Parts From SN GR10-20101 To GR16-40865

Serial Number Range
GR-12 from SN GR10-20101 to

GR16-40865
GR-15 from SN GR16P-40866
GR-20
Part No. 227660

Rev C10
March 2016
March 2016
2 GR-12,GR-15,GR-20 Part No. 227660

March 2016
How to Read Your Serial Number
Part No. 227660 GR-12,GR-15,GR-20 3

March 2016
Table of Contents
308.1 Lifting Chain Assembly, GR-15..................................68

This manual is updated frequently. If you have a 309.1 Lifting Chain Assembly, GR-20..................................70
printed manual, you can keep it up to date by
310.1 Sequencing Cable.....................................................72
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 311.1 Mast Covers...............................................................74
information, visit the Parts Lookup System on the 312.1 Control Cable Assembly; GR-12, GR-20...................76
Genie website at www.genielift.com. 313.1 Control Cable Assembly, GR-15................................78
314.1 Bellows, CE and Australia Models.............................80
How to Read Your Serial Number..........................................3
400 Hydraulic Components
Parts Stocking List.................................................................7
401.1 Hydraulic Power Unit and Lift Cylinder......................82
How to Order Parts................................................................8
402.1 Function Manifold......................................................84
Service Parts Fax Order Form...............................................9
403.1 Brake Release Manifold.............................................86
404.1 Hydraulic Hoses and Fittings.....................................88
Electronic Version 500 Platform Components

501.1 Standard Platform......................................................90
Click on any page number to view the figure.
502.1 Gated Entry Platform (AWP)......................................94
503.1 Platform with Extension Deck....................................96
100 Decals 504.1 Platform Extension and Gates.................................100
101.1 Decals with Words, Standard and AWP Platform; ANSI,
505.1 Platform Controls, 2 Speed Lift................................102
CSA.....................................................................................10
506.1 Platform Controls, Proportional Lift..........................104
102.1 Decals with Words, Standard Platform; AUS.............14
507.1 Joystick Controller...................................................106
103.1 Decals with Symbols, Standard and AWP Platform; Asia
and South America..............................................................18 508.1 Platform Overload Assembly...................................108
104.1 Decals with Symbols, Standard Platform; CE............22 509.1 Power to Platform....................................................110
200 Base Components 600 Accessories

201.1 Steer Axle Linkage and Wheels.................................26 601.1 Workstation Tray......................................................112
202.1 Non-steer Axle...........................................................28 602.1 Flashing Beacon......................................................114
203.1 Pothole Protection Assembly.....................................30 Indices
204.1 Battery Pack and Counterweight Brackets................32 Part Number Index.............................................................116
205.1 Ground Control Module Components (to serial number Part Description Index.......................................................119
GR14-29566).......................................................................34
205.2 Ground Control Module Components (from serial number Cross References
GR14-29567).......................................................................38 Fittings Cross Reference...................................................124
206.1 Power Unit Components............................................42
207.1 Ground Control Panel................................................44
208.1 Battery Charger.........................................................46
209.1 Electrical Wiring (to SN GR14-29741).......................48
210.1 Electrical Wiring (from SN GR14-29742)...................50
300 Mast Components

301.1 Number 1 Column Assembly.....................................52
304.1 Number 4 Column Assembly; GR-15, GR-20............60
305.1 Number 5 Column Assembly; GR-20.........................62
306.1 Carriage Assembly....................................................64
307.1 Lifting Chain Assembly, GR-12..................................66
4 GR-12,GR-15,GR-20 Part No. 227660

March 2016
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 227660 GR-12,GR-15,GR-20 5

March 2016
Notes
6 GR-12,GR-15,GR-20 Part No. 227660

March 2016
Parts Stocking List
Part No. 227660 GR-12,GR-15,GR-20 7

March 2016
How To Order Parts
8 GR-12,GR-15,GR-20 Part No. 227660

March 2016
Fax Order Form
Part No. 227660 GR-12,GR-15,GR-20 9

100 Decals March 2016
101.1 Decals with Words, Standard and AWP Platform; ANSI, CSA
10 GR-12,GR-15,GR-20 Part No. 227660

March 2016 100 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
-- 220001 DECAL KIT,SAFETY/INSTR,WORDS 22 72188 DECAL,DIRECTIONAL

(models with 2 speed controller) ARROWS,GR..................................2
(includes items 1-10, 12, 14, 17, 19, 23 72832 DECAL,DANGER,DO NOT ALTER
21, 22, 23, 25-27, 33-41, 46, 54 and SWTC..............................................1
55) to SN 34999
24 72850 DECAL,DANGER,MAX CAP
1 28174 DECAL,POWER TO PLATFORM TRAY,WRD......................................1
230V................................................2 GR-12 & GR-15 (models with work
(option) tray option)
2 28175 DECAL,COMPARTMENT 25 72970 DECAL,INSTRUCTIONS-CHARGER
ACCESS..........................................1 OP...................................................1
3 28235 DECAL,POWER TO PLATFORM 26 82366 SCREW,HHF,1/4-20X.75,8,ZAG......1
115V
(option) 27 82975 DECAL,DANGER,COLLISION
HAZARD..........................................1
4 28236 DECAL,WARN,IMPROPER
OPERATION....................................1 28 97810 DECAL,COSMETIC,GENIE
GR-12***..........................................2
5 28373 DECAL,FORK LIFT POCKET.........2 GR-12
6 31508 DECAL,DANGER,ELECT 30 97812 DECAL,COSMETIC,GENIE
HAZARD,PLUG...............................1 GR-20***..........................................2
7 31788 DECAL,DANGER,BATTERY GR-20
SAFETY***......................................1 31 97815 DECAL,LABEL,LOWER MIDRAIL....1
8 38122 DECAL,LABEL, OM STORAGE......1 only for sliding mid-rail gate
9 38149 DECAL,LABEL,PATENTS................1 32 97828 DECAL-NOTICE,MAX
10 40434 DECAL,LANYARD ANCHORAGE CAP-350#,STD*..............................1
POINT..............................................1 GR-20 (models with standard or
extension deck platform)
11 43658 DECAL,LABEL,PWR TO CHARGR
230V................................................1 33 114325 DECAL,BATTERY CONN
DIAG,GR.........................................1
12 44736 DECAL,DANGER,TIP-OVER,TILT....1
34 133013 DECAL,DANGER,ELECTROCUTION,GR.1
13 44980 DECAL,LABEL,PWR TO CHARGR
115V 35 133014 DECAL,GENERAL
SAFETY,RUNABOUT*.....................1
14 52475 DECAL,LABEL,TRANSPORT
TIEDOWN*......................................3 36 133092 DECAL,CRUSH HAZARD,USE
SAFETY...........................................1
15 52865 DECAL,ANNUAL INSP***................1
37 133144 DECAL,LABEL-TRANSPORT
16 52996 DECAL,COSMETIC,GENIE DIGRAM..........................................2
LOGO..............................................1
(models with narrow platform) 38 133277 DECAL,LABEL,EMERGENCY
LOWERING.....................................1
17 72086 DECAL,LABEL,LIFTING EYE.........1
39 133585 OPERATING INST,PLAT,GR............1
18 72155 DECAL,MAX CAPACITY (models with 2 speed lift controller) to
(350LB),GR.....................................1 SN 34999
GR-12, GR-15 & GR-20 (models with
narrow platform) 40 133586 DECAL,INSTRUCTIONS-OPER,GCP.1
19 72159 DECAL,TIP-OVER,BATTERIES,GR.1 41 133596 DECAL,LABEL,FAULT CODES.......1
20 72171 DECAL,SIDE 42 137605 DECAL,E-STOP,GR/GRC/GS

FORCE,100,GR,ANSI.....................1 PCON..............................................1
21 72184 DECAL,COSMETIC,GENIE 43 137635 E-STOP, GR/GRC/GS GCON..........1

RUNABOUT.....................................2 44 137636 UI, GR/GRC/GS PCON DECAL......1
(models with standard or extension (models with 2 speed lift controller) to
deck platform) SN 34999
Part No. 227660 GR-12,GR-15,GR-20 11

(continued)
Item Part No. Description Qty.
45 137656 DECAL,PROPEL,GR/GRC/GS,PCON.1
46 227765 DECAL,COSMETIC,GENIE,GR/QS.1
47 1256702 DECAL, UI, GS/GR, PROP LIFT.....1
(models with proportional speed
controller) from SN 35000
48 1256703 DECAL, STD, PROP LIFT, UI,
SVC.................................................1
(models converted from 2 speed to
proportional speed controller)
controller)
50 1257923 DECAL, SMARTLINK
PROPORTIONAL............................2
controller)
51 T106667 DECAL,LABEL,WHEEL LOAD
GR12...............................................4
GR-12
GR20...............................................4
GR-20
54 T107029 DECAL,DANGER,BRAKE REL
SAFETY...........................................1
55 T107894 DECAL,LABEL,TIRE
SPEC,GR/GRC...............................4
56 T108736 DECAL-NOTICE,MAX CAP-500......1
GR-12 & GR-15 (models with standard
or extension deck platform)
12 GR-12,GR-15,GR-20 Part No. 227660

(continued)
Part No. 227660 GR-12,GR-15,GR-20 13

102.1 Decals with Words, Standard Platform; AUS
14 GR-12,GR-15,GR-20 Part No. 227660

-- DECAL KIT,SAFETY/INSTR,WORDS 23 72970 DECAL,INSTRUCTIONS-CHARGER

(models with 2 speed controller) OP...................................................1
(includes items 1-10, 12, 14, 16, 17, 24 82366 SCREW,HHF,1/4-20X.75,8,ZAG......1
19-21, 23-25, 31-38, 43, 44, 52 and
53) to SN 34999 25 82975 DECAL,DANGER,COLLISION
HAZARD..........................................1
1 28174 DECAL,POWER TO PLATFORM
230V................................................2 26 97810 DECAL,COSMETIC,GENIE
(option) GR-12***..........................................2
GR-12
2 28175 DECAL,COMPARTMENT
ACCESS..........................................1 27 97811 DECAL,COSMETIC,GENIE
GR-15***..........................................2
3 28235 DECAL,POWER TO PLATFORM GR-15
115V
(option) 28 97812 DECAL,COSMETIC,GENIE
GR-20***..........................................2
4 28236 DECAL,WARN,IMPROPER GR-20
OPERATION....................................1
29 97815 DECAL,LABEL,LOWER MIDRAIL....1
5 28373 DECAL,FORK LIFT POCKET.........2
30 97828 DECAL-NOTICE,MAX
6 31508 DECAL,DANGER,ELECT CAP-350#,STD*..............................1
HAZARD,PLUG...............................1 GR-20 (models with standard or
7 31788 DECAL,DANGER,BATTERY extension platform)
SAFETY***......................................1 31 114325 DECAL,BATTERY CONN
8 38122 DECAL,LABEL, OM STORAGE......1 DIAG,GR.........................................1
9 38149 DECAL,LABEL,PATENTS................1 32 133013 DECAL,DANGER,ELECTROCUTION,GR.1
10 40434 DECAL,LANYARD ANCHORAGE 33 133092 DECAL,CRUSH HAZARD,USE
POINT..............................................1 SAFETY...........................................1
11 43658 DECAL,LABEL,PWR TO CHARGR 34 133144 DECAL,LABEL-TRANSPORT
230V................................................1 DIGRAM..........................................2
12 44736 DECAL,DANGER,TIP-OVER,TILT....1 35 133277 DECAL,LABEL,EMERGENCY
13 44980 DECAL,LABEL,PWR TO CHARGR LOWERING.....................................1
115V 36 133298 DECAL,GENERAL
14 52475 DECAL,LABEL,TRANSPORT SAFETY,GRC,AUS..........................1
TIEDOWN*......................................3 37 133586 DECAL,INSTRUCTIONS-OPER,GCP.1
15 52865 DECAL,ANNUAL INSP***................1 38 133596 DECAL,LABEL,FAULT CODES.......1
16 72086 DECAL,LABEL,LIFTING EYE.........1 39 137605 DECAL,E-STOP,GR/GRC/GS
17 72159 DECAL,TIP-OVER,BATTERIES,GR.1 PCON..............................................1
18 72182 DECAL,SIDE 40 137635 E-STOP, GR/GRC/GS GCON..........1

FORCE,GR,CE&AUS,WRD............1 41 137636 UI, GR/GRC/GS PCON DECAL......1
19 72184 DECAL,COSMETIC,GENIE (models with 2 speed lift controller) to
RUNABOUT.....................................2 SN 34999
20 72188 DECAL,DIRECTIONAL 42 137656 DECAL,PROPEL,GR/GRC/GS,PCON.1

ARROWS,GR..................................2 43 227391 DECAL,INST,OP,PLAT,GR,AUS.......1
21 72832 DECAL,DANGER,DO NOT ALTER (models with 2 speed lift controller) to
SWTC..............................................1 SN 34999
22 72850 DECAL,DANGER,MAX CAP 44 227765 DECAL,COSMETIC,GENIE,GR/QS.1

TRAY,WRD......................................1 45 1256702 DECAL, UI, GS/GR, PROP LIFT.....1
GR-12 & GR-15 (models work station (models with proportional speed
tray option) controller) from SN 35000
Part No. 227660 GR-12,GR-15,GR-20 15


(continued)

SVC.................................................1
controller)
PROPORTIONAL............................2
controller)
GR12...............................................4
GR-12
GR15...............................................4
GR-15
GR20...............................................4
GR-20
52 T107029 DECAL,DANGER,BRAKE REL
SAFETY...........................................1
53 T107894 DECAL,LABEL,TIRE
SPEC,GR/GRC...............................4
54 T108736 DECAL-NOTICE,MAX CAP-500......1
or extension platform)
54A T108739 DECAL-NOTICE,MAX CAP-500......1
or extension platform)
54B T108740 DECAL, MAX CAP-159
KR,GR,AUS.....................................1
GR-20 (models with standard platform)
16 GR-12,GR-15,GR-20 Part No. 227660


(continued)
Part No. 227660 GR-12,GR-15,GR-20 17

103.1 Decals with Symbols, Standard and AWP Platform; Asia and South America
18 GR-12,GR-15,GR-20 Part No. 227660

-- 220002 DECAL KIT,SAFETY/INSTR,SYM 20 97810 DECAL,COSMETIC,GENIE

(models with 2 speed controller) GR-12***..........................................2
(includes items 1-3, 6, 8, 9, 10-16, 18, GR-12
27-33 & 38) to SN 34999 21 97811 DECAL,COSMETIC,GENIE
1 28174 DECAL,POWER TO PLATFORM GR-15***..........................................2
230V................................................2 GR-15
(option) 22 97812 DECAL,COSMETIC,GENIE
2 28235 DECAL,POWER TO PLATFORM GR-20***..........................................1
115V GR-20
(option) 23 97815 DECAL,LABEL,LOWER MIDRAIL....1
3 40434 DECAL,LANYARD ANCHORAGE 24 97832 DECAL-DANGER,MAX CAP-227
POINT..............................................1 KG***...............................................1
4 43658 DECAL,LABEL,PWR TO CHARGR GR-12 & GR-15 (ANSI models with
230V................................................1 standard or extension deck platform)
5 44980 DECAL,LABEL,PWR TO CHARGR 25 97833 DECAL-DANGER,MAX CAP-159
115V KG***...............................................1
6 52475 DECAL,LABEL,TRANSPORT GR-20 (ANSI models with standard or
TIEDOWN*......................................3 extension deck platform)
7 52996 DECAL,COSMETIC,GENIE 26 97873 DECAL-DANGER,MAX

LOGO..............................................1 CAP-TRAY,SYM*.............................1
(models with narrow platform) GR-12 & GR-15 (models with work
station tray)
8 72086 DECAL,LABEL,LIFTING EYE.........1
27 97899 DECAL,WARN,SAFETY
9 72184 DECAL,COSMETIC,GENIE CHOCK***.......................................1
RUNABOUT.....................................2
(models with standard or extension 28 114334 DECAL,SYM-ELEC
deck platform) HAZARD,PLUG...............................1
10 72188 DECAL,DIRECTIONAL 29 114338 DECAL,SYM-TIP-OVER,TILT

ARROWS,GR..................................2 ALARM............................................1
11 82473 DECAL,SYMBOL-COMP 30 133015 DECAL,DANGER,ELEC.HAZ

ACCESS..........................................1 SYMB..............................................1
12 82481 DECAL,SYMBOL-BATTERY 31 133144 DECAL,LABEL-TRANSPORT

SAFETY...........................................1 DIGRAM..........................................2
13 82487 DECAL,SYMBOL-READ THE 32 133146 DECAL,SYM-TIPOVER,BATTERIES,GR.1

MANUAL..........................................2 33 133147 DECAL,SYM-TIPOVER,LIMIT
14 82495 DECAL,SYMBOL-BRAKE REL SWITCH..........................................1
SAFETY...........................................1 34 137605 DECAL,E-STOP,GR/GRC/GS
15 82614 DECAL,DANGER,COLLISION PCON..............................................1
HAZARD..........................................1 35 137635 E-STOP, GR/GRC/GS GCON..........1
16 82666 DECAL,LABEL,FORKLIFT 36 137636 UI, GR/GRC/GS PCON DECAL......1
POCKET..........................................2 (models with 2 speed lift controller) to
17 82835 DECAL,DANGR,159 KG CAP,STD SN 34999
PLT..................................................1 37 137656 DECAL,PROPEL,GR/GRC/GS,PCON.1
(models with narrow platform) 38 227765 DECAL,COSMETIC,GENIE,GR/QS.1
18 82836 LABEL,AUXILIARY LOWERING.....1 39 1256702 DECAL, UI, GS/GR, PROP LIFT.....1
19 82966 DECAL,SIDE FORCE,GR - (models with proportional speed
ANSI,SYM.......................................1 controller) from SN 35000
(ANSI models)
Part No. 227660 GR-12,GR-15,GR-20 19

(continued)

SVC.................................................1
PROPORTIONAL............................2
controller)
GR12...............................................4
GR-12
GR15...............................................4
GR-15
GR20...............................................4
GR-20
20 GR-12,GR-15,GR-20 Part No. 227660

(continued)
Part No. 227660 GR-12,GR-15,GR-20 21

104.1 Decals with Symbols, Standard Platform; CE
22 GR-12,GR-15,GR-20 Part No. 227660

-- 220002 DECAL KIT,SAFETY/INSTR,SYM 20 97812 DECAL,COSMETIC,GENIE

(models with 2 speed controller) GR-20***..........................................2
(includes items 1-3, 6-15, 17, 23-29 & GR-20
34) to SN 34999 21 97815 DECAL,LABEL,LOWER MIDRAIL....1
1 28174 DECAL,POWER TO PLATFORM 22 97873 DECAL-DANGER,MAX
230V................................................2 CAP-TRAY,SYM*.............................1
(option) GR-12 & GR-15 (models with work
2 28235 DECAL,POWER TO PLATFORM station tray)
115V................................................2 23 97899 DECAL,WARN,SAFETY
(option) CHOCK***.......................................1
3 40434 DECAL,LANYARD ANCHORAGE 24 114334 DECAL,SYM-ELEC
POINT..............................................1 HAZARD,PLUG...............................1
4 43658 DECAL,LABEL,PWR TO CHARGR 25 114338 DECAL,SYM-TIP-OVER,TILT
230V................................................1 ALARM............................................1
5 44980 DECAL,LABEL,PWR TO CHARGR 26 133015 DECAL,DANGER,ELEC.HAZ
115V................................................1 SYMB..............................................1
6 52475 DECAL,LABEL,TRANSPORT 27 133144 DECAL,LABEL-TRANSPORT
TIEDOWN*......................................3 DIGRAM..........................................2
7 72086 DECAL,LABEL,LIFTING EYE.........1 28 133146 DECAL,SYM-TIPOVER,BATTERIES,GR.1
8 72184 DECAL,COSMETIC,GENIE 29 133147 DECAL,SYM-TIPOVER,LIMIT
RUNABOUT.....................................2 SWITCH..........................................1
(models with standard or extension
deck platform) 30 137605 DECAL,E-STOP,GR/GRC/GS
PCON..............................................1
9 72188 DECAL,DIRECTIONAL
ARROWS,GR..................................2 31 137635 E-STOP, GR/GRC/GS GCON..........1
10 82473 DECAL,SYMBOL-COMP 32 137636 UI, GR/GRC/GS PCON DECAL......1
ACCESS..........................................1 (models with 2 speed controller) to SN
34999
11 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1 33 137656 DECAL,PROPEL,GR/GRC/GS,PCON.1
12 82487 DECAL,SYMBOL-READ THE 34 227765 DECAL,COSMETIC,GENIE,GR/QS.1
MANUAL..........................................2 35 1256702 DECAL, UI, GS/GR, PROP LIFT.....1
13 82495 DECAL,SYMBOL-BRAKE REL (models with proportional speed
SAFETY...........................................1 controller) from SN 35000
14 82614 DECAL,DANGER,COLLISION 36 1256703 DECAL, STD, PROP LIFT, UI,
HAZARD..........................................1 SVC.................................................1
15 82666 DECAL,LABEL,FORKLIFT proportional speed controller)
POCKET..........................................2
16 82830 DECAL,DANGER,SIDE FORCE CE PROPORTIONAL............................2
GR...................................................1 (models with proportional speed
(CE models) controller)
17 82836 LABEL,AUXILIARY LOWERING.....1 38 T106667 DECAL,LABEL,WHEEL LOAD
18 97810 DECAL,COSMETIC,GENIE GR12...............................................4
GR-12***..........................................2 GR-12
GR-12 39 T106668 DECAL,LABEL,WHEEL LOAD
19 97811 DECAL,COSMETIC,GENIE GR15...............................................4
GR-15***..........................................2 GR-15
GR-15
Part No. 227660 GR-12,GR-15,GR-20 23


(continued)

GR20...............................................4
GR-20
41 T108737 DECAL-DANGER,MAX CAP-227
KG...................................................1
GR-12 & GR-15 (Australia models with
standard or extension deck platform)
42 T108738 DECAL-DANGER,MAX CAP-159
KG...................................................1
GR-20 (Australia models with standard
platform)
24 GR-12,GR-15,GR-20 Part No. 227660


(continued)
Part No. 227660 GR-12,GR-15,GR-20 25

200 Base Components March 2016
201.1 Steer Axle Linkage and Wheels
26 GR-12,GR-15,GR-20 Part No. 227660

March 2016 200 Base Components
201.1 Steer Axle Linkage and Wheels
1 12343 SCREW,HHC,1/4-20 X 3 29 106924 GROMMET,RUBBER

2 6638 WASHER,FLAT,USS,1/4"Y .38X.2X1.75.....................................2
3 6091 NUT,NYLOCK,1/4-20 30 109581 SCREW,SET,HS1/4-20X.625W/PATCH
4 78736 CLAMP,2 HOSE,PLASTIC,5/8.........4

5 124122 FORMING, DRIVE HOSE
GUARD............................................1
6 66770 FITTING,STRAIGHT DRIVE-IN ZERK
7 105565 WASHER,THRUST, GS
8 105092 BOLT,CARRIAGE,3/8-16X1.25,GR5
9 4828 NUT,NYLOCK,3/8-16
10 8255 SCREW,HHC,3/8-16 X .75
11 6097 WASHER,FLAT,USS,3/8",Y
12 47548 BEARING,FL,0.75ID X 1 OD X
.49....................................................4
13 57998 ASSY,WHEEL & TIRE,GR...............2
grey, non-marking
14 145084 WELDMENT, STEER YOKE, LH,
GR...................................................1
GR-12 & GR-15
14 145086 WELDMENT, STEER YOKE, LH,
GR20
GR-20
15 6198 NUT,NYLOCK,1/2-13
16 9145 SCREW,HHC,1/2-13 X 2.5,GR5
17 57996 MOTOR, 10.0 CU IN/REV DRIVE....2
-- 65616 SEAL KIT PWR WHL MOTOR
18 96423 RUE RING,3/4 PIN..........................2
19 96907 PIN,CLEVIS,0.75 X 3.25"
20 105547 CYLINDER,GS/GR STEER***.........1
-- 105550 KIT,STEER CYL SEAL
21 5361 PIN,COTTER,.125 X 1.5
22 69548 NUT,CASTLE(57996)GR
23 69547 KEY,DRIVE MOTOR(57996)
24 6545 PIN,CLEVIS,.75 X 2
25 5361 PIN,COTTER,.125 X 1.5
26 18396 BEARING,1.5IDX1.75ODX1.0L.......4
27 145083 WELDMENT, STEER YOKE, RH,
GR...................................................1
GR-12 & GR-15
27 145085 WELDMENT, STEER YOKE, RT,
GR20
GR-20
28 107359 TIE ROD ASSY W/BRNGS,GR2.....1
(includes item 12)
Part No. 227660 GR-12,GR-15,GR-20 27

