Body, Cab, Accessories = '16 - '19 Model

WORKSHOP MANUAL
Symptom
 Symptom 23D-1

Body, Cab, Accessories

Symptom
Table of Contents
Operation abnormality of the headlight function..........23D-2 Parking brake warning light does not light up even when the
Operation abnormality of the fog light function...........23D-3 parking brake lever is engaged....................................23D-32
Operation abnormality of the clearance light function Parking brake warning light does not turn off even when the
.......................................................................................23D-5 parking brake lever is fully released...........................23D-33
Operation abnormality of the taillight/stoplight function Brake system warning light does not light up even when the
.......................................................................................23D-6 brake fluid in the tank decreases.................................23D-34
Operation abnormality of the cornering light function Brake system warning light lights even when brake fluid is
.......................................................................................23D-8 filled to specified level................................................23D-35
Operation abnormality of the license plate light function Engine oil pressure warning light does not turn off even
.......................................................................................23D-9 when the engine is running.........................................23D-36
Operation abnormality of the turn signal light function Gauge needle of the engine coolant temperature gauge does
.....................................................................................23D-10 not move......................................................................23D-37
Operation abnormality of the backup light function...23D-11 Reading of the engine coolant temperature gauge is lower
(higher) than reality.....................................................23D-38
Operation abnormality of the dome light function......23D-12
Gauge needle of the engine coolant temperature gauge
Wiper motor does not stop..........................................23D-13
exceeds the indication range.......................................23D-39
Wiper does not operate regardless of the switch position
Operation abnormality of the illumination light function
.....................................................................................23D-14
.....................................................................................23D-40
Wiper does not operate at the "LO" position..............23D-15
Water separator warning light lights even when water level
Wiper does not operate at the "HI" position...............23D-16 is low in water separator.............................................23D-41
Wiper's auto-stop does not function............................23D-17 Water separator warning light does not light even when
Washer motor does not operate...................................23D-18 water exceeds water separator drain line....................23D-42
Indicated error of the speedometer is significantly large None of the windows operate......................................23D-43
.....................................................................................23D-19 Window at the driver side does not operate................23D-44
Speedometer and odometer do not operate.................23D-20 Window at the front left side does not operate...........23D-45
Gauge needle of the speedometer shakes....................23D-21
Speedometer does not operate (odometer is normal)
.....................................................................................23D-22
Odometer does not count up (speedometer is normal)
.....................................................................................23D-23
Indicated error of the tachometer is significantly large
.....................................................................................23D-24
Tachometer does not operate......................................23D-25
Gauge needle of the tachometer shakes......................23D-26
Gauge needle exceeds the indication range (goes up to "F")
even when the fuel tank is not full..............................23D-27
Low fuel warning light lights even when the fuel tank is full
.....................................................................................23D-28
Gauge needle does not indicate "F", even when the fuel tank
is full............................................................................23D-29
Low fuel warning light does not light even when the fuel
tank is empty...............................................................23D-30
Gauge needle of the fuel gauge does not move...........23D-31
23D-2 Symptom

Operation abnormality of the headlight function

1. Operation abnormality of the headlight function diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the lighting switch.
Operate the lighting switch and check that the circuit operates normally in the continuity test. If a problem is found, replace
the switch.
3) Check the function of the headlight relay.
Check whether an abnormality exists on the headlight relay. Replace it if any abnormality is found.
4) Check that the headlight bulbs are normal.
If any defects are found, repair or replace such defected bulbs.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and the starter switch
Between the slow blow fuse and the headlight relay Hi, Lo
Between the starter switch and the fuse
Between the fuse and the headlight relay Hi, Lo
Between the headlight relay Lo and the fuse
Between the headlight relay Hi and the fuse
Between the headlight relay Hi, Lo and the combination switch (lighting switch)
Between the fuse and the headlight Hi, Lo
Between the headlight Hi, Lo and GND
 Symptom 23D-3

