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CONCURSO PÚBLICO INTERNACIONAL PARA A Document N° / Languages ENG

EMPREITADA DE CONCEÇÃO, CONSTRUÇÃO E


10215-TME-E-A01-TGY-CAL-0001 -
FORNECIMENTO DE UMA CENTRAL DE VALORIZAÇÃO
ENERGÉTICA DE RESÍDUOS NA ILHA DE SÃO MIGUEL Page 1 Of 14

REVISED WHERE INDICATED


R03 01.06.2022
1 OPERATING CASE ADDED V.BERNACCA - D.COZZANI D.MONTALI

REVISED WHERE INDICATED


R02 02.03.2022
2 OPERATING CASES ADDED V.BERNACCA - D.COZZANI D.MONTALI

REVISED WHERE INDICATED


R01 22.11.2021
4 OPERATING CASES ADDED V.BERNACCA - D.COZZANI D.MONTALI

ISSUED BY CHECKED BY APPROVED BY


ISSUED
REV. REVISION DESCRIPTION
DATE ISSUE AUTHORIZATION

DOCUMENT – APPROVAL STATUS I C A D


ISSUED COMMENTED APPROVED DELETED

TM.E. APPROVAL DOES NOT EXEMPT THE SUPPLIER


FROM OBSERVING THE CONTRACTUAL OBLIGATIONS
AND FROM HIS CONSEQUENT RESPONSIBILITIES.

TM.E. S.p.A. Termomeccanica Ecologia


Operações Municipais do Ambiente, Via del Molo 1/B, 19126 - La Spezia, Italy
EIM., S.A.
TITLE

HEAT AND MASS BALANCES


Description and calculation in all operating cases

KKS TAG / TAGS

-
REPLACED BY (IF APPLICABLE) JOB N° ISSUED BY

- 10215 TME
CONFIDENTIAL PROPERTY - NOT TO BE USED FOR ANY PURPOSE OTHER THAT FOR WHICH IT IS SUPPLIED
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EMPREITADA DE CONCEÇÃO, CONSTRUÇÃO E
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FORNECIMENTO DE UMA CENTRAL DE VALORIZAÇÃO
ENERGÉTICA DE RESÍDUOS NA ILHA DE SÃO MIGUEL Page 2 Of 14

INDEX

1 HEAT AND MASS BALANCES DESCRIPTION ........................................................................... 3

2 ATTACHMENTS .................................................................................................................... 6
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1 HEAT AND MASS BALANCES DESCRIPTION


This document shows the heat and mass balances for all the main sections of the plant.
All the values shown in this document are to be considered expected.
The calculations were performed under the operating conditions of the performance test,
therefore all vents and drains are considered closed.

For the combustion, flue gas treatment, boiler and thermal cycle sections, on the other
hand, the following possible operating cases were considered:

Case 1
Operating point Mix 2:
 Thermal load of the grate of 20 MWth: waste flow rate of 8,02 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 18°C;
 Operation condition of the steam turbine in full condensation.

Case 2
Operating point Mix 2:
 Thermal load of the grate of 20 MWth: waste flow rate of 8,02 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 18°C;
 Supply of 3 t/h of satured steam at 8 bar a to the thermal power plant.

Case 3
Operating point Mix 2:
 Thermal load of the grate of 20 MWth: waste flow rate of 8,02 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 18°C;
 Supply of 6 t/h of satured steam at 8 bar a to the thermal power plant.

Case 4
Operating point Mix 3:
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 Thermal load of the grate of 15 MWth: waste flow rate of 6,01 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 18°C;
 Operation condition of the steam turbine in full condensation.

Case 5
Operating point Mix 3:
 Thermal load of the grate of 15 MWth: waste flow rate of 6,01 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 18°C;
 Supply of 3 t/h of satured steam at 8 bar a to the thermal power plant.

Case 6
Operating point Mix 3:
 Thermal load of the grate of 15 MWth: waste flow rate of 6,01 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 18°C;
 Supply of 6 t/h of satured steam at 8 bar a to the thermal power plant.

Case 7
Operating point Mix 1:
 Thermal load of the grate of 13 MWth: waste flow rate of 5,21 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 18°C;
 Operation condition of the steam turbine in full condensation.

Case 8
Operating point Mix 1:
 Thermal load of the grate of 13 MWth: waste flow rate of 5,21 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 18°C;
 Supply of 3 t/h of satured steam at 8 bar a to the thermal power plant.
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EMPREITADA DE CONCEÇÃO, CONSTRUÇÃO E
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Case 9
Operating point Mix 1:
 Thermal load of the grate of 13 MWth: waste flow rate of 5,21 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 18°C;
 Supply of 6 t/h of satured steam at 8 bar a to the thermal power plant.

Case 10
Operating point G:
 Thermal load of the grate of 13 MWth: waste flow rate of 3,12 Mg/h with a calorific
value of 15,0 MJ/kg
 External ambient temperature of 18°C;
 Operation condition of the steam turbine in full condensation.

Case 11
Operating point F:
 Thermal load of the grate of 20 MWth: waste flow rate of 4,80 Mg/h with a calorific
value of 15,0 MJ/kg
 External ambient temperature of 18°C;
 Operation condition of the steam turbine in full condensation.

Case 12
Operating point A:
 Thermal load of the grate of 20 MWth: waste flow rate of 11,11 Mg/h with a calorific
value of 6,5 MJ/kg
 External ambient temperature of 18°C;
 Operation condition of the steam turbine in full condensation.

Case 13
Operating point H:
 Thermal load of the grate of 13 MWth: waste flow rate of 7,22 Mg/h with a calorific
value of 6,5 MJ/kg
 External ambient temperature of 18°C;
CONCURSO PÚBLICO INTERNACIONAL PARA A Document N° / Languages ENG
EMPREITADA DE CONCEÇÃO, CONSTRUÇÃO E
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FORNECIMENTO DE UMA CENTRAL DE VALORIZAÇÃO
ENERGÉTICA DE RESÍDUOS NA ILHA DE SÃO MIGUEL Page 6 Of 14

 Operation condition of the steam turbine in full condensation.

Case 14
Operating point M:
This is a temporary overload point, as a consequence continuous operation is not
contractually guaranteed; values are shown for mere reference.
 Thermal load of the grate of 21,4 MWth (TEMPORARY OVERLOAD): waste flow rate
of 5,14 Mg/h with a calorific value of 15 MJ/kg;
 External ambient temperature of 18°C;
 Operation condition of the steam turbine in full condensation.

Case 15
Operating point R:
This is a temporary overload point, as a consequence continuous operation is not
contractually guaranteed; values are shown for mere reference.
 Thermal load of the grate of 21,4 MWth (TEMPORARY OVERLOAD): waste flow rate
of 11,11 Mg/h with a calorific value of 6,95 MJ/kg;
 External ambient temperature of 18°C;
 Operation condition of the steam turbine in full condensation.

Case 16
Operating point Mix 2:
 Thermal load of the grate of 20 MWth: waste flow rate of 8,02 Mg/h with a calorific
value of 9,0 MJ/kg
 External ambient temperature of 25°C;
 Operation condition of the steam turbine is by-pass.

