIS MANUAL
WHEN USING AN AIR LINE FOR CLEANING PURPOSES, THE APPROPRIATE
MASK, GOGGLES AND GLOVES MUST BE WORN.

38 82.150 Rev 100315

 SH2000 ROUTINE MAINTENANCE

8.3 Monthly / 160 Hours

IMPORTANT ISOLATE THE MACHINE FROM THE ELECTRICITY SUPPLY
BEFORE CARRYING OUT MAINTENANCE.

Recommended MONTHLY checks comprise the following, in addition to DAILY

and WEEKLY checks.

8.3.1 Check Pressure Wheels and

adjust as necessary.
8.3.2 Check tightness of all screws in
drive chain.
8.3.3 Unscrew pressure adjuster to
fully release load on moving
pressure wheel.
8.3.4 If pressure wheel can be
‘rocked’ as illustrated, tighten
adjustment screws A very
slightly.
8.3.5 To check pressure wheel adjustment for correct setting, refer to “CHANGING BAG
THICKNESS” (see Section 6.8) and follow the same procedure.
8.3.6 Screw the Pressure Adjuster back in to re-load the Pressure Wheel.

82.150 Rev 100315 39

 ROUTINE MAINTENANCE SH2000
8.4 Yearly / 2000 Hours
ISOLATE THE MACHINE FROM THE ELECTRICITY SUPPLY BEFORE
IMPORTANT
CARRYING OUT MAINTENANCE.

Before starting the following checks and service, remove the HEATING
ASSEMBLIES - BOTTOM PLATES, AND GEAR BOX. Place on the work bench.

8.4.1 PRESSURE ADJUSTER

8.4.1.1 Disassemble pressure adjuster, smear internal parts and half fill cavities with
ROCOL FOODLUBE 2 or similar.
8.4.2 HEATING ASSEMBLY
8.4.2.1 Remove capsules and, using an air line, blow out any accumulated dust in the
Main Air Ducts and Capsules.

8.4.3 GEARBOX
8.4.3.1 Check for excessive noise.
8.4.3.2 Check for excessive backlash or end float.

8.4.4 BOTTOM PLATES

8.4.4.1 Remove Carrying Belts. See “REPLACE CARRYING BELTS” (see Section 7.4)
8.4.4.2 Inspect and replace if the top edge has started to crack or has pieces missing.
8.4.4.3 Replace Pressure Wheel Drive Belts and Tension Pulley/Shaft assemblies.
8.4.4.4 Examine bearings and shafts for wear, replace if necessary.
8.4.4.5 If the Pressure Wheels have not required recent replacement, pay extra attention
to their shafts – also bearing and pressure faces.
8.4.4.6 If it is found that either wheel has become deeply worn, it will mean that the
Pressure Adjuster has been incorrectly set. Rectify on re-assembly.
8.4.4.7 Thoroughly clean all surfaces before re-assembly.

8.4.5 ELECTRICAL
8.4.5.1 Check all terminals and fuses for secure connections.
8.4.5.2 Replace all fuses with new ones.
8.4.5.3 Blow dust out of the rear housing compartment using a dry air line.
8.4.5.4 Take out the Fan unit and blow out any dust, then connect to a suitable electrical
supply and test run.
8.4.5.5 Disconnect PID(s), CAREFULLY NOTING POSITION OF THE WIRING, before
checking insulation of machine with a high voltage test using a ‘Megger’ or
similar.

8.4.6 MISCELLANEOUS
8.4.6.1 Check that the cover moves freely on its hinges and that the screws fixing the
cover to the hinge arms are tight.
8.4.6.2 If Trimmer is fitted – see separate manual on Trimmer Maintenance.

40 82.150 Rev 100315

 SH2000 ROUTINE MAINTENANCE

NOTES

82.150 Rev 100315 41

 42
84 58 59 83 10
57 56 55

81

82

18
46 47 48 43
9 61 62 63 2 43

89 91 36 24 53

90 46 40 46 41 34 33
50 34 49 7 42
9 PARTS and SPARES

9.1 Mainframe Assembly

51 80 79 58
46 8 37 35 38 39
PARTS AND SPARES

33

17 57 56

57
57 56 55
55
13 15 86
6 44
63
31 45
62
32 55
65 43
71
69
72 1

33
73
22 55 56 64 88
69 34
64
61 63 63 66
72 85

82.150 Rev 100315

56
55
29 19
30 67 15 74 64 70 56 55 13 Fastener Location 61 62 63
4 For LR Configuration Fastener Location
For RL Configuration 11 25 26
3
16 65 62 63 14 76 77
69 75 12
52
SH2000

