1000kv Gene - Installation Lifting Plan

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ROUTINE LIFTING PLAN

General Information
Lift Plan No.: RLP35 Date: 10/10/2022
Location: site Contractor/Sub-Contractor BMC
Permit-To-Work No: 1112 Risk Assessment No:
Description of lifting operation: 1000 kv generator installation

N. ASSESSMENT OF THE LIFTING OPERATION YES NO


1. Has the lifting operation being performed before? ✓
2. Are you experience with this type of load and lifting equipment to be used? ✓
3. Has the load being checked and made ready for lifting (e.g. seafasting or lashing removed)? ✓
4. Is the weight and the CoG clearly known/identified and taken from a reliable source? ✓
5. Is the operation clear from risk of SIMOPS or inteference with other activities? ✓
6. Is the load involving only one lifting appliance? ✓
7. Does the lifting operation require basic slinging practices (including certified lifting points)? ✓
8. Is the crane operator visibility and communication with banksman ensured at all times? ✓
9. Is the equipment to be used certified, appropriate for intended use and correctly colour-coded? ✓
10. Is the lifting operation taking place over non-sensitive areas and easy to reach? ✓
11. Is the route clear from any overhead powerlines? ✓
12. Is the operation to be performed under favourable weather conditions (e.g.wind, wave, current)? ✓
If all the aswers are "YES", the lift is ROUTINE so proceed to fill the document, otherwise seek assistance from your immediate supervisor.
If the supervisor can provide assistance to implement necessary actions, proceed with the lift otherwise it shall be reclassified as NON-ROUTINE!

Details of the Lifting Appliance


Type of Lift. Appliance: Mobile Crane Model: ZLJ5661JQZ100V Capacity [t]: 100
LSE6H5D58FA0
Appliance Certificate: ST-2282-01 Date of last Certification: 8/12/2021 Appliance Serial #:
00617
Boom length [m]: 30 Max Operative radius [m]: 16 SWL@max radius [t]: [B] 23.3

Details of the Load/s


[(A+C)/B]
Check CoG Weight of
ID Description of the load Dimension(LxHxW) [m] Unity Check
position Load [t] [A]
[%]:
1000 kv generator 6.8X2.5X2.7  12 53%

For a given lift, whenever the crane unity check (UC) exceeds 75% of the certified load-radius curve,
the lifting operation shall be classified as NON-ROUTINE!

Details of the Lifting Accessories


Types of Lifting accessory: Slings / webbing / chains / shackles / spreader beam
Type Quantity Weight [Kg] [D] Identification Number SWL [t]
2 leg chain sling 2 250 SH00,SH11 11.2 wll
Hook Block 300
Total weight of Lifting accessories
[t]: [C]=(D/1000)
0.550 Colour Code: Green
ENSURE THAT ALL LIFTING EQUIPMENT HAVE BEEN CHECKED AND DEEMED SUITABLE AND SAFE

Lifting Sketch – As required


Sketch of the General Arrangement / Rigging:
[crane position / lifted item / obstacles and any additional details, as required]

Barricades for
opera ration area

Load
16 M
movement

Load chart to be used


Physical and environmental consideration
Condition Verification Check
Is the ground made safe (e.g. Placing steel plate)? Yes
Yes
Ground Conditions Are the outriggers evenly /adequately extended?
Yes
Is lay down / landing area(s) adequate in both size and load bearing capacity?

Obstacles Has route to be travelled been selected and cleared of obstructions? Yes

Lighting Is the lighting condition adequate to perform the operations safely? Yes

Demarcation Have barriers been positioned to prevent access to unauthorised personnel? Yes

Environment Are the weather conditions within limits to avoid their effects on the safety of the lifting operation? Yes

IF ALL CONTROLS ARE NOT IN PLACE, THE OPERATION SHALL NOT START!
What are the means of communication between the lifting team??
Communication
□ Verbal □ Radio □ Standard hand signals □ Others: ..............................
Personnel involved
Position Name
Lift. Appliance Operator MOHAMED ABADY ABDRABOH
Rigger Waleed tanesh kadim
Banksman Aziz Abdulali Aziz

Review and Approval


Prepared by: Signature: Date:

Reviewed by: Signature: Date:

HSE Representative
Approved by: Signature: Date:

m.sami
SCOPE
p, •tro ieu m <:"' ·vkec;
Certificate of Training
This Certifies that
Name: MOHAMED ABADY ABDRABOH
Whilst in the Employment of AL MAU Company
Has successfully completed the training course for

