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Delta-Shaped Obstacles
Delta-Shaped Obstacles
Delta-Shaped Obstacles
Research Article
Effects of Delta-Shaped Obstacles on the Thermal
Performance of Solar Air Heater
Copyright © 2011 Adisu Bekele et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
An experimental investigation has been carried out to study the effect of delta-shaped obstacles mounted on the absorber surface
of an air heater duct with an aspect ratio 6 : 1 resembling the conditions close to solar air heaters. This study encompassed the
Reynolds number (Re) ranging from 3400 to 27600, longitudinal pitch of the obstacle (Pl /e) varied from 3/2 to 11/2, and relative
obstacle height (e/H) varied from 0.25 to 0.75. The relative obstacle transverse pitch (Pt /b) = 7/3 and the angle of attack of
flow on obstacle = 90◦ are kept constant during the whole experimentation. By comparing the heat transfer data obtained from
the obstacle-mounted duct with that of smooth duct under similar geometrical and flow conditions, the obstacle-mounted duct
enhances the heat transfer by 3.6-times at Re = 7276.82, Pl /e = 3/2, and e/H = 0.75.
Power
V Source
Bevel shape Variac A Stepdown voltage 7 Motor
entrance MM X controller
P P transformer Power
6
Source
530 1 2 3 4 5 8
Air in
Motor
76.2
DAQs X 310
1: Inlet section 2: Test section 3: Outlet section 4: Transition section 5: Thermal mass flow meter
6: Flexible pipe 7: Blower 8: Motor MM: micro- DAS: data acquisition P: pressure
manometer system tapings
flow rate of air, and the level of absorber plates in duct, transfer and fluid flow characteristics of a rectangular duct
on the energetic and exergetic efficiencies of the SAHs were with obstacles attached on the heated surface. Because of the
examined. variation of the solar energy intensity at different times and
Abene et al. [12] carried out experimental study, which positions repeatability of the work is not possible at outdoor
consists of a solar energy simulation, with an aim to improve condition. So an indoor setup is selected to control the heat
the efficiency-temperature rise couple of the flat plate solar flux supplied to the system at desired level all the time so that
collector by considering several types of obstacles: ogival all variables can be studied at the same heat flux supplied and
transverse (OT), ogival inclined folded (OIF1), waisted tube repeatability is also possible.
(WT), waisted delta lengthways (WDL1), and waisted ogival A schematic diagram of the indoor experimental setup
lengthways (WOL1) disposed in rows in the dynamic air and its sectional view are shown in the Figures 1 and 2,
vein of the flat plate collector and have proceeded to the respectively. Air is sucked through the rectangular duct by
application of the best two systems (WDL1) and transverse- means of a blower driven by a 3-phase, 440 V, 3.73 KW,
longitudinal obstacles (TL) for drying an agricultural prod- 2880 rpm AC motor and delivered back to the atmosphere
uct. making an open loop system.
By comparing with the collector without obstacles (WO), The rectangular duct consists of an entrance section
the thermal transfers, and, consequently, the output tem- (800 mm × 300 mm × 50 mm), a test section (1200 mm ×
perature (TO ) and the collector efficiency (η) are clearly 300 mm × 50 mm), and an exit section (500 mm × 300 mm
improved. The heat quantities and drying times obtained in × 50 mm). It may be noted that ASHRAE standard 93–77
the case of WDL1 are very interesting compared with the [13]
√ recommends√a minimum entry and exit length to be
collector WO. 5 WH and 2.5 WH, respectively, where W is the width
The choice of the geometrical shapes of the obstacles to and H is the height of the air channel. (i.e., 612.37 mm for
be used has to satisfy some criterion as the form and the dis- the entrance length and 306.19 mm for the exit length). Thus
position of the obstacles affecting the air flow during its tra- the selected lengths satisfy the ASHRAE’s standard. In the
jectory. The obstacles ensure a good air flow over the absorb- exit sections four equally spaced baffles are provided for the
er plate, create the turbulence, and reduce the dead zones in purpose of mixing the delivered air (the mixing zone with
the collector. baffles is provided before exit of air for proper mixing of
As it has been observed from the literature, a few re- heated air to get the uniform bulk mean temperature of air
searches were carried out to study the effect of obstacles at the exit). The test section consists of rectangular duct of
(of various geometries) on heat transfer and friction factor which the top surface is made of 0.5 mm thick GI sheet on
characteristics of a solar air heater. Even though it is the which obstacles are attached on the flow passage side and the
goal of every researcher to increase the efficiency of solar other three sides have smooth surface.