Operation abnormality of the fog light function

1. Operation abnormality of the fog light function diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the lighting switch.
Operate the lighting switch and check that the circuit operates normally in the continuity test. If a problem is found, replace
the switch.
3) Inspect the function of the tail relay.
Check whether an abnormality exists on the relay. Replace if any abnormality is found.
4) Inspect the function of the fog light relay.
Check whether an abnormality exists on the relay. Replace if any abnormality is found.
5) Check that the bulbs of the fog light are normal.
If the fluorescent light is defective, repair or replace it.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and the starter switch
Between the slow blow fuse and the tail relay
Between the slow blow fuse and the fuse
Between the starter switch and the fuse
Between the fuse and the tail relay
Between the tail relay and the fuse
Between the tail relay and the lighting switch
Between the fuse and the fog light switch
Between the fuse and the fog light relay
Between the fog light relay and the fog light switch
Between the fog light relay and the fog light
Between the fog light relay and the GND
Between the combination switch and GND
23D-4 Symptom
Between the marker relay and GND
 Symptom 23D-5

Operation abnormality of the clearance light function

1. Operation abnormality of the clearance light function diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the lighting switch.
Operate the lighting switch and check that the circuit operates normally in the continuity test. If a problem is found, replace
the switch.
3) Inspect the function of the tail relay.
Check whether an abnormality exists on the relay. Replace if any abnormality is found.
4) Check that the bulbs of the clearance light are normal.
If the fluorescent light is defective, repair or replace it.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and the starter switch
Between the slow blow fuse and the tail relay
Between the starter switch and the fuse
Between fuse and the tail relay
Between the tail relay and the fuse
Between the tail relay and the lighting switch
Between the fuse and the clearance light
Between the clearance light and GND
Between the lighting switch and GND
23D-6 Symptom

Operation abnormality of the taillight/stoplight function

1. Operation abnormality of the taillight/stoplight function diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the lighting switch.
Operate the lighting switch and check that the circuit operates normally in the continuity test. If a problem is found, replace
the switch.
3) Inspect the stop lamp switch.
Operate the stop light switch and check that the circuit operates normally in the continuity test. If a problem is found, replace
the switch.
4) Inspect the function of the tail relay.
Check whether an abnormality exists on the relay. Replace if any abnormality is found.
5) Inspect the function of the stop light relay.
Check whether an abnormality exists on the relay. Replace if any abnormality is found.
6) Check that the bulbs of the combination light (taillight, stoplight) are normal.
If the fluorescent light is defective, repair or replace it.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and the starter switch
Between the slow blow fuse and the tail relay
Between the slow blow fuse and the stoplight relay
Between the starter switch and the fuse
Between the fuse and the tail relay
Between the tail relay and the fuse
Between the tail relay and the lighting switch
Between the fuse and the tail light
Between the tail light and GND
 Symptom 23D-7
Between the stop light relay and the stoplight switch
Between the stop light switch and GND
Between the stop light relay and the stoplight
Between the stop light and GND
23D-8 Symptom

Operation abnormality of the cornering light function

1. Operation abnormality of the cornering light function diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the combination switch (lighting switch, cornering light switch).
Operate the combination switch and check that the circuit operates normally in the continuity test. If a problem is found,
replace the switch.
3) Inspect the function of the tail relay.
Check whether an abnormality exists on the relay. Replace if any abnormality is found.
4) Check that the bulbs of the cornering light are normal.
If the fluorescent light is defective, repair or replace it.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and the starter switch
Between the slow blow fuse and the tail relay
Between the starter switch and the fuse
Between fuse and the tail relay
Between the tail relay and the combination switch
Between the tail relay and the fuse
Between the fuse and the cornering light
Between the combination switch and GND
Between the cornering light and GND
 Symptom 23D-9

Operation abnormality of the license plate light function

1. Operation abnormality of the license plate light function diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the lighting switch.
Operate the lighting switch and check that the circuit operates normally in the continuity test. If a problem is found, replace
the switch.
3) Inspect the function of the tail relay.
Check whether an abnormality exists on the relay. Replace if any abnormality is found.
4) Check that the license plate light bulbs are normal.
If the fluorescent light is defective, repair or replace it.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and the starter switch
Between the slow blow fuse and the tail relay
Between the starter switch and the fuse
Between fuse and the tail relay
Between the tail relay and the fuse
Between the tail relay and the lighting switch
Between the fuse and the license plate light
Between the license plate light and GND
Between the lighting switch and GND
23D-10 Symptom