68
53

27

28
78
5
57
55
60 58
87

21
54
20
 ITEM PART NO. ISSUE DESCRIPTION QTY ITEM PART NO. ISSUE DESCRIPTION QTY ITEM PART NO. ISSUE DESCRIPTION QTY
1 73.002 8 MAINFRAME, 2000 1 35 27.809 N/A E STOP 1 70 65.1.258 N/A M4 x 8, SKT CAP 2
2 12.200 N/A MOTOR 1 36 27.802 N/A COLUMN SWITCH 1 71 65.1.167 N/A M3 x 25 CHEESEHD 2
SH2000

3 75.292 N/A FA 2 37 27.913 N/A PID (See Note) 4 72 65.2.158 N/A M3 WASHER 4
4 71.032 1 FAN DUCT RL 1 38 27.801 N/A COOL OFF SWITCH 1 73 65.3.156 N/A M3 NUT 2
5 71.084.3 1 PRESSURE SPRING, RL 4 39 27.800 N/A ON BUTTON 1 74 65.1.398 N/A M4 x 16 GRUB SCREW 1
71.284.3 PRESSURE SPRING, LR (LR CONFIG.) 40 64.18 N/A RATING PLATE 1 75 65.1.232 N/A M8 x 16 HEX 6
6 73.003 5 OUTPUT GUIDE 2 41 67.238 N/A RIVET 4 76 65.2.100 N/A M8 WASHER 6
7 73.023 N/A FLEXIBLE COUPLING 1 42 27.703 N/A ISOLATOR SWITCH 1 77 65.2.188 N/A M8 SPRING WASHER 6
8 71.027 3 BRACE LH 1 43 75.94 N/A GLAND 3 78 65.1.440 N/A M4 x 6 HEX BOLT 10
9 71.028 3 BRACE RH 1 75.20.5 N/A GLAND (WD) 79 652202 N/A M6 EXT FAN WASHER 4
10 71.101.22 9 GEARBOX ASSY (22:1) 1 44 75.300.2 N/A SEALING CAP 1 80 65.3.157 N/A M6 NUT, FULL 4
11 71.003 1A AIR DUCT CONNECTOR 2 45 75.302.2 2 COLUMN CABLE ASSEMBLY (2005) 1 81 65.1.417 N/A M5 x 25 SECURITY SCREW 6
12 73.032 2 FAN DUCT,SHORT 1 46 75.20.2 N/A CABLE GLAND PG7 IP68 4 82 65.2.327 N/A M5 PLASTIC WASHER 6
13 71.026.10 3 HINGE BRACKET, SHORT 3 47 75.358 N/A BLANKING PLUG (PG7) 1 83 5.20 N/A UNICAP WASHER 4
14 71.087 1C HINGE & STAY BRACKET 1 48 75.367 N/A LOCKNUT (PG7) 1 84 5.21 N/A UNICAP CAP, SILVER PLATED 4
15 71.093 N/A BEARING 4 49 75.525 N/A SOCKET, 8 WAY 4 85 71.098 N/A SNAP RIVET 10
16 71.103 5 HINGE ASSY RH 2 50 75.528 N/A COLOUR CODING RING (YEL) 2 86 65.2.307 1 WAVY WASHER, 16 Dia 4
9.1.1 Mainframe Assembly Parts List

17 73.025 2 FRONT COVER, 2000 1 51 75.529 N/A COLOUR CODING RING (RED) 2 87 71.094 5 PRESSURE PLATE SHORT, 1000 SERIES 1
18 73.024 2 REAR COVER, 2000 1 52 67.331 N/A 1/4 TURN FASTENER 4 88 75.109 N/A GROMMET 2
19 73.096 2 MOUNTING BRACKET, 2000 1 53 67.332 N/A RETAINING RING 10 89 65.1.205 N/A M4 x 8 SET SCREW 4
20 ZH2M60004 2 SH2000 BOTTOM PLATE LH, RL 1 54 ZH1M60055 1 DUCT & CAPSULE ASSY 240v 2 90 71.012 5 MAIN DRIVE PULLEY 2
21 ZH2M60003 2 SH2000 BOTTOM PLATE RH, RL 1 55 65.2.159 N/A M4 WASHER 22 71.012SS MAIN DRIVE PULLEY (WD)
22 73.013 1 COVER, BELT SLOT 2 56 65.2.249 N/A M4 WASHER, SPRING 16 91 75.355.1 N/A BLANKING PLUG, 22mm 1
23 71.284.3 1 PRESSURE SPRING, LR 1 57 65.1.355 N/A M4 x 8 HEX BOLT 14
71.084.3 PRESSURE SPRING, RL (LR CONFIG.) 58 65.1.272 N/A M6 x 10, BUTTON HEAD SCREW 17
24 64.133 2 SH2000 LABEL 1 59 652160 N/A M6 PLAIN WASHER 4
25 67.321BL 1 INFEED PLOUGH RH 1 60 65.1.336 N/A M6 x 20, BUTTON HEAD SCREW 1
26 67.322BL 1 INFEED PLOUGH LH 1 61 65.1.271 N/A M5x16 SKT CAP 16
27 67.1340 4 BELT GUARD RH (SAXON 5HD) 1 62 65.2.206 N/A M5, SPRING WASHER 16
28 67.1341 5 BELT GUARD LH (SAXON 5HD) 1 63 65.2.251 N/A WASHER, PLAIN M5 34 Item 37.

