Group standard VW 60432

Issue 2013-11
Class. No.: 61253

Descriptors: nut, weld nut, square nut, square weld nut

Square Weld Nuts

Low-Profile Type

Preface
VW 60432 is based on DIN 928[1].

Previous issues
VW 60432: 1953-05, 1953-08, 1953-10, 1953-11, 1953-12, 1954-02, 1954-11, 1956-03, 1958-02,
1960-08, 1961-11, 1964-03, 1967-09, 1974-05, 1974-10, 1991-07, 2003-07, 2007-07

Changes
The following changes have been made to VW 60432: 2007-07:
– Descriptors revised;
– Testing forces in table 4 adapted to DIN EN ISO 898-2[2];
– Section 2.3: C content increased to ≤0,25%;
– Quenching and tempering limited to a hardness of 320 HV;
– Figure 2 revised;
– Table 5: Hole diameter changed to match DIN 929;
– Standard editorially updated.

Contents
Page
1 Scope ......................................................................................................................... 2
2 Note for application .................................................................................................... 2
3 Dimensions ................................................................................................................ 3
4 Technical supply specifications .................................................................................. 4
5 Description ................................................................................................................. 6

Always use the latest version of this standard.

This electronically generated standard is authentic and valid without signature. Page 1 of 10
The English translation is believed to be accurate. In case of discrepancies, the German version is alone authoritative and controlling.
Numerical notation acc. to ISO/IEC Directives, Part 2.

Technical responsibility The Standards department

EKDV/3 Tim Hofmann EKDV
EKDV/3 Anett Ratmann Tel.: +49 5361 9 27994 Tel.: +49 5361 9 27995 Maik Gummert

All rights reserved. No part of this document may be provided to third parties or reproduced without the prior consent of one of the Volkswagen Group’s Standards departments.
© Volkswagen Aktiengesellschaft VWNORM-2012-05q
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6 Marking ...................................................................................................................... 6
7 Drawing notes ............................................................................................................ 7
8 Connecting dimensions .............................................................................................. 7
9 Applicable documents ................................................................................................ 8
10 Bibliography ............................................................................................................... 9
Appendix A Design ...................................................................................................................... 10

1 Scope
This standard specifies the properties for low-profile square weld nuts with metric standard threads
of M4 to M10; metric fine-pitch threads M8×1, M10×1, M12×1,5, and M14×1,5; and 7/16-20 UNF
threads. Product grade A applies to the square weld nuts in this standard.

2 Note for application

2.1 Design
Low-profile square weld nuts are suitable for threaded connections with bolts with a property class
≤6.8 as per DIN EN ISO 898-1[3].
Quenched and tempered low-profile square weld nuts are suitable for threaded connections with
bolts with a property classe of 8.8 or lower as per DIN EN ISO 898-1[3], similar to VW 01126-1[4].
See appendix A.
Square weld nuts with a higher load-bearing capacity are specified in VW 60449[5] (preferred
parts) and VW 60442[6].
NOTE 1: Due to their short thread length, low-profile square weld nuts as per VW 60432 must not
be used for new designs. In the case of designs being overhauled, these nuts must be replaced by
standard-profile square weld nuts as per VW 60449[5] (preferred parts) if possible.

2.2 Manufacturing
Low-profile square weld nuts are joined by means of resistance projection welding as per
VW 01103[7].
The appropriate Body Manufacturing department must be consulted before using low-profile
square weld nuts with thread sizes ≤M5, as handling problems may occur when these nuts are
transported to the body-in-white.
NOTE 2: VW 60560[8] specifies minimum cross-tension forces and minimum torques, as well as
requirements for checking projection welds after they are welded.