2 ATTACHMENTS
The attachments of this documents are:

- Flow diagram – Furnace, boiler and FGT section: 10215-TME-E-A03-TGY-PFD-0910

- Flow diagram – Thermal cycle section: 10215-TME-E-A03-TGY-PFD-0911

- Flow diagrams – Water system: 10215-TME-E-A03-TGY-PFD-0920


CONCURSO PÚBLICO INTERNACIONAL PARA A Document N° / Languages ENG
EMPREITADA DE CONCEÇÃO, CONSTRUÇÃO E
10215-TME-E-A01-TGY-CAL-0001 -
FORNECIMENTO DE UMA CENTRAL DE VALORIZAÇÃO
ENERGÉTICA DE RESÍDUOS NA ILHA DE SÃO MIGUEL Page 7 Of 14

10215-TME-E-A03-TGY-PFD-0921

10215-TME-E-A03-TGY-PFD-0922
Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9 Case 10 Case 11 Case 12 Case 13 Case 14 Case 15 Case 16
20 MWt 20 MWt 20 MWt 15 MWt 15 MWt 15 MWt 13 MWt 13 MWt 13 MWt 13 MWt 20 MWt 20 MWt 13 MWt 21,4 MWt 21,4 MWt 20 MWt
LOAD CASES 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 15 MJ/kg 15 MJ/kg 6,5 MJ/kg 6,5 MJ/kg 15 MJ/kg 7 MJ/kg 9 MJ/kg
Mix 2 Mix 2 Mix 2 Mix 3 Mix 3 Mix 3 Mix 1 Mix 1 Mix 1 G F A H M R Mix 2
Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Bypass

AMBIENT CONDITION
Pressure bar 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013 1.013
Temperature °C 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 25.0
Relative Humidity % 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0 84.0
CAPACITY
Fuel LHV MJ/kg 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 9,000 15,000 15,000 6,500 6,500 15,000 6,945 9,000
Thermal Load % 100 100 100 75 75 75 65 65 65 65 100 100 65 107 107 100
Thermal waste input MW 20.0 20.0 20.0 15.0 15.0 15.0 13.0 13.0 13.0 13.0 20.0 20.1 13.0 21.4 21.4 20
COMBUSTION PARAMETER
Adiabatic temperature °C 1,118 1,118 1,118 1,165 1,165 1,165 1,204 1,204 1,204 1,256 1,279 1,113 1,111 1,254 1,130 1,107
Primary air /combustion air % 70.0 70.0 70.0 70.0 70.0 70.0 70.0 70.0 70.0 70.0 70.0 80.0 80.0 70.0 70.0 70.0

FURNACE/BOILER SYSTEM
[1] FUEL INLET
Flow t/h 8.02 8.02 8.02 6.01 6.01 6.01 5.21 5.21 5.21 3.12 4.80 11.11 7.22 5.14 11.11 8.02
Ash weight % 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 12.0 12.0 21.0 21.0 12.0 20.0 18.0
Humidity weight % 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 20.0 20.0 49.0 49.0 20.0 47.0 45.0
C% weight % 23.75 23.75 23.75 23.75 23.75 23.75 23.75 23.75 23.75 38.55 38.55 19.85 19.85 38.55 20.99 23.75
H% weight % 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 4.70 4.70 1.94 1.94 4.70 2.16 3.10
O% weight % 9.06 9.06 9.06 9.06 9.06 9.06 9.06 9.06 9.06 22.69 22.69 7.36 7.36 22.69 8.94 9.06
N% weight % 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60 0.60
S% weight % 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.50 0.50 0.10 0.10 0.50 0.10 0.10
Cl% weight % 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.96 0.96 0.15 0.15 0.96 0.21 0.38
[2] PRIMARY AIR FROM THE WASTE BUNKER
Flow Nm3/h 23,961 23,961 23,961 17,994 17,994 17,994 15,639 15,640 15,639 14,569 22,513 28,127 18,365 24,084 26,300 24,290
t/h 30.8 30.8 30.8 23.1 23.1 23.1 20.1 20.1 20.1 18.7 28.9 36.1 23.6 30.9 33.8 31.1
Temperature °C 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 25
Pressure mbar 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Entalphy kJ/kg -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 0.00
[3] PRIMARY AIR AFTER WATER GRATE HEAT EXCHANGER
Flow Nm3/h 23,961 23,961 23,961 17,994 17,994 17,994 15,639 15,640 15,639 14,569 22,513 28,127 18,365 24,084 26,300 24,290
t/h 30.8 30.8 30.8 23.1 23.1 23.1 20.1 20.1 20.1 18.7 28.9 36.1 23.6 30.9 33.8 31.1
Temperature °C 70 70 70 69 69 69 69 69 69 70 71 69 68 71 69 71
Pressure mbar 38.62 38.62 38.62 35.26 35.26 35.26 34.07 34.07 34.07 33.46 37.70 41.92 35.45 38.72 40.56 38.82
Entalphy kJ/kg 45.58 45.58 45.58 44.39 44.39 44.39 45.15 45.15 45.15 45.79 47.24 44.43 43.75 46.79 45.26 46.93
[4] PRIMARY AIR AFTER LP STEAM HEAT EXCHANGER
Flow Nm3/h 23,961 23,961 23,961 17,994 17,994 17,994 15,639 15,640 15,639 14,569 22,513 28,127 18,365 24,084 26,300 24,290
t/h 30.8 30.8 30.8 23.1 23.1 23.1 20.1 20.1 20.1 18.7 28.9 36.1 23.6 30.9 33.8 31.1
Temperature °C 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125
Pressure mbar 32.39 32.39 32.39 31.59 31.59 31.59 31.23 31.23 31.23 30.97 32.13 33.58 31.64 32.41 33.17 32.44
Entalphy kJ/kg 101.99 101.99 101.99 101.98 101.98 101.98 101.98 101.98 101.98 101.98 101.99 102.00 101.98 101.99 101.99 102.50
[5] PRIMARY AIR AFTER MP STEAM HEAT EXCHANGER
Flow Nm3/h 23,961 23,961 23,961 17,994 17,994 17,994 15,639 15,640 15,639 14,569 22,513 28,127 18,365 24,084 26,300 24,290
t/h 30.8 30.8 30.8 23.1 23.1 23.1 20.1 20.1 20.1 18.7 28.9 36.1 23.6 30.9 33.8 31.1
Temperature °C 125 125 125 150 150 150 150 150 150 125 125 150 150 125 150 125
Pressure mbar 30.02 30.02 30.02 30.02 30.02 30.02 30.02 30.02 30.02 30.02 30.02 30.02 30.02 30.02 30.02 30.02
Entalphy kJ/kg 101.99 101.99 101.99 127.63 127.63 127.63 127.62 127.62 127.62 101.98 101.99 127.59 127.58 101.99 127.58 102.50
[6] SECONDARY AIR FROM BUILDING
Flow Nm3/h 10,269 10,269 10,269 7,712 7,712 7,712 6,703 6,703 6,703 6,237 9,638 7,069 4,595 10,311 11,302 10,411
t/h 13.2 13.2 13.2 9.9 9.9 9.9 8.6 8.6 8.6 8.0 12.4 9.1 5.9 13.2 14.5 13.3
Temperature °C 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 25
Pressure mbar 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Entalphy kJ/kg -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 -7.12 0.00
[7] SECONDARY AIR AFTER WATER GRATE HEAT EXCHANGER
Flow Nm3/h 10,269 10,269 10,269 7,712 7,712 7,712 6,703 6,703 6,703 6,237 9,638 7,069 4,595 10,311 11,302 10,411
t/h 13.2 13.2 13.2 9.9 9.9 9.9 8.6 8.6 8.6 8.0 12.4 9.1 5.9 13.2 14.5 13.3
Temperature °C 79 79 79 76 76 76 76 76 76 76 81 80 76 80 79 79
Pressure mbar 65.81 65.81 65.81 65.33 65.33 65.33 65.16 65.16 65.16 65.10 65.69 65.23 64.88 65.83 66.04 65.84
Entalphy kJ/kg 54.99 54.99 54.99 51.93 51.93 51.93 52.01 52.01 52.01 52.33 56.58 55.78 51.78 56.46 55.11 55.28
Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9 Case 10 Case 11 Case 12 Case 13 Case 14 Case 15 Case 16
20 MWt 20 MWt 20 MWt 15 MWt 15 MWt 15 MWt 13 MWt 13 MWt 13 MWt 13 MWt 20 MWt 20 MWt 13 MWt 21,4 MWt 21,4 MWt 20 MWt
LOAD CASES 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 15 MJ/kg 15 MJ/kg 6,5 MJ/kg 6,5 MJ/kg 15 MJ/kg 7 MJ/kg 9 MJ/kg
Mix 2 Mix 2 Mix 2 Mix 3 Mix 3 Mix 3 Mix 1 Mix 1 Mix 1 G F A H M R Mix 2
Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Bypass