202.1 Non-steer Axle
28 GR-12,GR-15,GR-20 Part No. 227660

202.1 Non-steer Axle
1 56912 SPRING CLIP,1/4-20,.025-.15X.5

2A 822685 FIELD KIT,REAR COVER,GR
(origal PN 100914 no longer available)
(use kit 822685 for first time
replacement, kit includes mounting
hardware) to SN 30431
2B 822586 FORMING,REAR COVER,GR.........1
from SN 30432
3 6888 SCREW,HHC,1/4-20 X 1
4A 822685 FIELD KIT,REAR COVER,GR.........2
(origal PN 96113 no longer available)
(use kit 822685 for first time
replacement, kit includes mounting
hardware) to SN 30431
4B 822587 BRACKET,REAR COVER,GR
from SN 30432
5 100808 PLATE, BRAKE SPACER, GR20.....2
GR-20
6 215550 BRAKE,1.5IN/FT
SHAFT,W/ORIFICE.........................1
replaced 145307 from GR12-24138
-- 226432 ORIFICE,0.025 DISK,.375 OD
7 42360 SCREW,SHC,1/2-13 X 4 ZINC
8 6198 NUT,NYLOCK,1/2-13
9 57998 ASSY,WHEEL & TIRE,GR...............2
grey, non-marking
10 69548 NUT,CASTLE(57996)GR.................2
11 5361 PIN,COTTER,.125 X 1.5..................2
12 69547 KEY,DRIVE MOTOR(57996)...........2
13 105440 GROMMET,RUBBER 2.5 X 3.0.......2
Part No. 227660 GR-12,GR-15,GR-20 29

203.1 Pothole Protection Assembly
30 GR-12,GR-15,GR-20 Part No. 227660

203.1 Pothole Protection Assembly
1 100489 WELDMENT, POTHOLE GUARD, -- 97128 ROLLER ARM,LIMIT SWITCH***

RT....................................................1 24B 87561 CABLE SQUEEZE CONN 2 WIRE
(power unit side)
25 1260031 SPACER, LIMIT SWITCH
2A 1260045 KIT, GR PHG SPACER UPDATE.....2 (from SN GR15-36989)
(to SN GR15-36988)
26 78086 BALL STUD, GAS STRUT, 3/8-16....4
2B 1259993 SPACER,.781IDX1.5ODX.375THK
(replaced 55355) (from SN-36989)
3 96642 BEARING,0.75IDX1.00ODX1.38L....2
4 96541 CAM
FOLLOWER,1.125X.375,DELRIN....2
5 100492 PLATE, POTHOLE LOWER LINK....2
6 96422 RUE RING,5/8 PIN..........................8
7 96135 PIN,CLEVIS,.625 X 1.88,ZINC PL....8
8 22261 WASHER,FLAT,.650 X 1.312 X.095
9 100834 GAS SPRING, GR...........................2
10A 1260045 KIT, GR PHG SPACER UPDATE.....2
(to SN GR15-36988)
10B 1260030 SPACER, .82IDX1.0 ODX1.00 LG
(replaced 100915) (from SN-36989)
11 96423 RUE RING,3/4 PIN..........................2
12 78060 PIN,CLEVIS,.75 DIA. X 4.00............2
13 12016 PIN,COTTER,.125 X .75..................2
14 34742 PIN,CLEVIS,.375 X 1.75 LG............2
15 107370 UPPER POTHOLE LINK ASSY
W/BRNG..........................................2
(includes item 3)
16 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
17 105060 GROUND STRAP, 8"LG..................2
19 7713 NUT,LP NYLOCK,3/8-16
20 100488 WELDMENT, POTHOLE GUARD,
LT.....................................................1
(ground controls side)
21A 49775 SCREW,PHILLIPS,PHM,10-32X
1.75..................................................4
(to SN GR15-36988)
21B 54239 SCREW,PHILLIPS,PHM,10-32 X 2.0
(from SN GR15-36989) (replaced
49775)
22 75144 WASHER,FLAT,SAE 1/4",ZINC.......4
23 15513 NUT,HEX,10-32...............................4
24A 96948 SWITCH,LIMIT,W/ROLLER
ARM***............................................2
-- 19491 CONTACTOR,LIMIT SWITCH
Part No. 227660 GR-12,GR-15,GR-20 31

204.1 Battery Pack and Counterweight Brackets
32 GR-12,GR-15,GR-20 Part No. 227660

204.1 Battery Pack and Counterweight Brackets
1 7713 NUT,LP NYLOCK,3/8-16 18A 229212 BATT CVR

GR-20 ASSY,GR,WORDS,ANSI.................1
2A 15086 WASHER,FLAT,.375 X 1.5 X .125 (USA, Canada, Australia)
GR-15 -- 100986 PLATE,BATT. TRAY LATCH HANDLE
2B 6097 WASHER,FLAT,USS,3/8",Y -- 23396 SPRING,CONTROL CABLE, AWP
GR-20 -- 96699 SLEEVE,TANK SUPPORT
3 5224 SCREW,HHC,3/8-16 X 2 (bushing)
GR-20 18B 107134 BATTERY COVER
4 100809 CAST,CWT, MAST...........................1 ASSY,SYMBOLS.............................1
GR-20 (Europe, Asia, South America)
5 100913 FORMING, CABLE BRIDGE...........1 18B 229213 BATT CVR ASSY,GR,SYM,ANSI.....1
6 6878 BOLT,CARRIAGE,1/4-20 X .75,G2 (Asia, South America)
7 6091 NUT,NYLOCK,1/4-20 -- 100986 PLATE,BATT. TRAY LATCH HANDLE
8A 124151 WLDMT,CW SUPPORT,LT..............2 -- 23396 SPRING,CONTROL CABLE, AWP

GR-15 & GR-20 (non-steer end, -- 96699 SLEEVE,TANK SUPPORT
ground controls side) (bushing)
8B 124152 WLDMT,CW SUPPORT,RT.............1 18C 229214 BATT CVR ASSY,GR,SYM,CE
GR-15 & GR-20 (non-steer end, power (Europe)
unit side) -- 100986 PLATE,BATT. TRAY LATCH HANDLE
9A 109840 COUNTERWEIGHT,CAST,GR15.....2 -- 124962 GROMMET,RUBBER,1.0 X 1.25X1.5
GR-15 (bushing)
9B 109839 COUNTERWEIGHT,CAST,GR20.....2 -- 23396 SPRING,CONTROL CABLE, AWP
GR-20
-- 96699 SLEEVE,TANK SUPPORT
10 7713 NUT,LP NYLOCK,3/8-16
18D 231191 ASSY, BATTERY COVER, EE
11 124105 BOLT,CARRIAGE,3/8-16 X 6.00,G2 EE option
GR-15
19 124962 GROMMET,RUBBER,1.0 X 1.25X1.5
12 100352 FORMING, CWT BRACKET............2
GR-15 & GR-20 (non-steer end)
13 8177 SCREW,HHC,1/2-13 X 1.5
14 6198 NUT,NYLOCK,1/2-13
15 Ref. Battery Cables
(refer to 209.1)
16A 76502 BATTERY,T105 W/LPT,3
CAP,DRY**.......................................4
(dry battery)
-- 18503 NUT,LOCKING-LG.FLANGE,5/16-18
16B 105150 BATTERY,MAINTENANCE
FREE,6V***.....................................4
(option)
-- 18503 NUT,LOCKING-LG.FLANGE,5/16-18
17 47569 HINGE,11"X 2.5"X.44".....................1
18A 107133 BATTERY COVER
ASSY,WORDS.................................1
(USA, Canada, Australia)
Part No. 227660 GR-12,GR-15,GR-20 33

205.1 Ground Control Module Components (to serial number GR14-29566)
34 GR-12,GR-15,GR-20 Part No. 227660

-- -- T110723 FORMING, CHARGER MOUNT

1 145286 FORMING,GROUND CONTROLS BRACKET
TRAY...............................................1 (power to platform recepticle plug
option)
2 4828 NUT,NYLOCK,3/8-16
19 96950 INVERTER,24VDC,110/230
3 5397 WASHER,FLAT,USS,5/16",Y VAC***.............................................1
4 6175 SCREW,HHC,3/8-16 X 1 20 18504 NUT,LOCKING-LG.FLANGE,1/4-20
5 228406 ASSY,LVL SNSR W/ 21 124232 WELDMENT,COVER SUP.CONT.....1
CONNECTOR..................................1
22 57881 LATCH, RUBBER, 3-13/32 X
-- 105142 LEVEL SENSOR,LS60,RED,1.5X3* 1-7/8................................................2
-- 60440 CONN,RECEP 3 WAY, 14-18GA 23 45546 SCREW,RHM,6-32 X .5
-- 60441 LOCK,RECEP 3 WAY,14-18GA 24 12344 NUT,NYLOCK,6-32
6 6637 SCREW,HHC,1/4-20 X 1.75 25 Ref. BATTERY CHARGER
7 39469 SPRING,COMPRESSION.485 X1.75** (refer to 208.1)
8 56912 SPRING CLIP,1/4-20,.025-.15X.5 26 6889 NUT,LP NYLOCK,1/4-20
9 6091 NUT,NYLOCK,1/4-20 27 105573 HINGE,ACCESS DOOR***..............2
10 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2 28 43137 SCREW,PHM,1/4-20 X .75..............4
11 96452 CIRCUIT BREAKER,7.0 AMP***.....1 29 66398 TERM CONTACT,#1/0 GA,SB175....2
12A 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 30 T110712 GRND CNTRL COVR,WORDS
includes retaining ring and set of keys ANSI,EN..........................................1
USA and Canada models with word
-- 83093 KEY SINGLE***
decals; English
-- 85239 NUT,RETAINER (96008)
-- T110713 GRND CONTROL COVER ASSY,
-- 96009 WASHER,NITRILE SYMB
-- 96010 SCREW,PHILLIPS,PHM,8-32 X.25** Europe, Asia and S. America models
with symbol decals
12B 83131 KEYSWITCH,3 POS
W/KEYS,LOCKING.........................1 -- T115403 GRND CNTRL COVR,WORDS
ANSI,FR
-- 85239 NUT,RETAINER (96008).................1 Canada models with word decals;
12C 37947 KEYS,10 PACK*** French
13 66812 BUTTON,PUSH,RED MUSHROOM 31 66094 NUT-THIN HEAVY HEX, 1/4-20
HEAD...............................................1 32 8915 SCREW,HHC,1/4-20 X 1.25
-- 66817 BASE WITH 1 NC CONTACT, 33 145284 FORMING,FUSE BRACKET...........1
E-STOP
34 6782 NUT,NYLOCK,5/16-18
-- 66818 CONTACT,NC
35 18503 NUT,LOCKING-LG.FLANGE,5/16-18
14 Ref. GROUND CONTROL PANEL
(refer to 207.1) 36 66717 FUSE BLOCK, ANN & ANL FUSE...1
15 229218 GRND CONTROL PANEL 37 6873 SCREW,FHM,10-32 X 1
ASSY,GR/GRC................................1 38 6178 NUT,NYLOCK,10-32
16 75041 SCREW,PHILLIPS,PHM,10-32 X 1 39 124449 TILT SENSOR TEST TOOL.............1
17 145279 FORMING, PLATFORM CONTROL 40 39540 ALARM,STEADY TONE***..............1
GUAR..............................................1
-- 72326 NUT - PLASTIC,RING FOR ALARMS
18 T106788 FORMING, CHARGER MOUNT
41 7265 RIVET,STEEL,P, .25 X .375
BRACKET........................................2
Part No. 227660 GR-12,GR-15,GR-20 35


(continued)
42A 1257203 KIT,MTR CNTRLR

REPLACEMENT,GR........................1
kit includes installation instructions,
new motor controller (PN 823408),
harness, battery cables, and new
fasteners.
42B 823408 MOTOR CONTROLLER,
DC,24V,300A
motor controllers sold separately only
in cases where upgrade kits are N/A
or an upgrade kit has been previously
installed
42C 232573 RESISTOR, 200 OHM 10 WATT
42D 232535 KIT,CONTACTOR,GR
42E 1257035 KIT,BATT. CABLE ASSY., GR
from SN 29743
43 81579 HORN,24VDC,SPADE
TERMINALS***................................1
36 GR-12,GR-15,GR-20 Part No. 227660


(continued)
Part No. 227660 GR-12,GR-15,GR-20 37

205.2 Ground Control Module Components (from serial number GR14-29567)
38 GR-12,GR-15,GR-20 Part No. 227660

A 124449 TILT SENSOR TEST TOOL.............1 17A 145279 FORMING, PLATFORM CONTROL
1 145286 FORMING,GROUND CONTROLS GUAR..............................................1
TRAY...............................................1 to SN 40225
2 4828 NUT,NYLOCK,3/8-16 17B 1264298 FORMING BRACKET UTSG...........1

from SN 40226 (not shown)
4 6175 SCREW,HHC,3/8-16 X 1 BRACKET........................................2
5A 228406 ASSY,LVL SNSR W/ -- T110723 FORMING, CHARGER MOUNT
CONNECTOR..................................1 BRACKET
to SN 40225 (power to platform recepticle plug
-- 105142 LEVEL SENSOR,LS60,RED,1.5X3* option)
-- 60440 CONN,RECEP 3 WAY, 14-18GA 19 96950 INVERTER,24VDC,110/230
VAC***.............................................1
-- 60441 LOCK,RECEP 3 WAY,14-18GA
5B 823368 SENSOR,LEVEL,UNIVERSAL........1
from SN 40226 21 124232 WELDMENT,COVER SUP.CONT.....1
6A 6637 SCREW,HHC,1/4-20 X 1.75 22 57881 LATCH, RUBBER, 3-13/32 X
to SN 40225 1-7/8................................................2
6B 8179 SCREW,HHC,1/4-20 X 2.25 23 45546 SCREW,RHM,6-32 X .5
from SN 40226 24 12344 NUT,NYLOCK,6-32
7 39469 SPRING,COMPRESSION.485 X1.75** 25 Ref. BATTERY CHARGER
8A 56912 SPRING CLIP,1/4-20,.025-.15X.5 (refer to 208.1)
to SN 40225 26 6889 NUT,LP NYLOCK,1/4-20
8B 6091 NUT,NYLOCK,1/4-20 27 105573 HINGE,ACCESS DOOR***..............2
from SN 40226
28 43136 SCREW,PHM,1/4-20 X .625............4
9 6091 NUT,NYLOCK,1/4-20
29 19436 CONNECTOR,ANDERSON SB
10 6878 BOLT,CARRIAGE,1/4-20 X .75,G2 175,1/0G..........................................2
11 96452 CIRCUIT BREAKER,7.0 AMP***.....1 -- 66397 QUICK DISCONNECT
12 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 CASING,BATT**..............................4
-- 37947 KEYS,10 PACK*** -- 66398 TERM CONTACT,#1/0 GA,SB175....4
-- 83093 KEY SINGLE*** 30 229215 GRND CNTRL COVR,WORDS
ANSI,EN..........................................1
-- 85239 NUT,RETAINER (96008)
-- 96009 WASHER,NITRILE decals, English
-- 96010 SCREW,PHILLIPS,PHM,8-32 X.25** -- 229216 GRND CNTRL COVR,WORDS
13 66812 BUTTON,PUSH,RED MUSHROOM ANSI,FR
HEAD...............................................1 Canada models with word decals;
French
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP -- 229217 GRND CONTROL COVER ASSY,
SYMB
-- 66818 CONTACT,NC Europe, Asia and S. America models
14 Ref. GROUND CONTROL PANEL with symbol decals
(refer to 207.1) 31 66094 NUT-THIN HEAVY HEX, 1/4-20
15 229218 GRND CONTROL PANEL 32 8915 SCREW,HHC,1/4-20 X 1.25
ASSY,GR/GRC................................1
33 145284 FORMING,FUSE BRACKET...........1
16 77677 SCREW,PHILLIPS,PHM,10-24 X 1
34 6782 NUT,NYLOCK,5/16-18
Part No. 227660 GR-12,GR-15,GR-20 39


(continued)
36 66717 FUSE BLOCK, ANN & ANL FUSE...1
37 105273 SCREW,HEX HD,NO SLOT,#14X.50
38 6178 NUT,NYLOCK,10-32
39 39540 ALARM,STEADY TONE***..............1
plastic nut not included
-- 72326 NUT - PLASTIC,RING FOR ALARMS
40 7265 RIVET,STEEL,P, .25 X .375
41 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
42A 1257203 KIT,MTR CNTRLR
REPLACEMENT,GR........................1
kit includes installation instructions,
new motor controller (PN 823408),
harness, battery cables, and new
fasteners. For machines that do not
already have contactors installed,
must also order 219897.
-- 232573 RESISTOR, 200 OHM 10 WATT
-- 232580 HARNESS,DIODE JUMPER
-- 823408 MOTOR CONTROLLER,
DC,24V,300A
motor controllers sold separately only
in cases where upgrade kits are N/A
or an upgrade kit has been previously
installed
42B 232535 KIT,CONTACTOR,GR
from SN 5001
43 81579 HORN,24VDC,SPADE
TERMINALS***................................1
44 74267 CONTACTOR,DRIVE,24V,180A***...1
45 162273 SPACER,MOUNTING......................1
46 49373 SCREW,PHILLIPS,PHM,M5X.8X25.2
40 GR-12,GR-15,GR-20 Part No. 227660


(continued)
Part No. 227660 GR-12,GR-15,GR-20 41

206.1 Power Unit Components
42 GR-12,GR-15,GR-20 Part No. 227660

206.1 Power Unit Components
1 78622 FILTER ASSY,SAE8,10 24 124728 CLAMP,0.44,#7X1/4,RUB CUSH.....1

MIC,PAPR**.....................................1 25 6638 WASHER,FLAT,USS,1/4"Y
-- 44207 FILTER ELEMENT,BETA(10)=200 26 96699 SLEEVE,TANK SUPPORT..............2
(fiberglass, optional upgrade)
27 9116 BOLT,CARRIAGE,1/4-20 X 1.25,G2
-- 44788 FILTER
ELEMENT,10MICRON,PAPER* 28 100484 HYD. TANK, POLYETHELENE........1
(paper, standard) 29 78546 BREATHER CAP,HYD. TANK,1/4
2 7265 RIVET,STEEL,P, .25 X .375 NPT.................................................1
3 T110714 POWER UNIT CVR ASSY, WORDS 30 66204 FILLER CAP(PLUG 1-1/2" NPT HEX
EN....................................................1 31 96855 CLAMP, HOSE, 1 EAR, 1-1/16**
32 96709 GROMMET, SLAB HYD TANK***
decals; English
33 100510 TUBE ASSY, DRAW........................1
-- T110715 POWER UNIT COVER ASSY, SYMB
Europe, Asia and S. America models
with symbol decals
-- T115404 POWER UNIT CVR ASSY, WORDS
FR
Canada models with word decals;
French
4 57881 LATCH, RUBBER, 3-13/32 X
1-7/8................................................2
5 45546 SCREW,RHM,6-32 X .5
6 12344 NUT,NYLOCK,6-32
7 124233 WELDMENT,COVER SUP.HYD......1
8 105573 HINGE,ACCESS DOOR***..............2
9 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
10 6091 NUT,NYLOCK,1/4-20
11 Ref. MANIFOLD,FUNCTION...........1
(refer to 402.1)
12 6021 WASHER,LOCK,.375
13 6175 SCREW,HHC,3/8-16 X 1
14 Ref. MANIFOLD,BRAKE RELEASE
(refer to 403.1)
15 6884 SCREW,HHC,1/4-20 X 2.5
17 6090 SCREW,HHC,1/4-20 X .75
18 96905 BOLT,CARRIAGE,1/4-20 X 2.5,G2
19 6638 WASHER,FLAT,USS,1/4"Y
20 6889 NUT,LP NYLOCK,1/4-20
21 Ref. Motor
(refer to 401.1)
22 Ref. Pump
(refer to 401.1)
23 161001 WELDMENT, HYD TRAY.................1
Part No. 227660 GR-12,GR-15,GR-20 43

207.1 Ground Control Panel
44 GR-12,GR-15,GR-20 Part No. 227660

207.1 Ground Control Panel
A 137692 GCON, GR/GRC/GS.......................1

Complete (models with 2 speed lift
controller) to SN 34999
-- 137673 LABEL, SERIAL, GC21-19..............1
B 1256721 GCON,STD,PROP LIFT..................1
(models with proportional lift controller)
1 T106366 ENCLOSURE,GC27-25/GC21-19,FRNT.1
2 137637 SCREW,PHM,4-20X.5, 48-2 TRI-L
3 T106372 ENCLOSURE, GC21-19, BK...........1
4A 137604 PCBA, GC21-19..............................1
(models with 2 speed lift controller) to
SN 34999
-- T106362 COVER, RJ45, GC27-25/GC21-19
replaced 137584
-- T106363 ADAPTER, RJ45, GC27-25/GC21-19
replaced 137655
4B 1256719 PCBA,GCON STD,PROP LIFT
(models with proportional lift controller
and units converted from 2 speed lift
controller to proportional speed
controller)
5 137562 DECAL,MEMBRANE, GR/GRC/GS
GCON..............................................1
6 137668 SCREW,PHM,6-19X.75, 48-2 TRI-L
Part No. 227660 GR-12,GR-15,GR-20 45

208.1 Battery Charger
46 GR-12,GR-15,GR-20 Part No. 227660

208.1 Battery Charger
-- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 6595 PLUG,ELECTRICAL,DOMESTIC
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
-- 97059 FUSE,BATTERY CHARGER***
1A 105739 CHARGER,BAT,24VDC,H/LO
GEN2...............................................1
-- 105334 CONNECTOR, IEC CHARGER CORD
-- 144180 MANUAL,OWNERS,CHARGER,105739
1B 219480 KIT,BATTERY CHARGER,24V
(includes 105739 charger, fasteners,
ring terminals and instructions for field
installation)
2 55010 LOCK, CONNECTOR......................1
3 71706 POWER CORD, UK 110..................1
4 55019 POWER CORD,NOVON..................1
5 55018 POWER CORD,UK-HIGH
VOLTAGE***....................................1
6 55021 POWER CORD,US 110***...............1
7 48282 POWER CORD, IEC 320 BLANK.....1
8 6878 BOLT,CARRIAGE,1/4-20 X
.75,G2..............................................4
9 18504 NUT,LOCKING-LG.FLANGE,1/4-20.4
BRACKET........................................1
11 218073 CORD REEL,SPRING REWIND.....1
Part No. 227660 GR-12,GR-15,GR-20 47