Operation abnormality of the turn signal light function

1. Operation abnormality of the turn signal light function diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the turn signal switch.
Operate the turn signal switch and check that the circuit operates normally in the continuity test. If a problem is found,
replace the switch.
3) Inspect the hazard warning flasher switch.
Operate the hazard switch and check that the circuit operates normally in the continuity test. If a problem is found, replace the
switch.
4) Inspect the flasher unit.
If the circuit and the switch are normal, replace the flasher unit.
5) Check that the bulbs of the turn signal light are normal.
If the fluorescent light is defective, repair or replace it.
Front turn signal light Side turn signal light Rear turn signal light
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and the fuse
Between the fuse and the flasher unit
Between the flasher unit and the turn signal switch
Between the flasher unit and the hazard warning flasher switch
Between the turn signal switch and GND
Between the hazard warning flasher switch and GND
Between the flasher unit and the turn signal light
Between the turn signal light and GND
 Symptom 23D-11

Operation abnormality of the backup light function

1. Operation abnormality of the backup light function diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the backup light switch.
Operate the backup light switch and check that the circuit operates normally by the continuity test. If a problem is found,
replace the switch.
Inspect the mechanical parts of the transmission.
3) Check that the bulbs of the backup light are normal.
If the fluorescent light is defective, repair or replace it.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and starter switch
Between the starter switch and the fuse
Between the fuse and the backup light switch
Between the backup light switch and the backup light
Between the backup light and GND
23D-12 Symptom

Operation abnormality of the dome light function

1. Operation abnormality of the dome light function diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the door switch.
Operate the door switch and check that the circuit operates normally in the continuity test. If a problem is found, replace the
switch.
3) Check that the bulbs of the room light are normal.
If the fluorescent light is defective, repair or replace it.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and the fuse
Between the fuse and the dome light
Between the dome light and the door switch
Between the dome light switch and GND
Between the door switch and GND
 Symptom 23D-13

Wiper motor does not stop

1. Wiper motor does not stop diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the wiper and the washer switch.
Operate the wiper and the washer switch and check that the circuit operates normally in a continuity test. If a problem is
found, replace the switch.
2) Check the wiper motor.
Replace the wiper motor if a failure is found.
23D-14 Symptom

Wiper does not operate regardless of the switch position

1. Wiper does not operate regardless of the switch position diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the wiper fuse.
If any abnormality is found in a fuse such as meltdown, etc., inspect or repair the cause for the meltdown first, and then
replace the fuse.
2) Check the key on relay function.
Check whether an abnormality exists on the key on relay. Replace it if any abnormality is found.
3) Check the wiper main relay function.
Check whether an abnormality exists on the wiper main relay. Replace if any abnormality is found.
4) Check the wiper high low relay function.
Check whether an abnormality exists on the wiper high low relay. Replace if any abnormality is found.
5) Check the wiper and the washer switch.
Operate the wiper and the washer switch and check that the circuit operates normally in a continuity test. If a problem is
found, replace the switch.
6) Check the wiper motor.
Replace the wiper motor if a failure is found.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit {power supply and GND} and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the cab junction block and the wiper, washer switch
Between the cab junction block and the wiper motor
Between the wiper, washer switch and GND {Cab}
 Symptom 23D-15

Wiper does not operate at the "LO" position

1. Wiper does not operate at the "LO" position diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the wiper and the washer switch.
Operate the wiper and the washer switch and check that the circuit operates normally in a continuity test. If a problem is
found, replace the switch.
2) Check the wiper motor.
Replace the wiper motor if a failure is found.
3) Check the wiper high low relay function.
Check whether an abnormality exists on the wiper high low relay. Replace if any abnormality is found.
4) Check the wiper main relay function.
Check whether an abnormality exists on the wiper main relay. Replace if any abnormality is found.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit {power supply and GND} and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the cab junction block and the wiper, washer switch
Between the cab junction block and the wiper motor
23D-16 Symptom

