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BEE4523 INDUSTRIAL INSTRUMENTATION

CHAPTER 1:
INTRODUCTION TO
INDUSTRIAL
INSTRUMENTATION

Assoc. Prof. Ts. Dr.


Mohd Razali Daud
WHAT IS INDUSTRIAL INSTRUMENTATION
Instrumentation is the science of automated measurement and control.
[Kupalt ]

Using a sensor to measure the condition of the process, compare to


the set point and command (processor: computer / PLC) the final
control element (i.e.: control valve) to influence the process to
maintain within control parameters

instrument Autonomous
system
GENERAL PROCESS BLOCK DIAGRAM
PLC, Microcontroller,
Raspberry PI, etc.

Control valve, motor


pump, heater, etc.
Primary sensing elements:
Thermometer, RTD, DP
Ultrasonic, Radar, etc.
CAR CRUISE CONTROL BLOCK DIAGRAM

F.C.E PROCESS

P.S.E
TERMS
Transmitter: A device translating the signal produced by a primary sensing element (PSE) into
a standardized instrumentation signal such as 3-15 PSI air pressure, 4-20 mA DC electric current,
Fieldbus digital signal packet, etc., which may then be conveyed to an indicating device, a controlling
device, or both.
TERMS

Transducer: A device converting one standardized instrumentation signal into another standardized
instrumentation signal, and/or performing some sort of processing on that signal. Often referred to as a
converter and sometimes as a “relay.” Examples: I/P converter (converts 4-20 mA electric signal into 3-15
PSI pneumatic signal), P/I converter (converts 3-15 PSI pneumatic signal into 4-20 mA electric signal),
square-root extractor (calculates the square root of the input signal).
TERMS
TERMS
Setpoint, or SP: The value at which we desire the process variable to be maintained at. In other words, the
“target” value for the process variable.

Zero and Span: alternative descriptions to LRV and URV for the 0% and 100% points of an
instrument’s calibrated range. “Zero” refers to the beginning-point of an instrument’s range (equivalent to
LRV), while “span” refers to the width of its range (URV − LRV). For example, if a temperature transmitter is
calibrated to measure a range of temperature starting at 300 degrees Celsius and ending at 500oC, its zero
would be 300oC and its span would be 200oC.

Process Variable, or PV: The specific quantity we are measuring in a process. Examples: pressure,
level, temperature, flow, electrical conductivity, pH, position, speed, vibration.

Manipulated Variable, or MV: Another term to describe the output signal generated by a controller.
This is the signal commanding (“manipulating”) the final control element to influence the process.

Final Control Element, or FCE: A device receiving the signal output by a controller to directly
influence the process. Examples: variable-speed electric motor, control valve, electric heater
GENERAL PROCESS BLOCK DIAGRAM
PLC, Microcontroller,
Raspberry PI, etc.

Output value is called


Measured value is called manipulated variable
process variable
Transducer

Control valve, motor


pump, heater, etc.
Primary sensing elements: Transmitter
Thermometer, RTD, DP
Ultrasonic, Radar, etc.
THANK
YOU

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