2.3 Sheets and sheet thicknesses

Flawless welding can only be ensured with sheets that have a carbon (C) content ≤0,25%. Consult
the appropriate Volkswagen AG department (Design Engineering, Laboratory, Joint Engineering)
when using steels with different grades. For sheet thickness specifications, see table 5.
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3 Dimensions
For dimensions, see figure 1, table 1 and table 2.
Dimensions in mm

Legend
1 Countersunk to nominal thread diameter
2 Rounded edges
3 Weld projections optionally rounded
Figure 1 – Dimensions

Table 1 – Dimensions for nuts with metric standard threads

Dimensions in mm
Weight
(7,85 kg/dm3)
Thread Pa) b d2 d3 d4 e h1 h2 m s kg
for every
1 000 units
(D) Tol. H13 max. min. min. Tol. min. max. h14 h14 ≈
(M4) 0,7 0,8 5,0 4,2 6,4 9 0,6 0,40 1,3 3,5 7 0,81
(M5) 0,8 1,0 6,0 5,3 8,2 12 0,8 0,60 1,5 4,2 9 1,70
±0,15
M6 1 1,2 7,5 6,3 9,1 13 0,8 ±0,1 0,70 1,8 5,0 10 2,40
M8 1,25 1,5 10,0 8,4 12,8 18 1,0 1,10 2,0 6,5 14 6,50
M10 1,5 1,8 ±0,20 12,5 10,5 15,6 22 1,2 1,25 2,2 8,0 17 11,30
The values in parentheses should be avoided as much as possible.

a) P is the lead.
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Table 2 – Dimensions for nuts with fine-pitch threads

Dimensions in mm
Weight
(7,85 kg/dm3)
Thread b d2 d3 d4 e h1 h2 m s kg
for every
1 000 units

(D × P)a) Tol. H13 max. min. min. Tol. min. max. h14 h14 ≈

(M8×1)b) 1,5 ±0,15 10,0 8,4 12,8 18 1,0 1,10 2,0 6,5 14 6,50

(M10×1)b) 1,8 12,5 10,5 15,6 22 1,2 1,25 2,2 8,0 17 11,30

7/16-20 UNFb)c) 2,0 13,5 11,7 17,4 25 1,4 ±0,1 1,75 3,0 9,0 19 16,50
±0,20
M12×1,5 2,0 13,5 12,6 17,4 25 1,4 1,75 3,0 9,5 19 16,60
M14×1,5 2,5 16,8 14,7 20,4 28 1,4 1,75 3,2 11,0 22 26,70
The values in parentheses should be avoided as much as possible.

a) P is the lead.
b) Thread size does not match VW 60361.
c) Only for fastening seat belts in motor vehicles.

4 Technical supply specifications

4.1 General requirements

As per DIN ISO 8992 and VW 01110-1.

4.2 General guidelines

As per VW 60000 and VW 60361.

4.3 Thread
Metric ISO thread, tolerance class 6G as per VW 11624.
Take the dimensions for the 7/16-20 UNF thread from the standard part drawing.

4.4 Mechanical properties

4.4.1 Material
The nuts must be made of steel as per TL 1318. For testing forces, see table 3.
If a greater testing force than the one specified in table 3 is required, a material as per TL 1318,
quenched and tempered to (272 to 320) HV 30 will be required. For testing forces, see table 4.
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4.4.2 Testing force

See table 3 and table 4.

Table 3 – Testing forces (nut not quenched and tempered)

Standard thread Testing force Fine-pitch thread Testing force
(D) in N (D × P) in N
M4 6 800 – –
M5 11 000 – –
M6 15 500 – –
M8 28 300 M8×1 30 200
M10 44 800 M10×1 50 200
– – 7/16-20 UNF 53 600
– – M12×1,5 68 200
– – M14×1,5 97 500

Table 4 – Testing forces (quenched and tempered nut)

Standard thread Testing force Fine-pitch thread Testing force
(D) in N (D × P) in N
M4 8 900 – –
M5 14 400 – –
M6 20 300 – –
M8 37 200 M8×1 42 000
M10 58 800 M10×1 69 000
– – 7/16-20 UNF 72 800
– – M12×1,5 95 400
– – M14×1,5 135 300

4.5 Type
Product grade A as per DIN ISO 4759-1: 1980-05 "Tolerances for Fasteners – Part 1: Bolts,
Screws, Studs and Nuts; Product Grades A, B and C".
Design and dimensional accuracy as per DIN 267-2.