209.1 Electrical Wiring (to SN GR14-29741)
48 GR-12,GR-15,GR-20 Part No. 227660

209.1 Electrical Wiring (to SN GR14-29741)
-- 109758 HARNESS, REC PLUG

1 100801 BATTERY CABLE ASSY, GR..........1
to SN 29741
2 137608 HARNESS, GR POWER
CONTROL.......................................1
3 137726 SWITCH ASSY, LIMIT, LOAD
SENSE............................................1
4 T107890 POWER CABLE, GR BASE,
DOMESTIC......................................1
ANSI
-- T107891 POWER CABLE,GR
BASE,INTRNATION
CE
5A 137761 HARNESS, GR-12 MAST ANSI......1
GR-12, ANSI
-- 137737 HARNESS, GR-12 MAST CE
GR-12, CE
5B 137762 HARNESS, GR-15 MAST ANSI......1
GR-15, ANSI
GR-15, CE
5C 137763 HARNESS, GR-20 MAST ANSI
GR-20, ANSI
GR-20,CE
6 137729 ASSY, DOM J-BOX, PLAT GR.........1
ANSI
-- 137732 ASSY, CE J-BOX, GR
CE
7 137731 WIRE ASSY, STD/EXT PLAT. GR.....1
8 137755 HARNESS, GR, SW SNSRS W/O
LS....................................................1
ANSI
-- 137609 HARNESS,GR, SW SNSRS W/ LS
CE
9 137607 HARNESS, GR FUNCTION
MANIFOLD......................................1
10 T107892 ASSY, POTHOLE HARNESS, GR....1
11 137728 WIRE ASSY, DOWN LIMIT SW.......1
Part No. 227660 GR-12,GR-15,GR-20 49

210.1 Electrical Wiring (from SN GR14-29742)
50 GR-12,GR-15,GR-20 Part No. 227660

210.1 Electrical Wiring (from SN GR14-29742)
-- 109758 HARNESS, REC PLUG

1 826935 BATTERY CABLE ASSY, GR..........1
2 137608 HARNESS, GR POWER
CONTROL.......................................1
3 137726 SWITCH ASSY, LIMIT, LOAD
SENSE............................................1
4 T107890 POWER CABLE, GR BASE,
DOMESTIC......................................1
ANSI
-- T107891 POWER CABLE,GR
BASE,INTRNATION
CE
5A 137761 HARNESS, GR-12 MAST ANSI......1
GR-12, ANSI
GR-12, CE
5B 137762 HARNESS, GR-15 MAST ANSI......1
GR-15, ANSI
GR-15, CE
5C 137763 HARNESS, GR-20 MAST ANSI
GR-20, ANSI
GR-20,CE
6A 137729 ASSY, DOM J-BOX, PLAT GR.........1
ANSI
6B 137732 ASSY, CE J-BOX, GR
CE
7 137731 WIRE ASSY, STD/EXT PLAT. GR.....1
8A 137755 HARNESS, GR, SW SNSRS W/O
LS....................................................1
ANSI, to SN 40225
8B 1263397 HARNESS, GR/GRC SW SNSRS....1
ANSI, replaced 137755 from SN
40226
8C 137609 HARNESS,GR, SW SNSRS W/ LS
CE, to SN 40225
8D 1263398 CE, replaced 137609 from SN 40226
9 1251910 HARNESS, GR FUNC. MANIFOLD
10 T107892 ASSY, POTHOLE HARNESS, GR....1
11 137728 WIRE ASSY, DOWN LIMIT SW.......1
12 137759 HARNESS, GR SQS PADS.............1
QS Models only
13 137760 HARNESS, GR QS PAD EXT..........1
QS Models only
Part No. 227660 GR-12,GR-15,GR-20 51

300 Mast Components March 2016
301.1 Number 1 Column Assembly
52 GR-12,GR-15,GR-20 Part No. 227660

March 2016 300 Mast Components
-- 90337 BOE LUBE.......................................1 16C 38016 ROLLER,PLASTIC,AWP96**...........4

aluminum dry lubricant GR-20
1 107023 LIFTING EYE ASSEMBLY...............1 17 4828 NUT,NYLOCK,3/8-16
2 Ref. Mast Cover, Number 1 Column 17 6022 NUT,HEX,3/8-16
(refer to 311.1) 18 5397 WASHER,FLAT,USS,5/16",Y
3 Ref. Upper Chain Terminal, Number 19 35714 SCREW,FHS,3/8-16 X 2.25
1 Column
(refer to 307.1, 308.1 & 309.1) 20A 35709 BLOCK,SLIDE,UPPER....................2
GR-12
4A 100778 PLATE, MAST FLAP CLAMP..........4
GR-12 20B 35709 BLOCK,SLIDE,UPPER....................3
GR-15
4B 100778 PLATE, MAST FLAP CLAMP..........6
GR-15 21A 100711 COLUMN #1 MACHINED, 57..........1
GR-12 & GR-15
4C 100778 PLATE, MAST FLAP CLAMP..........8
GR-20 21B 100380 COL 1 MACHINED, 72.5
GR-20
5A 38730 NUT,WELD,ANGLE,1/4" T-SLOT.....4
GR-12 22 4828 NUT,NYLOCK,3/8-16
5B 38730 NUT,WELD,ANGLE,1/4" T-SLOT.....6 22 6022 NUT,HEX,3/8-16
GR-15 23 38013 SHIM NUT,ADJUSTER....................4
5C 38730 NUT,WELD,ANGLE,1/4" T-SLOT.....8 GR-12 & GR-15
GR-20 24 40946 BOLT,SHIM......................................4
6 100379 BLOCK, MAST SLIDER, GR20.......2 GR-12 & GR-15
GR-20 25 38011 SHIM,SIDE PAD..............................4
7 6175 SCREW,HHC,3/8-16 X 1 GR-12 & GR-15
GR-20 26 Ref. Lift Cylinder
8 6021 WASHER,LOCK,.375 (refer to 401.1)
GR-20 27 1268235 SCREW,HHC,5/8-11 X 8.00
9 6097 WASHER,FLAT,USS,3/8",Y 28 38028 NUT,LP NYLOCK,5/8-11
10 8915 SCREW,HHC,1/4-20 X 1.25 29 100483 PLATE, CYLINDER MOUNT...........4
GR-20
30 38601 SCREW,HHC,1/2-13 X 7.5
11 25926 WASHER,FLAT,M6 PLTD.
31 6086 NUT,LP NYLOCK,1/2-13
GR-20
32A 107131 MAST STIFFENER ASSY,
12 22699 WASHER,FLAT,M10,ZINC PLTD.
GR12/15..........................................1
GR-20
GR-12 & GR-15
13 35991 NUT,WELD 1/4-20, PLATED L.L.**
32B 107132 MAST STIFFENER ASSY,GR20
14A 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.3 GR-20
GR-12
33 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
14B 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.4
34 8516 SCREW,HHC,3/8-16 X 1.50,GR5
GR-15
35A 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM
14C 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.5
for limit switch 25050
GR-20
35B 87561 CABLE SQUEEZE CONN 2 WIRE
15 40735 SPACER, 1/4ID3/8OD, .875LG
for limit switch 96948
GR-20
36 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
16A 38016 ROLLER,PLASTIC,AWP96**.........16
GR-12, GR-15 & GR-20
GR-12
37 6607 WASHER,LOCK,#10 PLTD
16B 38016 ROLLER,PLASTIC,AWP96**.........12
GR-15 38 15513 NUT,HEX,10-32
Part No. 227660 GR-12,GR-15,GR-20 53


(continued)
39 11808 SCREW,HHC,1/4-20 X .375

replaced 11808
39 38979 SCREW,PHM,1/4-20X.5 PHIL
replaced 11808
40 69575 COVER,LIMIT SWITCH W/DECAL
GR...................................................1
41 96948 SWITCH,LIMIT,W/ROLLER
ARM***............................................1
-- 19491 CONTACTOR,LIMIT SWITCH
-- 97128 ROLLER ARM,LIMIT SWITCH***
42 Ref. Upper Sequencing Cable Bracket
(refer to 310.1)
43 7713 NUT,LP NYLOCK,3/8-16
44 6052 WASHER,SHIM,.5 X .875 X .063
45 35706 BOLT,ROLLER,.470"(SHORT)
46 40004 SCREW,SHC,1/4-20 X .375 BLK
47 41055 WASHER,T-SLOT
54 GR-12,GR-15,GR-20 Part No. 227660


(continued)
Part No. 227660 GR-12,GR-15,GR-20 55

56 GR-12,GR-15,GR-20 Part No. 227660

1 45425 SCREW,FHS,3/8-16 X .75

2A 35707 SHAFT,LIFTING CHAINS,20MM
DIA...................................................2
GR-12
2B 35707 SHAFT,LIFTING CHAINS,20MM
DIA...................................................3
GR-15
2C 35707 SHAFT,LIFTING CHAINS,20MM
DIA...................................................4
GR-20
3 38709 WASHER,SHIM,.938 X 1.37 X .048
4 38447 PULLEY W/BEARINGS...................2
5 Ref. Mast Cover, Column Number 2
(refer to 311.1)
6 6175 SCREW,HHC,3/8-16 X 1
GR-20
GR-20
9 100379 BLOCK, MAST SLIDER, GR20.....16
GR-20
10 Ref. Upper Slider Block
(refer to 301.1)
11 38011 SHIM,SIDE PAD..............................4
12 Ref. Control Cable Pulley
(refer to 312.1 & 313.1)
13 100381 COL 2 MACHINED, 72.5.................1
GR-20
14 100712 COLUMN #2 MACHINED, 57..........1
GR-12 & GR-15
15 Ref. Pulley Bracket
(refer to 310.1)
16 Ref. Roller
(refer to 301.1)
18 7713 NUT,LP NYLOCK,3/8-16
19A 35710 BLOCK,SLIDE,LOWER...................2
GR-12
19B 35711 SPACER,SHAFT,.840"LG................3
GR-15
20 11808 SCREW,HHC,1/4-20 X .375
22A 57809 PLATE, LIMIT SWITCH ROLL GR....1
GR-12 & GR-15
22B 100858 FORMING, LIMIT SWITCH ROLL....1
GR-20
Part No. 227660 GR-12,GR-15,GR-20 57

58 GR-12,GR-15,GR-20 Part No. 227660

1 45425 SCREW,FHS,3/8-16 X .75 25 6091 NUT,NYLOCK,1/4-20

2A 35707 SHAFT,LIFTING CHAINS,20MM (to SN GR15-38900)
DIA...................................................2 26 1257714 WELDMENT, PHG ACTUATOR.......1
GR-12 (to SN GR15-38900)
2B 35708 SHAFT,LIFTING CHAINS,20MM 27 235340 SPRING,COMPRESSION...............2
DIA...................................................3 (to SN GR15-38900)
GR-15 28 100673 WELDMENT, PH ACTUATOR.........1
2C 35709 BLOCK,SLIDE,UPPER....................4 (to SN GR15-38900)
GR-20 29 12016 PIN,COTTER,.125 X .75
3A 35722 SPACER,SHAFT,.310......................1 (to SN GR15-38900)
GR-12 30 Ref. Mast Slider Block
3B 35722 SPACER,SHAFT,.310......................2 (refer to 302.1)
GR-15 & GR-20 31 Ref. Pulley Bracket
4 35711 SPACER,SHAFT,.840"LG................2 (refer to 310.1)
GR-12 & GR-15 32 Ref. Lower Slide Block
5 38447 PULLEY W/BEARINGS...................2 (refer to 302.1)
6 38316 SPACER,.560 AWP MAST..............1 33A 1257714 WELDMENT, PHG ACTUATOR.......1
7 38709 WASHER,SHIM,.938 X 1.37 X .048 (from SN GR15-38901)
8 Ref. Mast Cover, Column Number 3 33B 1260891 KIT,GR PHG REPLACEMENT........1
(refer to 311.1) (to SN GR15-38900) (update kit)
9 35706 BOLT,ROLLER,.470"(SHORT) 34 100714 COLUMN #5 MACHINED, 57..........1

GR-12
10 Ref. Roller
(refer to 301.1)
11 6052 WASHER,SHIM,.5 X .875 X .063
13 7713 NUT,LP NYLOCK,3/8-16
14 100713 COLUMN #3 MACHINED, 57..........1
15 Ref. Upper Slide Block
(refer to 301.1)
16 6175 SCREW,HHC,3/8-16 X 1
18 Ref. Mast Slider Block
(refer to 302.1)
(refer to 312.1 & 313.1)
20 100382 COL 3 MACHINED, 72.5.................1
GR-20
21 101718 BOLT,CARRIAGE,3/8-16 X .75,G2
22 100942 BLOCK, PH ACTUATOR GUIDE.....1
(to SN GR15-38900)
23 6637 SCREW,HHC,1/4-20 X 1.75
(to SN GR15-38900)
(to SN GR15-38900)
Part No. 227660 GR-12,GR-15,GR-20 59

304.1 Number 4 Column Assembly; GR-15, GR-20
60 GR-12,GR-15,GR-20 Part No. 227660

304.1 Number 4 Column Assembly; GR-15, GR-20
1 45425 SCREW,FHS,3/8-16 X .75 35 7713 NUT,LP NYLOCK,3/8-16

2 35707 SHAFT,LIFTING CHAINS,20MM 36 Ref. Lower Slide Block
DIA...................................................1 (refer to 302.1)
3 35722 SPACER,SHAFT,.310 37 6052 WASHER,SHIM,.5 X .875 X .063
4 35715 PULLEY,SMALL CHAIN..................2 38 Ref. Roller, GR-15
5 35711 SPACER,SHAFT,.840"LG (refer to 301.1)
6 37686 SPACER,SHAFT,1.400 39 35706 BOLT,ROLLER,.470"(SHORT)
7 Ref. Mast Cover, Number 4 Column 40 100715 COLUMN #6 MACHINED, 57

(refer to 311.1) GR-15
8 57264 NUT, 1/4-20 T

9 109500 PLATE, MAST FLAP CLAMP, 5-6.....2
10 40004 SCREW,SHC,1/4-20 X .375 BLK
12 38709 WASHER,SHIM,.938 X 1.37 X .048
13 38447 PULLEY W/BEARINGS...................2
14 38316 SPACER,.560 AWP MAST
15 Ref. Mast Cover, Number 4 Column
(refer to 311.1)
16 Ref. Mast Flap Clamp
(refer to 301.1)
17 38730 NUT,WELD,ANGLE,1/4" T-SLOT.....2
18 6175 SCREW,HHC,3/8-16 X 1
21 100383 COL 4 MACHINED, 72.5.................1
GR-20
22 4828 NUT,NYLOCK,3/8-16
24 35714 SCREW,FHS,3/8-16 X 2.25
25 Ref. Mast Slider Block
(refer to 303.1)
26 7339 SCREW,HHC,1/4-20 X .5
28 Ref. Upper Sequencing Bracket
(refer to 301.1)
(refer to 312.1 & 313.1)
30 8915 SCREW,HHC,1/4-20 X 1.25
32 40735 SPACER, 1/4ID3/8OD, .875LG
34 Ref. Pulley Bracket
(refer to 310.1)
Part No. 227660 GR-12,GR-15,GR-20 61

305.1 Number 5 Column Assembly; GR-20
62 GR-12,GR-15,GR-20 Part No. 227660

305.1 Number 5 Column Assembly; GR-20
1 45425 SCREW,FHS,3/8-16 X .75

2 35707 SHAFT,LIFTING CHAINS,20MM
DIA...................................................1
3 37686 SPACER,SHAFT,1.400
4 35715 PULLEY,SMALL CHAIN..................2
5 35711 SPACER,SHAFT,.840"LG
6 35722 SPACER,SHAFT,.310
7 Ref. Mast Cover, Column Number 5
(refer to 311.1)
8 109500 PLATE, MAST FLAP CLAMP, 5-6.....2
9 40004 SCREW,SHC,1/4-20 X .375 BLK
11 57264 NUT, 1/4-20 T
12 4828 NUT,NYLOCK,3/8-16
14 35714 SCREW,FHS,3/8-16 X 2.25
15 100384 COL 5 MACHINED, 72.5.................1
GR-20
16 6175 SCREW,HHC,3/8-16 X 1
19 100386 FORMING, PULLEY BRKT
20 100379 BLOCK, MAST SLIDER, GR20
Part No. 227660 GR-12,GR-15,GR-20 63

306.1 Carriage Assembly
64 GR-12,GR-15,GR-20 Part No. 227660

306.1 Carriage Assembly
-- 8920 RIVET,ALUM,ALUM,P,.156 X .375

1 69855 RIVET,ALUM,ALUM,.25 X 1.125 AL
2A 100744 CARRIAGE, 3 & 5 COLUMN...........1
GR-12 & GR-20
-- Ref. Carriage Sequencing Cable
Assembly
(refer to 310.1)
2B 100745 CARRIAGE, 4 & 6 COLUMN...........1
GR-15
-- Ref. Carriage Sequencing Cable
Assembly
(refer to 310.1)
3 57195 GUIDE, SLIDER CARRIAGE...........2
4 35734 FORMING, SEQUENCING, CARR,
ZN....................................................1
5 6091 NUT,NYLOCK,1/4-20
6 6090 SCREW,HHC,1/4-20 X .75
7 7713 NUT,LP NYLOCK,3/8-16
9 6052 WASHER,SHIM,.5 X .875 X .063
10 Ref. Roller
(refer to 301.1)
12 38005 SLIDE BLOCK,CARRIAGE%%.......1
13 8920 RIVET,ALUM,ALUM,P,.156 X .375
14 100777 FORMING, CARRIAGE FLAP
MOUNT...........................................1
15 56912 SPRING CLIP,1/4-20,.025-.15X.5
16 100752 COVER, CARRIAGE.......................1
18 6888 SCREW,HHC,1/4-20 X 1
Part No. 227660 GR-12,GR-15,GR-20 65

307.1 Lifting Chain Assembly, GR-12
66 GR-12,GR-15,GR-20 Part No. 227660

1 35714 SCREW,FHS,3/8-16 X 2.25

3 4828 NUT,NYLOCK,3/8-16
4 35699 CHAIN TERMINAL CASTING,#1.....2
5 40550 CHAIN ASSY#1,57"COL.
S-SERIES........................................2
(includes items 4 and 20)
-- 41247 CHAIN,STD.LEAF(LG)53.5"S-SERIE
53.5 inches
6 6534 PIN,GROOVED- .200 X .75*...........8
7 40945 SCREW,FHS,1/4-20 X 2.25
8 35697 CHAIN TERM,CLEVIS CYL.,ZINC...1
9 41246 CHAIN ASSY.#2 COL.
(CYLINDER)....................................1
53.5 inches
10 41248 CHAIN ASSY. #2 COL.CWP/SP......1
53.5 inches
11 35695 CHAIN TERM,PULLEY
SUPORT-ZINC.................................2
(double slot)
12 Ref. Carriage
(refer to 306.1)
13 Ref. Number 3 Column
(refer to 303.1)
14 11890 GLIDE BUTTON,SIDE,GLL,.100
TK....................................................2
15 35712 NUT,NYLOCK,3/8-24
16 35698 CHAIN TENSION ROCKER
CAST.ZINC......................................2
17 35705 BOLT-ROCKER, S-SERIES
19 6086 NUT,LP NYLOCK,1/2-13
20 38187 CHAIN TERM.LWR.SS(2 SLOT)*.....4
(includes item 6)
(refer to 302.1)
(refer to 301.1)
Part No. 227660 GR-12,GR-15,GR-20 67

68 GR-12,GR-15,GR-20 Part No. 227660

1 35699 CHAIN TERMINAL CASTING,#1.....2 24 6097 WASHER,FLAT,USS,3/8",Y

2 40550 CHAIN ASSY#1,57"COL. 25 6086 NUT,LP NYLOCK,1/2-13
S-SERIES........................................2 26 Ref. Number 2 Column
(includes items 1 and 18) (refer to 302.1)
3 6534 PIN,GROOVED- .200 X .75*...........8 27 Ref. Number 1 Column
4 40945 SCREW,FHS,1/4-20 X 2.25 (refer to 301.1)
5 35714 SCREW,FHS,3/8-16 X 2.25
7 4828 NUT,NYLOCK,3/8-16
8 35697 CHAIN TERM,CLEVIS CYL.,ZINC...1
9 41246 CHAIN ASSY.#2 COL.
(CYLINDER)....................................1
10 41248 CHAIN ASSY. #2 COL.CWP/SP......1
53.5 inches
SUPORT-ZINC.................................2
(double slot)
SUPPORT-ZNC...............................2
(single slot)
13 41250 CHAIN ASSY.SMALL CHAIN
CWP/SP..........................................2
-- 41249 CHAIN,SMALL,53.5"
53.5 inches
14 38986 PIN,GROOVED,.200 X .50*.............4
15 Ref. Carriage
(refer to 306.1)
16 41224 CHAIN TERM.LWR.SS(1 SLOT).....2
(includes item 14)
17 35754 COLUMN #6, 57" SUPER SERIES**
(refer to 304.1)
(includes item 3)
(refer to 303.1)
20 11890 GLIDE BUTTON,SIDE,GLL,.100
TK....................................................3
21 35712 NUT,NYLOCK,3/8-24
22 35698 CHAIN TENSION ROCKER
CAST.ZINC......................................3
23 35705 BOLT-ROCKER, S-SERIES.............3
Part No. 227660 GR-12,GR-15,GR-20 69

70 GR-12,GR-15,GR-20 Part No. 227660

1 35699 CHAIN TERMINAL CASTING,#1.....2 21 11890 GLIDE BUTTON,SIDE,GLL,.100

2 37385 CHAIN TK....................................................4
ASSY#1,72.5"COL.S-SERIES.........2 22 35712 NUT,NYLOCK,3/8-24
(includes items 1 and 18) 23 35698 CHAIN TENSION ROCKER
-- 35704-6813 CHAIN,STD.LEAF AL544,68.13" CAST.ZINC......................................4
68.5 inches 24 35705 BOLT-ROCKER, S-SERIES
3 6534 PIN,GROOVED- .200 X .75*.........12 25 6095 WASHER,FLAT,USS,1/2",Y
4 40945 SCREW,FHS,1/4-20 X 2.25.............1 26 6198 NUT,NYLOCK,1/2-13
5 35697 CHAIN TERM,CLEVIS CYL.,ZINC...1 27 Ref. Number 2 Column
6 37384 CHAIN (refer to 302.1)
ASSY#2,72.5"COL.S-SERIES.........1 28 Ref. Number 1 Column
(includes items 5 and 18) (refer to 301.1)
-- 35704-6813 CHAIN,STD.LEAF AL544,68.13"
68.5 inches
7 37386 CHAIN ASSY,72.5"COL.
S-SERIES........................................3
-- 35704-6813 CHAIN,STD.LEAF AL544,68.13"
68.5 inches
SUPORT-ZINC.................................3
(double slot)
9 35714 SCREW,FHS,3/8-16 X 2.25
11 4828 NUT,NYLOCK,3/8-16.....................10
SUPPORT-ZNC...............................2
(single slot)
13 37387 CHAIN
ASSY,72.5COL.(SM)S-SERIE.........2
-- 35703-6813 CHAIN,STD.LEAF AL522,68.13"
68.5 inches
14 38986 PIN,GROOVED,.200 X .50*.............4
15 Ref. Carriage
(refer to 306.1)
16 41224 CHAIN TERM.LWR.SS(1 SLOT).....1
(includes item 14)
(refer to 305.1)
(includes item 3)
(refer to 304.1)
(refer to 303.1)
Part No. 227660 GR-12,GR-15,GR-20 71