Wiper does not operate at the "HI" position

1. Wiper does not operate at the "HI" position diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the wiper and the washer switch.
Operate the wiper and the washer switch and check that the circuit operates normally in a continuity test. If a problem is
found, replace the switch.
2) Check the wiper motor.
Replace the wiper motor if a failure is found.
3) Check the wiper high low relay function.
Check whether an abnormality exists on the wiper high low relay. Replace if any abnormality is found.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit {power supply and GND} and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the cab junction block and the wiper, washer switch
Between the cab junction block and the wiper motor
 Symptom 23D-17

Wiper's auto-stop does not function

1. Wiper's auto-stop does not function diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the wiper and the washer switch.
Operate the wiper and the washer switch and check that the circuit operates normally in a continuity test. If a problem is
found, replace the switch.
2) Check the wiper motor.
Replace the wiper motor if a failure is found.
23D-18 Symptom

Washer motor does not operate

1. Washer motor does not operate diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the wiper fuse.
If any abnormality is found in a fuse, replace the fuse.
2) Check the wiper and the washer switch.
Operate the wiper and the washer switch and check that the circuit operates normally in a continuity test. If a problem is
found, replace the switch.
3) Check the washer motor.
Replace the washer motor if a failure is found.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit {power supply and GND} and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the cab junction block and the washer motor
Between the washer motor and the wiper, washer switch
Between the wiper, washer switch and GND {Cab}
 Symptom 23D-19

Indicated error of the speedometer is significantly large

1. Indicated error of the speedometer is significantly large diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the vehicle speed sensor.
Refer to "5.Transmission, Transaxle 5Z.Transmission Electrical Control(MYY) Vehicle speed sensor inspection".
Refer to "5.Transmission, Transaxle 5Z.Transmission Electrical Control(MSB) Vehicle speed sensor inspection".
Replace if a vehicle speed sensor malfunction is found.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Replace if an instrument panel cluster malfunction is found.
23D-20 Symptom

Speedometer and odometer do not operate

1. Speedometer and odometer do not operate diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the vehicle speed sensor.
Refer to "5.Transmission, Transaxle 5Z.Transmission Electrical Control(MYY) Vehicle speed sensor inspection".
Refer to "5.Transmission, Transaxle 5Z.Transmission Electrical Control(MSB) Vehicle speed sensor inspection".
Replace if a vehicle speed sensor malfunction is found.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Replace if an instrument panel cluster malfunction is found.
 Symptom 23D-21

Gauge needle of the speedometer shakes

1. Gauge needle of the speedometer shakes diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the vehicle speed sensor.
Refer to "5.Transmission, Transaxle 5Z.Transmission Electrical Control(MYY) Vehicle speed sensor inspection".
Refer to "5.Transmission, Transaxle 5Z.Transmission Electrical Control(MSB) Vehicle speed sensor inspection".
Replace if a vehicle speed sensor malfunction is found.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Replace if an instrument panel cluster malfunction is found.
23D-22 Symptom

Speedometer does not operate (odometer is normal)

1. Speedometer does not operate (odometer is normal) diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Replace if an instrument panel cluster malfunction is found.
 Symptom 23D-23

Odometer does not count up (speedometer is normal)

1. Odometer does not count up (speedometer is normal) diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Replace the instrument panel cluster if a malfunction is found.
23D-24 Symptom

Indicated error of the tachometer is significantly large

1. Indicated error of the tachometer is significantly large diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the engine speed sensor.
Refer to "1.Engine 1B.Mechanical(4JB1) Engine speed sensor inspection".
Refer to "1.Engine 1B.Mechanical(4HG1) Engine speed sensor inspection".
Replace the engine speed sensor if a malfunction is found.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Replace the instrument panel cluster if a malfunction is found.
 Symptom 23D-25

Tachometer does not operate

1. Tachometer does not operate diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the engine speed sensor.
Refer to "1.Engine 1B.Mechanical(4JB1) Engine speed sensor inspection".
Refer to "1.Engine 1B.Mechanical(4HG1) Engine speed sensor inspection".
Replace the engine speed sensor if a malfunction is found.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Replace the instrument panel cluster if a malfunction is found.
23D-26 Symptom