4.6 Surface protection

4.6.1 Standard coating

Normally, square weld nuts are delivered with c340 surface protection as per TL 217.
Uncoated and quenched and tempered weld nuts must be pickled after quenching and tempering.
With uncoated weld nuts (quenched and tempered or not) corrosion can occur as early as during
storage or transport. The manufacturer must take suitable measures to provide protection against
corrosion without negatively affecting weldability.
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Other surface protection types as per VW 13750 are possible in consultation with the Standard and
Multi-Use Parts subdepartment (EKDV/3).
DIN EN ISO 6157-2 defines limits for surface flaws.

4.6.2 Additional coating

For uncoated weld nuts, an all-around coating as per TL 188-BSSL can be used. If a part with sur‐
face protection as per VW 13750 and TL 188-BSSL is used, the required surface protection type
must be agreed upon with the Laboratory.

4.7 Quality assurance/acceptance test

DIN EN ISO 16426 applies.

5 Description
Sample description of a low-profile square weld nut with thread M10, material as per TL 1318, and
c340 surface protection:
VW 60432 square weld nut – M10 – TL 1318 – Ofl-c340
or
N 011 099 9 square weld nut1)2)
Sample description of a low-profile square weld nut with thread M8, material as per TL 1318,
quenched and tempered (QT), and k110 surface protection:
VW 60432 square weld nut – M8 – TL 1318+QT – Ofl-k110
or
N 011 098 5 square weld nut1)2)
DIN 962 and VW 60424 apply to the description of special design characteristics with additional
order information.

6 Marking
Low-profile square weld nuts with an M5 or larger thread must be marked with the manufacturer's
code. The code must be applied in a recessed manner in a place chosen by the manufacturer. If
possible, the side to be welded shall not be used for this purpose.
Packaging must be marked.

1) Suffix for material, surface, and type as per standard part drawing or master data list (MDL).
2) Standard parts as per this standard cannot be viewed in NVS (standard parts management system).
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7 Drawing notes
See figure 2.

Figure 2 – Drawing notes

8 Connecting dimensions
See figure 3 (nut not yet welded on) and table 5.

Figure 3 – Connection dimensions

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Table 5 – Connection dimensions

Dimensions in mm
Standard thread Fine-pitch thread Sheet thicknessa) Hole diameterb) Concentricityc)
(D) (D × P) a d5 f
min. max. H11
M4 – 0,50 1,25 6,0 0,8
M5 – 0,50 1,25 7,0 0,8
M6 – 0,50 1,75 8,0 1,0
M8 M8×1 0,75 3,00 10,5 1,4
M10 M10×1 1,00 3,50 12,5 1,5
– 7/16-20 UNF-2B 1,50 4,00 13,5 1,2
– M12×1,5 1,50 4,00 14,8 2,0
– M14×1,5 1,50 4,00 16,8 2,0

a) The sheet thicknesses are only a design recommendation.

b) In order to ensure exchangeability, the hole diameter specifications match those for hexagon weld nuts as per DIN 929 "Hexagon
weld nuts". However, they are not design-related for square weld nuts.
Other hole diameters are permissible, but must be agreed upon with Body Manufacturing first.
c) The specified values are production-related and are not specified in the production drawings. Restrictions due to function must be
agreed with the responsible Planning department and entered in the respective drawings.

9 Applicable documents
The following documents cited in this standard are necessary to its application.
Some of the cited documents are translations from the German original. The translations of Ger‐
man terms in such documents may differ from those used in this standard, resulting in terminologi‐
cal inconsistency.
Standards whose titles are given in German may be available only in German. Editions in other
languages may be available from the institution issuing the standard.