82.150 Rev 100315

29 73.004 1 BRACKET, BAG GUDE 2 64 65.3.179 N/A M4 NUT 7
30 71.045 2 STAY 1 65 65.1.270 N/A M5x10 SKT CAP 8
Programmed PIDs are Pt No 27.913.6
31 71.086 1B SWITCH BRACKET 1 66 65.3.94 N/A M5 NYLOCK NUT 8 Dummy PIDs are Pt No 27.913.1
32 27.700 N/A SAFETY SWITCH 1 67 65.5.422 N/A STARLOCK FASTENER 6mm 2 27.913 is the Pt No for an unprogrammed PID.
33 75.361 N/A PLUG, BLANKING 20MM 5 68 65.1.338 N/A M3 x 40 CHEESEHD 4
34 75.362 N/A LOCKNUT, 20MM 5 69 65.2.149 N/A M3 WASHER, SPRING 8
PARTS / SPARES

NOTE:
1. PARTS FOR WASHDOWN MACHINE
AS ABOVE UNLESS STATED WITH
"(WD)".
2. PARTS FOR LR CONFIGURATION
MACHINE AS ABOVE UNLESS
STATED WITH "(LR CONFIG.)".

43
 PARTS / SPARES SH2000
9.2 Bottom Plate RH Assembly

12

30

31

7
2
19
2
3
6
5
4
1

11

29
14
27 15
26
18
32

13
10
9

29
24
21

16
23

34

33
25
27

17
26
22

20
28

44 82.150 Rev 100315

 ITEM PART NO. ISSUE DESCRIPTION QTY ITEM PART NO. ISSUE DESCRIPTION QTY
1 73.080 5 BOTTOM PLATE, 2000, STD, RH 1 14 67.361 3 ADJUSTER BODY 4
SH2000

73.080SS BOTTOM PLATE, RH (WD) 15 65.1.144 N/A M6 x 10 GRUB SCREW 4

73.180 EXTENDED BOTTOM PLATE, RH (Ext. B.Plate) 16 73.011 1 BRACE BLOCK 1
EXTENDED BOTTOM PLATE, RH (Ext. B.Plate) 17 73.085 2 REAR GUIDE, SHORT 1
73.180SS (WD)
18 73.086 2 REAR GUIDE, LONG 2
73.081 BOTTOM PLATE, 2000, STD, LH (LR CONFIG.)
19 67.324 3 NUT, SPECIAL FOR TENSION PULLEYS 1
73.081SS BOTTOM PLATE, LH (WD) (LR CONFIG.)
EXTENDED BOTTOM PLATE, LH (Ext. B.Plate) 20 50.93 N/A DRIVE BELT (140XL) 1
73.181 (LR CONFIG.) 21 66.112 7 ARM, IDLER PULLEY 1
EXTENDED BOTTOM PLATE, LH (Ext. B.Plate) 22 66.116 8 TENSION PULLEY ASSEMBLY 1
73.181SS (WD) (LR CONFIG.) 66.116SS TENSION PULLEY ASSEMBLY (WD)
2 67.316 3 BRACKET, BELT GUARD FASTENER 2 23 66.115 9 HINGE BOLT (Idler Pulley) 1
3 67.330 N/A DZUS RECEPTACLE 2 24 66.177 1 SPRING LH 1
4 71.091.1 1 INFEED PRESSURE PLATE (CS) 1 25 65.1.381 N/A M5x8, SKT BUTTON 2
5 67.2310 4 COLLAR STUD, SPRING MOUNT 1
9.2.1 Bottom Plate RH Assembly Parts List

