INDEX

PROCESS CHECK LIST

S.No. Doc.No. DESCRIPTION REVISION NUMBER

1 01-BGRT-ENG-PCS-FM-1001 PIPING AND INSTRUMENT DIAGRAM 0

2 01-BGRT-ENG-PCS-FM-1002 PROCESS CALCULATION 0
3 01-BGRT-ENG-PCS-FM-1003 PROCESS DESIGN 0
4 01-BGRT-ENG-PCS-FM-1004 PROCESS FLOW DIAGRAM 0
5 01-BGRT-ENG-PCS-FM-1005 DATA SHEET 0
6 01-BGRT-ENG-PCS-FM-1006 EQUIPMENT LIST 0
7 01-BGRT-ENG-PCS-FM-1007 FLARE LOAD SUMMARY 0
8 01-BGRT-ENG-PCS-FM-1008 LINE LIST 0
9 01-BGRT-ENG-PCS-FM-1009 PROCESS DELIVERABLES 0

Process Check list index

 BGR TECH LIMITED

CHECKLIST - P&ID
Name of the Project: Stages / Revision

Drawing No: Doc. Rev.

Remarks
Drawing Title: 0

Levels

L1 L2 L3

1 GENERAL:

1.1 Standard P&ID modules for generation of P&ID are used?

Title block, Drawing No., Revision description, Revision cloud, Triangle, Hold, Signatures, Date, Check,
1.2
Note ?

1.3 Customer/ IDC / HAZOP comments incorporated, Pick up all the comments on the mark-ups?

1.4 All equipments with equipment numbers are shown?

1.5 All equipments vents, drains, (Open or Closed ) and overflows are shown?

1.6 Vent/Overflow lines are at least one size higher than incoming line?

1.7 Vent and drain lines are provided with blind flange or valve with blind flange or cap?

1.8 All process lines and directions are shown?

1.9 Incoming and outgoing lines of P&ID are matched?

1.10 Instrument and interlocking requirements are clearly marked?

1.11 Requirement of safety relief valves are indicated?

1.12 Battery limit for vendor's scope of supply marked?

1.13 Place check print stamp and ensure all signatures are included?

1.14 Compliance or consistent with PFDs?

2 PIPING:

2.1 Line sizes/ numbering are shown?

2.2 Fluid / service codes/class/specification/ pipe class break/line break / insulation requirement are marked?

2.3 Reducers are marked? Specific requirement for flat side top or bottom is indicated?
Pressure relief valve/ safety valve inlet/discharge pipe requirements marked? Pipe line designation is marked? Reducers
2.4
marked?

2.5 Special process considerations required if any as listed below are marked?

2.6 Symmetrical piping/ No pocket piping/Dip pipe/seal loop/filling or draining piping/slop/elevation requirements?

2.7 Minimum piping distance requirements between equipments and shutoff valves etc. if any?

2.8 Requirement of double shut off valves/welded valves if any?

2.9 Steam/ Electrical tracing requirements for process/freeze protection are shown?

2.10 Process traps/steam traps at consumer's end are shown?

2.11 Vent lines with flame arrestors, nitrogen purging, etc. are marked?

2.12 Requirements of silencers, if any , are shown?

2.13 Insulation thickness and type and heat tracing?

2.14 Gravity flow, No-pocketing, slope, free draining, slurry notes, etc.?

2.15 Valve types, material matching piping specification?

2.16 Process to utility line number check?

2.17 Minimum distances (if Process requirement)?

2.18 Utility stations, safety showers and other potable water users?

2.19 Position of spectacle blinds open (or) closed ?

2.20 Numbering of specialty piping (SP) items?

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 BGR TECH LIMITED

CHECKLIST - P&ID
Name of the Project: Stages / Revision

Drawing No: Doc. Rev.

Remarks
Drawing Title: 0

Levels

L1 L2 L3

2.21 Tie-in locations and numbers?

2.22 Control valve bypasses?

Ensure that appropriate LO, LC, CSO, CSC, NO, NC valve indications are covered on all valves as per client
2.23
standards?

2.24 Check valves to prevent backflow?

3 STATIC EQUIPMENT:

3.1 All the required connections (i.e. nozzles) on equipment & specifications are shown?

3.2 Any safety device/rupture disc/ breather valve to be shown?

All instruments, temperature instruments, level gauges, level transmitters/ level switch/pressure gauges, transmitters
3.3
required on the equipments are shown?
If minimum elevations requirement from ground to bottom tangent or bottom of horizontal vessel to be maintained, is it
3.4
marked?

3.5 Design and Operating pressures and temperatures, dimensions and MOC?

3.6 Vessel trim and nozzle designation?

4 PUMPS:

Type of pump/drive shown? ( Centrifugal, positive displacement,& Electric motor, steam turbine or
4.1
pneumatic etc.)