[8] SECONDARY AIR AFTER LP STEAM HEAT EXCHANGER


Flow Nm3/h 10,269 10,269 10,269 7,712 7,712 7,712 6,703 6,703 6,703 6,237 9,638 7,069 4,595 10,311 11,302 10,411
t/h 13.2 13.2 13.2 9.9 9.9 9.9 8.6 8.6 8.6 8.0 12.4 9.1 5.9 13.2 14.5 13.3
Temperature °C 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125
Pressure mbar 64.55 64.55 64.55 64.55 64.55 64.55 64.55 64.55 64.55 64.55 64.55 64.55 64.55 64.55 64.55 64.55
Entalphy kJ/kg 101.98 101.98 101.98 101.97 101.97 101.97 101.99 101.99 101.99 101.98 101.98 101.99 101.97 101.98 101.98 102.48
[9] FLUE GAS RECIRCULATION
Flow Nm3/h 3,750 3,750 3,750 1,370 1,370 1,370 0 0 0 2,790 3,270 0 0 4,490 0 3,790
t/h 4.6 4.6 4.6 1.7 1.7 1.7 0.0 0.0 0.0 3.6 4.2 0.0 0.0 5.7 0.0 4.7
Temperature °C 161 161 161 161 161 161 - - - 161 164 - - 154 - 161
Pressure mbar 1.01 1.01 1.01 1.01 1.01 1.01 - - - 1.01 1.01 - - 1.01 - 1.01
Entalphy kJ/kg 151.88 151.88 151.89 151.25 151.25 151.25 - - - 145.80 149.64 - - 139.16 - 153
[10] FLUE GAS OUTLET (TO SEMY-DRY FGD)
Flow Nm3/h 44,438 44,438 44,438 31,917 31,917 31,917 26,544 26,544 26,544 25,710 38,683 43,981 28,587 42,373 46,299 44,953
t/h 55.2 55.2 55.2 39.6 39.6 39.6 33.0 33.0 33.0 33.0 49.7 54.2 35.2 54.4 57.3 55.7
Temperature °C 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170
Pressure mbar -3.96 -3.96 -3.96 -2.34 -2.34 -2.34 -1.74 -1.74 -1.74 -1.72 -3.29 -3.85 -1.90 -3.87 -4.27 -4.02
Entalphy kJ/kg 162.23 162.23 162.23 162.20 162.20 162.20 162.17 162.17 162.17 155.75 155.73 164.62 164.63 155.80 163.67 162.75
O2% mol % 6.50 6.50 6.50 6.50 6.50 6.50 6.50 6.50 6.50 7.50 7.50 5.80 5.80 7.50 6.00 6.50
O2% (DRY) mol % 8.06 8.06 8.06 8.05 8.05 8.05 8.05 8.05 8.05 8.53 8.53 7.46 7.46 8.54 7.62 8.11
H2O% mol % 19.36 19.36 19.36 19.32 19.32 19.32 19.30 19.30 19.30 12.16 12.14 22.29 22.29 12.22 21.27 19.93
CO2% mol % 8.70 8.70 8.70 8.71 8.71 8.71 8.71 8.71 8.71 9.78 9.78 9.34 9.34 9.77 9.39 8.60
N2% mol % 64.65 64.65 64.65 64.68 64.68 64.68 64.70 64.70 64.70 69.68 69.69 61.81 61.81 69.63 62.57 64.19
Flow (dry, 11% O2) Nm3/h 46,379 46,379 46,379 33,335 33,335 33,335 27,738 27,738 27,738 28,151 42,368 46,272 30,076 46,341 48,780 46,380
HCl mg/Nm3 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
SOx mg/Nm3 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200
NOx mg/Nm3 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120
HF mg/Nm3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
CO mg/Nm3 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Dust mg/Nm3 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3,000 3000 3000 3000
NH3 mg/Nm3 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

FLUE GAS TREATMENT SYSTEM


[20] UREA SOLUTION INJECTION
Flow kg/h 32.8 32.8 32.8 23.6 23.6 23.6 19.6 19.6 19.6 19.9 29.9 32.7 21.3 32.7 34.5 32.1
kg/t of waste 4.09 4.09 4.09 3.92 3.92 3.92 3.76 3.76 3.76 6.37 6.23 2.94 2.94 6.37 3.10 4.00
Urea concentration weight % 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.00 45.00 46.00
[22] ACTIVATED CARBON INJECTION
Flow kg/h 5.6 5.6 5.6 4.0 4.0 4.0 3.3 3.3 3.3 3.4 5.1 5.6 3.6 5.6 5.9 5.6
kg/t of waste 0.69 0.69 0.69 0.67 0.67 0.67 0.64 0.64 0.64 1.08 1.06 0.50 0.50 1.08 0.53 0.69
Trasportation air flow [21] Nm3/h 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500
[24] LIME INJECTION
Lime Flow kg/h 77.0 77.0 77.0 55.4 55.4 55.4 46.1 46.1 46.1 46.7 70.4 76.8 49.9 77 81 77
kg/t of waste 9.61 9.61 9.61 9.21 9.21 9.21 8.84 8.84 8.84 14.97 14.65 6.92 6.92 14.97 7.29 9.61
Trasportation air flow [23] Nm3/h 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1500 1500 1500
[25] WATER TO QUENCH THE FLUEGAS
Flow t/h 0.339 0.339 0.339 0.213 0.213 0.213 0.160 0.160 0.160 0.146 0.212 0.286 0.148 0.471 0.325 0.338
kg/t of waste 42.24 42.24 42.24 35.45 35.46 35.46 30.65 30.65 30.65 46.72 44.09 25.79 20.50 91.66 29.28 42.18
Temperature °C 15 15 15 15 15 15 15 15 15 15 15 15 15 15.0 15.0 15.0
Pressure bar 5 5 5 5 5 5 5 5 5 5 5 5 5 5.0 5.0 5.0
Entalphy kJ/kg 63.4 63.4 63.4 63.4 63.4 63.4 63.4 63.4 63.4 63.4 63.4 63.4 63.4 63.414 63.414 63.414
[11] FLUE GAS TO THE BAG FILTER
Flow Nm3/h 46,844 46,844 46,844 34,171 34,171 34,171 28,733 28,733 28,733 27,866 40,908 46,316 30,757 44,918 48,683 47,366
Temperature °C 150.0 150.0 150.0 149.7 149.7 149.7 149.5 149.5 149.5 150.1 153.6 152.3 151.8 144 152 151
Pressure mbar -59.2 -59.2 -59.2 -59.6 -59.6 -59.6 -59.0 -59.0 -59.0 -59.1 -58.2 -59.2 -59.3 -59 -60 -59
Entalphy kJ/kg 140 140 140 139 139 139 138 138 138 134 138 144 143 128 143 141
O2% mol % 7.0 7.0 7.0 7.3 7.3 7.3 7.4 7.4 7.4 8.4 8.1 6.4 6.7 8.0 6.5 7.0
O2% (DRY) mol % 8.7 8.7 8.7 9.0 9.0 9.0 9.1 9.1 9.1 9.5 9.2 8.2 8.6 9.16 8.30 8.78
H2O% mol % 19.3 19.3 19.3 18.9 18.9 18.9 18.6 18.6 18.6 11.9 12.2 22.0 21.4 12.9 21.1 19.9
CO2% mol % 8.3 8.3 8.3 8.1 8.1 8.1 8.0 8.0 8.0 9.0 9.3 8.9 8.7 9.2 8.9 8.2
N2% mol % 64.6 64.6 64.6 64.9 64.9 64.9 65.1 65.1 65.1 69.8 69.7 62.0 62.4 69.1 62.7 64.1
Flow (dry, 11% O2) Nm3/h 46,383 46,383 46,383 33,340 33,340 33,340 27,744 27,744 27,744 28,149 42,360 46,274 30,081 46,332 48,782 46,384
Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9 Case 10 Case 11 Case 12 Case 13 Case 14 Case 15 Case 16
20 MWt 20 MWt 20 MWt 15 MWt 15 MWt 15 MWt 13 MWt 13 MWt 13 MWt 13 MWt 20 MWt 20 MWt 13 MWt 21,4 MWt 21,4 MWt 20 MWt
LOAD CASES 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 15 MJ/kg 15 MJ/kg 6,5 MJ/kg 6,5 MJ/kg 15 MJ/kg 7 MJ/kg 9 MJ/kg
Mix 2 Mix 2 Mix 2 Mix 3 Mix 3 Mix 3 Mix 1 Mix 1 Mix 1 G F A H M R Mix 2
Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Bypass