310.1 Sequencing Cable
72 GR-12,GR-15,GR-20 Part No. 227660

310.1 Sequencing Cable
1 6090 SCREW,HHC,1/4-20 X .75 16A 38234 BUSHING,FLANGE,3/8 OD X 1/4

2 6091 NUT,NYLOCK,1/4-20 ID.....................................................4
GR-12
3 35734 FORMING, SEQUENCING, CARR,
ZN....................................................1 16B 38234 BUSHING,FLANGE,3/8 OD X 1/4
ID.....................................................6
4 100905 SPACER,TUBE,1/4X3/8X.40" LG.....3 GR-15
GR-15
16C 38234 BUSHING,FLANGE,3/8 OD X 1/4
4A 100905 SPACER,TUBE,1/4X3/8X.40" LG.....2 ID.....................................................8
GR-12 GR-20
5 100386 FORMING, PULLEY BRKT.............1 17A 8849 SPRING, TENSION CABLE............2
6 6888 SCREW,HHC,1/4-20 X 1 GR-12
7 6356 WASHER,LOCK,.25 17B 8849 SPRING, TENSION CABLE............3
GR-15
8 12906 WASHER,FENDER,.25 X 1.25 X.062
17C 8849 SPRING, TENSION CABLE............6
GR-20
10 11808 SCREW,HHC,1/4-20 X .375
11A 35733 PULLEY,SEQUENCING,NYLATRON.2
GR-12
11B 35733 PULLEY,SEQUENCING,NYLATRON.3
GR-15
11C 35733 PULLEY,SEQUENCING,NYLATRON.4
GR-20
12A 124081 CABLE
ASSY,SEQ,MAST,GR12&15............2
GR-12 (includes item 14) (replaced
58382)
12B 124081 CABLE
ASSY,SEQ,MAST,GR12&15............3
GR-15 (includes item 14)
12C 100409 CABLE ASSY,SEQ,MAST,GR20.....4
13A 58382 CABLE
ASSY,SEQ,CARRIAG,GR12/15......1
GR-12, GR-15 (includes item 14)
13B 58381 CABLE
ASSY,SEQ,CARRIAGE,GR20.........1
14A 57147 BRACKET,SEQUENCING,UPPER,ZI***.2
GR-12
14B 57147 BRACKET,SEQUENCING,UPPER,ZI***.3
GR-15
14C 57147 BRACKET,SEQUENCING,UPPER,ZI***.4
GR-20
15 38979 SCREW,PHM,1/4-20X.5 PHIL
replaced 7339
15 7339 SCREW,HHC,1/4-20 X .5
Part No. 227660 GR-12,GR-15,GR-20 73

311.1 Mast Covers
74 GR-12,GR-15,GR-20 Part No. 227660

311.1 Mast Covers
1A 100770 FLAP, MAST COVER #5,#6.............1

GR-12 (column #3)
1B 100770 FLAP, MAST COVER #5,#6.............1
GR-15 (column #4)
1C 100770 FLAP, MAST COVER #5,#6.............1
GR-20 (column #5)
2A 100769 FLAP, MAST COVER #2, #4............1
GR-12 (column #2)
2B 100769 FLAP, MAST COVER #2, #4............1
GR-15 (column #2)
2C 100769 FLAP, MAST COVER #2, #4............2
GR-20 (column #2 and #4)
3A 100767 FLAP, MAST COVER #1..................1
GR-12 (column #1)
3B 100767 FLAP, MAST COVER #1..................1
GR-15 (column #1)
3C 100767 FLAP, MAST COVER #1..................1
GR-20 (column #1)
4A 100768 FLAP, MAST COVER #3..................1
GR-15 (column #3)
4B 100768 FLAP, MAST COVER #3..................1
GR-20 (column #3)
5A 40004 SCREW,SHC,1/4-20 X .375 BLK.....6
GR-12
5B 40004 SCREW,SHC,1/4-20 X .375 BLK.....8
GR-15
5C 40004 SCREW,SHC,1/4-20 X .375 BLK....10
GR-20
6A 41055 WASHER,T-SLOT............................6
GR-12
6B 41055 WASHER,T-SLOT............................8
GR-15
6C 41055 WASHER,T-SLOT..........................10
GR-20
7A 38730 NUT,WELD,ANGLE,1/4" T-SLOT.....6
GR-12
7B 38730 NUT,WELD,ANGLE,1/4" T-SLOT.....8
GR-15
7C 38730 NUT,WELD,ANGLE,1/4"
T-SLOT..........................................10
GR-20
Part No. 227660 GR-12,GR-15,GR-20 75

312.1 Control Cable Assembly; GR-12, GR-20
76 GR-12,GR-15,GR-20 Part No. 227660

312.1 Control Cable Assembly; GR-12, GR-20
1 8915 SCREW,HHC,1/4-20 X 1.25

3A 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.4
GR-12
3B 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.5
GR-20 (shown)
4 40735 SPACER, 1/4ID3/8OD, .875LG
7 Ref. HARNESS, GR-xx MAST
(refer to 209.1) (GR-12, GR-15 &
GR-20, ANSI & CE)
8 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
9 6091 NUT,NYLOCK,1/4-20
10 7339 SCREW,HHC,1/4-20 X .5
11 124166 FORMING,CABLE BRKT,GR..........1
12 56912 SPRING CLIP,1/4-20,.025-.15X.5.....1
13 107023 LIFTING EYE ASSEMBLY...............1
14 8516 SCREW,HHC,3/8-16 X 1.50,GR5
15 4828 NUT,NYLOCK,3/8-16
Part No. 227660 GR-12,GR-15,GR-20 77

313.1 Control Cable Assembly, GR-15
78 GR-12,GR-15,GR-20 Part No. 227660

313.1 Control Cable Assembly, GR-15
1 8915 SCREW,HHC,1/4-20 X 1.25

3 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.4
4 40735 SPACER, 1/4ID3/8OD, .875LG
7 Ref. HARNESS, GR-xx MAST
(refer to 209.1) (GR-12, GR-15 &
GR-20, ANSI & CE)
8 23396 SPRING,CONTROL CABLE,
AWP.................................................1
9 60746 BUSHING, STRAIN RELIEF, 1".......1
10 69529 BRACKET,CONTROL CABLE
W/BUSHIN.......................................1
(includes item 9)
Part No. 227660 GR-12,GR-15,GR-20 79

314.1 Bellows, CE and Australia Models
80 GR-12,GR-15,GR-20 Part No. 227660

314.1 Bellows, CE and Australia Models
1 6090 SCREW,HHC,1/4-20 X .75

2 6091 NUT,NYLOCK,1/4-20
3 44264-S PLATE, UPPER BELLOW MNT,
CE....................................................1
4 6271 RIVET,STL,STL.MAN,P,.25 X .25
5 75144 WASHER,FLAT,SAE 1/4",ZINC
7 69838 BRACKET, BELLOWS MOUNT,
CE....................................................1
8 40004 SCREW,SHC,1/4-20 X .375 BLK
9 44372 BELLOW, CE...................................1
10 44263-S FORMING, LOWER BELLOW
MNT,CE...........................................1
11 8255 SCREW,HHC,3/8-16 X .75
12 7713 NUT,LP NYLOCK,3/8-16
13 69384-S MOUNT,LOWER
BELLOW,CE,RUNABOUT...............1
14 Ref., Lifting Eye Plate
(refer to 301.1)
15 8516 SCREW,HHC,3/8-16 X 1.50,GR5
16 4828 NUT,NYLOCK,3/8-16
17 44266 FORMING, BELLOW
BRKT,CE,LH....................................1
Part No. 227660 GR-12,GR-15,GR-20 81

400 Hydraulic Components March 2016
401.1 Hydraulic Power Unit and Lift Cylinder
82 GR-12,GR-15,GR-20 Part No. 227660

March 2016 400 Hydraulic Components
401.1 Hydraulic Power Unit and Lift Cylinder
1 105387 MOTOR,24DC,ADV.........................1 -- 229453 SEAL KIT,PUMP,PARKER (228192)

(includes items 2-6) for 228192
-- 43685 SEAL KIT,LIFT PUMP,BARNES** 17B 96193 PUMP,4CC GEAR,CCW***
-- 44777 BEARING,MOTOR from SN 21292
-- 44778 BEARING,MOTOR,36843,BRUSH -- 233641 SEAL KIT,BOSCH PUMP

END* For Bosch PN 9510090001
-- 52915 BRUSH LEAD ASSEMBLY -- 85197 SEAL KIT,BOSCH PUMP***

KIT(48504) For Bosch PN 9510290001
-- 58934 BRUSH BOX ASSEMBLY

2 44750 SPRING-BRUSH,40844,
SCISSORS......................................4
3 44752 COVER-BRUSH
INSPEC.40844,SCISS....................4
4 52913 SCREW,HH TAPETITE
THRD8-32X.50
5 44751 BRUSH,PWR UNIT (40844)**.........4
6 52914 SCREW,HHTAPTITE
THREAD8-32X.38
7A 80949 CYLINDER, LIFT 41" STROKE,
DY*...................................................1
GR-12, GR-15
-- 80941 SEAL KIT,DONYANG CYL (35736)**
(for 80949)
7B 100400 CYLINDER,LIFT, 70" STROKE.......1
GR-20
-- 80943 SEAL KIT,DONYANG CYL (35737)*
(for 100400)
8 48905 CONN,520120-4***..........................2
9 52943 NUT,SOLENOID VALVE COIL.........1
10 38068 KNOB,PUSH/PULL,RED.................1
11 84422 COIL-SOLENOID VALVE,20V
DC***...............................................1
11A 40417 COIL,12V DC...................................1
12 66465 VALVE,W/20V NC
SOLENOID,MANUAL......................1
13 35725 VALVE,FLOW CONTROL
PREAS.COMP.................................1
1 gpm, L/min
14 35726 VALVE,HYDRAULIC CHECK..........1
15 32317 SCREW,HHC,3/8-24 X 1 GR 8
YEL..................................................2
17A 228192 PUMP,4CC GEAR,CCW..................1
to SN 21291
Part No. 227660 GR-12,GR-15,GR-20 83

402.1 Function Manifold
84 GR-12,GR-15,GR-20 Part No. 227660

402.1 Function Manifold
-- 105462 KIT,DYN.BRAKING MANIF,MINI -- 84385 COIL,20VDC DEUTCSH W/DIODE

Use the letter callouts to (sold separately)
cross-reference with the Service 9 65962 VALVE-RELIEF, 3700 PSI #8**........1
Manual. (I, System relief)
-- 49612 O-RING KIT (ORFS FITTINGS) -- 44226 SEAL KIT-FOR P.N.44167
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48997 NIPPLE,DIAGNOSTIC,#4................1
(A, Testing)
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
(pressure gauge not included)
-- 48880 CAP,DIAGNOSTIC NIPPLE
2 84386 CHECK DISK, NO SPRING............1
(B, Steer circuit)
3 65962 VALVE-RELIEF, 3700 PSI #8**........1
(C, Lift relief)
-- 44226 SEAL KIT-FOR P.N.44167
4 46216 VALVE,CHECK,IWP-S/CWP PWR
ASSI................................................1
(D, Drive circuit)
-- 44227 SEAL KIT, VALVE
5 44172 VALVE,SOLENOID,3POS
4WAY***...........................................1
(E, Drive forward/reverse)
-- 44174 NUT-COIL SHORT
-- 44230 SEAL KIT-P.N.44169,44172,44171
-- 84385 COIL,20VDC DEUTCSH W/DIODE
(sold separately)
6 44168 VALVE,SOLENOID,3POS 4WAY.....1
(F, Steer left/right)
-- 44229 SEAL KIT, VALVE
-- 77709 COIL,#8 20VDC,DEUTSCH W/DIOD
(sold separately)
7 84384 PRTY,FLOW CNTRL VALVE,.75
GPM................................................1
(G, Steer Circui)t (0.75 gpm / 2.8
L/min, 1500 psi / 103.4 bar)
-- 1261888 SEAL KIT (84384)
for 84384
8 44169 VALVE-SOLENOID, 2POS 4
WAY.................................................1
(H, Platform up)
-- 44230 SEAL KIT-P.N.44169,44172,44171
Part No. 227660 GR-12,GR-15,GR-20 85

403.1 Brake Release Manifold
86 GR-12,GR-15,GR-20 Part No. 227660

403.1 Brake Release Manifold
-- 105067 MANIFOLD,BRAKE RELEASE

(includes items 1, 3 and 4)
1 84743 VALVE,PILOT OPERATED
ASSEMBLY*....................................1
-- 84740 SEAL KIT,HAND PUMP***
-- 84746 KNOB,PILOT OP VALVE (BLACK)***
2 39877 CONNECTOR,070120-4-4..............3
3 84748 SPRING,HAND PUMP ROD...........1
4 84739 VALVE,HAND PUMP
ASSEMBLY***.................................1
-- 84740 SEAL KIT,HAND PUMP***
-- 84742 KNOB,HAND PUMP (RED)***
Part No. 227660 GR-12,GR-15,GR-20 87

404.1 Hydraulic Hoses and Fittings
88 GR-12,GR-15,GR-20 Part No. 227660

404.1 Hydraulic Hoses and Fittings
-- 21121 CABLE TIE,4" BLK,HEAT RESISTNT 22 100510 TUBE ASSY, DRAW........................1

-- 91734 CABLE TIE,4" YELLOW 23 100721 HOSE, ASSY, LT BRAKE................1
-- 91739 CABLE TIE,4" RED (components: 48805, 48805 and
48751 @ 32 inches)
1 61264 ELBOW,90D,520220,6-10...............4
24 100722 HOSE, ASSY, RT BRAKE...............1
2 109836 HOSE,ASSY,MOTOR (components: 48805, 48805 and
CROSSOVER..................................1 48751 @ 13 inches)
(components: 48812, 48812 and
56776 @ 38 inches) 25 22664 ELBOW,070220-12-10.....................1
3 109837 HOSE,ASSY,RT DRIVE MOTOR.....1

56776 @ 88 inches)
4 39877 CONNECTOR,070120-4-4..............7
5 109838 HOSE,ASSY,LT DRIVE MOTOR.....1
56776 @ 92 inches)
6 13921 ELBOW,070220-4-4.........................5
7 100805 HOSE,ASSY,LC. TO MAN, VENT.....1
78852 @ 37 inches)
8 100720 HOSE, ASSY, RT STEER................1
78852 @ 65 inches)
9 100719 HOSE, ASSY, LT STEER................1
78852 @ 69 inches)
10 100724 HOSE, ASSY, LIFT CYL. TO
MAN.................................................1
78852 @ 33 inches)
11 100723 HOSE, ASSY, BRAKE.....................1
48751 @ 8.5 inches)
12 39878 CONNECTOR,070120-6-6..............3
13 45374 PLUG,HEX HEAD,090109A-4.........2
14 39881 CONNECTOR,070120-4-6..............2
15 39873 ELBOW,070220-6-6.........................1
16 100726 HOSE, ASSY, MAN TO FILTER.......1
75631 @ 15 inches)
17 39876 ELBOW,070220-6-8.........................2
18 96398 CONNECTOR, 070120-12-8...........1
19 100486 TUBE ASSY,RETURN.....................1
20 Ref. Diagnostic Nipple
(refer to 402.1)
21 100725 HOSE, ASSY, PRESSURE.............1
56776 @ 33 inches)
Part No. 227660 GR-12,GR-15,GR-20 89

500 Platform Components March 2016
501.1 Standard Platform
90 GR-12,GR-15,GR-20 Part No. 227660

March 2016 500 Platform Components
-- 226778 PLAT ASSY,STD,GR12/15,ANSI/ASIA 6B 100952 TUBE, PLATFORM SPACER, CE

GR-12 & GR-15; Asia & S. America GR-12; Europe & Australia
Symbols 6C 1264278 SPACER,ANSI&AWP,PTD,GR12/15
-- 226780 PLAT ASSY,STD,GR20,ANSI/ASIA GR-12 & GR-15; replaced 100951
GR-20; Asia and S. America Symbols from SN GR15-37684
-- T115616 PLAT ASSY,STD,GR12/15,ANSI/CSA 7 45437 COVER,GFCI,WEATHERPROOF....1
GR-12 & GR-15; USA & Canada, (includes gasket and mounting
English Words fasteners)
-- T115618 PLAT ASSY,STD,GR12/15,CSA FR -- 10777 COVER,BLANK
GR-12 & GR-15; Canada, French (includes gasket, blank cover and
Words mounting fasteners)
-- T115620 PLAT ASSY,STD,GR12/15,CE -- T112561 PLATE,UK,POWER TO PLAT
GR-12 & GR-15; Europe, Symbols 8 13585 OUTLET,110V GFCI***....................1
-- T115622 PLAT ASSY,STD,GR12/15,AUS -- T112560 RECEPTACLE,UK,110V
GR-12 & GR-15; Australia, Words
9 7057 CONN. SQZ,1/2NPT .39-.56 MED.
-- T115634 PLAT ASSY,STD,GR20,ANSI/CSA
GR-20; USA and Canada, English 10 Ref. Wire Harness Assembly
(refer to 209.1)
-- T115646 PLAT ASSY,STD,GR20,CSA FR
GR-20; Canada, French 11 4828 NUT,NYLOCK,3/8-16
-- T115648 PLAT ASSY,STD,GR20,CE 12 6175 SCREW,HHC,3/8-16 X 1
GR-20; Europe, Symbols 13 124949 FORMING,T-JUNCTION MOUNT....1
-- T115650 PLAT ASSY,STD,GR20,AUS 14 21018 SCREW,PHIL,PHM,10-24 X.38,SEMS
GR-20; Australia, Words
15 10775 T-BOX,2.75 X 4.5 X 2.0....................1
1 107262 STD PLAT RAILING ASSY,CE
-- 69919 JUNCTION BOX, 4 OUTLET, DEEP
SY,GR..............................................1
(2 openings, CE)
1A 100827 WELDMENT, STD PLAT RAIL.........1
16 Ref. Wire Harness Assembly
1B 107262 STD PLAT RAILING ASSY,CE (refer to 209.1)
SY,GR..............................................1
17A 22832 SCREW,HHC,3/8-16 X 6
2 Ref. PLATFORM CONTROLS GR-12
(refer to 505.1 or 506.1)
17B 6605 SCREW,HHC,3/8-16 X 3.5,GR5
3 107272 INST.STORAGE BOX GR-15
ASSY'WORDS.................................1
17C 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
USA, Canada & Australia
GR-20
-- 38728 INSTRUCTION TUBE,AWP96
18 Ref. Carriage
Europe, Asia & S. America
(refer to 306.1)
4 7265 RIVET,STEEL,P, .25 X .375.............3
19 6637 SCREW,HHC,1/4-20 X 1.75
5A 100960 WLDM,PLAT SPCR
20 6091 NUT,NYLOCK,1/4-20
W/LNYD,ANSI,TAL..........................1
GR-12; USA & Canada 21A 124624 PLATFORM SUPPORT
ASSY,ANSI......................................1
5B 100957 WLDMT,PLAT SPACER W/LNYD, CE
USA & Canada
GR-12; Europe & Australia
21B PLATFORM SUPPORT ASSY,CE
5C 1261228 WLDT,ANSI&AWP PLAT,GR12/15
Europe & Australia (refer to 508.1)
GR-12 & GR-15; replaced 100956
from SN GR15-37684; USA and 22 124576 BOLT,CARRIAGE,1/4-20X1.00 G5
Canada 23 38586 CLAMP,PLATFORM MOUNT..........2
6A 100958 TUBE,PLATFORM 24 7713 NUT,LP NYLOCK,3/8-16
SPACER,ANSI,TALL........................1
GR-12; USA & Canada
Part No. 227660 GR-12,GR-15,GR-20 91


(continued)
25 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
26 115419 TOEBOARD ASSY W/DEC,
STD,GR...........................................1
27 24537 TAPE,NON-SKID,DIE CUT,6"X 2'.....4
28 100883 TUBE, SLIDING MIDRAIL...............1
29 41292 MID-RAIL GUIDE WITH LOOM.......2
-- 31146 WIRE LOOM,.413"
NON-SLIT***......................16-inches
30 6888 SCREW,HHC,1/4-20 X 1
32 T115617 DECAL
PLT,STD,GR12/15,ANSI/CSA..........1
GR-12 & GR-15; USA & Canada;
English
-- 226779 DCL PLT,STD,GR12/15,ASIA/S.AM
GR-12 & GR-15; Asia & S. America
-- 226781 DCL PLT,STD,GR20,ASIA/S.AM
GR-20; Asia & S. America
-- T115619 DECAL PLT,STD,GR12/15,CSA FR
GR-12 & GR-15; USA & Canada;
French
-- T115621 DECAL PLT,STD,GR12/15,CE
GR-12 & GR-15; Europe
-- T115623 DECAL PLT,STD,GR12/15,AUS
GR-12 & GR-15; Australia
-- T115635 DECAL PLT,STD,GR20,ANSI/CSA
GR-20; USA & Canada; English
-- T115647 DECAL PLT,STD,GR20,CSA FR
GR-20; USA & Canada; French
-- T115649 DECAL PLT,STD,GR20,CE
GR-20; Europe
-- T115651 DECAL PLT,STD,GR20,AUS
GR-20; Australia
33 11805 WASHER,FLAT,MS,#6,Y
34 38600 RIVET,STL,STL,.156 X .50
35 47218 DRAW LATCH,OVER-CENTER***
(includes keeper and latch)
-- 62819 KEEPER, OVER CENTER LATCH
TMZ
36 6550 U-BOLT,3/8 X 1 YZ
GR-20
37 6022 NUT,HEX,3/8-16
GR-20
38 6090 SCREW,HHC,1/4-20 X .75
92 GR-12,GR-15,GR-20 Part No. 227660


(continued)
Part No. 227660 GR-12,GR-15,GR-20 93

502.1 Gated Entry Platform (AWP)
94 GR-12,GR-15,GR-20 Part No. 227660

502.1 Gated Entry Platform (AWP)
-- 226800 PLAT,AWP NRW,GR,ANSI/ASIA 23 26780 PLATE,HINGE.................................2

GR-12, GR-15 & GR-20; Asia & S. 24 57138 LATCH ROTATOR, GATED
America, Symbols PLATFORM.....................................1
-- T115626 PLAT,AWP NRW,GR,ANSI/CSA 25 26785 BUMPER,RUBBER.........................1
GR-12, GR-15 & GR-20; USA &
Canada, English 26 6888 SCREW,HHC,1/4-20 X 1
-- T115628 PLAT,AWP NRW,GR,CSA FR 27 229076 TOEBOARD W/DECALS,
GR-12, GR-15 & GR-20; Canada, NARROW........................................1
French 28 24537 TAPE,NON-SKID,DIE CUT,6"X 2'.....2
1 Ref. Carriage 29 6175 SCREW,HHC,3/8-16 X 1
(refer to 306.1)
30 38586 CLAMP,PLATFORM MOUNT
2 22832 SCREW,HHC,3/8-16 X 6
31 T115627 DCL PLT,AWP
GR-12
NW,GR12/15,ANS/CSA...................1
3 1261228 WLDT,ANSI&AWP PLAT,GR12/15 GR-12,GR-15 & GR-20; USA &
GR-12 & GR-15; replaced 124126 Canada, English
from SN GR15-37684
-- T114176 DCL PLT
4 4828 NUT,NYLOCK,3/8-16 ASSY,GATED,NRW,AWP,SYM
5 1264278 SPACER,ANSI&AWP,PTD,GR12/15.1 GR-12, GR-15 & GR-20; Asia & S.
GR-12 America, Symbols
6 6550 U-BOLT,3/8 X 1 YZ -- T115629 DCL PLT,AWP NW,GR12/15,CSA FR
GR-12, GR-15 & GR-20; USA &
7 6022 NUT,HEX,3/8-16 Canada, French
8 145177 WELDMENT, PLATFORM GATED 32 227120 FORMING,PLAT CTRL ADPTER.....1
NRW................................................1
33 T114174 DECAL PLT,JYSTK,AWP
9 6091 NUT,NYLOCK,1/4-20 GATED,WRD...................................1
10 12013 SHIM,.375 X .063 GR-12,GR-15 & GR-20; USA &
11 6884 SCREW,HHC,1/4-20 X 2.5 Canada, English
12 226802 GAS -- 226801 DCL PLT,JYSTK,AWP NW,SY ANSI

STRUT,20LB,13"EXT-9"CLOSED.....1 GR-12, GR-15 & GR-20; Asia & S.
America, Symbols
-- 65874 CONNECTOR, NYLON END
(35893)** -- T114175 DECAL PLT,JYSTK,AWP GATED,FR
GR-12, GR-15 & GR-20; USA &
13 40265 BALL STUD,GAS STRUT Canada, French
(38593)***........................................2
14 37719 BUSHING,1.5 X 3/8 OD X 1/4 ID.....4
15 824461 ASM, ARM, LOWER PIVOT NRW....1
replaced 145168
16 38338 PIN,SPRING,.25X.75 ZINC
PLATED...........................................1
17 824457 ASM, UPPER GATE ARM NRW......1
replaced 145174
18 145266 BRACKET,GATE STOP,GR,NRW.....1
19 4266 SCREW,HHC,1/4-20 X 2
20 37732 PIN,PULL.........................................1
21 57116 HOUSING, LATCH,
AWP/IWP/CWP...............................1
22 26787 KNOB..............................................1
Part No. 227660 GR-12,GR-15,GR-20 95