4.2 If stand by spare / pump interlock required, is it marked clearly?

Valve/strainer arrangement around pump piping - is it clearly marked including NRV and if required bypass for
4.3
the same?

4.4 Any minimum by-pass flow requirements-restriction orifice /flow control valve/ automatic recirculation valve is shown?

5 COMPRESSORS:

5.1 Type of compressor/ drive shown correctly?

5.2 B.L requirements marked with respect to standard P&ID module for compressors procured as package unit?

5.3 Lube oil pump shaft driven or through independent motor driven?

5.4 Knock out drums, silencer, intercooler, check valve requirements marked?

6 PRESSURE RELIEF VALVES:

Type of valve correctly shown? If pilot operated valve, is there any requirement for extra nozzle? For pilot operated valves
6.1
sensors tubing is designated properly? Set pressure shown?

6.2 Isolation valves, if required by client, at inlet and outlet marked? 'LO' or three way valve, if any is shown?

6.3 "PSV" outlet to atm/drain (open or closed system)?

6.4 Thermal expansion PSVs with set pressure?

7 HEAT EXCHANGERS:

7.1 Tube/shell medium correctly indicated?

7.2 Piping around heat exchangers - isolation, vent, drain, relief valves, back flushing, etc. are shown?

7.3 For steam service traps shown upstream of control valves?

7.4 Insulation requirements and type is shown?

8 INSTRUMENTATION:

8.1 All instruments are shown/tagged local/control room/local panel are shown?

8.2 Local/control room/DCS/Local panel instruments correctly shown?

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 BGR TECH LIMITED

CHECKLIST - P&ID
Name of the Project: Stages / Revision

Drawing No: Doc. Rev.

Remarks
Drawing Title: 0

Levels

L1 L2 L3

8.3 Isolation valves for pressure / differential pressure /level instruments are marked?

8.4 Failure position of control valves are shown?

8.5 Requirement of sample coolers for analyzers?

8.6 Requirement if any of Auto/Manual and/or Local/Remote switch for pumps/compressors/blowers, etc. is shown?

Note:

1. Stages 0, 1, 2, 3 for Design Freeze, Issued for design, Vendor data, Approved for construction respectively.

2. Levels: L1 for Preparer, L2 for Reviewer and L3 for Approver.

3. □ in the appropriate column shall indicate the check to be performed by the that levels.

4. Check points to be answered with "√"(=Checked) while performing the actual check.

Checked L1:Prepared by L2:Checked by L3:Approved by

Name

Signature

Date
Signature of Engineering Head

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 BGR TECH LIMITED

CHECKLIST - PROCESS CALCULATION

Name of the Project: Stages / Revision

Remarks
Document No: Doc. Rev.

Document Title: 0
L1 L2 L3
1 GENERAL:

1.1 Document format are as per project specific formats?

1.2 Proprietary statement (if any) as per project requirments?

1.3 Details (logo, name) of Client / PMC / Contractor are mentioned on the document / drawing?

1.4 Scale of drawing is defined?

1.5 Document / Drawing are signed by designated persons in original and the same should match with the Signature List?

1.6 Document / Drawing are legible?

1.7 Document numbering & revision description is as per approved Cotractor / QMS documents?

1.8 Revisions identified by triangle, vertical line or clouding?

1.9 Previous revision identification removed?

1.10 Attached documents have parent document reference for correlation?

1.11 Details of document attached as annexure / appendix is matching with the Table of Contents of the main document?

1.12 list of reference documents is matching with the actual document attached include Rev.No.?

1.13 Holds are identified and listed in Hold List?

1.14 Font size & style is as per Project specific requirement.

If project specific Cotractor / Company format Is not used, basic information like Project no., Document / Drawing details, Revision
1.15
No., Issued By etc. are mentioned?

2 TECHNICAL:

2.1 Calculation objectives (aims) stated?

2.2 Reference made to text, standard or code. Check version/edition with that required for project?

2.3 Source of input data stated (with revision number and date if relevant)?

2.4 Assumptions stated?

2.5 Summary of results or conclusions if appropriate?

2.6 For software based calculations, reference to software verification if available?

2.7 Method clear and easy to follow?

2.8 Input data correct?

2.9 Calculation arithmetically correct OR software previously verified and reference to verification checked?

2.10 Calculation result within expected limits?

2.11 Calculation tolerances stated if significant?

2.12 Units used as required by client?

2.13 Abbreviations correct?

2.14 Appropriate cross-references?

2.15 Sketches included and clearly labelled, where required?

2.16 Attachments included and referenced, as required?

2.17 Calculation Re-Checked (If Required)?

2.18 Corrections made as required and calculation dated and signed on cover sheet by checker?

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 BGR TECH LIMITED

CHECKLIST - PROCESS CALCULATION

Name of the Project: Stages / Revision

Remarks
Document No: Doc. Rev.

