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Part 1-Airconditioning-Ventilation-UserGuide - 1
Part 1-Airconditioning-Ventilation-UserGuide - 1
VOL. 2
AIR
CONDITIONING
& VENTILATION
SYSTEM
INTRODUCTION 2
01 C O D E R E Q U I R E M E N T 6
02 C O D E R E Q U I R E M E N T 7
D E T A I L S
03 O T H E R G O O D P R A C T I C E S 23
Reducing Cooling Load 23
Commissioning 24
Thermal Zoning 25
Absorption Chillers 26
Magnetic Drive on Compressors 27
Chiller Sizing 27
Maintenance 29
Building Automation System 31
Piping and Ducting 32
Cooling Tower Design and Operation 34
Natural Ventilation 35
Energy Recovery 38
Maintenance 40
Ceiling Fans 40
Air Conditioning, Air
Quality, and Ventilation:
An Introduction
Most modern buildings are designed to be completely or mostly
enclosed, shielding its occupants from direct contact with the
outside environment. Air-conditioning systems are used to provide
comfortable indoor thermal conditions. This is in contrast to the
traditional architecture of Indonesia, which relied heavily on shading
the indoors from the harsh sun, while allowing breeze to flow freely
through the building.
F I G U R E . 0 1
Average Jakarta Outdoor
Temperature vs.
34
Recommended Indoor
Temperature 32
AJr Temperature (oC)
30
Recommended
24
Indoor Temperature
AIR CONDITIONING & VENTILATION SYSTEM
22
Average Maximum
Temperature 20
Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
2
F I G U R E . 0 2
Average Jakarta outdoor
Relative Humidity vs.
90
Recommended indoor
85
Relative Humidity
75
Period when outdoor Relative Humidity is
70
Outdoor Relative higher than indoor
65
Humidity
60
Recommended 55
Indoor Relative
50
Humidity
45
40
Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec
F I G U R E . 0 3
Building Energy Use
Breakup for Multiple 100
Jakarta buildings1
Building Energy Use (%)
80
Air Conditioning 60
Lighting + outlet 40
65%
57% 57% 55%
47%
Elevator 20
0
Others Hotel Hospital Shopping Mall Government Office Office Building
Energy modeling studies and numerous real life examples also indicate that
energy efficiency measures related to air-conditioning offer some of the
best energy saving opportunities with very reasonable paybacks.
Due to these reasons, the new Jakarta Green Building code puts a lot
of emphasis on reducing air-conditioning load and increasing its system
efficiencies.
AIR CONDITIONING & VENTILATION SYSTEM
It is estimated that about 1.37 million metric tons of CO2e emissions can
be reduced by 2030 if all the large new buildings in Jakarta follow the
efficiency improvements mandated in the new Green Building code2.
1
Japan International Cooperation Agency (JICA) Electric Power Development, 2009.
2
IFC sensitivity analysis for Jakarta Green Building Regulations, 2011.
3
Supplying fresh outside air and removal of stale indoor air from
inside the building or “ventilation” is an important element of
air conditioning systems. The word “ventilation” is derived from
Latin word ventus, meaning “wind.” Ventilation may be provided
mechanically through fans or naturally through flow of air from
windows and other openings. It is one of the most important factors
for maintaining healthy indoor air quality and occupant comfort in a
building as it replenishes oxygen and removes moisture, odors, smoke,
heat, and airborne bacteria.
F I G U R E . 4
Improved Air Quality
Increases Individual
Productivity4
Individually 11
Controlled
n=73, p<0.001
Ventilation System
14
% Improved Individual Productivity
Remove Pollutants
7.37**
12
Increase Outdoor
n=399
Ventilation Rate 10
3
1.7 1.65**
1.36**
2 1.1 * l
0.99** g
0.76** 0.7** 0.8** 0.76**
n=30, p<0.02
1 c
n=2764
d e h i
n=3720
f j k
0
7 8 000 995 i 2000 l 1998 8 7B 00 1 A l 1991 5 B 89 9
199 199 tz 2 ia 1 199 199 ton 20 k 199 195 991 PA 19 199
nzi
es cki ran Jakko ck del age eld Hal ner Fisk 1 en
Me rgo erc rgo Sun Brund osenf Mil Fis Fitz E Ros
Wa Lag Wa R
k&
Fis
3
Lawrence Berkeley National Laboratory. Indoor Air Quality Scientific Findings
Resource Bank. Health and Economic Impacts of Building Ventilation. (http://www.
iaqscience.lbl.gov/vent-summary.html)
4
Lawrence Berkeley National Laboratory. Home Interview of IAQ Acknowledgement.