Gauge needle of the tachometer shakes

1. Gauge needle of the tachometer shakes diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the engine speed sensor.
Refer to "1.Engine 1B.Mechanical(4JB1) Engine speed sensor inspection".
Refer to "1.Engine 1B.Mechanical(4HG1) Engine speed sensor inspection".
Replace the engine speed sensor if a malfunction is found.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Replace the instrument panel cluster if a malfunction is found.
 Symptom 23D-27

Gauge needle exceeds the indication range (goes up to "F") even when the fuel
tank is not full
1. Gauge needle exceeds the indication range (goes up to "F") even when the fuel tank is not full diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the fuel tank unit.
Refer to "1.Engine 1C.Fuel System(4JB1) Fuel tank unit inspection".
Refer to "1.Engine 1C.Fuel System(4HG1) Fuel tank unit inspection".
If any abnormality is found in the fuel tank unit, replace it.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
If the fuel tank unit and the circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuits of the power supply and GND, and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the instrument panel cluster and the fuel tank unit
23D-28 Symptom

Low fuel warning light lights even when the fuel tank is full
1. Low fuel warning light lights even when the fuel tank is full diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the fuel tank unit.
Refer to "1.Engine 1C.Fuel System(4JB1) Fuel tank unit inspection".
Refer to "1.Engine 1C.Fuel System(4HG1) Fuel tank unit inspection".
If any abnormality is found in the fuel tank unit, replace it.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
If the fuel tank unit and the circuit are normal, replace the instrument panel cluster.
 Symptom 23D-29

Gauge needle does not indicate "F", even when the fuel tank is full
1. Gauge needle does not indicate "F", even when the fuel tank is full diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the fuel tank unit.
Refer to "1.Engine 1C.Fuel System(4JB1) Fuel tank unit inspection".
Refer to "1.Engine 1C.Fuel System(4HG1) Fuel tank unit inspection".
If any abnormality is found in the fuel tank unit, replace it.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
If the fuel tank unit and the circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuits of the power supply and GND, and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the instrument panel cluster and the fuel tank unit
Between the fuel tank unit and GND
23D-30 Symptom

Low fuel warning light does not light even when the fuel tank is empty
1. Low fuel warning light does not light even when the fuel tank is empty diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the fuel tank unit.
Refer to "1.Engine 1C.Fuel System(4JB1) Fuel tank unit inspection".
Refer to "1.Engine 1C.Fuel System(4HG1) Fuel tank unit inspection".
If any abnormality is found in the fuel tank unit, replace it.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
If the fuel tank unit and the circuit are normal, replace the instrument panel cluster.
 Symptom 23D-31

Gauge needle of the fuel gauge does not move

1. Gauge needle of the fuel gauge does not move diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the fuel tank unit.
Refer to "1.Engine 1C.Fuel System(4JB1) Fuel tank unit inspection".
Refer to "1.Engine 1C.Fuel System(4HG1) Fuel tank unit inspection".
If any abnormality is found in the fuel tank unit, replace it.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
If the fuel tank unit and the circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuits of the power supply and GND, and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the instrument panel cluster and the fuel tank unit
23D-32 Symptom

Parking brake warning light does not light up even when the parking brake lever is
engaged
1. Parking brake warning light does not light up even when the parking brake lever is engaged diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the parking brake switch.
If the installation position of the parking brake switch is improper, adjust it. Replace the switch if abnormalities are
discovered in the switch itself.
2) Inspect the instrument panel cluster.
If the parking brake switch and circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuits of the power supply and GND, and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the instrument panel cluster and the parking brake switch
 Symptom 23D-33

Parking brake warning light does not turn off even when the parking brake lever is
fully released
1. Parking brake warning light does not turn off even when the parking brake lever is fully released diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the parking brake switch.
If the installation position of the parking brake switch is improper, adjust it. Replace the switch if abnormalities are
discovered in the switch itself.
2) Inspect the instrument panel cluster.
If the parking brake switch and circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuits of the power supply and GND, and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the instrument panel cluster and the parking brake switch
23D-34 Symptom