Document Title: 0
L1 L2 L3
Note:

1. Stages / Revision: A, B, C, D for Preliminery Design Document & 0, 1, 2, 3 for Design Freeze Documents.

2. Levels: L1 for Preparer, L2 for Reviewer and L3 for Approver.

3. □ in the appropriate column shall indicate the check to be performed by the that levels.

4. Check points to be answered with "√"(=Checked) while performing the actual check.

5. This check list to be completed per Datasheet to assist the checking process. After completion, keep with document history file for future reference.

Checked L1: Prepared by L2: Checked by L3: Approved by

Name

Signature

Date

Signature of Engineering Head

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 BGR TECH LIMITED

CHECKLIST - PROCESS DESIGN

Stages /
Name of the Project:
Revision
Document No: Doc. Rev.

Document Title: 0

Levels
Remarks
L1 L2 L3

1 DESIGN BASIS FROZE:

1.1 Prepare and execute kick-off meeting:

a) Mobilise additional discipline study personnel, as required?

b) Participate in Client kick-off meeting, as required?

c) Participate in internal kick-off meeting?

d) Participate in study handover meeting, from previous stage, if relevant?

e) Participate in experience transfer meeting, if relevant?

1.2 Perform design basis review:

a) Review design basis, and prepare update of design basis, as required?

b) Review, and prepare clarification(s) to the Scope of Work, as required?

c) Update, as required, activity man-hour budgets for the execution of the study?

1.3 Site Visit:

2 SYSTEM DESIGN READY FOR REVIEW:

Develop system design:

2.1 Simulations:

a) Perform process simulations - Preliminary?

b) Complete the process simulations with available supplier info implemented - Preliminary?

2.2 PFD:

a) Establish PFD/UFD - Preliminary version?

b) Update PFDs/UFDs including updated heat and mass balances from simulations - Preliminary version?

2.3 P&ID:

a) Establish tie-in P&IDs - Preliminary version?

Establish P&IDs for main process and utility systems (incl. Material, dimension, pressure class for 2" and larger) - Preliminary
b)
version?

2.4 Line List:

a) Establish Line List ( ≥ 2" ) - Preliminary version?

2.5 Tie-in index:

a) Establish Tie-in index - Preliminary version?

b) Establish Tie-in philosophy- Preliminary version?

2.6 Data sheets:

a) Establish preliminary equipment data sheets (optional) - Preliminary version?

b) Establish data sheets for main equipment/instruments - Preliminary version?

2.7 Verifications/calculations:

a) Perform preliminary process equipment calculation - Preliminary?

b) Perform process and utility equipment calculations - Preliminary?

2.7 Flare design:

a) Perform preliminary flare evaluations - Preliminary?

b) Perform verification of flare system, including flare radiation - Preliminary?

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 BGR TECH LIMITED

CHECKLIST - PROCESS DESIGN

Stages /
Name of the Project:
Revision
Document No: Doc. Rev.

Document Title: 0

Levels
Remarks
L1 L2 L3

2.8 Establish brief start-up/shut down/process control philosophy - Prelim. vers.

2.9 Evaluate relevant utilities - Preliminary:

a) Cooling medium system?

b) Heating medium system?

c) Sea water system?

d) Drain systems?

e) Hydraulic power system?

f) Inert gas system?

g) Compressed air system?

h) Chemical injection systems?

i) Other?

3 SYSTEM DESIGN REVIEW PERFORMED:

3.1 System design review:

a) Execute system design review?

b) Participate in system design review?

c) Prepare & issue system design review report?

3.2 HAZOP:

a) Arrange HAZOP in accordance with prevailing Procedure/ Work Instruction?

b) Participate in HAZOP?

c) Prepare & issue HAZOP close out report?

4 SITE SURVEY PERFORMED:

4.1 Multi-discipline survey verification:

a) Participate in multi-discipline survey, as required?

b) Prepare survey/verification report?

5 SYSTEM DESIGN:

5.1 Simulations:

a) Update preliminary process simulations - based on input from system design review, HAZOP and offshore survey?

Update the process simulations with available vendor info implemented - based on input from system design review, HAZOP and
b)
offshore survey?

5.2 PFD:

a) Update PFD/UFD - based on input from system design review, HAZOP and offshore survey?
Update PFD/UFD for main systems with preliminary heat and mass balances from simulations - based on input from system design
b)
review, HAZOP and offshore survey?
Update PFDs/UFDs including updated heat heat and mass balances from simulations - based on input from system design review,
c)
HAZOP and offshore survey?