Indoor Air Quality Scientific Findings Resource Bank. (http://www.iaqscience.lbl.gov/
vent-summary.html)
4
• Loftness, Vivian FAIA, Hartkopf, Volker, Ph.D., Gurtekin, Beran,
Ph.D., Hansen, David, Hitchcock, Robert Ph.D., U.S. DOE, Lawrence
Berkeley National Laboratory.
• Advanced Building Systems Integration Consortium (ABSIC),
Linking Energy to Health and Productivity in the Built Environment.
Evaluating the Cost-Benefits of High Performance Building and
Community Design for Sustainability, Health, and Productivity.
(http://www.usgbc.org/Docs/Archive/MediaArchive/207_Loftness_
PA876.pdf)
• Olesen W. Bjarne. Indoor Environment - Health - Comfort and
Productivity. (http://www.ashrae.org.sg/Olesen-Health-comfort-
productivity.pdf)
Occupied indoor spaces, that are not ventilated well, can have an
accumulation of Carbon Dioxide (CO2) that is detrimental to human health.
The new code addresses this by requiring automatic control of ventilation
in high-occupancy spaces. Similar controls in enclosed parking spaces are
also required to prevent buildup of carbon monoxide from vehicle exhaust.
5
01 code requirement
R E F E R R I N G T O A R T I C L E 8
R E F E R R I N G T O A R T I C L E 9
R E F E R R I N G T O A R T I C L E 1 8
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENTS
6
02 code requirement details
C O D E R E Q U I R E M E N T 1
Energy simulation studies by IFC show that increasing the average set
point temperature by 2oC can save up to 11% of the total energy use in
typical Jakarta buildings.
Since human comfort depends on wind speeds along with the space
temperature, ceiling fans can maintain acceptable comfort conditions
even if the space temperatures are increased. It has been shown through
multiple studies that most occupants accept higher temperatures when
they are subjected to a breeze.
Ceiling fans have been a very effective means of increasing air circulation AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
and velocity for over a century. However, many new air conditioned
buildings in Jakarta do not have ceiling fans and completely depend on
the air conditioning system for air circulation. Ceiling fans can be a very
effective means of energy conservation especially in tropical climates like
Jakarta, where the humidity levels are relatively high.
7
Simulation studies have demonstrated that in the American tropical
state of Florida, using ceiling fans combined with raising a home’s
temperature by 1oC will generate about 14% net savings in annual
cooling energy use (subtracting out the ceiling fan energy and
accounting for internally released heat).5
5
James, Patrick W, Sonne, Jeffrey K, Vieira, Robin K, Parker, Danny S, Anello, Michael
T. Are Energy Savings Due to Ceiling Fans Just Hot Air? (http://www.fsec.ucf.edu/en/
publications/html/FSEC-PF-306-96/)
6
Electrical and Mechanical Service Department. (http://www.epd.gov.hk/epd/english/
environmentinhk/conservation/files/25.5.pdf)
7
Tools of Change. Cool Biz, Japan. (http://www.toolsofchange.com/en/case-studies/
detail/662/)
8
C O D E R E Q U I R E M E N T 2
T A B L E . 0 1
M IN IM U M E F F IC IE NC Y
Minimum Efficiency of RE F RI G E R A T IO N M A C H INE
Electric Cooling Equipment8 T YP E S COP KW/TR
F I G U R E . 0 5
Energy Saving Potential
12
due to Increased Cooling
10.1%
Total Energy Savings (%)
System Efficiency9
10
8
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
6 5.3% 5.5%
4.9%
3.7% 3.6%
4
0
Office Hotel Hospital Retail School Apartment
8
SNI 6390-2011.
9
IFC sensitivity analysis for Jakarta Green Building Regulations.