503.1 Platform with Extension Deck
96 GR-12,GR-15,GR-20 Part No. 227660

-- 226782 PLAT ASSY,EXT,GR12/15,ANSI/ASIA -- T115666 PLAT ASSY,EXTGTD,GR20,ANSI

(models with mdirail entry) GR-12 & (models with gate entry) GR-20; USA
GR-15; Asia & S. America, Symbols & Canada, English
-- 226796 PLAT ASSY,EXT,GR20,ANSI/ASIA -- T115667 PLAT ASSY,EXTGTD,GR20,CSA FR
(models with midrail entry) GR-20; (models with gate entry) GR-20;
Asia & S. America, Symbols Canada, French
-- 226798 PLAT ASSY,EXTGTD,GR12/15,ANSI -- T115668 PLAT ASSY,EXTGTD,GR20,CE
(models with gate entry) GR-12 & (models with gate entry) GR-20;
GR-15; Asia & S. America, Symbols Europe, Symbols
-- 226799 PLAT ASSY,EXTGTD,GR20,ANSI -- T115669 PLAT ASSY,EXTGTD,GR20,AUS
(models with gate entry) GR-20; Asia (models with gate entry) GR-20;
& S. America, Symbols Australia
-- T115624 PLAT ASSY,EXT,GR12/15,ANSI/CSA 1 Ref. Platform Controls
(models with midrail entry) GR-12 & (refer to 505.1 or 506.1)
GR-15; USA & Canada, English 2 109833 WELDMENT,INNER PUSH
-- T115636 PLAT ASSY,EXT,GR12/15,CSA FR RAIL,LH...........................................1
(models with midrail entry) GR-12 & (ground control side)
GR-15; Canada, French 3 6884 SCREW,HHC,1/4-20 X 2.5
-- T115638 PLAT ASSY,EXT,GR12/15,CE 4 12013 SHIM,.375 X .063
(models with midrail entry) GR-12 &
GR-15; Europe, Symbols 5 6091 NUT,NYLOCK,1/4-20
-- T115640 PLAT ASSY,EXT,GR12/15,AUS 6 109834 WELDMENT,INNER PUSH
(models with midrail entry) GR-12 & RAIL,RH..........................................1
GR-15; Australia (power unit side)
-- T115642 PLAT ASSY,EXTGTD,GR12/15,ANSI 7 T115625 DECAL
(models with gate entry) GR-12 & PLT,EXT,GR12/15,ANSI/CSA..........1
GR-15; USA & Canada, English GR-12 & GR-15; USA & Canada,
English
-- T115643 PLT ASSY,EXTGTD,GR12/15,CSA
FR -- 226795 DCL PLT,EXT,GR12/15,ASIA/S.AM
(models with gate entry) GR-12 & GR-12 & GR-15; Asia & S. America,
GR-15; Canada, French Symbols
-- T115644 PLAT ASSY,EXTGTD,GR12/15,CE -- 226797 DCL PLT,EXT,GR20,ASIA/S.AM
(model with gate entry) GR-12 & GR-20; Asia & S. America, Symbols
GR-15; Europe, Symbols -- T115637 DECAL PLT,EXT,GR12/15,CSA FR
-- T115645 PLAT ASSY,EXTGTD,GR12/15,AUS GR-12 & GR-15; Canada, French
(models with gate entry) GR-12 & -- T115639 DECAL PLT,EXT,GR12/15,CE
GR-15; Australia GR-12 & GR-15; Europe, Symbols
-- T115652 PLAT ASSY,EXT,GR20,ANSI/CSA -- T115641 DECAL PLT,EXT,GR12/15,AUS
(models with midrail entry) GR-20; GR-12 & GR-15; Australia
USA & Canada, English
-- T115653 DECAL PLT,EXT,GR20,ANSI/CSA
-- T115654 PLAT ASSY,EXT,GR20,CSA FR GR-20; USA & Canada, English
(models with midrail entry) GR-20;
-- T115655 DECAL PLT,EXT,GR20,CSA FR
Canada, French
GR-20; Canada, French
-- T115662 PLAT ASSY,EXT,GR20,CE
-- T115663 DECAL PLT,EXT,GR20,CE
GR-20; Europe, Symbols
Europe, Symbols
-- T115665 DECAL PLT,EXT,GR20,AUS
-- T115664 PLAT ASSY,EXT,GR20,AUS
GR-20; Australia
Australia
Part No. 227660 GR-12,GR-15,GR-20 97


(continued)
8 47218 DRAW
LATCH,OVER-CENTER***..............1
(includes keeper and latch)
-- 62819 KEEPER, OVER CENTER LATCH
TMZ
9 71315 RIVET,DRIVE, .25 X .25
10 124576 BOLT,CARRIAGE,1/4-20X1.00 G5
11 47225 TAPE,NON-SKID,DIE
CUT,1.38X1.5..................................1
12 124555 WELDMENT,INNER DECK
EXT,GR............................................1
13 124020 WELDMENT,FOOT PEDAL,GR.......1
14 38011 SHIM,SIDE PAD..............................4
15 40946 BOLT,SHIM
16 38013 SHIM NUT,ADJUSTER
17 7713 NUT,LP NYLOCK,3/8-16
18 21280 BOLT-ROLLER,3/8-24 X 1.69-ZINC
19 11906 ROLLER-NYLATRON, 1.625"
O.D...................................................2
-- 21279 BUTTON, .800 O.D. X .281
21 6175 SCREW,HHC,3/8-16 X 1
22 6091 NUT,NYLOCK,1/4-20
24 33720 BEARING,FLANGE,3/8 ( AWP & ST)
25 69466 SPRING, EXTENSION .375 X .20....1
26 7339 SCREW,HHC,1/4-20 X .5
27 124020 WELDMENT,FOOT PEDAL,GR.......1
28 6052 WASHER,SHIM,.5 X .875 X .063
29 4828 NUT,NYLOCK,3/8-16
30 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
31 69397 SLIDE BLOCK, EXT. PLATFORM....2
32 6090 SCREW,HHC,1/4-20 X .75
33 124625 OUTER DECK ASSY W/DECALS
34 124580 BOLT,CARRIAGE,1/4X.75,G5
35 100655 WELDMENT, RAIL, OUTER
DECK...............................................1
36 24537 TAPE,NON-SKID,DIE CUT,6"X 2'.....4
38A 124624 PLATFORM SUPPORT
ASSY,ANSI......................................1
USA & Canada
38B PLATFORM SUPPORT ASSY,CE
Europe & Australia (refer to 508.1)
98 GR-12,GR-15,GR-20 Part No. 227660


(continued)
Part No. 227660 GR-12,GR-15,GR-20 99

504.1 Platform Extension and Gates
100 GR-12,GR-15,GR-20 Part No. 227660

504.1 Platform Extension and Gates
1 Ref. Inner Deck Platform Rails

(refer to 503.1)
2 824458 ASM, UPPER SWING GATE...........1
replaced 109513
3 6884 SCREW,HHC,1/4-20 X 2.5
4 12013 SHIM,.375 X .063
5 6091 NUT,NYLOCK,1/4-20
6 109504 TUBE, FIXED TOP RAIL, EXT
PLAT................................................1
7 37719 BUSHING,1.5 X 3/8 OD X 1/4 ID
8 80306 U-BOLT, 3/8-16 X 3 X 2.375
9 6022 NUT,HEX,3/8-16
10 4828 NUT,NYLOCK,3/8-16
11 109505 WLDMT,SLIDG MID RAIL,EXT
PLAT................................................1
12 40265 BALL STUD,GAS STRUT
(38593)***........................................2
13 226802 GAS
STRUT,20LB,13"EXT-9"CLOSED.....1
-- 65874 CONNECTOR, NYLON END
(35893)**
14 109517 FLATBAR, LINK, SWING GATE......2
15 ASM, LOWER SWING GATE..........1
available soon, replaced 145272
-- 145193 ASM, TUBE GR GATED
(includes items 5, 12, 22 and 23)
16 26787 KNOB..............................................1
17 6889 NUT,LP NYLOCK,1/4-20
18 57138 LATCH ROTATOR, GATED
PLATFORM.....................................1
19 57116 HOUSING, LATCH,
AWP/IWP/CWP...............................1
20 37732 PIN,PULL.........................................1
21 38338 PIN,SPRING,.25X.75 ZINC
PLATED...........................................2
22 145189 BRACKET,GATE STOP...................1
23 4266 SCREW,HHC,1/4-20 X 2
Part No. 227660 GR-12,GR-15,GR-20 101

505.1 Platform Controls, 2 Speed Lift
102 GR-12,GR-15,GR-20 Part No. 227660

505.1 Platform Controls, 2 Speed Lift
A 1258335 KIT, SL PROP UPGRD, ANSI, GR 5 137605 DECAL,E-STOP,GR/GRC/GS

(For 2 speed to proportional lift PCON..............................................1
conversion. Software upgrade is 6 T106368 ENCLOSURE, GC14-1, TOP...........1
required and available on-line or refer
to 506.1 for USB flash drive) to SN 7 137642 LABEL, GR/GRC/GS PCON...........1
34999 8 T106373 CAP,BUTTON,K12...........................4
B 1258336 KIT, SL PROP UPGRD, AUS, GR 9 137522 PCBA, GC14-1................................1
(For 2 speed to proportional lift
10 137637 SCREW,PHM,4-20X.5, 48-2 TRI-L
conversion. Software upgrade is
required and available on-line or refer 11 T106370 ENCLOSURE,GC14-1/GC16-1,
to 506.1 for USB flash drive) to SN BOT.................................................1
34999 12 137640 SCREW,PHM,8-16X.75, 48-2 TRI-L
C 1258340 KIT, SL PROP UPGRD, CE, GR 13A T114178 PLAT CONTROL BRKT
(For 2 speed to proportional lift ASSY,GR/GRC................................1
conversion. Software upgrade is USA, Canada, Australia
required and available on-line or refer
to 506.1 for USB flash drive) to SN 13B 145344 FORMING, PLAT CONTROL,
34999 GR/GRC
Europe, Asia, S. America
D 1258517 KIT, SL PROP UPGRD, ANSI SYM G
(For 2 speed to proportional lift 14 235464 KIT,COIL
conversion. Software upgrade is CORD,CONTRLR,SL1000..............1
required and available on-line or refer includes item 15
to 506.1 for USB flash drive) to SN -- 137697 TERMINAL, PIN, AU, 18-20GA
34999 -- 137698 HEAT SHRINK, 24x6MM,
E 137633 PCON, GR/GRC/GS ADH.....................................7-inches
(models with 6 button, 2 speed -- 60444 CONN,RECEP 6 WAY,14-18GA
controller) (complete platform control
box with coil cord, bracket not -- 60445 LOCK,RECEP 6 WAY,14-18GA
included) to SN 34999 -- 60757 PLUG,SEAL,12-18 GA
-- 219205 FLASH DRIVE,SL1K1.0 SOFTWARE 15 137699 PLUG, 6POS ECO PWR.................1
(models with 6 button, 2 speed
16 Ref., JOYSTICK
controller) (complete platform control
refer to 507.1
box with coil cord, bracket not
included) to SN 34999 17 229845 SCREW,BHSCS,M5X10,SS
apply Loctite 243 or equivelant before
F 137587 HARNESS, ESTOP, GR/GRC/GS
installation
PCON
3A 137636 UI, GR/GRC/GS PCON DECAL......1
(models with 6 button, 2 speed
controller) to SN 34999
3B 1256703 DECAL, STD, PROP LIFT, UI,
SVC.................................................1
(units converted from 6 button, 2
speed lift to 4 button, proportional
controller)
4 66812 BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1
E-STOP
Part No. 227660 GR-12,GR-15,GR-20 103

506.1 Platform Controls, Proportional Lift
104 GR-12,GR-15,GR-20 Part No. 227660

506.1 Platform Controls, Proportional Lift
A 1256727 PCON,STD,PROP LIFT,GR/GS.......1 17 229845 SCREW,BHSCS,M5X10,SS

(complete platform control box with apply Loctite 243 or equivalent before
coil cord, bracket not included) from installation
SN 35000
-- 1258731 FLASH DRIVE,SL1K2.0 SOFTWARE
(For proportional lift or upgrade kits
only. Software update available
on-line. Flash drive sold separately.)
-- 137587 HARNESS, ESTOP, GR/GRC/GS
PCON
3A 1256702 DECAL, UI, GS/GR, PROP LIFT.....1
(models with 4 button, proportional
controller)
3B REF:DECAL,STD,PROP
LIFT,UI,SVC.....................................1
(units converted from 6 button, 2
speed lift to 4 button, proportional
controller, refer to 505.1)
4 66812 BUTTON,PUSH,RED MUSHROOM
HEAD...............................................1
E-STOP
5 137605 DECAL,E-STOP,GR/GRC/GS
PCON..............................................1
6 1256656 ENCLOSURE,STD 4-BUTTON,TOP
7 (component no longer available)
8 T106373 CAP,BUTTON,K12...........................6
9 1256725 PCBA,PCON STD,PROP LIFT........1
10 137637 SCREW,PHM,4-20X.5, 48-2 TRI-L
11 T106370 ENCLOSURE,GC14-1/GC16-1,
BOT.................................................1
12 137640 SCREW,PHM,8-16X.75, 48-2 TRI-L
13A T114178 PLAT CONTROL BRKT
ASSY,GR/GRC................................1
USA, Canada, Australia
13B 145344 FORMING, PLAT CONTROL,
GR/GRC
Europe, Asia and S. America
14 235464 KIT,COIL
CORD,CONTRLR,SL1000..............1
includes item 15
15 137699 PLUG, 6POS ECO PWR.................1
16 Ref., JOYSTICK...............................1
refer to 507.1
Part No. 227660 GR-12,GR-15,GR-20 105

507.1 Joystick Controller
106 GR-12,GR-15,GR-20 Part No. 227660

507.1 Joystick Controller
-- 137634 JOYSTICK, HALL EFFECT, SINGLE

-- 214544 KIT,BOOT,JOYSTICK,SL1000
joystick boot
1 235463 KIT,SWITCH,JYSTK,SL1000...........1
function enable and steer switches
2 235463 KIT,SWITCH,JYSTK,SL1000...........1
function enable and steer switches
3 229092 ROCKER,2 SWITCH.......................1
4 229093 BOOT, 2 SWITCH, SILICON...........1
5 229086 SCREW, SELF TAP.........................5
6 229087 HANDLE HALF,RIGHT,W/TOP
SWITCH..........................................1
6A 229091 SCREW,GRUB,M5X8MM,HLF
DOG,BZP
for 229087
7 229088 HANDLE HALF,LEFT,W/TOP
SWITCH..........................................1
7A 229090 SCREW,GRUB,M5X8MM CUP(BLK)
for 229088
8 229089 TRIGGER, EXTENDED...................1
squeeze handle
8 229094 SPRING, HANDLE TRIGGER.........1
Part No. 227660 GR-12,GR-15,GR-20 107

508.1 Platform Overload Assembly
108 GR-12,GR-15,GR-20 Part No. 227660

508.1 Platform Overload Assembly
1 124626 PLATFORM SUPPORT ASSY,CE

SYM.................................................1
Europe & Australia
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
4 29868 SPRING CLIP,3/8-16,.05-.20X.73
5 100530 WELDMENT, LOAD SENSE
CARRIAGE......................................2
6 1254350 ASSY,LOWER LINK,GR..................1
(includes bearings, 39581)
-- 39581 BEARING,0.75IDX1.00ODX0.50L....4
7 13002 SCREW,HHC,5/16-18 X 1 GR5
8 45748 ROD END,.250 X 2.75 LG
9 124680 PIN,0.75DIAX5.13LG,CHAMFER.....4
10 6782 NUT,NYLOCK,5/16-18
11 4828 NUT,NYLOCK,3/8-16
12 61975 RETAINER,SPRING,1.21 X .375.....2
13 61974 SPRING,COMP,1" OD,232 LB/IN.....1
14 1254351 ASSY,PIVOT LINK,GR.....................1
(includes bearings, 39581)
-- 39581 BEARING,0.75IDX1.00ODX0.50L....4
15 15513 NUT,HEX,10-32
16 6607 WASHER,LOCK,#10 PLTD
17 35461 WASHER,FLAT,MS,#8,Y
19 75041 SCREW,PHILLIPS,PHM,10-32 X 1
20 99183 SWITCH, ROLLER PLUNGER
LIMIT...............................................1
21 100825 FORMING, LIMIT SWITCH
CARRIER........................................1
22 100824 FORMING, SPRING CARRIER.......1
23 8352 SCREW,HHC,3/8-16 X 3.75 GD 5
24 100550 WELDMENT, PLAT SUPPORT
EXT..................................................1
25 100826 FORMING, LOADSENSE COVER...1
Part No. 227660 GR-12,GR-15,GR-20 109

509.1 Power to Platform
110 GR-12,GR-15,GR-20 Part No. 227660

509.1 Power to Platform
A DOMESTIC 110V
refer to 501.1
B 105812 COVER,T-BOX LOCKABLE.............1
EE rated (not shown)
1 69919 JUNCTION BOX, 4 OUTLET,
DEEP...............................................1
UK and CE units
2 66355 GASKET, UK & DIN PWR. TO
PLAT................................................1
3 96236 PLATE,AC ADAPTER,DIN/UK***.....1
4 66353 RECEPTACLE, DIN, 220V 50A.......1
5 66356 GASKET, UK RECEPTACLE...........1
2.88 in x 2.88 inch
6 T112563 SVC KIT,UK
RECEPT.REPLACEMENT...............1
-- 33759 SCREW,PHILLIPS,PHM,8-32
X.375...............................................4
-- 66355 GASKET, UK & DIN PWR. TO
PLAT................................................1
4.63 inch x 2.88 inch
-- T112560 RECEPTACLE,UK,110V..................1
-- T112561 PLATE,UK,POWER TO PLAT..........1
4.63 inch x 2.88 inch
7 10777 COVER,BLANK...............................1
includes gasket
8 6626 WIRE CAP,ORANGE
9 105448 FIELD ASSY,REC.CHARGER
PLUG...............................................1
includes items 10-13
10 105483-S PLATE,AC ADAPTER(ANSI/CSA)....1
11 105117 PLUG,FLG
INLET,15A/125V,2PWGD................1
12 105118 GASKET,(BOOT) FLANGE INLET
PLG.................................................1
13 48282 POWER CORD, IEC 320 BLANK.....1
14 Ref. Power Cable
refer to 209.1 and 210.1
15 144161 PLUG,PWR,UK,16AMP,3PIN,BLK...1
16 6666 PLUG,ELECTRICAL,220/50,NOVON.1
17 25388 PLUG,FUSED,250V,13AMP,U.K.**...1
-- 65737 FUSE,13 AMP,220V PLUG***
18 6595 PLUG,ELECTRICAL,DOMESTIC.....1
19 6935 LOCKNUT,ELEC,1/2"......................1
20 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
Part No. 227660 GR-12,GR-15,GR-20 111

600 Accessories March 2016
601.1 Workstation Tray
112 GR-12,GR-15,GR-20 Part No. 227660

March 2016 600 Accessories
601.1 Workstation Tray
1 107351 WORKSTATION TRAY ASSY,CE

SY....................................................1
GR-12 & GR-15; Standard &
Extension Deck Platform, Europe
2 4828 NUT,NYLOCK,3/8-16
3 5224 SCREW,HHC,3/8-16 X 2
4A 107350 WORKSTATION TRAY ASSY,ANSI
WRD................................................1
Extension Deck Platform, USA,
Canada, Australia
4B 107126 WORKSTATION TRAY ASSY,ANSI
SY
Extension Deck Platform, Asia, South
America
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
6A 229077 WORKSTATION TRAY ASSY,ANSI
WRD................................................1
GR-12 & GR-15; Narrow Platform,
USA, Canada
6B 229078 WORKSTATION TRAY ASSY, ANSI
SYM
GR-12 & GR-15; Narrow Platform,
Asia, South America
Part No. 227660 GR-12,GR-15,GR-20 113

600 Accessories March 2016
602.1 Flashing Beacon
114 GR-12,GR-15,GR-20 Part No. 227660

March 2016 600 Accessories
602.1 Flashing Beacon
A 100696-S ACCESSORY,BEACON,GR............1
B 230645 GUARD,BEACON,NARROW
EE option only
1 231931 STROBE,BEACON, AC COMP
12-80V.............................................2
-- 105556 LENS,FLASHING BEACON............2
for 231931
-- 105557 BULB,FLASHING BEACON............2
for 231931
2 49816 SCREW,PHILLIPS,PHM,10-32 X
.75....................................................4
3 6178 NUT,NYLOCK,10-32........................4
4 80085 BRACKET, BEACON MOUNT,
GR***...............................................1
5 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....2
6 38600 RIVET,STL,STL,.156 X .50
Part No. 227660 GR-12,GR-15,GR-20 115