air heater by enhancing the heat transfer coefficient between The absorber plate is heated by an electric heater made
the absorber plate and the air, the geometrical characteristics of 0.05 mm thick stainless steel foil (SS foil) which is used as
and arrangement of the obstacles greatly affect the result. So heating element and a uniform heat flux of 800 W/m2 is sup-
detail parametric study is always necessary in order to find plied by using a variac and step-down transformer. All sides
the optimum obstacles parameter. of rectangular duct are insulated with a 50 mm thick thermo-
cole. The piping section up to the thermal mass flow meter is
2. Experimental Program insulated by 192 mm thick foamed polygene and foam sheet.
A GI sheet of 1200 mm × 400 mm × 0.5 mm is used as an
2.1. Experimental Setup. An experimental setup has been absorber plate (heated plate; Figure 3) on which delta shaped
designed to conduct experimental investigation on the heat obstacles (Figure 4) of the same material and thickness are
Advances in Mechanical Engineering 3
530
50
257
50
300
Thermocole SS foil
Wooden plank Wooden ply
Sunmica Glass wool
Absorber plate Cover (wooden ply)
Asbestos sheet Channel
Pl b
Figure 3: Photographic view of plate with obstacles mounted. the circular pipe and finally discharged to the atmosphere
through the centrifugal blower. A thermal mass flow meter
is provided at the circular pipe line for the measurement of
attached on the lower side and the upper side is exposed air mass flow rate.
to the heating element (uniform heat flux). The effective The temperature of the air stream and the absorber plate
area (heat transfer area) of the absorber plate is 1200 mm × at different position of the test section are measured by K-
300 mm = 0.36 × 106 mm2 . The upper side of the absorber type thermocouples using National Instruments data acqui-
plate is painted dull black to increase the absorptivity of the sition system of chassis model NI cDAQ-9172. Analog-type
plate. micromanometer is used to measure the pressure drop across
The air from the atmosphere enters the inlet section of the test section. The rate of flow of air in the duct is controlled
the rectangular duct through a bell mouth entrance. The uni- by programmable blower motor speed controller.
form fully developed air passing through the inlet section of The test was conducted at a constant heat input and by
the rectangular duct enters the test section where it is heated varying air flow rate such that the Reynolds number is main-
by a power supplied through the heater assembly and then tained in the range of 3,400–27,600 and required readings
passes through the exit section of the rectangular duct to were recorded. All readings are noted under steady-state
4 Advances in Mechanical Engineering
condition. The steady state for each run was found to reach mal mass flow meter Model MMFC-100 2, operating tem-
within 1.5 to 2 hrs. perature 0–120◦ C, and maximum flow range 9 kg/min,
The variation of geometry and arrangement of obstacles which first calibrated using a standard micromanometer with
are presented in Table 1. The ranges of parameters for this the help of pitot tube.