5.3 P&ID:

a) Update tie-in P&IDs - based on input from system design review, HAZOP and offshore survey?
Update P&IDs for main process and utility systems (incl. Material, dimension, pressure class for 2" and larger) - based on input
b)
from system design review, HAZOP and offshore survey?

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 BGR TECH LIMITED

CHECKLIST - PROCESS DESIGN

Stages /
Name of the Project:
Revision
Document No: Doc. Rev.

Document Title: 0

Levels
Remarks
L1 L2 L3

5.4 Line List:

a) Update Line List ( ≥ 2" ) - based on input from system design review, HAZOP and offshore survey?

5.5 Tie-in index:

a) Update Tie-in index - based on input from system design review, HAZOP and offshore survey?

b) Update Tie-in philosophy (optional) - based on input from system design review, HAZOP and offshore survey?

5.6 Data sheets:

Update preliminary equipment data sheets - based on input from system design review, HAZOP and offshore
a)
survey?

b) Update data sheets for main equipment/instruments - based on input from system design review, HAZOP and offshore survey?

5.7 Verifications/calculations:

a) Update preliminary process equipment calculation - based on input from system design review, HAZOP and offshore survey?

b) Update process and utility equipment calculations - based on input from system design review, HAZOP and offshore survey?

5.8 Flare design:

a) Update preliminary flare evaluations - based on input from system design review, HAZOP and offshore survey?
Update verification of flare system, including flare radiation - based on input from system design review, HAZOP and offshore
b)
survey?
Update brief start-up/shut down/process control philosophy - based on input from system design review, HAZOP and offshore
c)
survey?

6 HSE/LAYOUT & METHOD REVIEW PERFORMED:

6.1 Perform HSE/Layout review:

a) Participate in HSE/Layout review?

7 DRAFT REPORT COMPLETED

7.1 Update & finalise System design documentation:

Update & finalise System design documentation in accordance with discipline check list for study report (including check lists for
a)
attachments to the report)?

7.2 Prepare Draft Concept Study report:

7.3 Concept Study Report:

a) Prepare input to Summary?

b) Prepare input to Design Basis?

c) List non-conformance (if applicable)?

d) Prepare input to recommendation for further work list?

7.4 General:

a) Prepare discipline input to study report (in accordance with study template)?

7 DESIGN REPORT COMPLETED

8.1 Finalise Design Report:

a) Evaluate/implement Client comments, if relevant?

8.2 Design Close out:

a) Perform filing of discipline study information?

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 BGR TECH LIMITED

CHECKLIST - PROCESS DESIGN

Stages /
Name of the Project:
Revision
Document No: Doc. Rev.

Document Title: 0

Levels
Remarks
L1 L2 L3

Note:

1. Stages 0, 1, 2, 3 for Design Freeze, Issued for design, Vendor data, Approved for construction respectively.

2. Levels: L1 for Preparer, L2 for Reviewer and L3 for Approver

3. □ in the appropriate column shall indicate the check to be performed by the that levels.

4. Check points to be answered with "√"(=Checked) while performing the actual check.
L1: Prepared
Checked L2: Checked by: L3: Approved by
by:
Name

Signature

Date

Signature of Engineering Head

01-BGRT-ENG-PCS-FM-1003-Checklist - Process Design Page 4 of 4

 BGR TECH LIMITED

CHECKLIST - PROCESS FLOW DIAGRAM

Stages /
Name of the Project:
Revision
Document No: Doc. Rev. Remarks

Document Title: 0

L1 L2 L3

1 Graphical check of mark-up to new print using colours?

2 Ensure consistency of layout (determined by the project)?

3 Title block, Drawing No., revision description, signatures, date check, Note?

4 Technical Query results incorporated?

5 Customer comments incorporated?

6 Pick up all the comments on the mark-ups. (Refer to Work Notes)?

7 Holds, Revision Clouds, Triangle?

Check all the items on the drawing by hardcopy to ensure it is the same as the mark-ups (Including
8
details)?