[12] FLUE GAS FROM THE BAG FILTER


Flow Nm3/h 46,844 46,844 46,844 34,171 34,171 34,171 28,733 28,733 28,733 27,866 40,908 46,316 30,757 44,918 48,683 47,366
Temperature °C 145.6 145.6 145.6 145.3 145.3 145.3 145.0 145.0 145.0 145.5 149.0 147.9 147.5 139 147 146
Pressure mbar -105 -105 -105 -105 -105 -105 -104 -104 -104 -105 -104 -105 -105 -104 -105 -105
Entalphy kJ/kg 134.64 134.64 134.64 133.97 133.98 133.98 133.49 133.49 133.49 129.12 132.97 139.08 138.16 122.7 137.5 135.7
O2% mol % 7.04 7.04 7.04 7.27 7.27 7.27 7.43 7.43 7.43 8.39 8.09 6.39 6.73 8.0 6.5 7.0
O2% (DRY) mol % 8.73 8.73 8.73 8.97 8.97 8.97 9.14 9.14 9.14 9.53 9.21 8.19 8.56 9.16 8.30 8.78
H2O% mol % 19.32 19.32 19.32 18.91 18.91 18.91 18.62 18.62 18.62 11.94 12.16 21.98 21.40 12.9 21.1 19.9
CO2% mol % 8.25 8.25 8.25 8.13 8.13 8.13 8.05 8.05 8.05 9.03 9.25 8.87 8.68 9.2 8.9 8.2
N2% mol % 64.61 64.61 64.61 64.91 64.91 64.91 65.11 65.11 65.11 69.80 69.65 62.01 62.44 69.1 62.7 64.1
Flow (dry, 11% O2) Nm3/h 46,383 46,383 46,383 33,340 33,340 33,340 27,744 27,744 27,744 28,149 42,360 46,274 30,081 46,332 48,782 46,384
HCl mg/Nm3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
SOx mg/Nm3 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NOx mg/Nm3 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120
HF mg/Nm3 1 1 1 1 1 1 1 1 1 1 1 1 1 0.5 0.5 0.5
CO mg/Nm3 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Dust mg/Nm3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
NH3 mg/Nm3 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
[13] FLUE GAS TO FLUE GAS/CONSENSATE HEAT EXCHANGER
Flow Nm3/h 43,097 43,097 43,097 32,804 32,804 32,804 28,730 28,730 28,730 25,079 37,635 46,311 30,754 40425.9 48678.1 43576.6
Temperature °C 146 146 146 145 145 145 145 145 145 146 149 148 147 139.1 147.2 146.1
Pressure mbar -105.1 -105.1 -105.1 -105.3 -105.3 -105.3 -104.7 -104.7 -104.7 -104.7 -104.1 -105.2 -105.0 -104.9 -105.8 -105.2
Entalphy kJ/kg 134.6 134.6 134.6 134.0 134.0 134.0 133.5 133.5 133.5 129.1 133.0 139.1 138.2 122.7 137.5 135.7
[14] FLUE GAS FROM FLUE GAS/CONSENSATE HEAT EXCHANGER
Flow Nm3/h 43,097 43,097 43,097 32,804 32,804 32,804 28,730 28,730 28,730 25,079 37,635 46,311 30,754 40,426 48,678 43,577
Temperature °C 118.7 118.3 118.3 118.3 118.3 118.3 118.3 118.3 118.3 118.3 118.8 120.3 118.3 118 121 118
Pressure mbar -106 -106 -106 -106 -106 -106 -105 -105 -105 -105 -105 -106 -106 -106 -107 -106
Entalphy kJ/kg 104.38 103.87 103.87 103.66 103.65 103.71 103.51 103.53 103.51 99.68 100.29 107.54 104.93 100.1 108.4 104.2
O2% mol % 7.04 7.04 7.04 7.27 7.27 7.27 7.43 7.43 7.43 8.39 8.09 6.39 6.73 8.0 6.5 7.0
O2% (DRY) mol % 8.73 8.73 8.73 8.97 8.97 8.97 9.14 9.14 9.14 9.53 9.21 8.19 8.56 9.16 8.30 8.78
H2O% mol % 19.32 19.32 19.32 18.91 18.91 18.91 18.62 18.62 18.62 11.94 12.16 21.98 21.40 12.9 21.1 19.9
CO2% mol % 8.25 8.25 8.25 8.13 8.13 8.13 8.05 8.05 8.05 9.03 9.25 8.87 8.68 9.2 8.9 8.2
N2% mol % 64.61 64.61 64.61 64.91 64.91 64.91 65.11 65.11 65.11 69.80 69.65 62.01 62.44 69.1 62.7 64.1
Flow (dry, 11% O2) Nm3/h 42,672 42,672 42,672 32,007 32,007 32,007 27,741 27,741 27,741 25,334 38,971 46,269 30,078 41,699 48,777 42,673
HCl mg/Nm3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
SOx mg/Nm3 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
NOx mg/Nm3 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120 120
HF mg/Nm3 1 1 1 1 1 1 1 1 1 1 1 1 1 0.5 0.5 0.5
CO mg/Nm3 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Dust mg/Nm3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
NH3 mg/Nm3 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10
[30] SLAG PRODUCTION
Bottom ash Flow (dry) t/h 1.193 1.193 1.193 0.895 0.895 0.895 0.776 0.776 0.776 0.314 0.483 1.925 1.251 0.516 1.835 1.193
Humidity % 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20
Bottom ash Flow (wet) t/h 1.492 1.492 1.492 1.119 1.119 1.119 0.969 0.969 0.969 0.392 0.603 2.406 1.564 0.645 2.293 1.492
[31] BOILER FLY ASH PRODUCTION
Boiler ash flow t/h 0.130 0.130 0.130 0.098 0.098 0.098 0.085 0.085 0.085 0.034 0.053 0.210 0.137 0.056 0.200 0.130
Temperature °C 150.0 150.0 150.0 150.0 150.0 150.0 150.0 150.0 150.0 150.0 150.0 150.0 150.0 150 150 150
[32] BAG FILTER DUST PRODUCTION
Flow kg/h 604.61 604.61 604.61 437.98 437.98 437.98 364.55 364.55 364.55 314.66 478.31 672.99 440.52 519.4 697.5 604.6
Dust Removed kg/h 124.80 124.80 124.80 93.43 93.43 93.43 80.84 80.84 80.84 30.14 46.27 203.39 132.28 49.6 193.0 124.8
CaCl2 production kg/h 42.30 42.30 42.30 30.40 30.40 30.40 25.30 25.30 25.30 25.68 38.64 42.20 27.43 42.3 44.5 42.3
CaSO4 production kg/h 18.23 18.23 18.23 13.10 13.10 13.10 10.90 10.90 10.90 11.07 16.66 18.19 11.82 18.2 19.2 18.2
CaF2 production kg/h 0.14 0.14 0.14 0.10 0.10 0.10 0.08 0.08 0.08 0.08 0.12 0.14 0.09 0.1 0.1 0.1
CaO unreacted kg/h 29.1 29.1 29.1 20.9 20.9 20.9 17.4 17.4 17.4 17.7 26.6 29.1 18.9 29 31 29
Temperature °C 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.00 100.00 100.00
[33] FLY ASH RECIRCULATION
Flow kg/h 390.0 390.0 390.0 280.0 280.0 280.0 230.0 230.0 230.0 230.0 350.0 380.0 250.0 380 410 390
Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9 Case 10 Case 11 Case 12 Case 13 Case 14 Case 15 Case 16
20 MWt 20 MWt 20 MWt 15 MWt 15 MWt 15 MWt 13 MWt 13 MWt 13 MWt 13 MWt 20 MWt 20 MWt 13 MWt 21,4 MWt 21,4 MWt 20 MWt
LOAD CASES 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 15 MJ/kg 15 MJ/kg 6,5 MJ/kg 6,5 MJ/kg 15 MJ/kg 7 MJ/kg 9 MJ/kg
Mix 2 Mix 2 Mix 2 Mix 3 Mix 3 Mix 3 Mix 1 Mix 1 Mix 1 G F A H M R Mix 2
Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Bypass