Brake system warning light does not light up even when the brake fluid in the tank
decreases
1. Brake system warning light does not light up even when the brake fluid in the tank decreases diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the brake fluid switch.
If abnormalities to the brake fluid switch are discovered, replace the brake fluid tank.
2) Inspect the instrument panel cluster.
If the brake fluid switch and circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuits of the power supply and GND, and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the instrument panel cluster and the brake fluid switch
Between the brake fluid switch and the CAB right GND
 Symptom 23D-35

Brake system warning light lights even when brake fluid is filled to specified level
1. Brake system warning light lights even when brake fluid is filled to specified level diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the brake fluid switch.
If abnormalities to the brake fluid switch are discovered, replace the brake fluid tank.
2) Inspect the instrument panel cluster.
If the brake fluid switch and circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuits of the power supply and GND, and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the instrument panel cluster and the brake fluid switch
Between the brake fluid switch and the CAB right GND
23D-36 Symptom

Engine oil pressure warning light does not turn off even when the engine is running
1. Engine oil pressure warning light does not turn off even when the engine is running diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the engine oil pressure switch.
Refer to "1.Engine 1E.Lubrication(4JB1) Oil pressure switch inspection".
Refer to "1.Engine 1E.Lubrication(4HG1) Oil pressure switch inspection".
If abnormalities in the engine oil pressure switch are discovered, replace it.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
If the engine oil pressure switch and circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuits of the power supply and GND, and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the instrument panel cluster and the engine oil pressure switch
 Symptom 23D-37

Gauge needle of the engine coolant temperature gauge does not move
1. Gauge needle of the engine coolant temperature gauge does not move diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the thermometer unit.
Refer to "1.Engine 1D.Cooling(4JB1) Thermometer unit inspection".
Refer to "1.Engine 1D.Cooling(4HG1) Thermometer unit inspection".
Replace the engine speed sensor if a malfunction is found.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Replace the instrument panel cluster if a malfunction is found.
23D-38 Symptom

Reading of the engine coolant temperature gauge is lower (higher) than reality
1. Reading of the engine coolant temperature gauge is lower (higher) than reality diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the thermometer unit.
Refer to "1.Engine 1D.Cooling(4JB1) Thermometer unit inspection".
Refer to "1.Engine 1D.Cooling(4HG1) Thermometer unit inspection".
Replace the engine speed sensor if a malfunction is found.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Perform the instrument panel cluster self-diagnosis and a road test, and if a malfunction is found, replace the instrument panel
cluster.
 Symptom 23D-39

Gauge needle of the engine coolant temperature gauge exceeds the indication
range
1. Gauge needle of the engine coolant temperature gauge exceeds the indication range diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the thermometer unit.
Refer to "1.Engine 1D.Cooling(4JB1) Thermometer unit inspection".
Refer to "1.Engine 1D.Cooling(4HG1) Thermometer unit inspection".
Replace the engine speed sensor if a malfunction is found.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
Perform the instrument panel cluster self-diagnosis and a road test, and if a malfunction is found, replace the instrument panel
cluster.
23D-40 Symptom

Operation abnormality of the illumination light function

1. Operation abnormality of the illumination light function diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Inspect the slow blow fuse.
If any abnormality is found in a slow blow fuse, inspect and repair the cause for the meltdown first, and then replace the fuse.
2) Inspect the lighting switch.
Operate the lighting switch and check that the circuit operates normally in the continuity test. If a problem is found, replace
the switch.
3) Inspect the function of the tail relay.
Check whether an abnormality exists on the relay. Replace if any abnormality is found.
4) Check that the bulbs of the illumination light are normal.
If an abnormality is found in the bulb, repair or replace the bulb or the switch.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit (power supply and GND), and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the slow blow fuse and the starter switch
Between the slow blow fuse and the tail relay
Between the starter switch and the fuse
Between fuse and the tail relay
Between the tail relay and the fuse
Between the tail relay and the lighting switch
Between the fuse and the illumination light
Between the illumination light and GND
Between the lighting switch and GND
 Symptom 23D-41