26 65.1.355 N/A M4 x 8 HEX BOLT 8

6 67.382 N/A TORSION SPRING 1 27 65.2.159 N/A M4 WASHER 8
7 67.317BL 7 INFEED VEE MOULDING RH SIDE 1 28 65.1.265 N/A SCREW, SKT CSK M4x8 1
67.318BL INFEED VEE MOULDING RH (LR CONFIG.) 29 65.1.272 N/A M6 x 10, BUTTON HEAD SCREW 3
8 71.067 2 PRESSURE WHEEL SHAFT FIXED (CS) 1 30 65.1.241 N/A M6 x 8 CAP HEAD SCREW 4
9 65.5.442 N/A 10mm ST. STEEL CIRCLIP 1 31 652160 N/A M6 PLAIN WASHER 4

82.150 Rev 100315

10 67830175 2 SHIM WASHER 3 32 72.038 1 LOCATING DOWEL PIN 4
11 65.1.168 N/A M6 x 25 HEX HEAD SCREW 1 33 13.11.11 N/A DZUS STUD 4
12 67.363 5 PLAIN PULLEY 1 34 67.334 N/A DZUS STUD RETAINER 4
67.363SS PLAIN PULLEY (WD)
13 50.47 N/A BELT, CARRYING, SAXON 10 1
PARTS / SPARES

50.9 BELT, CARRYING (Extended B. Plate)

NOTE:
1. PARTS FOR WASHDOWN MACHINE AS ABOVE UNLESS
STATED WITH "(WD)".
2. PARTS FOR EXTENDED BOTTOM PLATE MACHINE AS
ABOVE UNLESS STATED WITH "(Ext. B. Plate)".
3. PARTS FOR LR CONFIGURATION MACHINE AS ABOVE
UNLESS STATED WITH "(LR CONFIG.)".

45
 46
17 21 22 18 11 32 33 25
24
20
10
PARTS / SPARES

27

19

23
9.3 Bottom Plate LH Assembly

16

26 35 34 23 2 5 7 6

37 36
4
29

82.150 Rev 100315

3
15 28 13
30
SH2000

14 31
3

1 12
28 8
 ITEM PART NO. ISSUE DESCRIPTION QTY. ITEM PART NO. ISSUE DESCRIPTION QTY.
1 73.081 5 BOTTOM PLATE, 2000, STD LH 1 14 50.47 N/A BELT, CARRYING, SAXON 10 1
73.081SS BOTTOM PLATE, LH (WD) 50.9 BELT, CARRYING (Extended B. Plate)
EXTENDED BOTTOM PLATE, LH 15 73.011 1 BRACE BLOCK 1
73.181 (Ext. B.Plate) 16 71.284.3 1 PRESSURE SPRING, LR 1
SH2000

EXTENDED BOTTOM PLATE, LH 71.084.3 PRESSURE SPRING, RL (LR CONFIG.)

73.181SS (Ext. B.Plate) (WD)
17 50.93 N/A DRIVE BELT (140XL) 1
BOTTOM PLATE, 2000, STD RH
73.080 (LR CONFIG.) 18 66.115 9 HINGE BOLT (Idler Pulley) 1
BOTTOM PLATE, RH (WD) 19 67.325 1 SPRING RH 1
73.080SS (LR CONFIG.) 20 67.366 N/A BALL CAGE 2
EXTENDED BOTTOM PLATE, RH 21 66.112 7 ARM, IDLER PULLEY 1
73.180 (Ext. B.Plate) (LR CONFIG.)
22 66.116 8 TENSION PULLEY ASSEMBLY 1
EXTENDED BOTTOM PLATE, RH
73.180SS (Ext. B.Plate) (WD) (LR CONFIG.) 66.116SS TENSION PULLEY ASSEMBLY (WD)
2 71.084.3 1 PRESSURE SPRING, RL 17 23 65.1.440 N/A M4 x 6 HEX BOLT 36
71.284.3 PRESSURE SPRING, LR (LR CONFIG.) 24 65.1.276 N/A M6x10, SKT CAP 4
3 67.316 3 BRACKET, BELT GUARD FASTENER 2 25 65.1.258 N/A M4 x 8, SKT CAP 2
9.3.1 Bottom Plate LH Assembly Parts List

4 67.330 N/A DZUS RECEPTACLE 2 26 65.1.381 N/A M5x8, SKT BUTTON 2

5 67.2310 4 COLLAR STUD, SPRING MOUNT 1 27 65.1.265 N/A SCREW, SKT CSK M4x8 1
6 71.091.1 1 INFEED PRESSURE PLATE (CS) 1 28 65.1.272 N/A M6 x 10, BUTTON HEAD SCREW 3
7 67.382 N/A TORSION SPRING 1 29 67.324 3 NUT, SPECIAL FOR TENSION PULLEYS 1
8 67.318BL 7 INFEED VEE MOULDING LH SIDE 1 30 65.1.241 N/A M6 x 8 CAP HEAD SCREW 4
67.317BL INFEED VEE MOULDING LH (LR CONFIG.) 31 652160 N/A M6 PLAIN WASHER 4