March 2016
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
100352 ......................33 105448 ......................111 1256702 ....................12, 15–16, 19– 137726 ......................49, 51
100379 ......................53–54, 57, 63 105462 ......................85 20, 23–24, 105 137727 ......................49, 51
100380 ......................53–54 105483-S ...................111 1256703 ....................12, 16, 20, 23– 137728 ......................49, 51
100381 ......................57 105547 ......................27 24, 103 137729 ......................49, 51
100382 ......................59 105550 ......................27 1256719 ....................45 137731 ......................49, 51
100383 ......................61 105556 ......................115 1256721 ....................45 137732 ......................49, 51
100384 ......................63 105557 ......................115 1256725 ....................105 137737 ......................49, 51
100386 ......................63, 73 105565 ......................27 1256727 ....................105 137738 ......................49, 51
100400 ......................83 105573 ......................35–36, 39–40, 43 1256915 ....................12, 16 137755 ......................49, 51
100409 ......................73 105739 ......................47 1257035 ....................36 137759 ......................51
100483 ......................53–54 105812 ......................111 1257203 ....................36, 40 137760 ......................51
100484 ......................43 106924 ......................27 1257714 ....................59 137761 ......................49, 51
100486 ......................89 107023 ......................53–54, 77 1257923 ....................12, 16, 20, 23–24 137762 ......................49, 51
100488 ......................31 107126 ......................113 1258335 ....................103 137763 ......................49, 51
100489 ......................31 107131 ......................53–54 1258336 ....................103 13918 ........................92
100492 ......................31 107132 ......................53–54 1258340 ....................103 13921 ........................89
100510 ......................43, 89 107133 ......................33 1258517 ....................103 144161 ......................47, 111
100530 ......................109 107134 ......................33 1258731 ....................105 144180 ......................47
100550 ......................109 107262 ......................91–92 1259993 ....................31 145083 ......................27
100655 ......................98 107272 ......................91–92 1260030 ....................31 145084 ......................27
100673 ......................59 107350 ......................113 1260031 ....................31 145085 ......................27
100696-S ...................115 107351 ......................113 1260045 ....................31 145086 ......................27
100711 ......................53–54 107359 ......................27 1260891 ....................59 145177 ......................95
100712 ......................57 107370 ......................31 1261228 ....................91–92, 95 145189 ......................101
100713 ......................59 10775 ........................91–92 1261888 ....................85 145193 ......................101
100714 ......................59 10777 ........................91–92, 111 1263397 ....................51 145266 ......................95
100715 ......................61 109500 ......................61, 63 1263398 ....................51 145279 ......................35–36, 39–40
100719 ......................89 109504 ......................101 1264278 ....................91–92, 95 145284 ......................35–36, 39–40
100720 ......................89 109505 ......................101 1264298 ....................39–40 145286 ......................35–36, 39–40
100721 ......................89 109517 ......................101 1268235 ....................53–54 145344 ......................103, 105
100722 ......................89 109581 ......................27 12906 ........................73 15086 ........................33
100723 ......................89 109758 ......................49, 51 13002 ........................109 15513 ........................31, 53–54, 109
100724 ......................89 109833 ......................97–98 133013 ......................11–12, 15–16 161001 ......................43
100725 ......................89 109834 ......................97–98 133014 ......................11–12 162273 ......................40
100726 ......................89 109836 ......................89 133015 ......................19–20, 23–24 18396 ........................27
100744 ......................65 109837 ......................89 133092 ......................11–12, 15–16 18503 ........................33, 35–36, 40
100745 ......................65 109838 ......................89 133144 ......................11–12, 15–16, 18504 ........................35–36, 39–40, 47
100752 ......................65 109839 ......................33 19–20, 23–24 19436 ........................39–40
100767 ......................75 109840 ......................33 133146 ......................19–20, 23–24 19491 ........................31, 54
100768 ......................75 114325 ......................11–12, 15–16 133147 ......................19–20, 23–24 20224 ........................85
100769 ......................75 114334 ......................19–20, 23–24 133277 ......................11–12, 15–16 21018 ........................91–92
100770 ......................75 114338 ......................19–20, 23–24 133298 ......................15–16 21121 ........................89
100777 ......................65 115419 ......................92 133585 ......................11–12 21279 ........................98
100778 ......................53–54 11805 ........................92 133586 ......................11–12, 15–16 21280 ........................98
100801 ......................49 11808 ........................54, 57, 73 133596 ......................11–12, 15–16 214544 ......................107
100805 ......................89 11890 ........................67, 69, 71 13585 ........................91–92 215550 ......................29
100808 ......................29 11906 ........................98 137522 ......................103 218073 ......................47
100809 ......................33 12013 ........................95, 97–98, 101 137562 ......................45 219205 ......................103
100824 ......................109 12016 ........................31, 59 137587 ......................103, 105 219480 ......................47
100825 ......................109 12343 ........................27 137604 ......................45 220001 ......................11–12
100826 ......................109 12344 ........................35–36, 39–40, 43 137605 ......................11–12, 15–16, 220002 ......................19–20, 23–24
100827 ......................91–92 124020 ......................98 19–20, 23–24, 22261 ........................31
100834 ......................31 124081 ......................73 103, 105 226432 ......................29
100858 ......................57 124105 ......................33 137607 ......................49 22664 ........................89
100883 ......................92 124122 ......................27 137608 ......................49, 51 226778 ......................91–92
100905 ......................73 124151 ......................33 137609 ......................49, 51 226779 ......................92
100913 ......................33 124152 ......................33 137633 ......................103 226780 ......................91–92
100942 ......................59 124166 ......................77 137634 ......................107 226781 ......................92
100952 ......................91–92 124232 ......................35–36, 39–40 137635 ......................11–12, 15–16, 226782 ......................97–98
100957 ......................91–92 124233 ......................43 19–20, 23–24 226795 ......................97–98
100958 ......................91–92 124449 ......................35–36, 39–40 137636 ......................11–12, 15–16, 226796 ......................97–98
100960 ......................91–92 124555 ......................98 19–20, 23–24, 226797 ......................97–98
100986 ......................33 124576 ......................91–92, 98 103 226798 ......................97–98
101718 ......................59 124580 ......................98 137637 ......................45, 103, 105 226799 ......................97–98
105060 ......................31 124624 ......................91–92, 98 137640 ......................103, 105 226800 ......................95
105067 ......................87 124625 ......................98 137642 ......................103 226801 ......................95
105092 ......................27 124626 ......................109 137656 ......................12, 15–16, 19– 226802 ......................95, 101
105117 ......................111 124680 ......................109 20, 23–24, 103, 22699 ........................53–54, 61, 77, 79
105118 ......................111 124728 ......................43 105 227120 ......................95
105142 ......................35–36, 39–40 124949 ......................91–92 137668 ......................45 227391 ......................15–16
105150 ......................33 124962 ......................33 137673 ......................45 227765 ......................12, 15–16, 19–
105273 ......................40 1251910 ....................51 137692 ......................45 20, 23–24
105334 ......................47 1254350 ....................109 137697 ......................103 228192 ......................83
105387 ......................83 1254351 ....................109 137698 ......................103 22832 ........................91–92, 95
105440 ......................29 1256656 ....................105 137699 ......................103, 105 228406 ......................35–36, 39–40
116 GR-12,GR-15,GR-20 Part No. 227660

March 2016
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page Part Number Page
229076 ......................95 35734 ........................65, 73 44263-S .....................81 6021 ..........................43, 53–54, 57,
229077 ......................113 35754 ........................69 44264-S .....................81 59, 61, 63, 83,
229078 ......................113 35991 ........................53–54, 57, 61, 44266 ........................81 109
229086 ......................107 73, 77, 79, 81 44372 ........................81 6022 ..........................53–54, 92, 95,
229087 ......................107 37384 ........................71 44736 ........................11–12, 15–16 101
229088 ......................107 37385 ........................71 44750 ........................83 6035 ..........................98
229089 ......................107 37386 ........................71 44751 ........................83 60440 ........................35–36, 39–40
229090 ......................107 37387 ........................71 44752 ........................83 60441 ........................35–36, 39–40
229091 ......................107 37686 ........................61, 63 44777 ........................83 60444 ........................103
229092 ......................107 37719 ........................95, 101 44778 ........................83 60445 ........................103
229093 ......................107 37732 ........................95, 101 44788 ........................43 6052 ..........................54, 59, 61, 65, 98
229094 ......................107 37947 ........................35–36, 39–40 44980 ........................11–12, 15–16, 60746 ........................79
229212 ......................33 38005 ........................65 19–20, 23–24 60757 ........................103
229213 ......................33 38011 ........................53–54, 57, 98 45374 ........................89 6086 ..........................53–54, 67, 69
229214 ......................33 38013 ........................53–54, 98 45425 ........................57, 59, 61, 63 6090 ..........................43, 65, 73, 81,
229215 ......................39–40 38016 ........................53–54 45437 ........................91–92 92, 98
229216 ......................39–40 38028 ........................53–54 45470 ........................115 6091 ..........................27, 33, 35–36,
229217 ......................39–40 38068 ........................83 45546 ........................35–36, 39–40, 43 39–40, 43, 59,
229218 ......................35–36, 39–40 38122 ........................11–12, 15–16 45748 ........................109 65, 73, 77, 81,
229453 ......................83 38149 ........................11–12, 15–16 46216 ........................85 91–92, 95, 97–
229845 ......................103, 105 38187 ........................67, 69, 71 47218 ........................92, 98 98, 101
230645 ......................115 38234 ........................73 47225 ........................98 6095 ..........................67, 71
231191 ......................33 38316 ........................59, 61 47548 ........................27 6097 ..........................27, 31, 33, 53–
231931 ......................115 38338 ........................95, 101 47569 ........................33 54, 57, 59, 61,
232535 ......................36, 40 38447 ........................57, 59, 61 4828 ..........................27, 35–36, 39– 63, 65, 69, 98,
232573 ......................36, 40 38586 ........................91–92, 95 40, 53–54, 61, 109
232580 ......................40 38600 ........................92, 115 63, 67, 69, 71, 61264 ........................89
233641 ......................83 38601 ........................53–54 77, 81, 91–92, 6175 ..........................35–36, 39–40,
23394 ........................53–54, 77, 79 38709 ........................57, 59, 61 95, 98, 101, 109, 43, 53–54, 57,
23396 ........................33, 79 38728 ........................91–92 113 59, 61, 63, 91–
235340 ......................59 38730 ........................53–54, 61, 75 48282 ........................47, 111 92, 95, 98
235463 ......................107 38979 ........................54, 73 48880 ........................85 6178 ..........................35–36, 40, 115
235464 ......................103, 105 38980 ........................69, 71 48905 ........................83 61974 ........................109
24537 ........................92, 95, 98 38986 ........................69, 71 48997 ........................85 61975 ........................109
25388 ........................47, 111 39469 ........................35–36, 39–40 49373 ........................40 6198 ..........................27, 29, 33, 71
25926 ........................53–54, 61, 77, 79 39540 ........................35–36, 40, 103, 49612 ........................85 6271 ..........................81
26780 ........................95 105 49613 ........................85 62819 ........................92, 98
26785 ........................95 39581 ........................109 49775 ........................31 6356 ..........................43, 73
26787 ........................95, 101 39873 ........................89 49816 ........................115 64154 ........................31
28174 ........................11–12, 15–16, 39876 ........................89 51063 ........................53–54 6534 ..........................67, 69, 71
19–20, 23–24 39877 ........................87, 89 5224 ..........................33, 113 6545 ..........................27
28175 ........................11–12, 15–16 39878 ........................89 52475 ........................11–12, 15–16, 6550 ..........................92, 95
28235 ........................11–12, 15–16, 39881 ........................89 19–20, 23–24 65616 ........................27
19–20, 23–24 40004 ........................54, 61, 63, 75, 81 52865 ........................11–12, 15–16 65737 ........................111
28236 ........................11–12, 15–16 40265 ........................95, 101 52913 ........................83 65874 ........................95, 101
28373 ........................11–12, 15–16 40417 ........................83 52914 ........................83 6595 ..........................47, 111
29868 ........................109 40434 ........................11–12, 15–16, 52915 ........................83 65962 ........................85
31146 ........................92 19–20, 23–24 52943 ........................83 6605 ..........................91–92
31508 ........................11–12, 15–16 40550 ........................67, 69 52996 ........................11–12, 19–20 6607 ..........................53–54, 109
31788 ........................11–12, 15–16 40735 ........................53–54, 61, 77, 79 5361 ..........................27, 29 66094 ........................35–36, 39–40
32317 ........................83 40945 ........................67, 69, 71 5397 ..........................35–36, 39–40, 66204 ........................43
33720 ........................98 40946 ........................53–54, 98 53–54, 61, 63, 6626 ..........................111
33759 ........................111 41055 ........................54, 61, 63, 75 67, 69, 71 66353 ........................111
34742 ........................31 41224 ........................69, 71 54239 ........................31 66355 ........................111
35461 ........................109 41246 ........................67, 69 55010 ........................47 66356 ........................111
35695 ........................67, 69, 71 41247 ........................67, 69 55018 ........................47 6637 ..........................35–36, 39–40,
35697 ........................67, 69, 71 41248 ........................67, 69 55019 ........................47 59, 91–92
35698 ........................67, 69, 71 41249 ........................69 55021 ........................47 6638 ..........................27, 43, 59, 65,
35699 ........................67, 69, 71 41250 ........................69 56912 ........................29, 35–36, 39– 92, 98, 109
35703-6813 ...............71 41292 ........................92 40, 65, 77 66397 ........................39–40
35704-6813 ...............71 42360 ........................29 57116 ........................95, 101 66398 ........................35–36, 39–40
35705 ........................67, 69, 71 4266 ..........................95, 101 57138 ........................95, 101 66465 ........................83
35706 ........................54, 57, 59, 61, 65 43136 ........................39–40 57147 ........................73 6666 ..........................47, 111
35707 ........................57, 59, 61, 63 43137 ........................35–36 57195 ........................65 66717 ........................35–36, 40
35708 ........................59 43658 ........................11–12, 15–16, 57264 ........................61, 63 66770 ........................27
35709 ........................53–54, 59 19–20, 23–24 57809 ........................57 66812 ........................35–36, 39–40,
35710 ........................57 43685 ........................83 57881 ........................35–36, 39–40, 43 103, 105
35711 ........................57, 59, 61, 63 44168 ........................85 57996 ........................27 66817 ........................35–36, 39–40,
35712 ........................67, 69, 71 44169 ........................85 57998 ........................27, 29 103, 105
35714 ........................53–54, 61, 63, 44172 ........................85 58381 ........................73 66818 ........................35–36, 39–40
67, 69, 71 44174 ........................85 58382 ........................73 6782 ..........................35–36, 39–40,
35715 ........................61, 63 44207 ........................43 58934 ........................83 109
35722 ........................59, 61, 63 44226 ........................85 6019 ..........................53–54, 91–92, 6833 ..........................77
35725 ........................83 44227 ........................85 98, 109, 113 6873 ..........................35–36
35726 ........................83 44229 ........................85 6878 ..........................33, 39–40, 43, 47
35733 ........................73 44230 ........................85
Part No. 227660 GR-12,GR-15,GR-20 117

March 2016
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page
6884 ..........................43, 95, 97–98, 82830 ........................23–24 T106788 ....................35–36, 39–40, 47

101 82835 ........................19–20 T107029 ....................12, 16
6888 ..........................29, 65, 73, 92, 95 82836 ........................19–20, 23–24 T107890 ....................49, 51
6889 ..........................35–36, 39–40, 82966 ........................19–20 T107891 ....................49, 51
43, 101 82975 ........................11–12, 15–16 T107892 ....................49, 51
6935 ..........................111 83093 ........................35–36, 39–40 T107894 ....................12, 16
69384-S .....................81 83131 ........................35–36 T108736 ....................12, 16
69397 ........................98 8352 ..........................109 T108737 ....................24
69466 ........................98 84384 ........................85 T108738 ....................24
69529 ........................79 84385 ........................85 T108739 ....................16
69547 ........................27, 29 84386 ........................85 T108740 ....................16
69548 ........................27, 29 84422 ........................83 T110712 ....................35–36
69575 ........................54 84739 ........................87 T110713 ....................35–36
69838 ........................81 84740 ........................87 T110714 ....................43
69855 ........................65 84742 ........................87 T110715 ....................43
69919 ........................91–92, 111 84743 ........................87 T110723 ....................35–36, 39–40
7056 ..........................53–54, 111 84746 ........................87 T112560 ....................91–92, 111
7057 ..........................91–92 84748 ........................87 T112561 ....................91–92, 111
71315 ........................98 8516 ..........................53–54, 77, 81 T112563 ....................111
71706 ........................47 85197 ........................83 T114174 ....................95
72086 ........................11–12, 15–16, 85239 ........................35–36, 39–40 T114175 ....................95
19–20, 23–24 87561 ........................31, 53–54 T114176 ....................95
72155 ........................11–12 8849 ..........................73 T114178 ....................103, 105
72159 ........................11–12, 15–16 8915 ..........................35–36, 39–40, T115403 ....................35–36
72171 ........................11–12 53–54, 61, 77, 79 T115404 ....................43
72182 ........................15–16 8920 ..........................65 T115616 ....................91–92
72184 ........................11–12, 15–16, 90337 ........................53–54 T115617 ....................92
19–20, 23–24 9116 ..........................35–36, 40, 43 T115618 ....................91–92
72188 ........................11–12, 15–16, 9145 ..........................27 T115619 ....................92
19–20, 23–24 91734 ........................89 T115620 ....................91–92
72326 ........................35–36, 40 91739 ........................89 T115621 ....................92
7265 ..........................35–36, 40, 43, 96008-S .....................35–36, 39–40 T115622 ....................91–92
91–92 96009 ........................35–36, 39–40 T115623 ....................92
72832 ........................11–12, 15–16 96010 ........................35–36, 39–40 T115624 ....................97–98
72850 ........................11–12, 15–16 96135 ........................31 T115625 ....................97–98
72970 ........................11–12, 15–16 96193 ........................83 T115626 ....................95
7339 ..........................61, 73, 77, 98 96236 ........................111 T115627 ....................95
74267 ........................40 96398 ........................89 T115628 ....................95
75041 ........................35–36, 109 96422 ........................31 T115629 ....................95
75144 ........................31, 81 96423 ........................27, 31 T115634 ....................91–92
76502 ........................33 96452 ........................35–36, 39–40 T115635 ....................92
7713 ..........................31, 33, 54, 57, 96541 ........................31 T115636 ....................97–98
59, 61, 65, 81, 96642 ........................31 T115637 ....................97–98
91–92, 98 96699 ........................33, 43 T115638 ....................97–98
77677 ........................39–40 96709 ........................43 T115639 ....................97–98
77709 ........................85 96855 ........................43 T115640 ....................97–98
78060 ........................31 96905 ........................43 T115641 ....................97–98
78086 ........................31 96907 ........................27 T115642 ....................97–98
78546 ........................43 96948 ........................31, 54 T115643 ....................97–98
78622 ........................43 96950 ........................35–36, 39–40 T115644 ....................97–98
78736 ........................27 97059 ........................47 T115645 ....................97–98
80085 ........................115 97128 ........................31, 54 T115646 ....................91–92
80306 ........................101 97810 ........................11–12, 15–16, T115647 ....................92
80941 ........................83 19–20, 23–24 T115648 ....................91–92
80943 ........................83 97811 ........................15–16, 19–20, T115649 ....................92
80949 ........................83 23–24 T115650 ....................91–92
81579 ........................36, 40 97812 ........................11–12, 15–16, T115651 ....................92
8177 ..........................33 19–20, 23–24 T115652 ....................97–98
8179 ..........................39–40 97815 ........................11–12, 15–16, T115653 ....................97–98
822586 ......................29 19–20, 23–24 T115654 ....................97–98
822587 ......................29 97828 ........................11–12, 15–16 T115655 ....................97–98
822685 ......................29 97832 ........................19–20 T115662 ....................97–98
823368 ......................39–40 97833 ........................19–20 T115663 ....................97–98
823408 ......................36, 40 97873 ........................19–20, 23–24 T115664 ....................97–98
82366 ........................11–12, 15–16 97899 ........................19–20, 23–24 T115665 ....................97–98
824457 ......................95 99183 ........................109 T115666 ....................97–98
824458 ......................101 T106362 ....................45 T115667 ....................97–98
824461 ......................95 T106363 ....................45 T115668 ....................97–98
82473 ........................19–20, 23–24 T106366 ....................45 T115669 ....................97–98
82481 ........................19–20, 23–24 T106368 ....................103
82487 ........................19–20, 23–24 T106370 ....................103, 105
82495 ........................19–20, 23–24 T106372 ....................45
8255 ..........................27, 81 T106373 ....................103, 105
82614 ........................19–20, 23–24 T106667 ....................12, 16, 20, 23–24
82666 ........................19–20, 23–24 T106668 ....................16, 20, 23–24
826935 ......................51 T106669 ....................12, 16, 20, 24
118 GR-12,GR-15,GR-20 Part No. 227660

March 2016
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BOLT,SHIM.....53–54, 98 CLAMP, HOSE, 1 EAR, 1-1/16**.....43
( BOLT-ROCKER, S-SERIES.....67, 69, 71 CLAMP,0.31,#5 X 1/4,RUB CUSH.....115
BOLT-ROLLER,3/8-24 X 1.69-ZINC.....98 CLAMP,0.44,#7X1/4,RUB CUSH.....43
(component no longer available).....105
BOOT, 2 SWITCH, SILICON.....107 CLAMP,0.50,#8 X 1/4,RUB CUSH.....77
BRACKET, BEACON MOUNT, GR***.....115 CLAMP,2 HOSE,PLASTIC,5/8.....27
A BRACKET, BELLOWS MOUNT, CE.....81 CLAMP,PLATFORM MOUNT.....91–92, 95
ACCESSORY,BEACON,GR.....115 BRACKET,CONTROL CABLE W/BUSHIN....79 COIL,#8 20VDC,DEUTSCH W/DIOD.....85
ADAPTER, RJ45, GC27-25/GC21-19.....45 BRACKET,GATE STOP.....101 COIL,12V DC.....83
ALARM,STEADY TONE***......35–36, 40, 103, BRACKET,GATE STOP,GR,NRW.....95 COIL,20VDC DEUTCSH W/DIODE.....85
105 BRACKET,REAR COVER,GR.....29 COIL-SOLENOID VALVE,20V DC***.....83
ASM, ARM, LOWER PIVOT NRW.....95 BRACKET,SEQUENCING,UPPER,ZI***.....73 COL 1 MACHINED, 72.5.....53–54
ASM, LOWER SWING GATE.....101 BRAKE,1.5IN/FT SHAFT,W/ORIFICE.....29 COL 2 MACHINED, 72.5.....57
ASM, TUBE GR GATED.....101 BREATHER CAP,HYD. TANK,1/4 NPT.....43 COL 3 MACHINED, 72.5.....59
ASM, UPPER GATE ARM NRW.....95 BRUSH BOX ASSEMBLY.....83 COL 4 MACHINED, 72.5.....61
ASM, UPPER SWING GATE.....101 BRUSH LEAD ASSEMBLY KIT(48504).....83 COL 5 MACHINED, 72.5.....63
ASSY, BATTERY COVER, EE.....33 BRUSH,PWR UNIT (40844)**.....83 COLUMN #1 MACHINED, 57.....53–54
ASSY, CE J-BOX, GR.....49, 51 BULB,FLASHING BEACON.....115 COLUMN #2 MACHINED, 57.....57
ASSY, DOM J-BOX, PLAT GR.....49, 51 BUMPER,RUBBER.....95 COLUMN #3 MACHINED, 57.....59
ASSY, POTHOLE HARNESS, GR.....49, 51 BUSHING, STRAIN RELIEF, 1".....79 COLUMN #5 MACHINED, 57.....59
ASSY,LOWER LINK,GR.....109 BUSHING,1.5 X 3/8 OD X 1/4 ID.....95, 101 COLUMN #6 MACHINED, 57.....61
ASSY,LVL SNSR W/ CONNECTOR.....35–36, BUSHING,FLANGE,3/8 OD X 1/4 ID.....73 COLUMN #6, 57" SUPER SERIES**.....69
39–40 BUTTON, .800 O.D. X .281.....98 CONN,520120-4***.....83
ASSY,PIVOT LINK,GR.....109 BUTTON,PUSH,RED MUSHROOM CONN,RECEP 3 WAY, 14-18GA.....35–36, 39–
ASSY,WHEEL & TIRE,GR.....27, 29 HEAD.....35–36, 39–40, 103, 105 40
CONN,RECEP 6 WAY,14-18GA.....103
C CONN,SQUEEZE,1/2NPT .38-.50,SM.......53–
B 54, 111
BALL STUD, GAS STRUT, 3/8-16.....31 CABLE ASSY,SEQ,CARRIAG,GR12/15.....73
CONN. SQZ,1/2NPT .39-.56 MED......91–92
BALL STUD,GAS STRUT (38593)***....95, 101 CABLE ASSY,SEQ,CARRIAGE,GR20.....73
CONNECTOR, 070120-12-8.....89
BASE WITH 1 NC CONTACT, E-STOP......35– CABLE ASSY,SEQ,MAST,GR12&15.....73
CONNECTOR, IEC CHARGER CORD.....47
36, 39–40, 103, 105 CABLE ASSY,SEQ,MAST,GR20.....73
CONNECTOR, NYLON END (35893)**......95,
BATT CVR ASSY,GR,SYM,ANSI.....33 CABLE SQUEEZE CONN 2 WIRE....31, 53–54
101
BATT CVR ASSY,GR,SYM,CE.....33 CABLE TIE,4" BLK,HEAT RESISTNT.....89
CONNECTOR,070120-4-4.....87, 89
BATT CVR ASSY,GR,WORDS,ANSI.....33 CABLE TIE,4" RED.....89
CONNECTOR,070120-4-6.....89
BATTERY CABLE ASSY, GR.....49, 51 CABLE TIE,4" YELLOW.....89
CONNECTOR,070120-6-6.....89
BATTERY COVER ASSY,SYMBOLS.....33 CAM FOLLOWER,1.125X.375,DELRIN.....31
CONNECTOR,ANDERSON SB 175,1/0G...39–
BATTERY COVER ASSY,WORDS.....33 CAP,BUTTON,K12.....103, 105
40
BATTERY,MAINTENANCE FREE,6V***.....33 CAP,DIAGNOSTIC NIPPLE.....85
CONTACT,NC.....35–36, 39–40
BATTERY,T105 W/LPT,3 CAP,DRY**.....33 CARRIAGE, 3 & 5 COLUMN.....65
CONTACTOR,DRIVE,24V,180A***.....40
BEARING,0.75IDX1.00ODX0.50L.....109 CARRIAGE, 4 & 6 COLUMN.....65
CONTACTOR,LIMIT SWITCH.....31, 54
BEARING,0.75IDX1.00ODX1.38L.....31 CAST,CWT, MAST.....33
CORD REEL,SPRING REWIND.....47
BEARING,1.5IDX1.75ODX1.0L.....27 CHAIN ASSY#1,57"COL. S-SERIES.....67, 69
COUNTERWEIGHT,CAST,GR15.....33
BEARING,FL,0.75ID X 1 OD X .49.....27 CHAIN ASSY#1,72.5"COL.S-SERIES.....71
COUNTERWEIGHT,CAST,GR20.....33
BEARING,FLANGE,3/8 ( AWP & ST).....98 CHAIN ASSY#2,72.5"COL.S-SERIES.....71
COVER, CARRIAGE.....65
BEARING,MOTOR.....83 CHAIN ASSY,72.5"COL. S-SERIES.....71
COVER, RJ45, GC27-25/GC21-19.....45
BEARING,MOTOR,36843,BRUSH END*.....83 CHAIN ASSY,72.5COL.(SM)S-SERIE.....71
COVER,BLANK.....91–92, 111
BELLOW, CE.....81 CHAIN ASSY. #2 COL.CWP/SP.....67, 69
COVER,GFCI,WEATHERPROOF.....91–92
BLOCK, MAST SLIDER, GR20......53–54, 57, CHAIN ASSY.#2 COL. (CYLINDER).....67, 69
COVER,LIMIT SWITCH W/DECAL GR.....54
63 CHAIN ASSY.SMALL CHAIN CWP/SP.....69
COVER,T-BOX LOCKABLE.....111
BLOCK, PH ACTUATOR GUIDE.....59 CHAIN TENSION ROCKER CAST.ZINC.....67,
COVER-BRUSH INSPEC.40844,SCISS.....83
BLOCK,SLIDE,LOWER.....57 69, 71
CYLINDER, LIFT 41" STROKE, DY*.....83
BLOCK,SLIDE,UPPER.....53–54, 59 CHAIN TERM,CLEVIS CYL.,ZINC....67, 69, 71
CYLINDER,GS/GR STEER***.....27
BOE LUBE.....53–54 CHAIN TERM,PULLEY SUPORT-ZINC......67,
CYLINDER,LIFT, 70" STROKE.....83
BOLT,CARRIAGE,1/4-20 X .75,G2.......33, 39– 69, 71
40, 43, 47 CHAIN TERM,PULLEY SUPPORT-ZNC.....69,
BOLT,CARRIAGE,1/4-20 X 1.25,G2.....35–36, 71 D
40, 43 CHAIN TERM.LWR.SS(1 SLOT).....69, 71 DCL PLT ASSY,GATED,NRW,AWP,SYM.....95
BOLT,CARRIAGE,1/4-20 X 2.5,G2.....43 CHAIN TERM.LWR.SS(2 SLOT)*.....67, 69, 71 DCL PLT,AWP NW,GR12/15,ANS/CSA.....95
BOLT,CARRIAGE,1/4-20X1.00 G5.......91–92, CHAIN TERMINAL CASTING,#1.....67, 69, 71 DCL PLT,AWP NW,GR12/15,CSA FR.....95
98 CHAIN,SMALL,53.5".....69 DCL PLT,EXT,GR12/15,ASIA/S.AM.....97–98
BOLT,CARRIAGE,1/4X.75,G5.....98 CHAIN,STD.LEAF AL522,68.13".....71 DCL PLT,EXT,GR20,ASIA/S.AM.....97–98
BOLT,CARRIAGE,3/8-16 X .75,G2.....59 CHAIN,STD.LEAF AL544,68.13".....71 DCL PLT,JYSTK,AWP NW,SY ANSI.....95
BOLT,CARRIAGE,3/8-16 X 6.00,G2.....33 CHAIN,STD.LEAF(LG)53.5"S-SERIE.....67, 69 DCL PLT,STD,GR12/15,ASIA/S.AM.....92
BOLT,CARRIAGE,3/8-16 X1.00,G5.....31 CHARGER,BAT,24VDC,H/LO GEN2.....47 DCL PLT,STD,GR20,ASIA/S.AM.....92
BOLT,CARRIAGE,3/8-16X1.25,GR5.....27 CHECK DISK, NO SPRING.....85 DECAL KIT,SAFETY/INSTR,SYM...19–20, 23–
BOLT,ROLLER,.470"(SHORT)........54, 57, 59, CIRCUIT BREAKER,7.0 AMP***.....35–36, 39– 24
61, 65 40
Part No. 227660 GR-12,GR-15,GR-20 119