PRIMARY AIR PREHEATING SYSTEM


[40] GRATE COOLING WATER TO PRIMARY AIR PREHEATER
Flow t/h 73 73 73 73 73 73 73 73 73 73 73 73 73 73.2 73.2 73.2
Temperature °C 80 80 80 77 77 77 76 76 76 77 82 80 76 81.7 80.7 80.1
Pressure bar 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7 5.7
Entalphy kJ/kg 336.3 336.3 336.3 320.9 320.9 320.9 320.5 320.5 320.5 321.6 342.2 336.4 318.5 342.5 338.1 335.8
[41] GRATE COOLING WATER FROM PRIMARY AIR PREHEATER
Flow t/h 73 73 73 73 73 73 73 73 73 73 73 73 73 73.2 73.2 73.2
Temperature °C 75 75 75 73 73 73 73 73 73 74 77 75 72 76.7 75.4 75.9
Pressure bar 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1
Entalphy kJ/kg 316.0 316.0 316.0 305.9 305.9 305.9 307.2 307.2 307.2 309.0 322.4 313.5 303.4 321.6 316.1 317.9
[65] LP STEAM (CONTROLLED EXTRACTION) TO PRIMARY AIR PREHEATER
Flow t/h 0.656 0.657 0.659 0.500 0.501 0.499 0.427 0.427 0.425 0.394 0.598 0.787 0.515 0.645 0.724 0.721
Temperature °C 273 271 268 274 273 276 276 276 283 276 273 273 276 274.3 273.6 160.0
Pressure bar 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
Entalphy kJ/kg 3011.4 3006.8 3002.1 3014.0 3011.0 3018.0 3018.3 3018.0 3032.1 3018.2 3011.9 3010.9 3018.6 3014.2 3012.8 2774.1
[85] LP CONDENSATE FROM PRIMARY AIR PREHEATER
Flow t/h 0.656 0.657 0.659 0.500 0.501 0.499 0.427 0.427 0.425 0.394 0.598 0.787 0.515 0.645 0.724 0.721
Temperature °C 87 88 88 84 84 84 83 83 83 83 87 89 84 87.9 88.4 90.1
Pressure bar 3.0 3.0 3.0 2.9 2.9 2.9 2.8 2.8 2.8 2.8 3.0 3.2 2.9 3.0 3.1 3.0
Entalphy kJ/kg 366.5 366.6 366.8 352.8 352.9 352.7 348.4 348.4 348.0 347.0 365.9 372.5 352.5 368.1 370.2 377.7
[61] MP STEAM (1ST BLEEDING) TO PRIMARY AIR PREHEATER
Flow t/h 0 0 0 0.251 0.252 0.253 0.217 0.219 0.247 0 0 0.391 0.255 0.0 0.4 0.0
Temperature °C - - - 324 319 313 324 314 195 - - 341 323 331 341 195
Pressure bar - - - 10.8 9.5 8.8 9.8 8.4 10.0 - - 14.3 9.7 2.3 14.8 10.0
Entalphy kJ/kg - - - 3101.9 3092.7 3083.3 3103.0 3085.4 2814.3 - - 3131.2 3102.0 3134.5 3129.8 2814.3
[84] MP CONDENSATE FROM PRIMARY AIR PREHEATER
Flow t/h 0.0 0.0 0.0 0.251 0.252 0.253 0.217 0.219 0.247 0.0 0.0 0.391 0.255 0.0 0.4 0.0
Temperature °C - - - 174.5 174.5 174.5 172.7 172.7 172.7 - - 180.7 174.6 125.3 179.7 125.3
Pressure bar - - - 8.8 8.8 8.8 8.4 8.4 8.5 - - 10.2 8.8 2.3 10.0 2.3
Entalphy kJ/kg - - - 738.7 738.7 738.7 730.9 730.9 730.9 - - 766.1 739.4 526.1 761.6 526.0