TL 1318 Unalloyed Steel and Low-Alloy Steel for Bolts and Nuts; Material Re‐
quirements
TL 188 Mechanical Joining Elements; Protection from Welding Beads and Paint
Residue for Internal end External Threads
TL 217 Zinc Coatings; Surface Protection Requirements
VW 01110-1 Threaded Joints; Design and Assembly Specifications
VW 11624 Metric ISO Thread; Limit Dimensions for Tolerance Class 6f/6G
VW 13750 Surface Protection of Metal Parts; Surface Protection Types, Codes
VW 60000 Variant Reduction for Fasteners (VRV); VRV Catalog
VW 60361 Mechanical Joining Elements; Parts Reduction; General Guidelines
VW 60424 Designation Information for Screws, Bolts, Nuts, Washers, and Rivets;
Shapes, Types and Additional Specifications
DIN 267-2 Fasteners; technical delivery conditions; design and dimensional accura‐
cy
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DIN 929 Hexagon weld nuts

DIN 962 Bolts, screws, studs and nuts - Designations, types and finishes
DIN EN ISO 16426 Fasteners - Quality assurance system
DIN EN ISO 6157-2 Fasteners - Surface discontinuities - Part 2: Nuts
DIN ISO 4759-1: Tolerances for Fasteners – Part 1: Bolts, Screws, Studs and Nuts; Prod‐
1980-05 uct Grades A, B and C
DIN ISO 8992 Fasteners - General requirements for bolts, screws, studs and nuts

10 Bibliography
[1] DIN 928, "Square Weld Nuts"
[2] DIN EN ISO 898-2, "Mechanical Properties of Fasteners Made of Carbon Steel and Al‐
loy Steel – Part 2: Nuts with Specified Property Classes – Coarse Thread and Fine Pitch
Thread"
[3] DIN EN ISO 898-1, "Mechanical Properties of Fasteners Made of Carbon Steel and Al‐
loy Steel – Part 1: Bolts, Screws and Studs with Specified Property Classes – Coarse
Thread and Fine Pitch Thread"
[4] VW 01126-1, "Joining Systems; Tightening Torques for Threaded Joints"
[5] VW 60449, "Square Weld Nuts – Standard-Profile Type"
[6] VW 60442, "Square Weld Nuts – Standard-Profile Type, Large Width Across Flats"
[7] VW 01103, "Resistance Projection Welding; Design, Calculation, Process Reliability"
[8] VW 60560, "Strength Test for Weld Nut, Weld Bolt, and Weld Stud Welds; Projection
Welds for Bolts and Nuts and Arc Welds for Bolts and Nuts"
[9] VW 01126-2, "Joining Systems; Tightening Torques for Screw/Bolt Assembly Beyond
the Elastic Limit"
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Appendix A (informative) Design

The non-quenched and tempered nuts are suitable only for pairing with bolts with property class
≤6.8 as per DIN EN ISO 898-1[3]. This ensures that, even when the threaded joint is overstressed
(e.g. incorrect assembly), the bolt fractures in the free stressed thread area (or shank).
Explanation with the following examples using assembly beyond the elastic limit:
Example 1:
M10 bolt, property class 8.8; for assembly preloads, see VW 01126-2[9], 31 000 N to 41 500 N
In order to reliably avoid stripping the nut thread even in the case of overstressing, the preloads
taken into consideration for evaluating the pairing of bolts and nuts must be increased by another
10%.
The anticipated assembly preloads thus lie between 34 100 N and 45 650 N.
For M10 nuts, the testing force is 44 800 N; see table 3.
This means that in some cases where a nut (not quenched and tempered) is paired with a bolt of
property class 8.8, stripping of the nut thread would have to be expected.
Example 2:
M10 bolt, property class 8.8; for assembly preloads, see VW 01126-2[9], 31 000 N to 41 500 N
The expected assembly pre-loads are 10% higher, i.e., between 34 100 N and 45 650 N. With a
quenched and tempered nut with a testing force of 58 700 N as per table 4, there is no risk of strip‐
ped nut threads.
NOTE A.1: Theoretically, even 20% higher assembly pre-loads could occur with bolts having the
pertinent maximum strength and minimum coefficient of friction.