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RecentAdvancesinPavementDeisgnofFP IRc
RecentAdvancesinPavementDeisgnofFP IRc
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1
Factors
Subgrade
Economical Strategy
Traffic
Analysis
Materials
Climate
Suitable Reliable
Thickness
2
Factors considered for Material Testing
Environmental
Identify Design
Effects
Features
3
Types of Pavement Design
1. Empirical Methods 2.Theoretical or 3. M-E Methods
Analytical Methods
Group-1: GI, FAA 1945
Burmister (1943,1945) 2008-AASHTO guide
Group-2: CBR, Plate
Load test etc. IRC:37-2018,
4
List of A Few Empirical Design Methods
Test on subgrade soil Design Input Design Methods
4. Hveem
R and C-values
Stabilometer and California Resistance Value Method (1948)
respectively
Cohesiometer
Triaxial Method (1910), which was modified
5. Triaxial by Kansas State Highway Dept.
Elastic Modulus value 5
(A semi-arbitrary method which partly
Compression
comprises theoretical consideration)
INDIAN Guidelines for the Design of
Flexible Pavements by IRC:37
Source:IRC:37-2018
6
Courtesy: IRC
Timeline of Flexible Pavement
• IRC:37-1970: Empirical Design (based TRRL)
• Shell Method (1963 Emp. & 1977 M-E+CTB), 1982 M-E)
• Asphalt Institute (1982 M-E+Emulsons, 1991 M-E)
• South Africa-National Institute for Trans. & Road Research, 1982
• IRC:37-1984: 1st -Revision (Emp.)
• Austroads, (1992 M-E)
• AASHTO method (1993)-ServiceabilityEMP
• LCPC, France, (1997 M-E)
• IRC:37-2001: 2nd – M-E DesignTF
• AASHTO MEPDG 2008
• IRC:SP:20-2002: PMGSY & IRC:SP:72-2007: Rural Roads
• IRC:37-2012: 3rd – M-E DesignTF+, Composite-Pave
• IRC:37-2018: 4th – M-E Design
7
First Guidelines: IRC:37-1970
• Adapted based on International Practice (California
State Highway Dept., & TRRL) of Empirical Design
with suitable adjustments
• Design Traffic based on CV (>=3ton);Growth@7.5%
• Categories of Commercial Traffic:A – E (450-1500 CVPD)
• Subgrade is characterized by CBR value
• Total Thickness: CBR Vs. Traffic range (A-E)
• Individual layer thicknesses can be estimated from
the CBR value of the underlying layer
• Limitations: climatic conditions based on pavement
temperatures, vehicle categories, axle load
spectrum, no-lanes and materials Char. of different 8
layers
First Guidelines: IRC:37-1970
(No msa concept)
Courtesy: IRC
9
First Revision: IRC:37-1984
Courtesy: IRC
(Semi-empirical)
• Design Traffic: ESAL (80kN), axle loads
• AASHO –Axle load- Equivalency Factors
• VDF values recommended for diff. cases
• Default VDF=3: Thick Pavements, Plain terrain,
>1500CVPD
• LDF
• ESAL (8160kg): Axle spectrum considered
• Growth@7.5%
• Only for New pavement-designs
10
First Revision: IRC:37-1984
Courtesy: IRC
11
First Revision: IRC:37-1984
Courtesy: IRC
CBR
12
First Revision: IRC:37-1984
Courtesy: IRC
BM: 1.5
DBM:2.0
• GSB-Drainage Consideration
14
The M-E Era started in INDIA
from 2001 onwards….
Courtesy: IRC
15
M-E Approach of pavement Design
17
M-E Designs Started from
• Inspired from:
• First International Conference on the
Structural Design of Asphalt
Pavements
• Ann Arber, Michigan, USA, 1962.
18
M-E Pavement Design Method - IRC Design Method
1. Dorman, 1962
2. Saal and Pell, University of Nottingham with
Shell Laboratories, 1960
3. Monismith et al. University of California, 1961
310 mm
Tyres
• 3 Layer structure
• Strains @ critical locations
• FPAVE- Linear Elastic Model
• Based on R-56 (MORTH project)
• 150 msa
• Mix Specifications introduced
• E-values of DBM (with 60/70) used for
determination of allowable strains in BT layer
• E-values: subgrade, GSB and SubBase given
22
IRC:37-2001 Contd.,
• Design Approach: Courtesy: IRC
Courtesy: IRC
25
Internal Drainage
26
Internal Drainage:
Horizontal movement of moisture
in Sib-base
Desirable Condition
Sub-base Course
27
Internal Drainage:
Check for Intrusion of Subgrade Fines into Sub-base = ?
Courtesy: IRC
28
The basic ingredients of both mixes are same but the
differences lies in % of fines in DL & FL of GSB mix.