9 EDE Properties check: (Refer to Spec)?

10 Equip, Equip Comp.(Nozzle, Trays)?

11 Instrumentation?

12 Pipe run?

13 Piping Comp. (Valve, Special Components etc.)?

14 OPC consistency, clear unnecessary ones in drawing stockpile? (Applicable for SPPID)

15 Inconsistency Check? (Applicable for SPPID)

16 Check the information for both sides of the break/inconsistency? (Applicable for SPPID)
Check & confirm “Supply by”, “Construction Status” information and implied components? (Applicable
17
for SPPID)

18 Place Check print stamp & ensure all signatures are included?

19 Flag TQ or miss-modification on the drawings/comment with post-it?

Note:

1. Stages / Revision: A, B, C, D for Preliminery Design Document & 0, 1, 2, 3 for Design Freeze Documents

2. Levels: L1 for Preparer, L2 for Reviewer and L3 for Approver

3. □ in the appropriate column shall indicate the check to be performed by the that levels

4. Check points to be answered with "√"(=Checked) while performing the actual check

5. This check list to be completed per P&ID drawing to assist the checking process. After completion, keep with drawing history file for future reference
Checked L1:Prepared by L2:Checked by L3:Approved by
Name

Signature

Date

Signature of Engineering Head

01-BGRT-ENG-PCS-FM-1004-Check List - Process Flow Diagram

 BGR TECH LIMITED

CHECKLIST - DATASHEET
Name of the Project: Stages / Revision

Document No: Doc. Rev. Remarks

Document Title: 0

L1 L2 L3

1 GENERAL:

1.1 Document format are as per project specific formats?

1.2 Proprietary statement (if any) as per project requirements?

1.3 Details (logo, name) of Client / PMC / Contractor are mentioned on the document / drawing?

1.4 Scale of drawing is defined?

Document / Drawing are signed by designated persons in original and the same should match with the Signature
1.5
List?

1.6 Document / Drawing are legible?

1.7 Document numbering & revision description is as per approved Contractor / Company QMS documents?

1.8 Revisions identified by triangle, vertical line or clouding?

1.9 Previous revision identification removed?

1.10 Attached documents have parent document reference for correlation?

Details of document attached as annexure / appendix is matching with the Table of Contents of the main
1.11
document?

1.12 Holds are identified and listed in Hold List?

1.13 Font size & style is as per Project specific requirement?

If project specific format Is not used, basic information like Project no., Document / Drawing details, Revision No.,
1.14
Issued By etc. are mentioned?

2 TECHNICAL (TANKS):

2.1 Project details?

2.2 Tag no consistent with other documents?

2.3 Equipment Data (Service/Type/size/capacity/Qty etc.)?

2.4 Operating / Design conditions?

2.5 Fluid Description & Physical / Chemical properties of fluid stored?

2.6 Flammable/Toxic/Corrosive nature of fluid?

2.7 Material of Construction?

2.8 Insulation requirement (Type/Thickness/Material)?

2.9 Applicable design codes mentioned?

2.10 Nozzles as per PID?

2.11 Nozzle data (Qty/Nos/Size/Description/Rating/Facing etc.)?

2.12 Data consistent with calculation sheet?

2.13 Schematic representation of Tank?

2.14 Levels marked?

2.15 Vent requirement?

2.16 Internals requirement?

2.17 Heating requirement?

2.18 Special requirements if any?

2.19 Notes and Holds properly marked?

2.20 Client's comments incorporated?

01-BGRT-ENG-PCS-FM-1005-Checklist - Datasheet Page 1 of 2

 BGR TECH LIMITED

CHECKLIST - DATASHEET
Name of the Project: Stages / Revision

Document No: Doc. Rev. Remarks

Document Title: 0

L1 L2 L3

3 TECHNICAL (PUMPS):

3.1 Operating/Stand by requirement?

3.2 Service/Type/Qty/Capacity/Driver Type etc.?

3.3 Fluid Pumped?

3.4 Solids (Wt%)?

3.5 Pumping Temperature?

3.6 Physical properties of fluid pumped at pumping temperature?

3.7 Capacity (Minimum / Normal / Maximum)?

3.8 Suction Pressure (Minimum / Maximum)?

3.9 Discharge Pressure?

3.10 Differential Pressure / Head?

3.11 NPSH available?

3.12 Design Capacity?

3.13 Efficiency?

3.14 Brake Horsepower?

3.15 Shut-off pressure?

3.16 Material of Construction (Casing / Impeller / Shaft)?

3.17 Seal Type?

3.18 Pipe size / Rating (Suction / Discharge)?

3.19 Applicable design codes mentioned?

3.20 Area Classification specified?

3.21 Auto start requirement?

3.22 Check all the data as per calculation sheet?

Note:

1. Stages / Revision: A, B, C, D for Preliminary Design Document & 0, 1, 2, 3 for Design Freeze Documents

2. Levels: L1 for Preparer, L2 for Reviewer and L3 for Approver

3. □ in the appropriate column shall indicate the check to be performed by the that levels

4. Check points to be answered with "√"(=Checked) while performing the actual check

5. This check list to be completed per Datasheet to assist the checking process. After completion, keep with document history file for future reference