Water separator warning light lights even when water level is low in water
separator
1. Water separator warning light lights even when water level is low in water separator diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the water sedimenter switch.
Refer to "1.Engine 1C.Fuel System(4JB1) Water sedimenter switch inspection".
Refer to "1.Engine 1C.Fuel System(4HG1) Water sedimenter switch inspection".
If abnormalities to the water sedimenter switch are discovered, replace it.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
If the water sedimenter switch and circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuits of the power supply and GND, and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the instrument panel cluster and the water sedimenter switch
23D-42 Symptom

Water separator warning light does not light even when water exceeds water
separator drain line
1. Water separator warning light does not light even when water exceeds water separator drain line diagnostics
1. Preliminary confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the water sedimenter switch.
Refer to "1.Engine 1C.Fuel System(4JB1) Water sedimenter switch inspection".
Refer to "1.Engine 1C.Fuel System(4HG1) Water sedimenter switch inspection".
If abnormalities to the water sedimenter switch are discovered, replace it.
2) Inspect the instrument panel cluster.
Refer to "9.Body, Cab, Accessories 9E.Instrumentation, Driver Info. Instrument panel cluster diagnostics".
If the water sedimenter switch and circuit are normal, replace the instrument panel cluster.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, a short circuit in the power supply and GND, or high resistance. If an
abnormal condition is found in a circuit, repair or replace the applicable circuit.
Between the instrument panel cluster and the water sedimenter switch
 Symptom 23D-43

None of the windows operate

1. None of the windows operate diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the fuse.
If any abnormality is found in a fuse such as meltdown, etc., inspect or repair the cause for the meltdown first, and then
replace the fuse.
2) Check the power window relay function.
If a problem is found, replace the power window relay.
3) Check the power window switch at the driver side.
After inspecting the power window circuit, operate the power window switch and check that it operates normally. If a
problem is found, replace the switch.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit {power supply and GND} and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the fuse and each power window switch
Between the power window switch and GND {Cab}
23D-44 Symptom

Window at the driver side does not operate

1. Window at the driver side does not operate diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the power window switch at the driver side.
After inspecting the power window circuit, operate the power window switch and check that it operates normally. If a
problem is found, replace the switch.
2) Check the power window motor at the driver side.
Replace the power window motor if it is defective.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit {power supply and GND} and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the driver side power window switch and the power window motor
Power window switch power supply and GND circuit
 Symptom 23D-45

Window at the front left side does not operate

1. Window at the front left side does not operate diagnostics
1. Prior confirmation and visual inspection
1) Check that the battery voltage is normal.
If the battery voltage is not normal, charge or replace the battery.
2) Check that fuses are in normal condition.
If any abnormality is found in a fuse such as meltdown, etc., inspect and repair the cause for the meltdown first, and then
replace the fuse.
3) Check that the ground connection is normal.
If the ground connection has an abnormality, repair and clean.
4) Check that the harnesses and connectors are normal.
Check the connector for connection failures and the harness for abnormalities such as abrasion or bends, etc. Check that the
wire inside the harness has not come loose and caused a short circuit with other circuits.
5) Check the effect of the post-mounted electrical components such as wireless devices and lights etc.
Turn off or remove the post-mounted electrical components, so that they do not affect the inspection or the operation.
2. Inspection of the structural components
1) Check the front left side power window switch.
After inspecting the power window circuit, operate the front left side power window switch and check that it operates
normally. If a problem is found, replace the switch.
2) Check the power window switch at the driver side.
After inspecting the power window circuit, operate the power window switch at the driver side and check that it operates
normally. If a problem is found, replace the switch.
3) Check the front left side power window motor.
Replace the power window motor if it is defective.
3. Inspection of the circuit
1) Check the following circuits for an open circuit, short circuit {power supply and GND} and high resistance. If any
abnormality is found in the circuit, repair or replace the relevant circuit.
Between the front left side power window switch and the front left side power window motor Between the driver side power
window switch and the front left side power window switch
Power window switch power supply and GND circuit
Published: Jul., 2019
1st Edition All rights reserved.

'16 - '19
WORKSHOP MANUAL
Symptom

Issued by ISUZU MOTORS LIMITED

Service Technical & Training Dept.
Shinagawa-ku, Tokyo, 140-8722 Japan