SECONDARY AIR PREHEATING SYSTEM


[42] GRATE COOLING WATER TO SECONDARY AIR PREHEATER
Flow t/h 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4
Temperature °C 80 80 80 77 77 77 76 76 76 77 82 80 76 81.7 80.7 80.1
Pressure bar 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3
Entalphy kJ/kg 336.3 336.3 336.3 320.9 320.9 320.9 320.5 320.5 320.5 321.6 342.2 336.4 318.5 342.5 338.1 335.8
[43] GRATE COOLING WATER FROM SECONDARY AIR PREHEATER
Flow t/h 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4 31.4
Temperature °C 75 75 75 73 73 73 73 73 73 74 76 76 74 76.0 74.6 75.3
Pressure bar 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1
Entalphy kJ/kg 313.0 313.0 313.0 304.4 304.4 304.4 306.1 306.1 306.1 308.1 319.7 320.1 308.6 318.5 312.5 315.3
[66] LP STEAM (CONTROLLED EXTRACTION) TO SECONDARY AIR PREHEATER
Flow t/h 0.232 0.232 0.233 0.184 0.185 0.184 0.160 0.160 0.159 0.148 0.211 0.157 0.110 0.226 0.255 0.259
Temperature °C 273 271 268 274 273 276 276 276 283 276 273 273 276 274.3 273.6 160.0
Pressure bar 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0
Entalphy kJ/kg 3,011.4 3,006.8 3,002.1 3,014.0 3,011.0 3,018.0 3,018.3 3,018.0 3,032.1 3,018.2 3,011.9 3,010.9 3,018.6 3014.2 3012.8 2774.1
[86] LP CONDENSATE FROM SECONDARY AIR PREHEATER
Flow t/h 0.232 0.232 0.233 0.184 0.185 0.184 0.160 0.160 0.159 0.148 0.211 0.157 0.110 0.226 0.255 0.259
Temperature °C 81.2 81.2 81.2 77.7 77.7 77.7 77.4 77.4 77.4 77.5 82.3 80.9 76.6 82.4 81.7 81.9
Pressure bar 3.2 3.2 3.2 2.9 2.9 2.9 2.8 2.8 2.8 2.7 3.1 2.8 2.6 3.2 3.3 3.2
Entalphy kJ/kg 340.2 340.2 340.3 325.3 325.3 325.3 324.1 324.1 324.0 324.7 344.8 338.7 320.6 345.3 342.3 343.0

HEAT RECOVERY FROM FLUE GAS


[82] CONDENSATE TO FLUE GAS/CONDENSATE HEAT EXCHANGER
Flow t/h 21.0 18.6 16.3 15.6 13.3 11.0 13.3 11.0 9.2 13.6 21.4 20.5 13.1 22.9 22.2 20.2
Temperature °C 98.9 93.9 88.5 89.8 83.8 77.1 85.5 78.7 72.0 86.2 99.5 98.1 85.1 101.8 100.7 68.1
Pressure bar 3.8 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.8 3.8 3.7 3.7 3.8 3.7
Entalphy kJ/kg 414.5 393.4 370.7 376.5 351.3 322.9 358.1 329.8 301.5 361.0 417.3 411.2 356.4 426.9 422.2 285.2
Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9 Case 10 Case 11 Case 12 Case 13 Case 14 Case 15 Case 16
20 MWt 20 MWt 20 MWt 15 MWt 15 MWt 15 MWt 13 MWt 13 MWt 13 MWt 13 MWt 20 MWt 20 MWt 13 MWt 21,4 MWt 21,4 MWt 20 MWt
LOAD CASES 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 15 MJ/kg 15 MJ/kg 6,5 MJ/kg 6,5 MJ/kg 15 MJ/kg 7 MJ/kg 9 MJ/kg
Mix 2 Mix 2 Mix 2 Mix 3 Mix 3 Mix 3 Mix 1 Mix 1 Mix 1 G F A H M R Mix 2
Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Bypass

[83] CONDENSATE TO DEAERATOR


Flow t/h 21.0 18.6 16.3 15.6 13.3 11.0 13.3 11.0 9.2 13.6 21.4 20.5 13.1 22.9 22.2 20.2
Temperature °C 117.1 114.8 112.4 108.6 105.9 103.7 104.6 101.8 99.7 102.6 117.0 118.8 107.9 113.9 119.4 88.1
Pressure bar 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7
Entalphy kJ/kg 491.6 481.7 471.5 455.7 444.3 434.7 438.5 427.0 417.9 430.4 491.0 498.8 452.4 477.9 501.4 369.0

THERMAL CYCLE SYSTEM


[88] FEEDWATER FROM THE DEAERATOR
Flow t/h 22.6 22.9 23.2 17.3 17.6 17.9 14.9 15.2 16.0 15.0 22.9 22.4 14.7 24.59 24.10 23.05
Temperature °C 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 131.0 130.9
Pressure barA 54.0 54.0 54.0 51.9 51.9 51.9 51.0 51.0 51.0 51.1 53.8 54.0 51.0 54.69 54.76 54.04
Entalphy kJ/kg 553.7 553.7 553.7 553.4 553.4 553.4 553.3 553.3 553.3 553.3 553.7 553.7 553.3 553.83 553.84 553.74
[91] FEEDWATER TO THE BOILER
Flow t/h 22.6 22.6 22.6 17.3 17.3 17.3 14.9 14.9 14.9 15.0 22.9 22.4 14.7 24.59 24.10 22.57
Temperature °C 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 130.9 131.0 130.9
Pressure barA 54.0 54.0 54.0 51.9 51.9 51.9 51.0 51.0 51.0 51.1 53.8 54.0 51.0 54.69 54.76 54.04
Entalphy kJ/kg 553.7 553.7 553.7 553.4 553.4 553.4 553.3 553.3 553.3 553.3 553.7 553.7 553.3 553.83 553.84 553.74
[50] SUPERHEATED STEAM FROM BOILER
Flow t/h 22.6 22.6 22.6 17.3 17.3 17.3 14.9 14.9 14.9 15.0 22.9 22.4 14.7 24.59 24.10 22.57
Temperature °C 440.0 440.0 440.0 440.0 440.0 440.0 440.0 440.0 440.0 440.0 440.0 440.0 440.0 440.0 440.0 440.0
Pressure barA 48.0 48.0 48.0 48.1 48.1 48.1 48.1 48.1 48.1 48.1 48.1 48.0 48.1 48.24 48.19 48.05
Entalphy kJ/kg 3296.6 3296.6 3296.6 3296.5 3296.5 3296.5 3296.6 3296.6 3296.6 3296.5 3296.6 3296.7 3296.6 3296.36 3296.44 3296.65
BOILER EFFICIENCY
Expected boiler efficiency % 85.78 85.78 85.78 87.66 87.65 87.65 87.06 87.06 87.06 87.96 87.16 85.24 85.84 87.45 85.66 85.80
[51] SUPERHEATED STEAM TO VACUUM SYSTEM
Flow t/h 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
Temperature °C 435.1 435.1 435.1 435.0 435.0 435.0 435.1 435.1 435.1 435.0 435.1 435.1 435.1 434.97 435.00 435.09
Pressure barA 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.00 47.00 47.00
Entalphy kJ/kg 3286.6 3286.6 3286.6 3286.5 3286.5 3286.5 3286.6 3286.6 3286.6 3286.5 3286.6 3286.7 3286.6 3286.36 3286.44 3286.65
[53] SUPERHEATED STEAM TO MP HEADER
Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 5.2 0.0 0.0 0.0 0.0 0.00 0.00 2.30
Temperature °C - - - - - - - - 435.1 - - - - - - 435.09
Pressure barA - - - - - - - - 47.0 - - - - - - 47.00
Entalphy kJ/kg - - - - - - - - 3286.6 - - - - - - 3286.65
[55] SUPERHEATED STEAM TO BY-PASS
Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.00 0.00 19.97
Temperature °C - - - - - - - - - - - - - - - 435.09
Pressure barA - - - - - - - - - - - - - - - 47.00
Entalphy kJ/kg - - - - - - - - - - - - - - - 3286.65
[56] SUPERHEATED STEAM TO THE TURBINE
Flow t/h 22.3 22.3 22.3 17.0 17.0 17.0 14.6 14.6 9.3 14.7 22.6 22.1 14.4 24.29 23.80 0.00
Temperature °C 435.1 435.1 435.1 435.0 435.0 435.0 435.1 435.1 435.1 435.0 435.1 435.1 435.1 434.97 435.00 -
Pressure barA 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.00 47.00 -
Entalphy kJ/kg 3286.6 3286.6 3286.6 3286.5 3286.5 3286.5 3286.6 3286.6 3286.6 3286.5 3286.6 3286.7 3286.6 3286.36 3286.44 -
[57] MP STEAM FROM REDUCING STATION (AUXILIARY STEAM)
Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 6.3 0.0 0.0 0.0 0.0 0.00 0.00 2.78
Temperature °C - - - - - - - - 195.0 - - - - - - 195.00
Pressure barA - - - - - - - - 10.0 - - - - - - 10.00
Entalphy kJ/kg - - - - - - - - 2814.3 - - - - - - 2814.29
[58A] MP STEAM FROM 1ST BLEEDING [A]
Flow t/h 0.0 0.0 0.0 0.0 3.0 5.7 0.2 3.0 0.0 0.0 0.0 0.4 0.3 0.00 0.00 0.00
Temperature °C - - - - 318.6 313.3 323.7 313.9 - - - 341.3 323.1 - - -
Pressure barA - - - - 9.5 8.8 9.8 8.4 - - - 14.3 9.7 - - -
Entalphy kJ/kg - - - - 3092.7 3083.3 3103.0 3085.4 - - - 3131.2 3102.0 - - -
[58B] MP STEAM FROM 1ST BLEEDING [B]
Flow t/h 0.0 2.7 5.4 0.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.00 0.36 0.00
Temperature °C - 328.2 318.2 324.2 - - - - - - - - - - 341.14 -
Pressure barA - 12.4 10.8 10.8 - - - - - - - - - - 14.75 -
Entalphy kJ/kg - 3106.9 3089.1 3101.9 - - - - - - - - - - 3129.79 -
Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9 Case 10 Case 11 Case 12 Case 13 Case 14 Case 15 Case 16
20 MWt 20 MWt 20 MWt 15 MWt 15 MWt 15 MWt 13 MWt 13 MWt 13 MWt 13 MWt 20 MWt 20 MWt 13 MWt 21,4 MWt 21,4 MWt 20 MWt
LOAD CASES 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 15 MJ/kg 15 MJ/kg 6,5 MJ/kg 6,5 MJ/kg 15 MJ/kg 7 MJ/kg 9 MJ/kg
Mix 2 Mix 2 Mix 2 Mix 3 Mix 3 Mix 3 Mix 1 Mix 1 Mix 1 G F A H M R Mix 2
Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Bypass