Checked L1:Prepared by L2:Checked by L3:Approved by

Name

Signature

Date

Signature of Engineering Head

01-BGRT-ENG-PCS-FM-1005-Checklist - Datasheet Page 2 of 2

 BGR TECH LIMITED

CHECKLIST - EQUIPMENT LIST

Name of the Project: Stages /Revision

Document No: Doc. Rev. Remarks

Document Title: 0

L1 L2 L3

1 GENERAL:

1.1 Document format are as per project specific formats?

1.2 Proprietary statement (if any) as per project requirments?

1.3 Details (logo, name) of Client / PMC / Contractor are mentioned on the document / drawing?

1.4 Document are signed by designated persons in original and the same should match with the Signature List?

1.5 Document is legible?

1.6 Document numbering & revision description is as per approved Contractor / Company QMS documents?

1.7 Revisions identified by triangle, vertical line or clouding?

1.8 Previous revision identification removed?

1.9 Attached documents have parent document reference for correlation?

1.10 Details of document attached as annexure / appendix is matching with the Table of Contents of the main document?

Details of document (like document description, document no., revision number & number of pages) mentioned in the
1.11
List of Applicable Documents of MR / PR is matching with the actual document attached?

1.12 Holds are identified and listed in Hold List?

1.13 Font size & style is as per Project specific requirement?

If project specific format Is not used, basic information like Project no., Document details, Revision No., Issued By etc. are
1.14
mentioned?

2 TECHNICAL:

2.1 Equipment Description?

2.2 Material of Construction?

2.3 Operating Conditions?

2.4 Design Conditions?

2.5 Test Conditions?

For Packages:
• It’s preferable to list down the included components?
2.6
• Include the Tag number for such components, if available?
• All such components should be identified as “Part of Package item” in the Remarks column?

2.7 Tag numbers to match PFD, P&ID and Equipment Datasheet?

2.8 Measuring units to be as per project specific requirement?

2.9 All equipment parameters as required in standard equipment list, should be duly filled in?

2.10 Abnormal operations like Regeneration/Evacuation/Cyclic etc should be mentioned in the Remarks column?

Mention special details, if any, in Remarks column, like :

• Free Issue Material (FIM)?
2.11
• IBR?
• Auto start / Re-acceleration (if applicable) for Pumps/Compressors?

2.12 Include requirement of any Gas/Chemical cylinders, as per Project requirements. Like N2 Cylinder, CO2 Cylinders?

Take the Equipment List from Gen Civil Dept also and add it in. This pertains to Fire Water system, Waste Treatment
2.13
system, Potable/Raw Water system?

2.14 Ensure to include miscellaneous items like Ejectors, Filters, Crane, drums etc.?

2.15 Any portable equipment, as per Project specific requirement, should also be included?

2.16 Power Requirements?

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 BGR TECH LIMITED

CHECKLIST - EQUIPMENT LIST

Name of the Project: Stages /Revision

Document No: Doc. Rev. Remarks

Document Title: 0

L1 L2 L3

2.17 Insulation Requirements (Type / Thickness / Material)?

2.18 Heating Requirements?

2.19 Special Requiremnts (If any)?

2.20 Incorporate comments from other depts/Client?

2.21 Remove “Holds”, or have proper basis for Holds to be in place?

Note:

1. Stages / Revision: A, B, C, D for Preliminery Design Document & 0, 1, 2, 3 for Design Freeze Documents

2. Levels: L1 for Preparer, L2 for Reviewer and L3 for Approver

3. □ in the appropriate column shall indicate the check to be performed by the that levels

4. Check points to be answered with "√"(=Checked) while performing the actual check

5. This check list to be completed per Equipment List to assist the checking process. After completion, keep with document history file for future reference

Checked L1:PreparedL2:Checked
by by L3:Approved by

Name

Signature

Date

Signature of Engineering Head

01-BGRT-ENG-PCS-FM-1006-Checklist - Equipment List Page 2 of 2

 BGR TECH LIMITED

CHECKLIST - FLARE LOAD SUMMARY

Name of the Project: Stages/ Revision

Document No: Doc. Rev. Remarks

Document Title: 0

L1 L2 L3

1 GENERAL:

1.1 Document format are as per project specific formats?

1.2 Proprietary statement (if any) as per project requirments?

1.3 Details (logo, name) of Client / PMC / Contractor are mentioned on the document / drawing?

1.4 Document is signed by designated persons in original and the same should match with the Signature List?

1.5 Document is legible?

1.6 Document numbering & revision description is as per approved Contractor / Company QMS documents?

1.7 Revisions identified by triangle, vertical line or clouding?

1.8 Previous revision identification removed?

1.9 Attached documents have parent document reference for correlation?

1.10 Details of document attached as annexure / appendix is matching with the Table of Contents of the main document?
Details of document (like document description, document no., revision number & number of pages) mentioned in the List of
1.11
Applicable Documents of MR / PR is matching with the actual document attached?