March 2016
Part Description Index (continued)
DECAL KIT,SAFETY/INSTR,WORDS...11–12, DECAL,DIRECTIONAL ARROWS,GR.......11– DECAL,SYMBOL-COMP ACCESS......19–20,

15–16 12, 15–16, 19–20, 23–24 23–24
DECAL PLT,EXT,GR12/15,ANSI/CSA.....97–98 DECAL,E-STOP,GR/GRC/GS PCON....11–12, DECAL,SYMBOL-READ THE MANUAL.....19–
DECAL PLT,EXT,GR12/15,AUS.....97–98 15–16, 19–20, 23–24, 103, 105 20, 23–24
DECAL PLT,EXT,GR12/15,CE.....97–98 DECAL,FORK LIFT POCKET.....11–12, 15–16 DECAL,TIP-OVER,BATTERIES,GR.....11–12,
DECAL PLT,EXT,GR12/15,CSA FR.....97–98 DECAL,GENERAL SAFETY,GRC,AUS......15– 15–16
DECAL PLT,EXT,GR20,ANSI/CSA.....97–98 16 DECAL,WARN,IMPROPER OPERATION...11–
DECAL PLT,EXT,GR20,AUS.....97–98 D E C A L , G E N E R A L 12, 15–16
DECAL PLT,EXT,GR20,CE.....97–98 SAFETY,RUNABOUT*.....11–12 DECAL,WARN,SAFETY CHOCK***.....19–20,
DECAL PLT,EXT,GR20,CSA FR.....97–98 DECAL,INST,OP,PLAT,GR,AUS.....15–16 23–24
DECAL PLT,JYSTK,AWP GATED,FR.....95 DECAL,INSTRUCTIONS-CHARGER OP....11– DECAL-DANGER,MAX CAP-159 KG.....24
DECAL PLT,JYSTK,AWP GATED,WRD.....95 12, 15–16 DECAL-DANGER,MAX CAP-159 KG***.....19–
DECAL PLT,STD,GR12/15,ANSI/CSA.....92 DECAL,INSTRUCTIONS-OPER,GCP...11–12, 20
DECAL PLT,STD,GR12/15,AUS.....92 15–16 DECAL-DANGER,MAX CAP-227 KG.....24
DECAL PLT,STD,GR12/15,CE.....92 DECAL,LABEL, OM STORAGE......11–12, 15– DECAL-DANGER,MAX CAP-227 KG***.....19–
DECAL PLT,STD,GR12/15,CSA FR.....92 16 20
DECAL PLT,STD,GR20,ANSI/CSA.....92 DECAL,LABEL,EMERGENCY DECAL-DANGER,MAX CAP-TRAY,SYM*...19–
DECAL PLT,STD,GR20,AUS.....92 LOWERING.....11–12, 15–16 20, 23–24
DECAL PLT,STD,GR20,CE.....92 DECAL,LABEL,FAULT CODES......11–12, 15– DECAL-NOTICE,MAX CAP-350#,STD*.....11–
DECAL PLT,STD,GR20,CSA FR.....92 16 12, 15–16
DECAL, MAX CAP-159 KR,GR,AUS.....16 DECAL,LABEL,FORKLIFT POCKET....19–20, DECAL-NOTICE,MAX CAP-500.....12, 16
DECAL, SMARTLINK PROPORTIONAL.....12, 23–24 DIAGNOSTIC FEMALE Q-DSCNT.....85
16, 20, 23–24 DECAL,LABEL,LIFTING EYE....11–12, 15–16, DOMESTIC 110V.....111
DECAL, STD, PROP LIFT, UI, SVC......12, 16, 19–20, 23–24 DRAW LATCH,OVER-CENTER***.....92, 98
20, 23–24, 103 DECAL,LABEL,LOWER MIDRAIL...11–12, 15–
DECAL, UI, GS/GR, PROP LIFT.....12, 15–16, 16, 19–20, 23–24 E
19–20, 23–24, 105 DECAL,LABEL,PATENTS.....11–12, 15–16
E-STOP, GR/GRC/GS GCON....11–12, 15–16,
DECAL,ANNUAL INSP***.....11–12, 15–16 DECAL,LABEL,PWR TO CHARGR 115V....11–
19–20, 23–24
DECAL,BATTERY CONN DIAG,GR.....11–12, 12, 15–16, 19–20, 23–24
ELBOW,070220-12-10.....89
15–16 DECAL,LABEL,PWR TO CHARGR 230V....11–
ELBOW,070220-4-4.....89
DECAL,COMPARTMENT ACCESS......11–12, 12, 15–16, 19–20, 23–24
ELBOW,070220-6-6.....89
15–16 DECAL,LABEL,TIRE SPEC,GR/GRC.....12, 16
ELBOW,070220-6-8.....89
DECAL,COSMETIC,GENIE GR-12***...11–12, DECAL,LABEL,TRANSPORT TIEDOWN*..11–
ELBOW,90D,520220,6-10.....89
15–16, 19–20, 23–24 12, 15–16, 19–20, 23–24
ENCLOSURE, GC14-1, TOP.....103
DECAL,COSMETIC,GENIE GR-15***...15–16, DECAL,LABEL,WHEEL LOAD GR12....12, 16,
ENCLOSURE, GC21-19, BK.....45
19–20, 23–24 20, 23–24
ENCLOSURE,GC14-1/GC16-1, BOT.......103,
DECAL,COSMETIC,GENIE GR-20***...11–12, DECAL,LABEL,WHEEL LOAD GR15....16, 20,
105
15–16, 19–20, 23–24 23–24
ENCLOSURE,GC27-25/GC21-19,FRNT.....45
DECAL,COSMETIC,GENIE LOGO......11–12, DECAL,LABEL,WHEEL LOAD GR20....12, 16,
ENCLOSURE,STD 4-BUTTON,TOP.....105
19–20 20, 24
DECAL,COSMETIC,GENIE RUNABOUT....11– DECAL,LABEL-TRANSPORT DIGRAM.....11–
12, 15–16, 19–20, 23–24 12, 15–16, 19–20, 23–24 F
DECAL,COSMETIC,GENIE,GR/QS.....12, 15– DECAL,LANYARD ANCHORAGE POINT...11– FIELD ASSY,REC.CHARGER PLUG.....111
16, 19–20, 23–24 12, 15–16, 19–20, 23–24 FIELD KIT,REAR COVER,GR.....29
DECAL,CRUSH HAZARD,USE SAFETY....11– DECAL,MAX CAPACITY (350LB),GR.....11–12 FILLER CAP(PLUG 1-1/2" NPT HEX.....43
12, 15–16 DECAL,MEMBRANE, GR/GRC/GS GCON...45 FILTER ASSY,SAE8,10 MIC,PAPR**.....43
DECAL,DANGER,BATTERY SAFETY***....11– DECAL,POWER TO PLATFORM 115V......11– FILTER ELEMENT,10MICRON,PAPER*.....43
12, 15–16 12, 15–16, 19–20, 23–24 FILTER ELEMENT,BETA(10)=200.....43
DECAL,DANGER,BRAKE REL SAFETY....12, DECAL,POWER TO PLATFORM 230V......11– FITTING,STRAIGHT DRIVE-IN ZERK.....27
16 12, 15–16, 19–20, 23–24 FLAP, MAST COVER #1.....75
DECAL,DANGER,COLLISION HAZARD.....11– DECAL,PROPEL,GR/GRC/GS,PCON.......12, FLAP, MAST COVER #2, #4.....75
12, 15–16, 19–20, 23–24 15–16, 19–20, 23–24, 103, 105 FLAP, MAST COVER #3.....75
DECAL,DANGER,DO NOT ALTER DECAL,SIDE FORCE,100,GR,ANSI.....11–12 FLAP, MAST COVER #5,#6.....75
SWTC.....11–12, 15–16 DECAL,SIDE FORCE,GR - ANSI,SYM......19– FLASH DRIVE,SL1K1.0 SOFTWARE.....103
DECAL,DANGER,ELEC.HAZ SYMB.....19–20, 20 FLASH DRIVE,SL1K2.0 SOFTWARE.....105
23–24 DECAL,SIDE FORCE,GR,CE&AUS,WRD..15– FLATBAR, LINK, SWING GATE.....101
D E C A L , D A N G E R , E L E C T 16 FORMING BRACKET UTSG.....39–40
HAZARD,PLUG.....11–12, 15–16 DECAL,SYM-ELEC HAZARD,PLUG.....19–20, FORMING, BELLOW BRKT,CE,LH.....81
DECAL,DANGER,ELECTROCUTION,GR...11– 23–24 FORMING, CABLE BRIDGE.....33
12, 15–16 DECAL,SYM-TIP-OVER,TILT ALARM........19– FORMING, CARRIAGE FLAP MOUNT.....65
DECAL,DANGER,MAX CAP TRAY,WRD....11– 20, 23–24 FORMING, CHARGER MOUNT
12, 15–16 DECAL,SYM-TIPOVER,BATTERIES,GR....19– BRACKET.....35–36, 39–40, 47
DECAL,DANGER,SIDE FORCE CE GR.....23– 20, 23–24 FORMING, CWT BRACKET.....33
24 DECAL,SYM-TIPOVER,LIMIT SWITCH.....19– FORMING, DRIVE HOSE GUARD.....27
DECAL,DANGER,TIP-OVER,TILT........11–12, 20, 23–24 FORMING, LIMIT SWITCH CARRIER.....109
15–16 DECAL,SYMBOL-BATTERY SAFETY........19– FORMING, LIMIT SWITCH ROLL.....57
DECAL,DANGR,159 KG CAP,STD PLT......19– 20, 23–24 FORMING, LOADSENSE COVER.....109
20 DECAL,SYMBOL-BRAKE REL SAFETY....19– FORMING, LOWER BELLOW MNT,CE.....81
20, 23–24
120 GR-12,GR-15,GR-20 Part No. 227660

March 2016
FORMING, PLAT CONTROL, GR/GRC....103, HINGE,11"X 2.5"X.44".....33 LATCH ROTATOR, GATED PLATFORM.....95,
105 HINGE,ACCESS DOOR***....35–36, 39–40, 43 101
FORMING, PLATFORM CONTROL HORN,24VDC,SPADE TERMINALS***......36, LATCH, RUBBER, 3-13/32 X 1-7/8.......35–36,
GUAR.....35–36, 39–40 40 39–40, 43
FORMING, PULLEY BRKT.....63, 73 HOSE, ASSY, BRAKE.....89 LENS,FLASHING BEACON.....115
FORMING, SEQUENCING, CARR, ZN......65, HOSE, ASSY, LIFT CYL. TO MAN......89 LEVEL SENSOR,LS60,RED,1.5X3*.....35–36,
73 HOSE, ASSY, LT BRAKE.....89 39–40
FORMING, SPRING CARRIER.....109 HOSE, ASSY, LT STEER.....89 LIFTING EYE ASSEMBLY.....53–54, 77
FORMING,CABLE BRKT,GR.....77 HOSE, ASSY, MAN TO FILTER.....89 LOCK, CONNECTOR.....47
FORMING,FUSE BRACKET.....35–36, 39–40 HOSE, ASSY, PRESSURE.....89 LOCK,RECEP 3 WAY,14-18GA......35–36, 39–
FORMING,GROUND CONTROLS TRAY....35– HOSE, ASSY, RT BRAKE.....89 40
36, 39–40 HOSE, ASSY, RT STEER.....89 LOCK,RECEP 6 WAY,14-18GA.....103
FORMING,PLAT CTRL ADPTER.....95 HOSE,ASSY,LC. TO MAN, VENT.....89 LOCKNUT,ELEC,1/2".....111
FORMING,REAR COVER,GR.....29 HOSE,ASSY,LT DRIVE MOTOR.....89
FORMING,T-JUNCTION MOUNT.....91–92 HOSE,ASSY,MOTOR CROSSOVER.....89 M
FUSE BLOCK, ANN & ANL FUSE....35–36, 40 HOSE,ASSY,RT DRIVE MOTOR.....89
MANIFOLD,BRAKE RELEASE.....87
FUSE,13 AMP,220V PLUG***.....111 HOUSING, LATCH, AWP/IWP/CWP.....95, 101
MANUAL,OWNERS,CHARGER,105739.....47
FUSE,BATTERY CHARGER***.....47 HYD. TANK, POLYETHELENE.....43
MAST STIFFENER ASSY, GR12/15.....53–54
MAST STIFFENER ASSY,GR20.....53–54
G I MID-RAIL GUIDE WITH LOOM.....92
GAS SPRING, GR.....31 INST.STORAGE BOX ASSY'WORDS.....91–92 MOTOR CONTROLLER, DC,24V,300A......36,
GAS STRUT,20LB,13"EXT-9"CLOSED......95, INSTRUCTION TUBE,AWP96.....91–92 40
101 INVERTER,24VDC,110/230 VAC***.....35–36, MOTOR, 10.0 CU IN/REV DRIVE.....27
GASKET, UK & DIN PWR. TO PLAT......111 39–40 MOTOR,24DC,ADV.....83
GASKET, UK RECEPTACLE.....111 M O U N T , L O W E R
GASKET,(BOOT) FLANGE INLET PLG.....111 J BELLOW,CE,RUNABOUT.....81
GCON, GR/GRC/GS.....45
JOYSTICK, HALL EFFECT, SINGLE.....107
GCON,STD,PROP LIFT.....45 N
JUNCTION BOX, 4 OUTLET, DEEP.....91–92,
GLIDE BUTTON,SIDE,GLL,.100 TK.....67, 69,
111 NIPPLE,DIAGNOSTIC,#4.....85
71
NUT - PLASTIC,RING FOR ALARMS...35–36,
GRND CNTRL COVR,WORDS ANSI,EN....35–
K 40
36, 39–40
NUT, 1/4-20 T.....61, 63
GRND CNTRL COVR,WORDS ANSI,FR....35– KEEPER, OVER CENTER LATCH TMZ.....92,
NUT,CASTLE(57996)GR.....27, 29
36, 39–40 98
NUT,HEX,10-32.....31, 53–54, 109
GRND CONTROL COVER ASSY, SYMB....35– KEY SINGLE***.....35–36, 39–40
NUT,HEX,3/8-16.....53–54, 92, 95, 101
36, 39–40 KEY,DRIVE MOTOR(57996).....27, 29
NUT,LOCKING-LG.FLANGE,1/4-20.....35–36,
GRND CONTROL PA N E LKEYS,10 PACK***.....35–36, 39–40
39–40, 47
ASSY,GR/GRC.....35–36, 39–40 KEYSWITCH,3 POS W/KEYS,LOCKING....35–
NUT,LOCKING-LG.FLANGE,5/16-18....33, 35–
GROMMET, SLAB HYD TANK***.....43 36
36, 40
GROMMET,RUBBER .38X.2X1.75.....27 KEYSWITCH,3 POS. W/KEYS***....35–36, 39–
NUT,LP NYLOCK,1/2-13.....53–54, 67, 69
GROMMET,RUBBER 2.5 X 3.0.....29 40
NUT,LP NYLOCK,1/4-20.....35–36, 39–40, 43,
GROMMET,RUBBER,1.0 X 1.25X1.5.....33 KIT, GR PHG SPACER UPDATE.....31
101
GROUND STRAP, 8"LG.....31 KIT, SL PROP UPGRD, ANSI SYM G.....103
NUT,LP NYLOCK,3/8-16.....31, 33, 54, 57, 59,
GUARD,BEACON,NARROW.....115 KIT, SL PROP UPGRD, ANSI, GR.....103
61, 65, 81, 91–92, 98
GUIDE, SLIDER CARRIAGE.....65 KIT, SL PROP UPGRD, AUS, GR.....103
NUT,LP NYLOCK,5/8-11.....53–54
KIT, SL PROP UPGRD, CE, GR.....103
NUT,NYLOCK,1/2-13.....27, 29, 33, 71
H KIT,BATT. CABLE ASSY., GR.....36
NUT,NYLOCK,1/4-20.....27, 33, 35–36, 39–40,
KIT,BATTERY CHARGER,24V.....47
HANDLE HALF,LEFT,W/TOP SWITCH.....107 43, 59, 65, 73, 77, 81, 91–92, 95, 97–98, 101
KIT,BOOT,JOYSTICK,SL1000.....107
HANDLE HALF,RIGHT,W/TOP SWITCH.....107 NUT,NYLOCK,10-32.....35–36, 40, 115
KIT,COIL CORD,CONTRLR,SL1000........103,
HARNESS, ESTOP, GR/GRC/GS NUT,NYLOCK,3/8-16.....27, 35–36, 39–40, 53–
105
PCON.....103, 105 54, 61, 63, 67, 69, 71, 77, 81, 91–92, 95, 98,
KIT,CONTACTOR,GR.....36, 40
HARNESS, GR FUNC. MANIFOLD.....51 101, 109, 113
KIT,DYN.BRAKING MANIF,MINI.....85
HARNESS, GR FUNCTION MANIFOLD.....49 NUT,NYLOCK,3/8-24.....67, 69, 71
KIT,GR PHG REPLACEMENT.....59
HARNESS, GR POWER CONTROL.....49, 51 NUT,NYLOCK,5/16-18.....35–36, 39–40, 109
KIT,MTR CNTRLR REPLACEMENT,GR.....36,
HARNESS, GR QS PAD EXT.....51 NUT,NYLOCK,6-32.....35–36, 39–40, 43
40
HARNESS, GR SQS PADS.....51 NUT,RETAINER (96008).....35–36, 39–40
KIT,STEER CYL SEAL.....27
HARNESS, GR, SW SNSRS W/O LS.....49, 51 NUT,SOLENOID VALVE COIL.....83
KIT,SWITCH,JYSTK,SL1000.....107
HARNESS, GR-12 MAST ANSI.....49, 51 NUT,WELD 1/4-20, PLATED L.L.**.......53–54,
KNOB.....95, 101
HARNESS, GR-12 MAST CE.....49, 51 57, 61, 73, 77, 79, 81
KNOB,HAND PUMP (RED)***.....87
HARNESS, GR-15 MAST ANSI.....49, 51 NUT,WELD,ANGLE,1/4" T-SLOT.....53–54, 61,
KNOB,PILOT OP VALVE (BLACK)***.....87
HARNESS, GR-15 MAST CE.....49, 51 75
KNOB,PUSH/PULL,RED.....83
HARNESS, GR-20 MAST ANSI.....49, 51 NUT-COIL SHORT.....85
HARNESS, GR-20 MAST CE.....49, 51 NUT-THIN HEAVY HEX, 1/4-20......35–36, 39–
HARNESS, GR/GRC SW SNSRS.....51 L 40
HARNESS, REC PLUG.....49, 51 LABEL, GR/GRC/GS PCON.....103
HARNESS,DIODE JUMPER.....40 LABEL, SERIAL, GC21-19.....45 O
HARNESS,GR, SW SNSRS W/ LS.....49, 51 LABEL,AUXILIARY LOWERING.....19–20, 23–
O-RING KIT (ORFS FITTINGS).....85
HEAT SHRINK, 24x6MM, ADH.....103 24
OPERATING INST,PLAT,GR.....11–12, 16
Part No. 227660 GR-12,GR-15,GR-20 121