9
According to a research paper by the US Lawrence Berkeley National
Laboratory (LBNL), Indonesia’s residential air conditioning energy
consumption is projected to increase almost three fold by 2030 as
compared to 2005. In order to control the resultant energy consumption
increase, the efficiencies need to increase in a similar proportion10.
T A B L E . 0 2
Recommended Cooling MINUMUM
SIZE
E Q U I PME N T T Y P E EFFICIENCY
System Efficiencies12 (tons)
(COP)
following documents:
• Energy Design Resources. 2009. Chilled Water Plant Design Guide.
(http://www.taylor-engineering.com/downloads/cooltools/EDR_
DesignGuidelines_CoolToolsChilledWater.pdf)
• McQuay International. 2001. Application Guide - Chiller Plant
Design. (http://www.mcquay.ru/downloads/wsc%20design.pdf)
10
McNeil, Michael A; Letschert, Virginie E - Environmental Energy Technologies
Division, Lawrence Barkeley National Laboratory. Future Air Conditioning Energy
Consumption in Developing Countries and what can be done about it: The Potential
of Efficiency in the Residential Sector. (http://escholarship.org/uc/item/64f9r6wr)
11
Cox, Stan. Cooling a Warming Planet: A Global Air Conditioning Surge. (http://e360.
yale.edu/feature/cooling_a_warming_planet_a_global_air_conditioning_surge/2550/)
12
ASHRAE 90.1- 2010.
10
C O D E R E Q U I R E M E N T 3
F I G U R E . 0 6
Energy Savings
due to VAV13 2.0
Total Energy Savings (%)
1.7%
1.6%
1.5 1.4%
1.0%
1.0
0.5
0.0
Office Retail Hotel Hospital
VAV systems are efficient because they provide fan energy savings that
constant volume systems cannot. Typically fans consume more energy in
a HVAC system than the compressors.
In a VAV system, each building zone is equipped with a VAV terminal. The AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
terminal controls vary the internal damper position to provide just the right
volume of air to match the zone cooling load.
13
IFC sensitivity analysis for Jakarta Green Building Regulations.
14
Energy Efficiency Manual by Donald Wulfinghoff.
11
For further information on VAV systems, please refer to the
following documents:
• Davis, Gray. California Energy Commission. 2003. Design
Guideline - Advanced Variable Air Volume System Design Guide.
(http://www.energy.ca.gov/2003publications/CEC-500-2003-082/
CEC-500-2003-082-A-11.PDF)
• Energy Design Resources. 2009. Advanced Variable Air Volume
VAV System Design Guide. (http://www.energydesignresources.
com/media/2651/EDR_DesignGuidelines_VAV.pdf)
• Energy Star Building Manual. 2008. Air Distribution System. (http://
www.energystar.gov/ia/business/EPA_BUM_CH8_AirDistSystems.
pdf?b50f-779d)
C O D E R E Q U I R E M E N T 4
Provide Variable Speed Drives for primary loop chilled water pumps
and cooling tower fans.
I M P A C T Variable Speed Drives (VSD) can provide savings on the pump and fan
energy at a reasonably low cost.
F I G U R E . 0 7
Energy Savings due to
5.0
VSDs on Cooling Towers in 4.7%
Typical Jakarta Buildings15 4.5
Total Energy Savings (%)
4.0
3.5 3.4%
3.1%
3.0
2.6%
2.5
2.0
1.5
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
1.0
0.5
0.0
Office Hotel Hospital Retail
15
IFC sensitivity analysis for Jakarta Green Building Regulations.
12
Since the power demand of the primary chilled water pump motor scales
approximately to the 2.5 power with speed, reducing the pump speed to
70% when the chiller load is around 70% will result in a primary chilled
water pump energy savings of approximately 55% to 60%. At low loads,
reducing the pump speed to 50% will result in a primary chilled water
pump energy savings of approximately 80%. Since the chillers operate
mostly below 70% of their design cooling capacity, the energy savings
can be substantial.
F I G U R E . 0 8
Typical Power Saved Using a
VSD for Pumps16 100
90
60
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
Flow (%)
16
Carbon Trust -Making Business Sense of Climate Change. Variable Speed Drives,
Introducing Energy Saving Opportunities for Business. (http://www.energylab.es/
fotos/081105155611_5gf9.pdf)
13
C O D E R E Q U I R E M E N T 5
Provide chilled water pipe and refrigerant pipe insulation per the
following table taken from SNI-0306572 as specified in Article 8.3.