82.150 Rev 100315

9 71.109 2 PRESSURE WHEEL ADJUSTER 1 32 65.5.442 N/A 10mm ST. STEEL CIRCLIP 1
10 67.365 10 GUIDE BLOCK 2 33 67830175 2 SHIM WASHER 3
11 67.364 2 SHAFT & BLOCK ASSY SS CS 1 34 67.361 3 ADJUSTER BODY 4
12 65.1.168 N/A M6 x 25 HEX HEAD SCREW 1 35 65.1.144 N/A M6 x 10 GRUB SCREW 4
36 13.11.11 N/A DZUS STUD 4
PARTS / SPARES

13 67.363 5 PLAIN PULLEY 1

67.363SS PLAIN PULLEY (WD) 37 67.334 N/A DZUS STUD RETAINER 4

NOTE:
1. PARTS FOR WASHDOWN MACHINE AS ABOVE UNLESS
STATED WITH "(WD)".
2. PARTS FOR EXTENDED BOTTOM PLATE MACHINE AS
ABOVE UNLESS STATED WITH "(Ext. B. Plate)".
3. PARTS FOR LR CONFIGURATION MACHINE AS ABOVE
UNLESS STATED WITH "(LR CONFIG.)".

47
 48
20
ITEM PART NO. ISSUE DESCRIPTION QTY. 20
1 71.105 7 AIR DUCT (2004) 1 21
22
2 67.405 1 MANIFOLD END CAP 4
23
PARTS / SPARES

3 71.106.3 1 HEATER CAPSULE RH , 240V 2

17
4 71.106.4 1 HEATER CAPSULE LH , 240V 2
18
5 67.409 N/A DZUS SPRING 4
9.4 Heater Assembly 240V

6 67.410 N/A Rivet 8

17 1
7 67.415 7 VALVE, AIR DUCT 1

8 65-2-202 N/A M6 EXT FAN WASHER 1

4
9 65.3.157 N/A M6 NUT, FULL 1
14
10 67.401 8 INSULATING SLEEVE, AIR DUCT 4

11 67.402 10 SPINDLE CLAMP, HEATER CAP 4

4
12 67.406 8 CONNECTOR BODY (AIR DUCT) 4

13 67.403 N/A KNOB 4

14 67.413 8 CONNECTOR BODY (CAPSULE) 4

82.150 Rev 100315

15 67.404 9 SADDLE FOR CLAMPING SPINDLE 4

16 65.1.155 N/A M3 x 6 GRUB SCREW 4

3
17 67.422 N/A CABLE CLIP 8mm 2 5
18 67.115.1 N/A EARTH STRAP 1
SH2000

3 6
19 67.115.2 N/A EARTH STRAP 1

20 75.524 N/A PLUG, 8 WAY 2

9 12
21 75.528 N/A COLOUR CODING RING, PLUG (YEL) 1

22 75.529 N/A COLOUR CODING RING (RED) 1

23 67.421.5 1 THERMOCOUPLE "K" TYPE PROBE ASSY, 1.2MT 1

19 8 7 13 11 15 10 2
16
 20
ITEM PART NO. ISSUE DESCRIPTION QTY.
22
20
1 71.105 7 AIR DUCT (2004) 1
SH2000

23 21
2 67.405 1 MANIFOLD END CAP 4

3 71.107.3 1 HEATER CAPSULE RH ASSY, 115V 2

17
4 71.107.4 1 HEATER CAPSULE ASSY LH, 115V 2 18
9.5 Heater Assembly 115V

5 67.409 N/A DZUS SPRING 4 17

6 67.410 N/A Rivet 8

7 67.415 7 VALVE, AIR DUCT 1 1

8 65-2-202 N/A M6 EXT FAN WASHER 1 14
9 65.3.157 N/A M6 NUT, FULL 1
4
10 67.401 8 INSULATING SLEEVE, AIR DUCT 4

11 67.402 10 SPINDLE CLAMP, HEATER CAP 4

12 67.406 8 CONNECTOR BODY (AIR DUCT) 4

13 67.403 N/A KNOB 4

14 67.413 8 CONNECTOR BODY (CAPSULE) 4

82.150 Rev 100315

15 67.404 9 SADDLE FOR CLAMPING SPINDLE 4 3
16 65.1.155 N/A M3 x 6 GRUB SCREW 4
5
17 67.422 N/A CABLE CLIP 8mm 2
PARTS / SPARES