Upper GSB
Drainage Layer
Bituminous
WMM-Base
Sub-base
Lower GSB
GSB
Filter Layer
Sub-grade
Sub-base
29
GSB gradings Recommended by
IRC:37-2012, MORTH-2013, AASHTO(1993)
Courtesy: IRC 30
To prevent Intrusion of Fines
GSB Grades as per IRC:37 &
MORTH 2013
32
Courtesy: IRC
IRC:37-2001 Contd.,
Criteria for selection of Grade of Bitumen
33
Observations on IRC:37-2001
• Sufficient thickness of the sub-base/Gran. recommended
in 2001 to stand under construction traffic.
• Rutting in Subgrade & Gran.
• The data on bituminous layers (1980-90) were not very
thick in India and the rutting took place in the subgrade
and the granular layers only. (90% Reliability given in
2012)
• Providing large thickness of gran. layer does not reduce
in thickness of bituminous layer from fatigue
considerations
• Rutting in Bit. layer was to be taken care of by selecting
stiffer binder and mix design (2012 onwards…).
• 50% less rut depth found by VG 40 as compared with
VG 30 (MEPDG.., >2000CVPD & >400C). 34
Observations on IRC:37-2001
• Fatigue Resistance of Bituminous Layers
• Laboratory tests & field performance indicate that fatigue
life of a bituminous layer depends on bitumen content &
VG of a mix (C factor given in 2012)
• Softer grade (VG30) gave unstable mix with higher
bitumen content if exposed to construction traffic.
• Bituminous layer thickness >150 mm, the temperature of
the bottom DBM is lower than the top; little chance of
rutting in DBM, if the air void = 3%.
• Higher bitumen (having 0.5% - 0.6%) higher
bitumen(VG40) content in DBM makes the mix resistant
to stripping & impermeable and air void = 3% (CRRI)
• Tensile strains near edge of tyres will be higher due to
high temp. (TDC considered from 2012 onwards…)
35
• Polymer and CRMB: 2-10 times higher live than normal.
IRC:37-2012 (3rd Revision)
• IRC:37-2001, also applicable for upto 30
msa, used bitumen gr. VG 30, with 80%
reliability.
• IRC:37-2012 recommends VG 40 with
traffic beyond 30 msa with 90% reliability.
• Alternate materials: cementitious & RAP
considered to analysis using the software
IITPAVE, a modified version of FPAVE.
• Test values are based on National
Standards of Australia, South Africa and
AASHTO(MEPDG) and India/CRRI. 36
Grades of Bitumen (IS:73-2006)
• Min. Dynamic viscosity at 600 C
37
Polymer-Modified Bitumen
• Polymers mixed with bitumen to improve strength:
Types of Polymers
(Used for paving)
Elastomers
Plastomers
Induce elasticity & stiffness
Induce plasticity or viscosity or stiffness to properties to bitumen
bitumen.
1. Styrene Isoprene Styrene,
1. Poly-ethylene,
2. Styrene Butadiene Styrene,
2. Ethylene Vinyl Acetate Ethylene/propylene
3. Ethylene Butyl Acrylate 3. Styrene Butadiene,
4. Linear low-density Polyethylene 4. Poly-butadiene,
(LLDPE)
5. Some types of Rubbers
In India, 3-types are widely used:
1. Poly-ethylene,
2. Vnyl-acetate
3. sSyrene-Butadine-Styrene.
• The above are used for preparation of modified bitumens and emulsions.
38
Advantages of Polymer Modified Bitumen
Reduce Rutting
Increases
Viscosity & Shear
Resistance
Increases
Softening Point
Reduction Bitumen
Retards Oxidation by upto 10%
• CASE-II
• Cement Treated: Sub-base & Base
• Sub-base with its upper 100 mm graded
as permeable “Drainage Layer” (infiltration
@ ≥300 m/day)
• Treated Base course should have a min.
UCC of 4.5 - 7 MPa in 7/28 days.
• Material Char. are from AASHTO 2002
40
(MEPDG).
IRC:37-2012 (3 rd Revision)
• CASE-III
• Cement Treated: Sub-base & Base
41
IRC:37-2012 (3rd Revision)
• Min. Traffic growth @ 5%
• Design Life:
– NH& SH: 15 yr.
– Ex& Urban : >20 yr.
– Very High Vol roads: 200 msa
– Other : 10-15 yr.
• in-situ CBR of subgrade soil
(ASTM-D6951-09)
42
How to Compute Effective Subgrade CBR due to Capping Layer?
As per IRC:37-2012
4%
8.0%
Single
12% Wheel
(4000 kN)
Tyre
Tyre contact radius
Pressure =
a = 150.8 mm
0.56 MPa
Subgrade-borrowed Soil
500 mm
Layer (CBR = 12%)
44
IRC:37-2012 (3rd Revision)
Courtesy: IRC
• Rutting Model:
• limiting rutting: as 20 mm in 20 % of the
length for design traffic up to 30 msa
• 10 % of the length for beyond.