study have been decided on the basis of practical considera-
tions of the system and operating conditions of the solar air
2.2. Experimental Procedure. Before starting the experiment,
heater. The range of relative obstacle height is selected on the
all the thermocouples were checked carefully so that they
basis of percentage of air flow blockage in the channel with
indicate the room temperature, the thermal mass flow meter
minimum 25% blockage and maximum 75% blockage. The
for the measurement of mass flow rate of air through the
range of obstacle transverse and longitudinal pitch is selected
on the basis of consideration of flow separation and reattach- duct, and the micromanometer for pressure drop measuring
ment length. And similarly the angle of twisting the obstacle indicates zero. The test runs were conducted under steady-
or angle of incidence is selected on the basis of creating state conditions to collect relevant heat transfer and flow
turbulence. The range of Reynolds number is selected on the friction data. The steady-state condition was assumed to have
basis of the air flow rates reported in the literature [14, 15] been reached when the temperature at any location does not
for solar air heater and on the capacity of the blower used. change for about 10 min. The first steady-state for each set
of run was observed to arrive after about 1.5–2 hrs. When
a change in the operating conditions is made, it takes 15–
2.1.1. Instrumentation
25 min to reach steady state. Seven values of flow rates (and
(i) Temperature Measurement and Thermocouple Locations. hence Reynolds number) are used for each set of experiment
K-type (chromel (Ni-Cr alloy)/alumel (Ni-Al alloy)) ther- at a fixed heat flux of the test. After each change of flow rate,
mocouples of 0.315 mm wires diameter are used to measure the system was allowed to attain a steady state before the data
the air and the heated plate temperatures at different loca- were recorded.
tions. Before installing the thermocouples in place, they were The following parameters were measured during the
calibrated under similar environmental conditions using a experiments:
temperature calibrator for an accuracy of ±0.1◦ C. Twelve
thermocouples are provided along the axial centre line of the (i) temperature of air at inlet and outlet,
absorber plate while twenty-four thermocouples were used (ii) temperature of the absorber plate,
to measure the spanwise variation of absorber plate temper-
ature as shown in the Figure 5(a). Overall a total of thirty- (iii) mass flow rate of air,
six thermocouples are used to measure the temperature (iv) pressure drop across the test section,
variation in the heated plate. After passing over the heated (v) voltage and current supplied to the heating section.
plate in the test section, the air enters to the 500 mm long
exit section, at the end of which a baffled mixing chamber
exists. It is expected that air will leave at nearly uniform 2.3. Data Reduction. Steady-state values of the plate and air
temperature after passing through the mixing chamber. temperatures in the duct, at various locations for a given
After the mixing section, five thermocouples are arranged heat flux and mass flow rate of air, are used to determine the
spanwise to measure the outlet air temperature as shown in values of performance parameters.
Figure 5(b) and one thermocouple at inlet section to measure
the inlet air temperature as shown in Figure 5(c). (a) Mean Air and Plate Temperatures. The mean air temper-
ature T f = (Tai + Tao )/2 is a simple arithmetic mean of the
(ii) Air Flow Measurement. The actual mass flow rate measured values of air temperature at the inlet and exit of the
through the pipe is measured by using insertion-type ther- test section.
Advances in Mechanical Engineering 5
50
1+ 4+ 7+ 10+ 13+ 16+ 19+ 22+ 25+ 28+ 31+ 34+
100
300
+ + + + + + + + + + + +
2 5 8 11 14 17 20 23 26 29 32 35
100
+ + + + + + + + + + + +
3 6 9 12 15 18 21 24 27 30 33 36
50 100 100 100 100 100 100 100 100 100 100 100 50
1200
(a)
50
50
+ + + + + +
37 38 39 40 41 42
30 60 60 60 60 30
300 300
(b) (c)
Figure 5: Location of thermocouples (a) on the absorber plate, (b) on the outlet section, and (c) on the inlet section.
The mean plate temperature can be found from weighted where ṁ is directly measured by using the thermal mass flow
average
of the temperature of all plate thermocouples. T p = meter;
( ni=1 T pi )/n, where n is number of thermocouples on the
Qu
absorber plate. h= , (5)
Ap Tp − T f
(b) Velocity of Air through Duct. The velocity of air flowing where A p is the effective heat transfer area of the absorber
through the duct is calculated from the knowledge of mass plate.
flow rate and area of flow as
ṁ (f) Nusselt Number and Stanton Number. The convective
V= . (1) heat transfer coefficient is then used to obtain Nusselt
ρWH
number, Nu, as
(c) Equivalent Hydraulic Diameter. The hydraulic diameter hDh
Nu = ,
of the rectangular section of the duct is defined as k
(6)
Nu
4(W · H) St = ,
Dh = . (2) Re ·Pr
2(W + H)
where k is thermal conductivity of air and Pr is Prandtl
(d) Reynolds Number. The Reynolds number of air flow in number.