18 67.115.1 N/A EARTH STRAP 1 6

19 67.115.2 N/A EARTH STRAP 1 3
20 75.524 N/A PLUG, 8 WAY 2
12
9
21 75.528 N/A COLOUR CODING RING, PLUG (YEL) 1

22 75.529 N/A COLOUR CODING RING (RED) 1 7

19 8
23 67.421.5 1 THERMOCOUPLE "K" TYPE PROBE ASSY, 1.2MT 1
13 11 15 2
10
16

49
 PARTS / SPARES SH2000
9.6 Main Drive

9
1

3
8 7

5 2 11

10
6

Item Part No Description Qty

1 12.200 Motor 1
2 65.1.296 M5x20 Skt Cap Screw 4
3 73.023 Coupling 1
4 71.012 Drive Pulley 2
71.012 SS Drive Pulley 2
5 71.027 Grearbox Bracket LH 1
6 71.028 Grearbox Bracket RH 1
7 65.1.95 M6x15 Button Head Screw 4
8 65.1.163 M4x10 Button Head Screw 4
9 See table below Gearbox 1
10 71.063.1 Key 2
11 65.2.251 M5 Washer 4

Gearbox
Part No Ratio Speed Range (Mt/min)
71.101.14 14:1 9.7 to 22.2
71.101.22 22:1 6.2 to 14.1
71.101.50 50:1 2.7 to 6.2

50 82.150 Rev 100315

 ITEM PART NO. DESCRIPTION
1 73.002 MAINFRAME, 2000

2 73.007 COOLING FAN AIR DUCT

3 73.008 COOLING FAN OUT FLOW BRACKET

SH2000

4 75.292 FAN

5 23.181 BLANKING DOME PLUG, Dia. 12mm

6 23.182 GROMMET, 12 BORE

7 65.1.258 M4 x 8, SKT CAP 5 6 5

8 65.1.338 M3 x 40 CHEESEHD

9 65.2.149 M3 WASHER, SPRING 2

11 10 7
10 65.2.249 M4 WASHER, SPRING
9.7 Mainframe Air Duct Assembly

11 65.2.159 M4 WASHER

11

10

82.150 Rev 100315

8
9
4
PARTS / SPARES

11

10

1 7

51
 PARTS / SPARES SH2000
9.8 Bag Guide

2
4

Item Part No Description Quantity

1 – Gearbox Bracket –
2 – Bracket inside Mainframe –
3 73.030 Bag Guide 2
4 65.3.157 M6 Nuts 4

52 82.150 Rev 100315

 SH2000 PARTS / SPARES

9.9 Control Panel

6 1 2 3 4 5 7 8

Right to Left Control Panel Layout

5 6 4 3 2 1 7 8

Left to Right Control Panel Layout

Item Part No Description

1 27.913.6 PID 1
2 27.913.6 PID 2
3 27.913.6 PID 3 (See note)
4 27.913.6 PID 4 (See note)
5 27.809 E Stop
6 27.802 Column Switch (if fitted)
7 27.801 Cool / Off / Seal
8 27.800 On Switch

NOTE:
If only two Thermocouples are fitted, PID 3 and PID 4 will
be dummies (27.913.1) and will not show any display.

82.150 Rev 100315 53

 PARTS / SPARES SH2000
9.10 Rear Housing

9 18 7 11 8
10
13

14 2

15

6 21

16
3 19 17 5
12
Note:
This shows the Left to Right configuration.
For the Right to Left configuration of the Control Panel
switches and PIDs, see Section 9.9.

Item Part No Description Quantity

1 27.714 Power Supply 1
2 27.707 Inverter – Lenze (230v) 1
27.717 Inverter - Omron Built in Speed Pot (230v) 1
3 27.915.1 Filter 3Ph 1
5 67.908.3 SSR Quantity dependent on M/C type
6 27.199 Contactor Quantity dependent on M/C type
7 27.913.6 PID Quantity dependent on M/C type
8 27.809 E Stop 1
9 27.801 Cool – Off Seal 1
10 27.800 On Button 1
11 27.802 Column Switch (if fitted) 1
12 27.711 MCB 6A 1
13 27.805 N/o Contact Block 1
14 27.803 N/o Contact Block 1
15 27.804 N/c Contact Block 1
16 27.810 Speed Control (when fitted internally) 1
17 27.703 Isolator Switch 1
18 27.913.1 PID Blank Quantity dependent on M/C type
19 27.709 MCB 10A (3Ph, 240V) 1
20 73.006 SSR Mounting Plate (if fitted) 1
21 75.535 Speed Control Bracket 1

