Eaton IEC control product training

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IEC control
offering XT series
EMS series
XTSE series
New products

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XT purpose
The main purpose of the XT line is to control and protect motors in applications like:

Compressors HVAC Machine Tools Conveyors

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XT advantage
• The XT line of IEC power control offers starting and protection solutions ideal for
control panels

• Innovations in the design and development allow users to reduce material costs,
reduce installation effort, and enhance panel safety and performance all in a compact
design

• The XT line includes a large offering of power control components and accessories
that cover a broad range of applications and ratings

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IEC & NEMA
The International Electro- Common factors The National Electrical Manufacturers
Technical Commission • Self-certified by Association
• Founded in 1906 manufacturer • Founded in 1926
• Standard in the rest of • Do not conduct 3rd party • US, Canada and “US-influenced” regions
the world; increasing in compliance • No requirements for production quality control
the US investigations program
• Most standards require • Applications do not differ • No lifespan requirements
routine productions tests
• Specify mechanical
lifespan
• Required for European
compliance

NEMA customers are transitioning to IEC to compete globally

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XT contactor overview

A B C D F-G H L M N P R
9A 15A 32A 72A 170A 225A 300A 570A 1000A 1400A 2600A

• To 2600A AC-3 and 3185A AC-1

• Double box terminals
• Smaller size – same for AC and DC
• Tool-less reversing and accessories
• Functional safety features in standard design
• Efficient coil design
• Integrated suppressor circuit
• Accessories

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Reliable terminal connections
• All power screw terminals have double
box design

• Allows termination of two dissimilar wires

Traditional saddle clamp
• Auxiliary AND coil terminations on the
front of the contactor

Top/Bottom Chamber Terminal

Here
• Avoid over-sizing wires
Not here
• Reduce labor involved with
wiring/re-wiring coil
• Quickly and safely check
voltage at coil
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Built-in surge suppression
• Built-in DC coil surge suppressor:

• Eliminates extra part numbers

• Eliminates extra costs

• Reduces overall depth

• Eliminates voltage transients caused by

the switching of a DC coil

• Protects sensitive equipment on 24VDC

bus (PLC, OI, digital inputs…)

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Efficient coil design

+ = +

• Saves panel space and cost, increases efficiency

• Efficiency advantage comes from modern magnet design

and electronic assistance

• Allows for reductions in CPT or power supply size

• Reduced size of DC coil (same size as AC)

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 Tool-free assembly
• B frame MMP + C frame contactor =
Combination Motor Controller
• No tools, 8.5 secs
• Replaces 3 power wires
• Mounts on single DIN rail

• Connection link for MMP + C or D frame

contactors

• B frame mechanically and electrically

interlocked reversing contactor
• No tools, 17.8 secs
• Replaces 6 power wires
• Replaces 3 control wires

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Mechanical interlock

XTCE007 – XTCE0015 XTCE017 – XTCE170

XTRE

XTCEXMLB XTCEXML..

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Reversing wiring kits
XTCEXRLB
XTCE007 – XTCE015

+ =

XTCEXRLC
XTCE018 – XTCE038 XTCEXRLD
XTCE040 – XTCE072

+ =

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Combination Motor Controller (CMC)

XTPR/XTPE(B frame) XTPAXLSA XTSC/XTFCE/XTFC....

XTPR/XTPE (D frame) XTPAXIP2X
XTPAXLSAD

XTPAXTPCC

+ =
XTPAXTPCD
XTCE018 – XTCE032
XTCE040 – XTCE065

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Reversing CMC to 7.5Hp @480V, 12A
XTPR XTPAXTPCRB XTSR012BB..