the duct is calculated from
(g) Friction Factor. The friction factor is determined from
V Dh ρV Dh the measured values of pressure drop, (ΔP) across the test
Re = = , (3)
ν μ section length;
80 0.016
Nusselt number (Nu)
70 0.014
Friction factor (f )
60 0.012
50 0.01
40 0.008
30 0.006
20
0.004
10
0.002
0
0
0 5000 10000 15000 20000 25000 30000
0 5000 10000 15000 20000 25000
Reynolds number (Re)
Reynolds number (Re)
Nu-experimental
Nu-Dittus-Boelter equation f -experimental
f -modified Blasius equation
Figure 6: Variation of Nusselt number with Reynolds number for
smooth duct. Figure 7: Variation of friction factor with Reynolds number for
smooth duct.
Temperature (◦ C)
Stanton number, St = 0.047 = 4.7%, 70
60
friction factor, f = 1.84%. 50
40
2.3.1. Validity Test for Smooth Duct. Prior to the actual data 30
20 Plate 2: Pl /e = 7/2, e/H = 0.75, Re = 6903
collection, the setup is checked by conducting experiments
10
for smooth duct. The Nusselt number and friction factor 0
determined from these experimental data are compared 0 0.2 0.4 0.6 0.8 1 1.2
with the values obtained from the standard correlations like Test section length (m)
Dittus-Boelter equation [17] for the Nusselt number and
Plate temperatures
modified Blasius equation [18] for friction factor as shown Air temperatures
in the Figures 6 and 7, respectively.
Dittus-Boelter equation: Figure 8: Plate and air temperature distributions along the length
of the test duct.
Nus = 0.024Re0.8 Pr0.4 for 104 ≤ Re ≤ 1.24 ∗ 105 . (8)
160 300
140 250 e/H = 0.75
Pl /e = 11/2
120
200
100
Nu
Nu
80 150
60 100
40
50
20
0 0
3000 8000 13000 18000 23000 28000 3000 8000 13000 18000 23000 28000
Re Re
(i) (i)
180 250
160
e/H = 0.5
140 Pl /e = 7/2 200
120
150
100
Nu
Nu
80 100
60
40 50
20
0 0
3000 8000 13000 18000 23000 28000 3000 8000 13000 18000 23000 28000
Re Re
(ii) (ii)
300 180
160
250 e/H = 0.25
Pl /e = 3/2 140
200 120
100
Nu
Nu
150
80
100 60
40
50
20
0 0
3000 8000 13000 18000 23000 28000 3000 8000 13000 18000 23000 28000
Re Re
Smooth plate e/H = 0.5 Pl /e = 7/2
Smooth plate
e/H = 0.75 e/H = 0.25 Pl /e = 11/2 Pl /e = 3/2
(iii) (iii)
(a) (b)
Figure 9: (a) Variation of Nusselt numbers with Reynolds number for different values of e/H and for (i) Pl /e = 11/2, (ii) Pl /e = 7/2, and
(iii) Pl /e = 3/2. (b) Variation of Nusselt number with Reynolds number for different values of Pl /e and for (i) e/H = 0.75, (ii) e/H = 0.50,
and (iii) e/H = 0.25.
the friction factor decreases with increase of Reynolds the friction factors are getting higher as relative obstacles
number as expected. It can also be seen from Figures (9(a): longitudinal pitch (Pl /e) decreases from 11/2 to 3/2 for all
(i), (ii), (iii)) and Figures (10(a): (i), (ii), (iii)) that the values relative obstacle height (e/H) and Reynolds number because
of both the Nusselt number as well as the friction factor as the relative obstacles longitudinal pitch (Pl /e) decrease
are getting higher as relative obstacle height (e/H) increase there are more numbers of rows of obstacles for the same
from 0.25 to 0.75 for all relative obstacles longitudinal pitch absorber plate length such that the number of obstacles
(Pl /e) and Reynolds number. “This is due to the fact that an increases creating more turbulence that will increases the
increase in obstacles height increases the air flow blockage heat transfer coefficient and simultaneously the friction fac-
and results in higher turbulence as well as higher the heat tor also increases because of the increase in air flow blockage.