1.12 Holds are identified and listed in Hold List?

1.13 Font size & style is as per Project specific requirement?

If project specific / Contractor format Is not used, basic information like Project no., Document / Drawing details, Revision No.,
1.14
Issued By etc. are mentioned?

2 TECHNICAL:

2.1 Operating Conditions?

2.2 Design Conditions?

2.3 Test Conditions?

2.4 Tag numbers to match PSV / RD / PCV / Blow down valve Datasheets?

2.5 Measuring units to be as per Project specific requirement?

2.6 Measuring units to be as per project specific requirement?

2.7 Include all the scenarios for respective PSV/RD based on process datasheets?
Set pressure, Overpressure margin, relieving load, relieving conditions and relieving properties should be provided. Ensure
2.8
relieving conditions and relieving properties are based on inlet side of the relief valves?

2.9 As per project specific requirements relief valve size, type, operating and design conditions may be incorporated?
Relieving load provided in the summary are calculated relief capacity for all scenarios and rated capacity (which to be provided
2.10
by corresponding vendor) has to be provided for respective PSV?

2.11 Depressurization sequence is to be identified for the respective zones by comparing peak blow down load?

2.12 Consider relief loads of vendor packages & FIM?

2.13 Remove “Holds”, or have proper basis for Holds to be in place?

2.14 Incorporate comments from all external agencies (PMC / Client / HAZOP)?

2.15 Insulation Requirements (Type / Thickness / Material)?

2.16 Heating Requirements?

2.17 Special Requiremnts (If any)?

2.18 Incorporate comments from other depts/Client?

2.19 Remove “Holds”, or have proper basis for Holds to be in place?

01-BGRT-ENG-PCS-FM-1007-Checklist - Flare Load Summary Page 1 of 2

 BGR TECH LIMITED

CHECKLIST - FLARE LOAD SUMMARY

Name of the Project: Stages/ Revision

Document No: Doc. Rev. Remarks

Document Title: 0

L1 L2 L3

Note:

1. Stages / Revision: A, B, C, D for Preliminery Design Document & 0, 1, 2, 3 for Design Freeze Documents

2. Levels: L1 for Preparer, L2 for Reviewer and L3 for Approver

3. □ in the appropriate column shall indicate the check to be performed by the that levels

4. Check points to be answered with "√"(=Checked) while performing the actual check

5. This check list to be completed per Flare Load Summary to assist the checking process. After completion, keep with document history file for future reference

L1:Prepared
Checked L2:Checked by L3:Approved by
by
Name

Signature

Date

Signature of engineering Head

01-BGRT-ENG-PCS-FM-1007-Checklist - Flare Load Summary Page 2 of 2

 BGR TECH LIMITED

CHECKLIST - LINE LIST

Stages /
Name of the Project:
Revision
Document No: Doc. Rev. Remarks

Document Title: 0

Levels

L1 L2 L3

1 GENERAL:

1.1 Document format are as per project specific formats?

1.2 Proprietary statement (if any) as per project requirments?

1.3 Details (logo, name) of Client / PMC / Contractor are mentioned on the document / drawing?

1.4 Document is signed by designated persons in original and the same should match with the Signature List?

1.5 Document / Drawing are legible?

1.6 Document numbering & revision description is as per approved QMS documents?

1.7 Revisions identified by triangle, vertical line or clouding?

1.8 Previous revision identification removed?

1.9 Attached documents have parent document reference for correlation?

1.10 Details of document attached as annexure / appendix is matching with the Table of Contents of the main document?
Details of document (like document description, document no., revision number & number of pages) mentioned in the List of
1.11
Applicable Documents of MR / PR is matching with the actual document attached?

1.12 Holds are identified and listed in Hold List?

1.13 Font size & style is as per Project specific requirement?

If project specific format Is not used, basic information like Project no., Document / Drawing details, Revision No., Issued By etc. are
1.14
mentioned?

2 TECHNICAL:

2.1 Ensure correct P&ID number, Document number and revision statur in all the sheets?

2.2 Ensure all line numbers are listed in sequence only?

2.3 Ensure that all the line numbers & tag numbers of the equipments are in line with P&ID?

2.4 Ensure that units to be as per Project requirement or Standard Line list requirement?

2.5 Check the line design condition is in line with the PMS for a given spec?

2.6 Any specific process condition such as Regeneration, Evacuation and Depressurization shall be provided in the form of note?