80%2001
90% Reliability
45
Timeline of improvements in IRC:37
1970EMP 1984EMP 2001M-E 2012M-E 46
2018M-E
• INDIA
Courtesy: IRC
• 0
AAPT: 35 C
• Endurance Limits: 80 & 200 micro strain
• Only top surface need maintenance…. 47
Example 10.6, Page:347
Proposed WMM as GSB thickness = 200mm
Effective modulus of combined capping layer with subgrade = 72 MPa
Run
2012
2018
50
What is new in IRC:37-2018
Criteria for selection of Grade of Bitumen
Courtesy: IRC
2012
2018
51
What is new in IRC:37-2018
Courtesy: IRC
1984 2012
2018
52
What is new in IRC:37-2018
Courtesy: IRC
» 2012
»
2018
53
Modes of Failures considered for
Mechanistic-Empirical Design
Failure
Modes
Fatigue Rutting
Failure Failure
54
Failure
Fatigue Cracking of Asphalt Modes
Pavement Courtesy: IRC Fatigue Rutting
Failure Failure
Where,
Nf = No. of cumulative 80 kN-standard axles to cause 20% and more cracked
surface area
εt = Tensile strain at bottom fibre of the bituminous layer (×10–6) and
Ebit = Resilient modulus of the bituminous surfacing (MPa).
εz
Courtesy: IRC
NR = 4.1656 × 10–8 ×(1/ εz)4.5337 80 % reliability < 20msa
57
Fatigue Performance of Cement Treated Base (CTB)
CBT Failure
IRC:37-2018 Criterion
Check :
Cumulative Fatigue Damage (CFD) in CTB
59
Traffic
• Traffic Surveys:
As per IRC:9-1972: 7 day 24 hours traffic count.
Laden weight ≥ 3 Ton
Traffic Growth Rate = 5.0% Min.
Design Period = 20 yr. Min., Ex, NH, SH
=15 yr. Other
A P(1 r ) nc
Design Traffic:
60
Sub-grade Requirements
• Min. CBR = 5%, for traffic > 450 CVPD
• Capping Layer 500 mm thick
• DCP:
61
Sub-grade Requirements
Courtesy: IRC
62
Sub-grade Requirements
Effective Subgrade Modulus with Capping Layer: ESubgrade
Effective CBR = ?
Effective Esubgrade =
63
Sub-base
Granular Sub-base (GSB) Cemented Treated
Sub-base (CTSB)
Min. Thickness:
Filter Layer :100 mm
Drainage layer :100 mm
ECTSB :600 MPa
If UCS:1.5-3MPa
Drainage-cum-filter Layer
= 150 mm
ECTSB :400 MPa
Egranular (MPa): If UCS:-0.75-1.5 MPa
= EEffective-subgrade × 0.2 × (hgran)0.45
µ = 0.25
µ = 0.35
64
Base
Granular Base (GB) Cemented Treated
WMM, WBM Base (CTB)
Min. Thickness: 150 mm
Min. Thickness: 100 mm
Egranular :
= EEffective-subgrade × 0.2 × (hboth)0.45
ECTB : 5000 MPa
Egranular placed on CTSB:
= 300 Mpa, Natural Gravel UCS:4.5-7MPa
= 350 Mpa ,Crished Roack. µ = 0.25
Crack Relief Layer: Reclaimed Asphalt Pavement
Min. Thickness (WMM) RAP:
= 100 mm Min. Thickness = 100 mm
Run
Wheel Wheel
(20000 (20000
kN) kN) 80 kN of Std. Axle Load
Tyre Tyre
Pressure Pressure
= 0.56 = 0.56
MPa MPa
Courtesy: IRC
68
Example Input - IITPAVE
20000 20000
kN kN 80 kN Axle Load
0.56 = 0.56
140 mm
WMM
450 MPa, µ = 0.35
500 mm
Granular Sub-Base
640 mm
Sub-grade 75 Mpa, µ = 0.35
69
Example Output - IITPAVE
70
Example Output – IITPAVE
IRC:37-2018
R=
SigmaT=
Z=Radial
Depth
SigmaZ=
epZ=
TaoRZ=
SigmaR=Dist.
Tangential
from
DispZ=
epR=Shear
epT= from
Surface
Vertical
Radial
Hor.
Hor. Center
Stress
Stress
Vertical Strain
Vertical
Stress
Stress
Radial of Tyre
Deflection
TensileStrain
Strain
Contact Area
155 mm
Wheel Wheel
(20000 (20000
kN) kN)
Tyre Tyre
Pressure Pressure
= 0.56 = 0.56
MPa MPa
71
Max. of: epT & epR
76
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