March 2016
ORIFICE,0.025 DISK,.375 OD.....29 PLATFORM SUPPORT ASSY,ANSI.....91–92, SCREW,FHS,3/8-16 X 2.25......53–54, 61, 63,
OUTER DECK ASSY W/DECALS.....98 98 67, 69, 71
OUTLET,110V GFCI***.....91–92 PLATFORM SUPPORT ASSY,CE.....91–92, 98 SCREW,GRUB,M5X8MM CUP(BLK).....107
PLATFORM SUPPORT ASSY,CE SYM.....109 SCREW,GRUB,M5X8MM,HLF DOG,BZP...107
P PLT ASSY,EXTGTD,GR12/15,CSA FR.......97– SCREW,HEX HD,NO SLOT,#14X.50.....40
98 SCREW,HH TAPETITE THRD8-32X.50.....83
PCBA, GC14-1.....103
PLUG AND CAP KIT-SERVICE,ORFS*.....85 SCREW,HHC,1/2-13 X 1.5.....33
PCBA, GC21-19.....45
PLUG, 6POS ECO PWR.....103, 105 SCREW,HHC,1/2-13 X 2.5,GR5.....27
PCBA,GCON STD,PROP LIFT.....45
PLUG,ELECTRICAL,220/50,NOVON....47, 111 SCREW,HHC,1/2-13 X 7.5.....53–54
PCBA,PCON STD,PROP LIFT.....105
PLUG,ELECTRICAL,DOMESTIC.....47, 111 SCREW,HHC,1/4-20 X .375.....54, 57, 73
PCON, GR/GRC/GS.....103
PLUG,FLG INLET,15A/125V,2PWGD.....111 SCREW,HHC,1/4-20 X .5.....61, 73, 77, 98
PCON,STD,PROP LIFT,GR/GS.....105
PLUG,FUSED,250V,13AMP,U.K.**.....47, 111 SCREW,HHC,1/4-20 X .75.......43, 65, 73, 81,
PIN,0.75DIAX5.13LG,CHAMFER.....109
PLUG,HEX HEAD,090109A-4.....89 92, 98
PIN,CLEVIS,.375 X 1.75 LG......31
PLUG,PWR,UK,16AMP,3PIN,BLK.....47, 111 SCREW,HHC,1/4-20 X 1.....29, 65, 73, 92, 95
PIN,CLEVIS,.625 X 1.88,ZINC PL.....31
PLUG,SEAL,12-18 GA.....103 SCREW,HHC,1/4-20 X 1.25.....35–36, 39–40,
PIN,CLEVIS,.75 DIA. X 4.00.....31
POWER CABLE, GR BASE, DOMESTIC....49, 53–54, 61, 77, 79
PIN,CLEVIS,.75 X 2.....27
51 SCREW,HHC,1/4-20 X 1.75.....35–36, 39–40,
PIN,CLEVIS,0.75 X 3.25".....27
POWER CABLE,GR BASE,INTRNATION...49, 59, 91–92
PIN,COTTER,.125 X .75.....31, 59
51 SCREW,HHC,1/4-20 X 2.....95, 101
PIN,COTTER,.125 X 1.5.....27, 29
POWER CORD, IEC 320 BLANK.....47, 111 SCREW,HHC,1/4-20 X 2.25.....39–40
PIN,GROOVED,.200 X .50*.....69, 71
POWER CORD, UK 110.....47 SCREW,HHC,1/4-20 X 2.5.......43, 95, 97–98,
PIN,GROOVED- .200 X .75*.....67, 69, 71
POWER CORD,NOVON.....47 101
PIN,PULL.....95, 101
POWER CORD,UK-HIGH VOLTAGE***.....47 SCREW,HHC,1/4-20 X 3.....27
PIN,SPRING,.25X.75 ZINC PLATED.....95, 101
POWER CORD,US 110***.....47 SCREW,HHC,3/8-16 X .75.....27, 81
PLAT ASSY,EXT,GR12/15,ANSI/ASIA........97–
POWER UNIT COVER ASSY, SYMB.....43 SCREW,HHC,3/8-16 X 1.....35–36, 39–40, 43,
98
POWER UNIT CVR ASSY, WORDS EN.....43 53–54, 57, 59, 61, 63, 91–92, 95, 98
PLAT ASSY,EXT,GR12/15,ANSI/CSA.....97–98
POWER UNIT CVR ASSY, WORDS FR.....43 SCREW,HHC,3/8-16 X 1.25 GRD 5.....53–54,
PLAT ASSY,EXT,GR12/15,AUS.....97–98
PRTY,FLOW CNTRL VALVE,.75 GPM.....85 91–92, 98, 109, 113
PLAT ASSY,EXT,GR12/15,CE.....97–98
PULLEY W/BEARINGS.....57, 59, 61 SCREW,HHC,3/8-16 X 1.50,GR5....53–54, 77,
PLAT ASSY,EXT,GR12/15,CSA FR.....97–98
PULLEY,ELEC.CNTRL.CABLE,AWP....53–54, 81
PLAT ASSY,EXT,GR20,ANSI/ASIA.....97–98
77, 79 SCREW,HHC,3/8-16 X 1.75,GRD.8.....92
PLAT ASSY,EXT,GR20,ANSI/CSA.....97–98
PULLEY,SEQUENCING,NYLATRON.....73 SCREW,HHC,3/8-16 X 2.....33, 113
PLAT ASSY,EXT,GR20,AUS.....97–98
PULLEY,SMALL CHAIN.....61, 63 SCREW,HHC,3/8-16 X 3.5,GR5.....91–92
PLAT ASSY,EXT,GR20,CE.....97–98
PUMP,4CC GEAR,CCW.....83 SCREW,HHC,3/8-16 X 3.75 GD 5.....109
PLAT ASSY,EXT,GR20,CSA FR.....97–98
PUMP,4CC GEAR,CCW***.....83 SCREW,HHC,3/8-16 X 6.....91–92, 95
PLAT ASSY,EXTGTD,GR12/15,ANSI.....97–98
SCREW,HHC,3/8-24 X 1 GR 8 YEL.....83
PLAT ASSY,EXTGTD,GR12/15,AUS.....97–98
Q SCREW,HHC,5/16-18 X 1 GR5.....109
PLAT ASSY,EXTGTD,GR12/15,CE.....97–98
SCREW,HHC,5/8-11 X 8.00.....53–54
PLAT ASSY,EXTGTD,GR20,ANSI.....97–98 QUICK DISCONNECT CASING,BATT**.....39–
SCREW,HHF,1/4-20X.75,8,ZAG.....11–12, 15–
PLAT ASSY,EXTGTD,GR20,AUS.....97–98 40
16
PLAT ASSY,EXTGTD,GR20,CE.....97–98
SCREW,HHTAPTITE THREAD8-32X.38.....83
PLAT ASSY,EXTGTD,GR20,CSA FR.....97–98 R SCREW,PHIL,PHM,10-24 X.38,SEMS....91–92
PLAT ASSY,STD,GR12/15,ANSI/ASIA.......91–
RECEPTACLE, DIN, 220V 50A.....111 SCREW,PHILLIPS,PHM,10-24 X 1.....39–40
92
RECEPTACLE,UK,110V.....91–92, 111 SCREW,PHILLIPS,PHM,10-32 X .75.....115
PLAT ASSY,STD,GR12/15,ANSI/CSA.....91–92
REF:DECAL,STD,PROP LIFT,UI,SVC.....105 SCREW,PHILLIPS,PHM,10-32 X 1......35–36,
PLAT ASSY,STD,GR12/15,AUS.....91–92
RESISTOR, 200 OHM 10 WATT.....36, 40 109
PLAT ASSY,STD,GR12/15,CE.....91–92
RETAINER,SPRING,1.21 X .375.....109 SCREW,PHILLIPS,PHM,10-32 X 2.0.....31
PLAT ASSY,STD,GR12/15,CSA FR.....91–92
RIVET,ALUM,ALUM,.25 X 1.125 AL.....65 SCREW,PHILLIPS,PHM,10-32X 1.75.....31
PLAT ASSY,STD,GR20,ANSI/ASIA.....91–92
RIVET,ALUM,ALUM,P,.156 X .375.....65 SCREW,PHILLIPS,PHM,8-32 X.25**.....35–36,
PLAT ASSY,STD,GR20,ANSI/CSA.....91–92
RIVET,DRIVE, .25 X .25.....98 39–40
PLAT ASSY,STD,GR20,AUS.....91–92
RIVET,STEEL,P, .25 X .375......35–36, 40, 43, SCREW,PHILLIPS,PHM,8-32 X.375.....111
PLAT ASSY,STD,GR20,CE.....91–92
91–92 SCREW,PHILLIPS,PHM,M5X.8X25.....40
PLAT ASSY,STD,GR20,CSA FR.....91–92
RIVET,STL,STL,.156 X .50.....92, 115 SCREW,PHILLIPS,RHM,10-32 X 1.5.....53–54
PLAT CONTROL BRKT ASSY,GR/GRC....103,
RIVET,STL,STL.MAN,P,.25 X .25.....81 SCREW,PHM,1/4-20 X .625.....39–40
105
ROCKER,2 SWITCH.....107 SCREW,PHM,1/4-20 X .75.....35–36
PLAT,AWP NRW,GR,ANSI/ASIA.....95
ROD END,.250 X 2.75 LG.....109 SCREW,PHM,1/4-20X.5 PHIL.....54, 73
PLAT,AWP NRW,GR,ANSI/CSA.....95
ROLLER ARM,LIMIT SWITCH***.....31, 54 SCREW,PHM,4-20X.5, 48-2 TRI-L.....45, 103,
PLAT,AWP NRW,GR,CSA FR.....95
ROLLER,PLASTIC,AWP96**.....53–54 105
PLATE, BRAKE SPACER, GR20.....29
ROLLER-NYLATRON, 1.625" O.D......98 SCREW,PHM,6-19X.75, 48-2 TRI-L.....45
PLATE, CYLINDER MOUNT.....53–54
RUE RING,3/4 PIN.....27, 31 SCREW,PHM,8-16X.75, 48-2 TRI-L....103, 105
PLATE, LIMIT SWITCH ROLL GR.....57
RUE RING,5/8 PIN.....31 SCREW,RHM,6-32 X .5.....35–36, 39–40, 43
PLATE, MAST FLAP CLAMP.....53–54
SCREW,SET,HS1/4-20X.625W/PATCH.....27
PLATE, MAST FLAP CLAMP, 5-6.....61, 63
SCREW,SHC,1/2-13 X 4 ZINC.....29
PLATE, POTHOLE LOWER LINK.....31 S SCREW,SHC,1/4-20 X .375 BLK.....54, 61, 63,
PLATE, UPPER BELLOW MNT, CE.....81 SCREW, SELF TAP.....107 75, 81
PLATE,AC ADAPTER(ANSI/CSA).....111 SCREW,BHSCS,M5X10,SS.....103, 105 SEAL KIT (84384).....85
PLATE,AC ADAPTER,DIN/UK***.....111 SCREW,FHM,10-32 X 1.....35–36 SEAL KIT PWR WHL MOTOR.....27
PLATE,BATT. TRAY LATCH HANDLE.....33 SCREW,FHS,1/4-20 X 2.25.....67, 69, 71 SEAL KIT, VALVE.....85
PLATE,HINGE.....95 SCREW,FHS,3/8-16 X .75.....57, 59, 61, 63 SEAL KIT,BOSCH PUMP.....83
PLATE,UK,POWER TO PLAT.....91–92, 111
122 GR-12,GR-15,GR-20 Part No. 227660

March 2016
SEAL KIT,BOSCH PUMP***.....83 TUBE,PLATFORM SPACER,ANSI,TALL.....91– WELDMENT,FOOT PEDAL,GR.....98

SEAL KIT,DONYANG CYL (35736)**.....83 92 WELDMENT,INNER DECK EXT,GR.....98
SEAL KIT,DONYANG CYL (35737)*.....83 WELDMENT,INNER PUSH RAIL,LH.....97–98
SEAL KIT,HAND PUMP***.....87 U WELDMENT,INNER PUSH RAIL,RH.....97–98
SEAL KIT,LIFT PUMP,BARNES**.....83 WIRE ASSY, DOWN LIMIT SW......49, 51
U-BOLT, 3/8-16 X 3 X 2.375.....101
SEAL KIT,PUMP,PARKER (228192).....83 WIRE ASSY, STD/EXT PLAT. GR.....49, 51
U-BOLT,3/8 X 1 YZ.....92, 95
SEAL KIT-FOR P.N.44167.....85 WIRE CAP,ORANGE.....111
UI, GR/GRC/GS PCON DECAL.....11–12, 15–
SEAL KIT-P.N.44169,44172,44171.....85 WIRE LOOM,.413" NON-SLIT***.....92
16, 19–20, 23–24, 103
SENSOR,LEVEL,UNIVERSAL.....39–40 WLDM,PLAT SPCR W/LNYD,ANSI,TAL.....91–
UPPER POTHOLE LINK ASSY W/BRNG.....31
SHAFT,LIFTING CHAINS,20MM DIA....57, 59, 92
61, 63 WLDMT,CW SUPPORT,LT.....33
SHIM NUT,ADJUSTER.....53–54, 98 V WLDMT,CW SUPPORT,RT.....33
SHIM,.375 X .063.....95, 97–98, 101 VALVE,CHECK,IWP-S/CWP PWR ASSI.....85 WLDMT,PLAT SPACER W/LNYD, CE.....91–92
SHIM,SIDE PAD.....53–54, 57, 98 VALVE,FLOW CONTROL PREAS.COMP......83 WLDMT,SLIDG MID RAIL,EXT PLAT.....101
SLEEVE,TANK SUPPORT.....33, 43 VALVE,HAND PUMP ASSEMBLY***.....87 WLDT,ANSI&AWP PLAT,GR12/15........91–92,
SLIDE BLOCK, EXT. PLATFORM.....98 VALVE,HYDRAULIC CHECK.....83 95
SLIDE BLOCK,CARRIAGE%%.....65 VALVE,PILOT OPERATED ASSEMBLY*.....87 WORKSTATION TRAY ASSY, ANSI
SPACER, .82IDX1.0 ODX1.00 LG.....31 VALVE,SOLENOID,3POS 4WAY.....85 SYM.....113
SPACER, 1/4ID3/8OD, .875LG.......53–54, 61, VALVE,SOLENOID,3POS 4WAY***.....85 WORKSTATION TRAY ASSY,ANSI SY.....113
77, 79 VALVE,W/20V NC SOLENOID,MANUAL.....83 WORKSTATION TRAY ASSY,ANSI WRD....113
SPACER, LIMIT SWITCH.....31 VALVE-RELIEF, 3700 PSI #8**.....85 WORKSTATION TRAY ASSY,CE SY.....113
SPACER,.560 AWP MAST.....59, 61 VALVE-SOLENOID, 2POS 4 WAY.....85
SPACER,.781IDX1.5ODX.375THK.....31
SPACER,ANSI&AWP,PTD,GR12/15.....91–92,
95
W
SPACER,MOUNTING.....40 WASHER,FENDER,.25 X 1.25 X.062.....73
SPACER,SHAFT,.310.....59, 61, 63 WASHER,FLAT,.375 X 1.5 X .125.....33
SPACER,SHAFT,.840"LG.....57, 59, 61, 63 WASHER,FLAT,.650 X 1.312 X.095.....31
SPACER,SHAFT,1.400.....61, 63 WASHER,FLAT,M10,ZINC PLTD.....53–54, 61,
SPACER,TUBE,1/4X3/8X.40" LG.....73 77, 79
SPRING CLIP,1/4-20,.025-.15X.5....29, 35–36,WASHER,FLAT,M6 PLTD......53–54, 61, 77, 79
39–40, 65, 77 WASHER,FLAT,MS,#6,Y.....92
SPRING CLIP,3/8-16,.05-.20X.73.....109 WASHER,FLAT,MS,#8,Y.....109
SPRING, EXTENSION .375 X .20.....98 WASHER,FLAT,SAE 1/4",ZINC.....31, 81
SPRING, HANDLE TRIGGER.....107 WASHER,FLAT,USS,1/2",Y.....67, 71
SPRING, TENSION CABLE.....73 WASHER,FLAT,USS,1/4"Y.......27, 43, 59, 65,
SPRING,COMP,1" OD,232 LB/IN.....109 92, 98, 109
SPRING,COMPRESSION.....59 WASHER,FLAT,USS,3/8",Y......27, 31, 33, 53–
SPRING,COMPRESSION.485 X1.75**......35– 54, 57, 59, 61, 63, 65, 69, 98, 109
36, 39–40 WASHER,FLAT,USS,5/16",Y.....35–36, 39–40,
SPRING,CONTROL CABLE, AWP.....33, 79 53–54, 61, 63, 67, 69, 71
SPRING,HAND PUMP ROD.....87 WASHER,FLAT,USS,5/8",Y.....98
SPRING-BRUSH,40844, SCISSORS.....83 WASHER,LOCK,#10 PLTD.....53–54, 109
STD PLAT RAILING ASSY,CE SY,GR........91– WASHER,LOCK,.25 .....43, 73
92 WASHER,LOCK,.375....43, 53–54, 57, 59, 61,
STROBE,BEACON, AC COMP 12-80V.....115 63, 83, 109
SVC KIT,UK RECEPT.REPLACEMENT.....111 WASHER,NITRILE.....35–36, 39–40
SWITCH ASSY, LIMIT, LOAD SENSE.....49, 51 WASHER,SHIM,.5 X .875 X .063....54, 59, 61,
SWITCH, ROLLER PLUNGER LIMIT.....109 65, 98
SWITCH,LIMIT,W/ROLLER ARM***.....31, 54 WASHER,SHIM,.938 X 1.37 X .048.....57, 59,
61
WASHER,T-SLOT.....54, 61, 63, 75
T WASHER,THRUST, GS.....27
T-BOX,2.75 X 4.5 X 2.0.....91–92 WELDMENT, HYD TRAY.....43
TAPE,NON-SKID,DIE CUT,1.38X1.5.....98 WELDMENT, LOAD SENSE CARRIAGE....109
TAPE,NON-SKID,DIE CUT,6"X 2'.....92, 95, 98 WELDMENT, PH ACTUATOR.....59
TERM CONTACT,#1/0 GA,SB175........35–36, WELDMENT, PHG ACTUATOR.....59
39–40 WELDMENT, PLAT SUPPORT EXT.....109
TERMINAL, PIN, AU, 18-20GA.....103 WELDMENT, PLATFORM GATED NRW.....95
TIE ROD ASSY W/BRNGS,GR2.....27 WELDMENT, POTHOLE GUARD, LT.....31
TILT SENSOR TEST TOOL.....35–36, 39–40 WELDMENT, POTHOLE GUARD, RT.....31
TOEBOARD ASSY W/DEC, STD,GR.....92 WELDMENT, RAIL, OUTER DECK.....98
TOEBOARD W/DECALS, NARROW.....95 WELDMENT, STD PLAT RAIL.....91–92
TRIGGER, EXTENDED.....107 WELDMENT, STEER YOKE, LH, GR.....27
TUBE ASSY, DRAW.....43, 89 WELDMENT, STEER YOKE, LH, GR20.....27
TUBE ASSY,RETURN.....89 WELDMENT, STEER YOKE, RH, GR.....27
TUBE, FIXED TOP RAIL, EXT PLAT.....101 WELDMENT, STEER YOKE, RT, GR20.....27
TUBE, PLATFORM SPACER, CE.....91–92 WELDMENT,COVER SUP.CONT....35–36, 39–
TUBE, SLIDING MIDRAIL.....92 40
WELDMENT,COVER SUP.HYD.....43
Part No. 227660 GR-12,GR-15,GR-20 123

March 2016
Fitting Cross References
124 GR-12,GR-15,GR-20 Part No. 227660

March 2016
Fitting Cross References (Continued)
Part No. 227660 GR-12,GR-15,GR-20 125

March 2016
126 GR-12,GR-15,GR-20 Part No. 227660

March 2016
Part No. 227660 GR-12,GR-15,GR-20 127

March 2016
128 GR-12,GR-15,GR-20 Part No. 227660

March 2016
Part No. 227660 GR-12,GR-15,GR-20 129

March 2016
130 GR-12,GR-15,GR-20 Part No. 227660

Parts Manual
Rev C10
Part No.
227660
from SN GR10-20101 to GR16-40865
GR-12,GR-15,GR-20 from SN GR16P-40866

Parts From SN GR10-20101 To GR16-40865

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Parts From SN GR10-20101 To GR16-40865

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Parts From SN GR10-20101 To GR16-40865

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Serial Number Range

GR-12 from SN GR10-20101 to

GR-15 from SN GR16P-40866

Part No. 227660

2 GR-12,GR-15,GR-20 Part No. 227660

How to Read Your Serial Number

Part No. 227660 GR-12,GR-15,GR-20 3

308.1 Lifting Chain Assembly, GR-15..................................68

Electronic Version 500 Platform Components

200 Base Components 600 Accessories

300 Mast Components

4 GR-12,GR-15,GR-20 Part No. 227660

Table of Contents (continued)

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Part No. 227660 GR-12,GR-15,GR-20 5

6 GR-12,GR-15,GR-20 Part No. 227660

Parts Stocking List

Part No. 227660 GR-12,GR-15,GR-20 7

How To Order Parts

8 GR-12,GR-15,GR-20 Part No. 227660

Fax Order Form

Part No. 227660 GR-12,GR-15,GR-20 9

10 GR-12,GR-15,GR-20 Part No. 227660

-- 220001 DECAL KIT,SAFETY/INSTR,WORDS 22 72188 DECAL,DIRECTIONAL

19 72159 DECAL,TIP-OVER,BATTERIES,GR.1 41 133596 DECAL,LABEL,FAULT CODES.......1

20 72171 DECAL,SIDE 42 137605 DECAL,E-STOP,GR/GRC/GS

21 72184 DECAL,COSMETIC,GENIE 43 137635 E-STOP, GR/GRC/GS GCON..........1

Part No. 227660 GR-12,GR-15,GR-20 11

Item Part No. Description Qty.

12 GR-12,GR-15,GR-20 Part No. 227660

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Part No. 227660 GR-12,GR-15,GR-20 13

102.1 Decals with Words, Standard Platform; AUS

14 GR-12,GR-15,GR-20 Part No. 227660

102.1 Decals with Words, Standard Platform; AUS

-- DECAL KIT,SAFETY/INSTR,WORDS 23 72970 DECAL,INSTRUCTIONS-CHARGER

18 72182 DECAL,SIDE 40 137635 E-STOP, GR/GRC/GS GCON..........1

20 72188 DECAL,DIRECTIONAL 42 137656 DECAL,PROPEL,GR/GRC/GS,PCON.1

22 72850 DECAL,DANGER,MAX CAP 44 227765 DECAL,COSMETIC,GENIE,GR/QS.1

Part No. 227660 GR-12,GR-15,GR-20 15

102.1 Decals with Words, Standard Platform; AUS

Item Part No. Description Qty.

46 1256703 DECAL, STD, PROP LIFT, UI,

16 GR-12,GR-15,GR-20 Part No. 227660

102.1 Decals with Words, Standard Platform; AUS

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Part No. 227660 GR-12,GR-15,GR-20 17

18 GR-12,GR-15,GR-20 Part No. 227660

-- 220002 DECAL KIT,SAFETY/INSTR,SYM 20 97810 DECAL,COSMETIC,GENIE

7 52996 DECAL,COSMETIC,GENIE 26 97873 DECAL-DANGER,MAX

10 72188 DECAL,DIRECTIONAL 29 114338 DECAL,SYM-TIP-OVER,TILT

11 82473 DECAL,SYMBOL-COMP 30 133015 DECAL,DANGER,ELEC.HAZ

12 82481 DECAL,SYMBOL-BATTERY 31 133144 DECAL,LABEL-TRANSPORT

13 82487 DECAL,SYMBOL-READ THE 32 133146 DECAL,SYM-TIPOVER,BATTERIES,GR.1

Part No. 227660 GR-12,GR-15,GR-20 19

Item Part No. Description Qty.

40 1256703 DECAL, STD, PROP LIFT, UI,