T A B L E . 0 3
Minimum Insulation for F L U ID M IN IM U M IN S UL A T IO N
P I PE
T E M P E R A T U R E T H IC K NE S S F OR T H E P IPE
Chilled Water Piping17 SYST E M
(oC) S I Z E (mm)
I M P A C T Insulation substantially reduces heat gain in chilled pipe, thus making chiller
load unaffected by thermal heat gain in pipes. The second is to prevent
condensation on the chilled water pipes, which can lead to rusting of the
pipes that can incur significant capital cost to replace.
ArmaflexHowToPipeWorkPocketGuide.pdf)
• Best Practice Manual. Fluid Piping Systems & Insulation. (http://
www.energymanagertraining.com/bee_draft_codes/best_practices_
manual-PIPING.pdf) (see Chapter 6)
17
Source: SNI 03-6390-2011 (Table 8.5.a).
14
C O D E R E Q U I R E M E N T 6
F I G U R E . 0 9
Safe Refrigerant Alternatives
to CFCs and HCFC19
R-744
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
R-744
R-744 R-404A R-404A R-717
R-404A
R-12 R-717 R-12
R-600a R-22 R-507A R-22 R-507A R-1270
R-22 R-1270 R-502
R-134a
R-290 R-407C R-407C R-290
R-290
New
HFCs/
HFOs
18
United Nations Environment Programme. Project Proposal: Indonesia. (http://www.
multilateralfund.org/62/English%20Document/1/6235.pdf)
19
United Nations Environment Programme. Project Proposal: Indonesia. (http://www.
multilateralfund.org/62/English%20Document/1/6235.pdf)
15
C O D E R E Q U I R E M E N T 7
T A B L E . 0 4
M INIM UM F R E S H A IR S UP P LY
Fresh Air Requirements
T YP E
for Building Types20 Air Exchange/Hour M3/Hour/Person
Office 6 18
Restaurant 6 18
Shop, Supermarket 6 18
Factory, Workshop 6 18
Class, Cinema 8
Lobby, Corridor, Stairs 4
Bathroom, Toilet 10
Kitchen 20
Parking Area 6
T A B L E . 0 5
Fresh Air Requirements BU I L DI N G UNIT OUT S ID E A IR
for Space Types21 F U N CT I O N R E Q U IR E M ENT
Non-Smoking Spaces
L A U N D R Y
R E S T A U R A N T
H O T E L , M O T E L , E T C .
20
SNI 03-6572 2001 (Table 4.4).
21
SNI 03-6572 2001 (Table 4.4.2).
16
T A B L E . 0 5
Fresh Air Requirements BU I L DI N G UNIT OUT S ID E A I R
for Space Types F U N CT I O N R E Q U IR E M E NT
(continued) Non-Smoking Spaces
O F F I C E
P U B L I C R O O M
H O U S E
17
T A B L E . 0 5
Fresh Air Requirements BU I L DI N G UNIT OUT S ID E A IR
for Space Types F U N CT I O N R E Q U IR E M ENT
(continued) Non-Smoking Spaces
I N D U S T R Y
I M P A C T Primary benefits of this code requirement are improved occupant health and
comfort. Appropriate ventilation rates result in improved indoor air quality
which can often increase the health and productivity of people in that space.
F I G U R E . 1 0
Average Office Worker Minimum Ventilation Rate
Performance at Various often in building codes for offices
Ventilation Rates23 1.04
Reference = 1.03
15 cfm/person
Relative Performance
1.02
Reference =
AIR CONDITIONING & VENTILATION SYSTEM CODE REQUIREMENT DETAILS
20 cfm/person
1.01
Reference =
30 cfm/person
1.00
0.99
0.98
10 20 30 40 50 60 70 80
22
Seppänen, O., W.J. Fisk, and Q.H. Lei, “Ventilation and performance in office work”.
Indoor Air, 2006. 16(1): p. 28-36.
23
Seppänen, O., W.J. Fisk, and Q.H. Lei. Ventilation and performance in office work
Indoor Air, 2006.
18