54 82.150 Rev 100315

 SH2000 PARTS / SPARES

9.11 Recommended Spares List

9.11.1 6-12 Months Routine Maintenance

Part No Description Quantity

50.93 Belt, Drive 2
67.421.5 Thermocouple 2~4
71.106.3 Heating Capsule RH (240V) 4
71.106.4 Heating Capsule LH (240V) 4
67.908.3 Solid State Relay 2~4
27.913.6 PID Controller (Programmed) 2~4
71.091.1 Pressure Plate 2
50.47 Belt, Carrying 2
50.9 Belt Carrying (Ext Bottom Plate) 2
50.32 Belt Carrying (Short Bottom Plate) 2
71.012 Drive Pulley 2
71.012SS Drive Pulley (washdown) 2

9.11.2 12+ Months Routine Maintenance

As for 6-12 Months plus the following:

Part No Description Quantity

71.084.3 Pressure Spring(R-L) 17 1 (L-R) Config
71.284.3 Pressure Spring (L-R) 1 17 (L-R) Config
73.085 Rear Pressure Plate, Short 1
73.086 Rear Pressure Plate 2
75.292 Fan 3
27.714 Power Supply 1
73.023 Coupling 1
67.366 Ball Cage 2
65.5.442 Clip 2
67.363 Infeed Pulley 2
67.363SS Infeed Pulley (washdown) 2
27.808 Bulb 1
12.200 Motor 1
27.700 Safety Switch 1
27.711 MCB 6A 1
27.709 MCB 10A 1
71.063.1 Drive Shaft Key 2
66.116 Tension Pulley 2
66.116SS Tension Pulley (washdown) 2

NOTE:
This spares list is a recommendation only, and not all
spares would be required by the customer. It would
depend upon the usage and operating condition of
the machines.

82.150 Rev 100315 55

 PARTS / SPARES SH2000
9.12 Electrical Schematic
For wiring diagram use K2K2M000.

9.13 Safely Disposing of a FSL Sealer

If the sealer becomes damaged beyond repair, or simply worn to a non-functional
state after years of service, it should be put out of service only after it is safe to
dispose of it.

First, remove all lubricants from the machine. Dispose of the lubricants according
to your appropriate local environmental regulations.

After the lubricants and belts have been properly disposed of, take the system to an
appropriate recycling centre or scrap metal facility.

56 82.150 Rev 100315

 2 3 4 5 6 7 8 9 10 11
2000 Trolley Unit Sheet 1 of 1 DRG.No: 2000 Series, Trolley ISSUE

SURE NO SHARP EDGES UNLESS STATED DO NOT SCALE A4

SH2000
10 MACHINE LAYOUTS

10.1 Head Unit - Right to Left Feed

152
651
1045

82.150 Rev 100315

290

319
329
MACHINE LAYOUTS

1528

Material: DIMENSIONAL TOLERANCES

WHOLE NUMBERS >500mm 1%
WHOLE NUMBERS <500mm 0.5mm

57
Finish: ONE DECIMAL PLACE 0.2mm
TWO DECIMAL PLACES 0.02mm
Amendment Chkd By Date Drawn By: XX Check By: Date: XX/XX/XX ANGULAR TOLERANCE 1

EINSAXON LTD. 274 Alma Road, Enfield, Middlesex, EN3 7RS, UK Tel: 0870 1609314 Fax: 0870 1609315 Email: sales@fischbeinsaxon.co.uk
 58
1280

SEALER

BOTTOM OF SEAL LINE

MODEL HEIGHT
SH2000 17
SB3000 25
SB4000 25
SR2000 17

900
73.096.1
71.060
MACHINE LAYOUTS

71.061.20 73.061

15.1110
14.55
73.062

IMPORTANT SAFETY NOTE:

When moving the Sealer on it's Trolley, the Extension Arm (71.061.20)
must be fully closed into Mounting Plate (71.060). Also, the Column
(15.1110) should be fully closed down. 17.14

1528 651
1045 290

82.150 Rev 100315

Height (See Chart)

140
Throat Depth
Bottom of Seal Line
10.2 Pedestal Unit with Extension Arm - Right to Left Feed

318
SH2000

493 CL
FEED
From Column
430 500 Max. Motorised Column
IMPORTANT (Stroke 500)
Leveling Feet must
be used if this
dimension exceeds 450
880 1380