Mobile Crane Operator UP To 100 Ton


And is awarded this Certificate By

SCOPE PETROLEUM SERViCES


Certificate No. ST-2422-03 Issue Date: 07/January/2022
Signature: ,N\/v\._ (~a..t~--­
_:.---- Due Date: 06/January/2023
Trainer: Mohamed Mostafa
This certificate is issued in accordance w ith:
Occupational Safety and Hea lth Administration (OSHA) 29 CFR 1926.1427 Operator training, certification, and evaluation.
Occupational Safety and Health Administration (OSHA) 29 CFR 1926.251 Rigging equipment for material handling.
The American Society of Mechanical Engineers (ASME) 830.5 Mobile and Locomotive Cranes.
SCOPE Lifting Supervisor Training material SPS-IMS-MC-001 Rev 01

Scope Petroleum Services e-mail: lifting@scopeps.com


SPS-IMS-LFT -FOOS
REV.OD

SCOPE
Petrol m Sf!rvices . . • •
ertificate of Thorough Examination & NDE for L1ftmg Eqmpment
T his report complies with the requirements of the Lifting Operations and Lifting Equipment
Regulations 1998
l Date ofThroul,!h Examination: 08/December/2021 l Certificate number: ST-2282-01
Name and Address of employer for whom the thorough examination was made: Address of premises at which the
ANWARALBATIAT Co, BAS RA, IRAQ examination was made: SCOPE Yard
Identification NO QTY Description Date of next
Safe Working Load:
examination
Diesel Powered, Hydraulically Operated,
003 1 Telescopic Boom, Truck :M ounted Crane. !OOTON 07/Decembcr/2022
@ 3.0 M Minimum
Manufacture: ZOOMLIO N radius
Year Of Manufacture: 2015 @ 14.6 M Minimum
Crane Model: ZLJ5661JQZ100V Boom Length
Characteristic code: QYIOOV532 @ Full Parts
C hassis No: LSE6H5D58FA0006 I 7 Fully Extended
Reg. No : A9073-BASRA Outriggers
Max Boom Length : 56.0 MTR
Main Hoist: No n-Rotating, 20 MM
Main Hoist Ca pacity: 90 TO N
Max. Crane Capacity: 90 TON with attached 90 Ton hook
Main Hoist SIN: 1090400134
Auxiliary Hoist : Non-Rotating, 20 MM,
Auxiliary Hoist Capacity : 7.0 TON
Auxiliary Hoist S.N: 1090400043

EXAM INE D IN ACCORDING TO BS EN 7121-2-3:2012


Load Test Details I Test Date: 16-June-2020 I Test Certificate No : AEC-201116328 I Tested By: AEC
Tools Details I Load Cell SIN: 27299 I Measuring Tape SIN: SCP-L-001 I Vernier Calliper SIN: SCP-L-002
Load Test Details
Tests Points Boom Length Radius SWL
Us in2 Main Block (4 Parts of Lines) 45.9M 16.0M 12.5T
1Jsin2 Main Block (4 Parts of Lines) 45.9 M 18.0M 9.5 T
Using Auxiliary Block 40.7M 20.0M 7.0T
NDT DETAILS
Standard: BS EN ISO 9934-1 e: YOKE S\N: 3291K Contrast Media: WHITE
Procedure: SPS-1.MS-P027 Indicator: MAG INK
Result MPf was carried out on critical stress area for main and AUX hooks were found free from surface defects at time of ins ectioo
\Vas the e~amination carried out:
ls th is the first examination afte r installation YES NO Within an interval of6 months? YES NO
or assembly at a new site or location? Within an interval of 12 months? YES NO
Uthe answer to the above question is YES, In accordance with an examination
YES NO YES NO
scheme?
has the equipment been installed correctly?
After the occurrence of exceptional
YES NO
circumstances?

Particulars of any tests carried out as part of the examination: (Visual, Function, Performance, Load Test and MPI Tests)
Is This Equipment Safe To Operate?
Na me of person autheoticatin

Si nature:
Na me of employer of person his report:
Seo e etroleum services: Ii

IRAQ----- EGYPT------
9 Burjesia-Tuba Area -After the Bridge Hamoud El-Wabdan 9 17A Street,Heliopolis.Cairo
B sales@scopeps.com f::) operation@scopeps .com
~~J 00964 7803773775 ~~J 002010000 15745
SPS-1 MS-LFT-F011

SCOPE
Petroleum Services
Rev.00

Mobile Crane Thorough Examination checklist

Annex to Certificat No: ST-2282-01 Date of inspection : OS!December/2021

DESCRIPITION CONDITION OR REMARKS


GENERAL DESCRIPTION OF THE
0
EQUIPMENT
Diesel Powered, Hydraulically Operated,
Telescopic Boom, Truck Mounted Crane.