[64] LP STEAM FROM 2ND BLEEDING (CONTROLLED EXTRACTION)


Flow t/h 1.6 1.8 2.0 1.5 1.7 1.8 1.4 1.5 1.7 1.4 1.5 1.6 1.3 1.73 1.61 0.00
Temperature °C 272.9 270.6 268.4 274.1 272.7 276.1 276.2 276.1 282.9 276.2 273.1 272.7 276.4 274.27 273.60 -
Pressure barA 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.00 4.00 -
Entalphy kJ/kg 3011.4 3006.8 3002.1 3014.0 3011.0 3018.0 3018.3 3018.0 3032.0 3018.2 3011.9 3010.9 3018.6 3014.23 3012.86 -
[70] LLP STEAM FROM 3RD BLEEDING
Flow t/h 1.7 1.5 1.2 1.1 0.8 0.6 0.8 0.6 0.4 0.9 1.8 1.7 0.8 1.90 1.83 0.00
Temperature °C 128.5 108.9 92.3 100.2 86.7 79.9 90.0 81.6 74.9 91.8 131.5 125.2 89.0 142.35 136.77 -
Pressure barA 1.1 0.9 0.7 0.8 0.6 0.5 0.7 0.5 0.4 0.7 1.1 1.0 0.6 1.19 1.14 -
Entalphy kJ/kg 2732.7 2695.2 2664.0 2679.3 2647.3 2614.9 2660.6 2624.6 2592.2 2664.0 2738.3 2726.3 2658.8 2759.37 2748.57 -
[71] EXHAUSTED STEAM FROM THE TURBINE
Flow t/h 19.0 16.2 13.6 14.2 11.5 8.9 12.2 9.5 7.3 12.5 19.3 18.5 12.0 20.66 20.00 0.00
Temperature °C 42.7 39.9 37.7 38.0 37.7 37.7 37.7 37.7 37.7 37.7 43.2 42.1 37.7 44.99 44.09 -
Pressure barA 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.10 0.09 -
Entalphy kJ/kg 2357.1 2335.2 2323.2 2330.5 2332.5 2340.9 2334.9 2340.2 2349.3 2334.1 2361.3 2352.4 2335.5 2377.26 2368.99 -
[72] STEAM FROM TURBINE BY-PASS
Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.00 0.00 24.52
Temperature °C - - - - - - - - - - - - - - - 120.00
Pressure barA - - - - - - - - - - - - - - - 0.22
Entalphy kJ/kg - - - - - - - - - - - - - - - 2724.32
[75] CONDENSATE FROM HOT POT
Flow t/h 19.3 17.2 15.1 14.5 12.4 10.5 12.5 10.4 8.8 12.8 19.6 18.9 12.3 20.96 20.33 24.82
Temperature °C 43.6 40.1 37.1 39.3 38.0 36.8 39.2 38.1 36.6 39.1 44.1 43.0 39.2 45.81 44.91 62.17
Pressure barA 4.6 4.6 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.6 4.6 4.5 4.56 4.61 4.52
Entalphy kJ/kg 183.0 168.1 155.7 165.1 159.6 154.5 164.4 160.0 153.8 164.3 185.0 180.5 164.4 192.10 188.35 260.50
[81] CONDENSATE TO LP PREHEATER
Flow t/h 19.3 17.2 15.1 14.5 12.4 10.5 12.5 10.4 8.8 12.8 19.6 18.9 12.3 20.96 20.33 20.22
Temperature °C 49.8 47.0 45.0 47.6 47.7 48.3 48.8 49.6 50.2 48.5 50.2 49.4 48.9 51.53 50.81 68.09
Pressure barA 4.2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.2 4.2 4.1 4.15 4.20 4.11
Entalphy kJ/kg 209.0 197.2 188.8 199.6 199.8 202.3 204.5 207.9 210.4 203.5 210.4 207.0 205.0 215.97 212.96 285.24
[92] CONDENSATE TO LP HEADER
Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.00 0.00 0.04
Temperature °C - - - - - - - - - - - - - - - 62.17
Pressure barA - - - - - - - - - - - - - - - 4.52
Entalphy kJ/kg - - - - - - - - - - - - - - - 260.50
[93] CONDENSATE TO BY-PASS
Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.00 0.00 4.56
Temperature °C - - - - - - - - - - - - - - - 62.17
Pressure barA - - - - - - - - - - - - - - - 4.52
Entalphy kJ/kg - - - - - - - - - - - - - - - 260.50
[87] CONDENSATE TO DEAERATOR
Flow t/h 22.0 22.1 22.2 16.7 16.8 17.0 14.3 14.4 15.0 14.3 22.3 22.0 14.1 23.88 23.62 21.35
Temperature °C 115.7 109.5 103.9 108.0 101.5 96.4 104.2 97.7 93.1 101.7 115.7 117.6 107.3 112.74 118.22 88.04
Pressure barA 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.69 3.69 3.69
Entalphy kJ/kg 485.4 459.1 435.9 453.2 425.7 404.2 437.0 409.6 390.2 426.3 485.4 493.6 449.8 473.03 496.25 368.90
[59] MP STEAM TO THERMAL POWER PLANT
Flow t/h 0.0 2.74 5.43 0.0 2.75 5.44 0.0 2.77 6.09 0.0 0.0 0.0 0.0 0.00 0.00 0.00
Temperature °C - 328.2 318.3 - 318.6 313.3 - 313.9 195.0 - - - - - - -
Pressure barA - 12.4 10.8 - 9.5 8.8 - 8.4 10.0 - - - - - - -
Entalphy kJ/kg - 3106.9 3089.1 - 3092.7 3083.3 - 3085.4 2814.3 - - - - - - -
[60] SATURED STEAM TO THERMAL POWER PLANT
Flow t/h 0.0 3 6 0 3 6 0 3 6 0 0 0 0 0.00 0.00 0.00
Temperature °C - 180.2 184.5 - 180.4 184.5 - 180.1 184.5 - - - - - - -
Pressure barA - 8.7 8.5 - 9.5 8.6 - 8.4 8.5 - - - - - - -
Entalphy kJ/kg - 2786.6 2798.2 - 2781.0 2797.4 - 2788.2 2798.2 - - - - - - -
[62] MP STEAM TO LP HEADER
Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.00 0.00 2.78
Temperature °C - - - - - - - - - - - - - - - 195.00
Pressure barA - - - - - - - - - - - - - - - 10.00
Entalphy kJ/kg - - - - - - - - - - - - - - - 2,814.3
Case 1 Case 2 Case 3 Case 4 Case 5 Case 6 Case 7 Case 8 Case 9 Case 10 Case 11 Case 12 Case 13 Case 14 Case 15 Case 16
20 MWt 20 MWt 20 MWt 15 MWt 15 MWt 15 MWt 13 MWt 13 MWt 13 MWt 13 MWt 20 MWt 20 MWt 13 MWt 21,4 MWt 21,4 MWt 20 MWt
LOAD CASES 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 9 MJ/kg 15 MJ/kg 15 MJ/kg 6,5 MJ/kg 6,5 MJ/kg 15 MJ/kg 7 MJ/kg 9 MJ/kg
Mix 2 Mix 2 Mix 2 Mix 3 Mix 3 Mix 3 Mix 1 Mix 1 Mix 1 G F A H M R Mix 2
Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. 3 t/h 6 t/h Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Full Cond. Bypass