transfer coefficient.” In all the cases, the rate of increase in both heat transfer
Likewise Figures (9(b): (i), (ii), (iii)) and Figures (10(b): and friction factor is very high for Pl /e = 3/2 compared to
(i), (ii), (iii)) show that the Nusselt numbers as well as that for Pl /e = 7/2 and for Pl /e = 11/2.
8 Advances in Mechanical Engineering
0.045 0.08
0.04 0.07
0.035 Pl /e = 11/2 e/H = 0.75
0.06
0.03 0.05
0.025
f f 0.04
0.02
0.015 0.03
0.01 0.02
0.005 0.01
0 0
3000 8000 13000 18000 23000 28000 3000 8000 13000 18000 23000 28000
Re Re
(i) (i)
0.05 0.04
0.045 0.035
0.04 Pl /e = 7/2 e/H = 0.5
0.03
0.035
0.03 0.025
f 0.025 f 0.02
0.02 0.015
0.015
0.01
0.01
0.005 0.005
0 0
3000 8000 13000 18000 23000 28000 3000 8000 13000 18000 23000 28000
Re Re
(ii) (ii)
0.08 0.03
0.07 0.025
Pl /e = 3/2 e/H = 0.25
0.06
0.05 0.02
f 0.04 f 0.015
0.03 0.01
0.02
0.01 0.005
0 0
3000 8000 13000 18000 23000 28000 3000 8000 13000 18000 23000 28000
Re Re
Smooth plate e/H = 0.5 Smooth plate Pl /e = 7/2
e/H = 0.75 e/H = 0.25 Pl /e = 11/2 Pl /e = 3/2
(iii) (iii)
(a) (b)
Figure 10: (a) Variation of friction factor with Reynolds number for different values of e/H and for (i) Pl /e = 11/2, (ii) Pl /e = 7/2, and (iii)
Pl /e = 3/2. (b) Variation of friction factor with Reynolds number for different values of Pl /e and for (i) e/H = 0.75, (ii) e/H = 0.50, and (iii)
e/H = 0.25.
As shown in Figures 11 and 13 for e/H = 0.50 and 0.75, than that obtained at relative obstacle height of 0.50 and
the enhancement in heat transfer and thermohydraulic per- 0.75.”
formance parameter initially increases with Rynolds number The maximum enhancement in heat transfer and pres-
and then decreases with further increase in Reynolds number sure drop penalty is obtained for Pl /e = 3/2 and e/H = 0.75
whereas for e/H = 0.25 the behavior is just the reverse. This for whole range of Reynolds number whereas the thermohy-
happens because with the large increase in Reynolds number draulic performance curve (Figure 13) shows the maximum
(i.e., an increase in air velocity) greater back flow in the overall thermohydraulic performance is obtained for Pl /e =
upstream of the obstacles will occur that pushes the air away 3/2 and e/H = 0.50.