656
140

Leveling Feet
SH2000 MACHINE LAYOUTS

10.3 2000 Series Trolley Unit

82.150 Rev 100315 59

 ANNEX Section 7 SH2000
Annex Section 7. Plug and Socket Assembly

60 82.150 Rev 100315

SH2000 ANNEX Section 7

82.150 Rev 100315 61

 ANNEX Section 7 SH2000

62 82.150 Rev 100315

SH2000 ANNEX Section 7

82.150 Rev 100315 63

 ANNEX Section 7 SH2000

10

64 82.150 Rev 100315

SH2000 ANNEX Section 7

11

12

82.150 Rev 100315 65

 ANNEX Section 7 SH2000

13

14

66 82.150 Rev 100315

SH2000 ANNEX Section 7

15

16

82.150 Rev 100315 67

 ANNEX Section 7 SH2000

68 82.150 Rev 100315

 CRIMP CONTACTS TABLE FOR 8 WAY PLUGS & SOCKETS
(SEE SCHEMATIC DRAWING IN CONJUCTION WITH THIS DRAWING)
SEALER PLUG/ SOCKET NO. 1 PL/ SK NO. 2 (RED RING) PL/ SK NO. 3 (YEL RING)
INDENT A B C D E F G H A B C D E F G H A B C D E F G H
VOID t'1 t'1 H1A H1A H1B H1B H2A H2B H2A H2B
SH2000 (2 PIDs) (-) (L) (N) (L) (N) (L) (L) (N) (N)
(+)
VOID t'1 t'1 H1A H1A H1B H1B t'3 t'3 H2A H2B H2A H2B
SH2000 (4 PIDs) (-) (L) (N) (L) (N) (-) (L) (N) (N)
(+) (+) (L)
SH2000

H1B H1C H1B H1C t'1 t'2 t'1 t'2 H1A H1A H2A H2A H2B H2C H2B H2C
SB3000 (L) (L) (N) (N) (-) (-) (N) (L) (N) (L) (L) (N) (N)
(+) (+) (L)
H1B H1C H1B H1C t'1 t'2 t'1 t'2 H1A H1A H2A H2A H2B H2C H2B H2C
SB4000 (L) (L) (N) (N) (-) (-) (N) (L) (N) (L) (L) (N) (N)
(+) (+) (L)
VOID t'1 t'1 H1 H1 t'2 t'2 H2 H2
SR2000 (-) (L) (N) (-) (L) (N)
(+) (+)

SEALER PLUG/ SOCKET NO. 4 PL/ SK NO. 5 (RED RING) PL/ SK NO. 6 (YEL RING)
INDENT A B C D E F G H A B C D E F G H A B C D E F G H
VOID t'2 t'2 H3A H3A H3B H3B H4A H4B H4A H4B
SH2000 (PIDs) (-) (L) (L) (L) (N) (L) (N) (L) (N)
(+)
VOID t'2 t'2 H3A H3A H3B H3B t'4 t'4 H4A H4B H4A H4B
SH2000 (4 PIDs) (-) (L) (N) (L) (N) (-) (L) (N) (N)
(+) (+) (L)
H3B H3C H3B H3C t'3 t'3 H3A H3A VOID
SB3000 (L) (L) (N) (N) (-) (L) (N)
(+)
H3B H3C H3B H3C t'3 t'4 t'3 t'4 H3A H3A H4A H4A H4B H4C H4B H4C
SB4000 (L) (L) (N) (N) (-) (-) (L) (N) (L) (L) (N) (N)
(+) (+) (L) (N)
VOID H3 H3 H4 H4
SR2000 (L) (L) (L) (N)

82.150 Rev 100315

PART LIST CRIMPS

PART INDENT DISCRIPTION CRIMP PIN CRIMP SOCKET

PART NO. PART NO.
t'1(+/ ) Thermocouple No. 1 75.526 75.527
t'2 (+/ ) Thermocouple No. 2 75.526 75.527
ANNEX Section 7

t'3 (+/ ) Thermocouple No. 3 75.526 75.527

t'4 (+/ ) Thermocouple No. 4 75.526 75.527
H1A, B & C (L/ N) Heater No.1A, B & C 75.526 75.527.1
H2A, B & C (L/ N) Heater No.2A, B & C 75.526 75.527.1
H3A, B & C (L/ N) Heater No.3A, B & C 75.526 75.527.1
H4A, B & C (L/ N) Heater No.4A, B & C 75.526 75.527.1
H1,2,3 & 4 (L/N) Heater No.1,2,3 & 4 75.526.1 75.527.1
N/A Crimp Removal Tool 75.509 75.509

69