[63] REDUCED MP STEAM TO LP HEADER (AUXILIARY STEAM)


Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.00 0.00 2.83
Temperature °C - - - - - - - - - - - - - - - 160.00
Pressure barA - - - - - - - - - - - - - - - 4.00
Entalphy kJ/kg - - - - - - - - - - - - - - - 2,774.1
[67] LP STEAM TO USED OILS TANK
Flow t/h 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08 0.08
Temperature °C 272.9 270.6 268.4 274.2 272.7 276.1 276.2 276.1 283.0 276.2 273.1 272.6 276.4 274.28 273.59 160.00
Pressure barA 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.00 4.00 4.00
Entalphy kJ/kg 3011.4 3006.8 3002.1 3014.0 3011.0 3018.0 3018.3 3018.0 3032.1 3018.2 3011.9 3010.9 3018.6 3,014.2 3,012.8 2,774.1
[68] LP STEAM TO ANIMAL FAT TANK
Flow t/h 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065 0.065
Temperature °C 272.9 270.6 268.4 274.2 272.7 276.1 276.2 276.1 283.0 276.2 273.1 272.6 276.4 274.28 273.59 160.00
Pressure barA 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.00 4.00 4.00
Entalphy kJ/kg 3011.4 3006.8 3002.1 3014.0 3011.0 3018.0 3018.3 3018.0 3032.1 3018.2 3011.9 3010.9 3018.6 3,014.2 3,012.8 2,774.1
[69] LP STEAM TO DEAERATOR
Flow t/h 0.545 0.784 1.000 0.629 0.823 0.976 0.630 0.798 0.945 0.696 0.553 0.471 0.552 0.709 0.481 1.701
Temperature °C 272.9 270.6 268.4 274.2 272.7 276.1 276.2 276.1 283.0 276.2 273.1 272.6 276.4 274.28 273.59 160.00
Pressure barA 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.00 4.00 4.00
Entalphy kJ/kg 3011.4 3006.8 3002.1 3014.0 3011.0 3018.0 3018.3 3018.0 3032.1 3018.2 3011.9 3010.9 3018.6 3,014.2 3,012.8 2,774.1
[89] FEEDWATER TO REDUCING STATION (THERMAL POWER PLANT)
Flow t/h 0.0 0.4 0.7 0.0 0.4 0.7 0.0 0.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Temperature °C - 130.9 130.9 - 130.9 130.9 - 130.9 130.9 - - - - - - -
Pressure barA - 54.0 54.0 - 51.9 51.9 - 51.0 51.0 - - - - - - -
Entalphy kJ/kg - 553.7 553.7 - 553.4 553.4 - 553.3 553.3 - - - - - - -
[90] FEEDWATER TO REDUCING STATION (MP HEADER)
Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.1 0.0 0.0 0.0 0.0 0.0 0.0 0.5
Temperature °C - - - - - - - - 130.9 - - - - - - 130.9
Pressure barA - - - - - - - - 51.0 - - - - - - 54.0
Entalphy kJ/kg - - - - - - - - 553.3 - - - - - - 553.7
[74] DEMI WATER MAKEUP
Flow t/h 0.0 0.62 1.22 0.01 0.63 1.23 0.01 0.63 1.23 0.0 0.0 0.03 0.01 0.00 0.03 0.00
Temperature °C - 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 - - 15.0 15.0 - 15.00 -
Pressure barA - 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 - - 0.8 0.8 - 0.78 -
Entalphy kJ/kg - 63.0 63.0 63.0 63.0 63.0 63.0 63.0 63.0 - - 63.0 63.0 - 63.0 -
[94] DEOXIGENATING
Flow kg/h 0.033 0.033 0.033 0.025 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.036 0.036 0.033
Temperature °C 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.00 15.00 15.00
Pressure barA 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.00 3.00 3.00
Entalphy kJ/kg 63.3 63.3 63.3 63.3 63.3 63.3 63.3 63.3 63.3 63.3 63.3 63.3 63.3 63.3 63.3 63.3
[95] STEAM FROM PRESSURE FLASH TANK
Flow t/h 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Temperature °C - - - - - - - - - - - - - - - -
Pressure barA - - - - - - - - - - - - - - - -
Entalphy kJ/kg - - - - - - - - - - - - - - - -
[96] CONDENSATE FROM THERMAL POWER PLANT
Flow t/h 0.0 2.5 4.9 0.0 2.5 4.9 0.0 2.5 4.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Temperature °C - 78.7 79.4 - 78.7 79.4 - 78.7 79.4 - - - - - - -
Pressure barA - 8.4 8.2 - 9.3 8.3 - 8.2 8.2 - - - - - - -
Entalphy kJ/kg - 330.3 332.8 - 330.3 332.8 - 330.3 332.8 - - - - - - -
[97] CONDENSATE FROM ANIMAL OIL AND FAT TANKS
Flow t/h 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145
Temperature °C 85.0 85.0 85.0 85.0 85.000 85.000 85.000 85.000 85.000 85.000 85.000 85.000 85.000 85.0 85.0 85.0
Pressure barA 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9
Entalphy kJ/kg 356.2 356.2 356.2 356.2 356.2 356.2 356.2 356.2 356.2 356.2 356.2 356.2 356.2 356.2 356.2 356.2
[53] POWER FROM GENERATOR
Expected electric power production electrical kWh 5,057 4,570 3,855 3,469 3,000 2,120 2,818 2,150 1,509 2,818 5,057 4,947 2,738 5,160 5,160 0.0

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