Manufacture: ZOO~lLION
Year Of Manufacture: 2015
0.0 Description Crane Model: ZLJ5661JQZIOOV
Char·acteristic code: QYJOOV532
Chassis ' o: LSE6HSD58FA00061 7
Reg. No : A9073-BASRA
S!N: 003
1 OPERATOR CAB
1.1 Manufacturer's operation manual OK
1.2 Load chart I operator competency certificate OK
1.3 Controls I marking I air condition OK
1.4 Window I wipers I chair I door lock and seals OK
2 FUNCTION TEST OF BOOM
2.1 Raise/ lower I extend I retract I angle indicator OK
3 FUNCTION TEST OF MAIN I WHIP LINE HOIST

3.1 Raise/ lower/ limit switch OK


4 FUNCTION TEST OF LOAD INDICATOR

4.1 Load indicator I radius indication OK


4.2 Angle I audible warning OK
5 CHASSIS
Structural members I welding I security of OK
5.1
fasten inq
5.2 Electrical wiring I pipe work I body work OK

Level indicator I main block travelling OK


5.3
connection point f liqhts
6 WHEELS
6.1 Tyre wal!s I wheel nut security OK
6.2 Tyre pressure I bearings OK
7 OUTRIGGERS
7.1 Locking mechanism I retraction I travel alarm OK
7.2 Foot pads I hydraulic hoses and fittings I seals OK
8 SLEWRING
8.1 Lubrication I gear teeth on slew ring and pinion OK
8.2 Brake I bolts I rocking motion OK
8.3 Swing mechanism OK

Securjfy fcJ;~~~ .. ~· •~ .!2~~s


OK
9.1
I o" I \ ~-'
IRAQ~ 1!, :r.1~/. ~ ~;, EGYPT•·------
9 Bur..ies1a-Tuba Area -Aft~( dae H o~i abdan 2 17A Street,Heliopolis, Cairo
EJ sales@scopeps.com ·,::.9 De pa~\~ EJ operation@scopeps .com
[(.J 00964 7803773775 ...... - ~(.~ 002010000 15745
SPS- IMS- LFT- FOll

SCOPE
Petroleum Services
Rev.00

Mobile Crane Thorough Examination checklist

Annex to Certificat No: ST-2282-01 Date of ins ection : osroecembe r12021


9.2 Hoses I fittings OK
10 SAFETY DEVICES
10.1 Limit stops re lating to lifting motions OK
10.2 Load limiter OK
10.3 Level Indicator Or Spirit Level Ok
11 BOOM'
Head section I root section /intermediate OK
11 .1
sections
11.2 Sheaves I pins I structures OK
11 .3 Jib, boom , boom extension , turret OK
12 W1NCHES
12.1 Drums I rope anchor I spooling OK
12.2 Brakes I rope guards I clutches OK
13 MAIN BLOCK I WHIP LINE
13.1 Sheaves I sheaves bearing / live end anchor OK
13.2 Hook I safety catch I markings OK
13.3 Main Block Capacity & Serial Number 90 Ton Capacity , S.N: 1090400134
13.4 WHIP LINE Capacity & Serial Number 7 Ton Capacity , I 090400043
14 WIRE ROPE
14.1 Main hoist wire rope 20 MM, Non-rotating
14.2 Whip line wire rope 20 MM, Non-rotating

14.3 Termination I wedge socket OK


15 PRIME MOVER I COMPARTMENT
15.1 Engine I hydraulic pump I motor I radiator OK
15.2 Body work I windows OK
16 GENERAL
16.1 Paint work I fire extinguisher/ life jacket OK
16.2 Lighting I ladders I stairs OK

' ,.yr
A 9 0 7 3

EGYPT------
9 Burjesia-Tuba Area -A 9 17A Street,Heliopolis.Cairo
B sales@scopeps .com E:) operation@scopeps.com
~~J 00964 7803773775 ~~: 002010000 15745
SPS-I MS- LFT-F0 11

SCOPE
Petroleum Services
Rev.CO

Mobile Crane Thorough Examination checklist

Annex to Certiflcat No: ST-2282-01 Date of ins ection : 08/December/2021

Jl l42UIU lUl! • I

EGYPT ....- - - -
9 Burjesia-Tuba Area -After the Bridge'· 9 17A Street,Heliopolis,Cairo
e sales@scopeps.com Ej operation@scopeps.com
~~~ 00964 7803773775 c~~ oo2010000 15745

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