from the heated surface near the obstacles causing a long Further, from Figures 11 and 12 it has been observed that
reattachment length in the downstream of the obstacles that as the relative obstacle longitudinal pitch, (Pl /e) decreases
can reduce the effective heat transfer area of the heated plate. from 11/2 to 3/2 the heat transfer enhancement as well as
“It has been observed that as the relative obstacle height, e/H friction penalty increase for all relative obstacles height. This
decreases to 0.25 the enhancement in heat transfer increases is because of the fact that as the relative longitudinal pitch of
with Reynolds number; however, magnitude wise it is lower the obstacle decreases there are more numbers of obstacles
Advances in Mechanical Engineering 9
4 2.5
3.5
2
3
2.5
1.5
2
1.5 1
1
0.5
0.5
0
0
3000 8000 13000 18000 23000 28000
3000 8000 13000 18000 23000 28000
Re
Re
Pl /e = 11/2, e/H = 0.75 Pl /e = 7/2, e/H = 0.25 Pl /e = 11/2, e/H = 0.75 Pl /e = 7/2, e/H = 0.25
Pl /e = 11/2, e/H = 0.5 Pl /e = 3/2, e/H = 0.75 Pl /e = 11/2, e/H = 0.5 Pl /e = 3/2, e/H = 0.75
Pl /e = 11/2, e/H = 0.25 Pl /e = 3/2, e/H = 0.5 Pl /e = 11/2, e/H = 0.25 Pl /e = 3/2, e/H = 0.5
Pl /e = 7/2, e/H = 0.75 Pl /e = 3/2, e/H = 0.25 Pl /e = 7/2, e/H = 0.75 Pl /e = 3/2, e/H = 0.25
Pl /e = 7/2, e/H = 0.5 Pl /e = 7/2, e/H = 0.5
Figure 11: Enhancement ratio as a function of Reynolds number. Figure 13: Variation of thermohydraulic performance parameter
with Reynolds number.
8
7
insulated walls, has been performed. The conditions and geo-
6
metrical configuration correspond to the flow in the actual
5
solar air heater duct.
fo / fs
4
Investigations have been carried out over a wide range
3
of Reynolds number (Re = 3400–27, 600) and results have
2 been compared with those of a smooth duct under similar
1 flow conditions to determine enhancement in heat transfer
0 coefficient and friction factor.
3000 8000 13000 18000 23000 28000 Following conclusions can be drawn:
Re
Pl /e = 11/2, e/H = 0.75 Pl /e = 7/2, e/H = 0.25
(1) the effect of Reynolds number, relative obstacle
Pl /e = 11/2, e/H = 0.5 Pl /e = 3/2, e/H = 0.75 height (e/H), and relative obstacle longitudinal pitch
Pl /e = 11/2, e/H = 0.25 Pl /e = 3/2, e/H = 0.5 (Pl /e) on the heat transfer coefficient and friction
Pl /e = 7/2, e/H = 0.75 Pl /e = 3/2, e/H = 0.25 factor has been studied for a fixed value of relative
Pl /e = 7/2, e/H = 0.5 obstacle transverse pitch (Pt /b) = 7/3.
(2) Thermal performances of such collectors have been
Figure 12: Friction factor ratio as a function of Reynolds number. found superior to that of smooth ones for the same
operating parameters. However, pressure drop in-
creases in such collectors.
on the same length of the heated plate so that the turbulence (3) Obstacle longitudinal pitch strongly affects the flow
intensity as well as air flow blockage increase resulting in pattern and hence the performance of the duct.
an increase in heat transfer enhancement and friction factor (4) The maximum enhancement in Nusselt number com-
penalty, respectively. pared to that of smooth duct is obtained for Pl /e =
The effect of relative obstacles height (e/H) on the 3/2, e/H = 0.75 at Reynolds number Re = 7276.82
heat transfer enhancement is negligible for relative obstacles and is of the order of 3.6.
longitudinal pitch (Pl /e) = 11/2 at higher Reynolds number
whereas for Pl /e = 7/2 and Pl /e = 3/2 the enhancement (5) The maximum thermohydraulic performance is ob-
in heat transfer is increasing with an increase in relative tained for Pl /e = 3/2, e/H = 0.50 at Reynolds num-
obstacles height. The friction factor ratio increases with an ber Re = 9757.38, and its value is of the order of 2.14.
increase in relative obstacles height (e/H) for all relative (6) The obstacle geometry chosen shows an appreciable
obstacles longitudinal pitch (Pl /e). heat transfer enhancement.
(7) In general, it can be said that for all the relative height
4. Conclusion and any arrangement of obstacles, the enhancement
of heat transfer is caused due to the increased turbu-
An experimental study of the flow of air, in a rectangular duct lence and also due to the secondary flow of air pro-
with delta shaped obstacles mounted on one wall subjected duced along the obstacles, which carry the heated air
to uniform heat flux and with remaining three smooth away from the plate surface.
10 Advances in Mechanical Engineering