+ =
XTCE007 – XTCE015

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Star delta to 15A

XTCE007 – XTCE015 XTCEXSDLB

+ =

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Star delta to 50 Hp

XTCE018 – XTCE38 XTCEXSDLC

XTCE040 – XTCE072 XTCEXSDLD

+ =

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XT overload relays
Frame: A B C D F-G L M-R

Thermal:

12A 16A 32A 75A 175A 250A 630A

Electronic:

20A 45A 100A 175A 1600A

• Overload relays monitor for a high temperature in the motor/pump
and use a NC auxiliary to switch off the main contactor
• Adjustable
• Thermal overloads have a 1:1.6 setting range
• Electronic overloads have a 1:5 setting range
• Available as stand alone or direct contactor mount

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XT Manual Motor Protectors (MMP)

B Pushbutton B Rotary B Rotary D Rotary D Rotary

Thermal Thermal Electronic Thermal Electronic
25A 32A 32A 65A 65A
• Manual Motor Protectors (MMP) provide overload and short circuit protection -
specifically designed to provide all of the protection needed for a motor
• Pushbutton and rotary, thermal and electronic versions available
• Lockable handle standard
• Can be used to directly control a motor if remote operation is not needed
• Fun fact: Eaton (Moeller) designed the first MMP in 1926

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XT electronic MMP
• Electronic trip

• Reduced heating

• Increased accuracy

• Wide range flexibility

• Selectable trip class

• Interchangeable trip units

• Common accessories with thermal MMP

(XTPR)

• Read out current and trip information via

SmartWire-DT

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XT electronic MMP with SmartWire-DT
• Pumping applications
• In combination with contactor, allows remote shut off before trip

• Features
• Status information (ON/OFF)
• Motor current of the highest phase [%]
• Thermal image[%],
• Phase currents (L1, L2, L3) [%]
• Trip reasons (overload, short circuit)
• Settings: short circuit, overload current, trip block type
• Remote trip

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XT DC contactor advantage
• Industry leading life
• 150k operations compared to leading Standard
competition at 25k electrical operations
• Reduces cost of labor and contact
replacement
• Hybrid switch technology enables nearly
arc-free switching, also runs cooler and
reduces arc flash potential

• 1000Vdc 300A - 600A electronic coils

• Control power input 24Vdc, 110-250AC,
-350DC (one coil)
• -40 °C to +70 °C

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XT safety contactors
• Safe status monitoring window
• Yellow (RAL1004) safety auxiliary contact
• Mirror and interlocking opposing contacts in
line with IEC 60947-5-1 Annex L and IEC
60947-4-1 Annex F
• SUVA Certified
• Rated for highest safety circuits (Cat 4, PL e,
SIL 3)
• Integrated contactor & auxiliary contact
design
• Compatible with standard XT accessories

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 XT safety contactors

suva
Clear inspection Rated for highest safety SUVA certified Integrated front-mounted
window characteristics Third-party safety auxiliary contacts
Prevents manual > Up to category 4, PL e, agency approval All-in-one encompassing
activation & provides safe SIL 3 design
status monitoring > IEC 60947-5-1, Annex L
– Interlocking opposing
contacts
>IEC 60947-4-1, Annex F
– Mirror contacts

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XT safety contactors
Offering scope:
Frame size: B to G
AC-3 current rating: 7 to 150A

Horsepower:
3 to 125hp

B Frame C Frame D Frame F&G

Aux contact options:
7A to 18A to 40A to Frame
- A (110V50Hz, 120V60Hz) 12A 32A 65A 80A to
- TD (24VDC) 150A

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EMS Electronic Motor Starters
• Compact and efficient
• 30mm wide supports; direct, reversing, & SIL 3
E-stop functionality
• Push in terminals reduce install time

• Ideal for small loads

• 0.5 – 3Hp, 5Hp(SWD), @480V, 0.18 – 9A
• 24Vdc control power or SWD
• Conveyor, packaging, etc

• Pro-active monitoring reduces failures

• Real-time diagnostics/control (SmartWire-DT)
• Advanced warnings Replaced by EMS2
Will retire mid 2021
• Easy troubleshooting

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EMS2 Electronic Motor Starters
New product