2.7 Pipe schedule or thickness?

2.8 Service name / Fluid phase?

2.9 Line Routing (From/To) - use Tag numbers or line numbers?

2.10 P&ID reference (of P&ID where it originates from)?

2.11 Tracing Information (Insulation type/material/thickness)?

2.12 Operating Conditions (Pressure/Temperature/Flow Rate)?

2.13 Design Conditions (Pressure/Temperature/Flow Rate)?

2.14 Test Conditions (Pressure/Temperature/Flow Rate)?

2.15 Corrosion allowance & Painting spec if any?

2.16 MDMT - Minimum Design Metal Temperature - look for minimum exposure temperature possible?

2.17 Check for the fluid component, fluid phase (L, V and M) and density is provided correctly?

01-BGRT-ENG-PCS-FM-1008-Checklist - Line List Page 1 of 2

 BGR TECH LIMITED

CHECKLIST - LINE LIST

Stages /
Name of the Project:
Revision
Document No: Doc. Rev. Remarks

Document Title: 0

Levels

L1 L2 L3

Mention special requirements, if any, in Remarks column, like :

a. NACE?
b. IBR?
c. Full Vaccum?
2.18
d. Hydrogen line?
e. Steam out?
f. PWHT (If not specified in PMS)?
g. Tracing Requirements (Steam/Electric)?

Ensure that if two specs are given for the same line number, list both the specs and provide conditions for both (Based upon project
2.19
philosophy)?
For Packages :
2.20 • Include the Line numbers from the Vendor’s Battery Limit or Vendor Tie-in point to process / vice versa?
• Assign the line number block for lines under Package Vendor scope (Project specific/ Customer requirement)?
2.21 If an expander or reducer is present on the same line consider both the line sizes and insulation thickness (If applicable)?

2.22 Ensure all spec breaks shall have separate line number?

2.23 Ensure to provide insulation details like Type & Thickness wherever applicable?

2.24 Check & Mention whether the line is to be Hydrotested or Pneumatically tested. For IBR lines just mention “As per IBR”?

2.25 Provide Test pressure for liquid and vapor lines. Final Test pressure with temperature correction factor will be provided by piping?

2.26 Any change made in the P&ID need to be properly identified immediately?

2.27 Ensure that all parameters as required in standard Line list should be duly filled in?

2.28 Incorporate comments from other depts/Client?

2.29 Remove “Holds”, or have proper basis for Holds to be in place?

Note:

1. Stages / Revision: A, B, C, D for Preliminery Design Document & 0, 1, 2, 3 for Design Freeze Documents

2. Levels: L1 for Preparer, L2 for Reviewer and L3 for Approver

3. □ in the appropriate column shall indicate the check to be performed by the that levels

4. Check points to be answered with "√"(=Checked) while performing the actual check

5. This check list to be completed per Line List to assist the checking process. After completion, keep with document history file for future reference

Checked L1: Prepared by L2: Checked by L3: Approved by

Name

Signature

Date

Signature of Engineering Head

01-BGRT-ENG-PCS-FM-1008-Checklist - Line List Page 2 of 2

 BGR TECH LIMITED

CHECKLIST - PROCESS DELEVIRABLES

Name of the Project: Stages / Revision

Document No: Doc. Rev. Remarks

`
Document Title: 0

L1 L2 L3

1 GENERAL:

1.1 All items in SOW included in design?

1.2 Design Basis reviewed?

1.3 Non-conformance listed (if applicable)?

Client specific adjustments to QL requirements, agreed in study start-up, implemented (if
1.4
applicable)?

2 SYSTEM ENGINEERING:

2.1 Simulations performed?

2.2 PFDs established?

2.3 P&IDs established?

2.4 P&IDs (tie-in) established?

2.5 Line List established?

2.6 Tie-in index established?

2.7 Tie-in philosophy established (optional)?

2.8 Relevant utilities evaluated?

2.9 Cooling medium system?

2.10 Heating medium system?

2.12 Sea water system?

2.13 Drain systems?

2.14 Hydraulic power system?

2.15 Inert gas system?

2.16 Compressed air system?

2.17 Chemical injection systems?

2.18 Other?

2.19 Brief start up / shut down / process control philosophy established?

2.20 Flare system evaluated?

2.21 Data sheets for main equipment/instruments established?

3 RISK REGISTER:

3.1 Uncertainties listed in risk register or uncertainty list?

Note:

1. Stages / Revision: A, B, C, D for Preliminary Design Document & 0, 1, 2, 3 for Design Freeze Documents

2. Levels: L1 for Preparer, L2 for Reviewer and L3 for Approver

3. □ in the appropriate column shall indicate the check to be performed by the that levels

4. Check points to be answered with "√"(=Checked) while performing the actual check

Checked L1:Prepared by L2:Checked by L3:Approved by

Name

Signature

Date

Signature of Engineering Head

01-BGRT-ENG-PCS-FM-1009_ Check list-Process Deliverables