Provides connectivity and reduced installation costs

combined with integrated functions:
• 100% compatible with existing systems
• Smaller footprint of 22.5mm
• IoT ready data transparency
• With SmartWire-DT communication version
• Integrated motor protection
• With thermal motor memory
• Enhanced features
• Integrated fuses version and direct connector for
Feeder System (MSFS)
• Improved handling
• Flexibility using push-in or screw

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EMS advantages and story
Small motors rule the volume Space in the panel is at a premium

• 90 million new asynchronous

motors per year world wide

• 75% fall into the size that can

be handled by the EMS

• Replace up to 4 devices with 1

• 22.5 mm wide

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EMS2 Electronic Motor Starters
New product

Target customer segment EMS2

• Machine builder: production machines, tooling • EMS2: electronic motor starter, direct and reverse
machines, packaging machines control, motor protection, emergency stop option
• Logistics, conveyor control • EMS2-SWD: control and transfer process and relevant
• Applications: high switching frequency, high amount of data via SmartWire-DT
reversing starters, small cabinet dimensions • EMS2-ROSF: integrated fuses, direct contection to
• Assemblies: usage as decentralized enclosed motor Feeder System (MSFS)
starter
• EWS, panel builder

Identified & quantified benefits

• Time effort for installation and wiring is shortened by up
to 80% (push-in terminals, substitution of switchgear
assemblies, substitution of control wiring)
• Up to 80% reduction of hardware components and
elimination of two digital inputs and two digital outputs
• Less replacement cost due to high life span with 30
million switching cycles, 10 times higher life span than
electro-mechanical contactors

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EMS2 offering

• All current EMS catalog in EMS2 offering

• New to EMS2:
• Screw terminal option
• AC version
• Fuse version
• 3A version

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Key differences between EMS and EMS2
Smaller Footprint Terminal Layout On-Board Fuse Option

• Current EMS 30 mm wide
• EMS2 22.5 mm wide
• Current EMS 147 mm tall
• EMS2 108 mm tall
• More compact
• Current EMS in feed on top • Ultrafast acting fuses
integrated
• EMS2 in feed on bottom
• Increased system availability
• Current EMS SWD port on
front • Quick restart after short-circuit
• EMS2 SWD port on top

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B frame to B frame CMC link module
New product

Current solution New solution

EMEA Cat: PKZM0- EMEA Cat: PKZM0-XDM-

XDM12 15ME
US Cat: XTPAXTPCB US Cat: XTPAXEMCB
Style: MSAC283149 Style: MSAA179646
• Pluggable, tool-free • Compact
• Multi-part • Single part electro-
• Separate electrical mechanical
and mechanical connection
connections • Screw terminal only
• Screw and spring
terminal compatible

Continuous Offering

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B frame to C frame CMC link module
New product

Current solution New solution

EMEA Cat: PKZM0- EMEA Cat: PKZM0-

XDM32DE XDM32ME
US Cat: XTPAXTPCC US Cat: XTPAXEMCC
Style: MSAA283153 Style: MSAA190312
• Multi-part • Compact
• Separate electrical • Single part electro-
and mechanical mechanical
connections connection
• Screw and spring • Screw terminal only
terminal compatible

Kit Will Retire

Date: TBD

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IEC utilization categories & applications
A combination of specified requirements relating to the condition in which the
switching device or fuse fulfills its purpose and selected to represent a characteristic
group of applications.

• AC-1: Non-inductive or slightly inductive loads, resistance furnaces

• AC-3: Squirrel cage motors: starting, switching off motors during running

• DC-1: Non-inductive or slightly inductive loads, resistance furnaces

• DC-3: Shunt-motors: starting, plugging, inching, dynamic breaking of motors

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XT product label

EMEA Catalog – how the world buys

US Catalog – how the US buys & markets

US Style Number – how the US stocks

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Product selection – contactors, starters

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Product selection – MMP, overload

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For more information about XT contactors
Please visit the following links for technical and product information:

• XT: eaton.com/xt

• XTSE: eaton.com/safetycontactors

• EMS: eaton.com/electronicmotorstarter

• PowerEdge: pe.eaton.com

• Bonn (Moeller) eCatalog: ecat.eaton.com

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