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Fire Safety Design System Between Performance-Based Vs Prescriptive Design-Tools and Challenges
Fire Safety Design System Between Performance-Based Vs Prescriptive Design-Tools and Challenges
Fire Safety Design System Between Performance-Based Vs Prescriptive Design-Tools and Challenges
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Moataz Nour
April 2018
1
TABLE OF CONTENT
1 Introduction ........................................................................................................................................... 4
3.7 Example of results of Performance-Based Approach for Fire Asessment of FLNG .................. 16
5 Refernces............................................................................................................................................. 20
2
Table of Figures
Figure 1Typical FLNG (courtesy Emerson Process Management) .............................................................. 9
Figure 2 Block diagram for the LNG process which is same for the FLNG .............................................. 10
Figure 3 Offshore configuration for FLNG (Source: Courtesy Shell International Ptd) ............................ 10
Figure 4 Typical arrangements for LNG process on FLNG (Source: Courtesy Höegh LNG) ................... 11
Figure 5 POSSIBLE FIRE SCENARIOS AS A CONSEQUENCE OF LNG LEAK ................................ 14
3
1 INTRODUCTION
Fire engineers in oil and gas industry used to rely on the set codes of fire like NFPA and API and
other similar codes which are thought to be enough to ensure that required level of protection
is achieved. In the last two decades, extensive research has to be performed for the introduction
of the concept Performance-Based Design (PBD). Relying on codes and regulation solely should
provide the required solution for conventional problems if the level of uncertainty is low.
Following the codes set by the regulatory/authority will transfer part of the risk to the authority
as it means an acceptance of the given solution. However, how can you be sure that the condition
under which the prescriptive design is provided matching your current case?
Performance-based design on the other hand will provide a solution based on the assessed
scenarios and specific estimated outcome rather than 'fit for all' solution. However, relying on it
will add additional criticality and challenges for setting the right representing scenario(s) and
demonstrating the performance analysis.
Both directions have advantages and disadvantages, starting from meeting the tolerability
criteria of the organization all the way to selecting the cost-effective solution or rather say, best
money-value. This paper will discuss the challenges faced by the industry and the tools help to
identify the right way for moving forward. A case of innovative industrial Floating LNG FLNG is
used to support the discussion. This is where conventional Prescriptive Based Design cannot be
taken for granted. Some related codes could be over conservative and some other could be much
less conservative to be used.
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2 BETWEEN PRESCRIPTIVE-BASED DESIGN AND PERFORMANCE-BASED
DESIGN
2.1 INTRODUCTION
One of the clear definitions suggests that " The main objective of fire safety engineering is to develop and
validate a fire safety strategy that protects people, property and the environment from fire effects" (Borg,
Njå, & Torero, 2015) Fire Safety Engineers will assess and validate fire scenarios, strategies and design
for potential events. The assessment will consider the consequences – as credible and matching the strategy
being set with the achieving the objectives. The validation will have number of elements beyond the
engineering consideration of the fire events. It is expected to consider the stakeholders and social
interaction. Over the years, this profession is getting more matured and sophisticated as well. The greater
understanding of fire safety and cost-effective solutions, where cost element in design, installation,
operation and maintenance play a role, in hand with the improvement and availability of new tools for
calculating and interpreting the risks had promoted the ability to evaluate and verify the design against
existing codes and look at the higher level of verification against the expected performance and precise
understanding of risks.(Puchovsky, n.d.)
The approach of performance-based would typically consider the following (Puchovsky, n.d.):
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1- Set clear fire safety goals, performance objectives and criteria.
2- People and property identification and evaluation will have an impact on the needs. Life safety is the
goal, so type of occupancy has a role to play.
3- Hazard identification and drawing the applicable scenarios and consequences.
4- Further assessment using assessment tools. This include modelling and calculation methods based on
available data and reasonable assumptions. The results need to be clearly interpreted.
5- The offered solution is based on the results of the assessment to achieve the goals. This should be
verified back.
As an example of recognizing Performance-based approach in the codes, International Fire Code; 2003
edition, Section 104.9 “Alternate Materials and Methods”: “The provisions of this code are not intended to
prevent the installation of any material or to prevent any method of construction not specifically prescribed
by this code, provided that any such alternative has been approved. The fire code official is authorized to
approve an alternative material or method of construction where the fire code official finds that the proposed
design is satisfactory and complies with the intent of the provisions of this code, and that the material,
method, or work offered is, for the purpose intended, at least the equivalent of that prescribed in this code
in quality, strength, effectiveness, fire resistance, durability, and safety.”(Council, 2003)
It is suggested, as best approach, to combine the efforts to use the performance-based approach to develop
and update codes based on more science and technology. Whenever the prescriptive code does not recognize
the novelty of the case, it is a MUST to examine the performance-based approach to provide the right level
of protection and use the lessons learned to update the codes to be more able to recognize performance-
based approach.
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3 CASE STUDY: FLOATING LNG - FLNG
The Floating Liquefied Natural Gas FLNG is basically a Liquified Natural Gas LNG production train
constructed over a smaller area which requires the process equipment to be placed in closer distances with
more use of the vertical expansion Figure 1 (Miller, n.d.). This process is built on a deck of marine vessel
which will be exposed to all related marine risks including the LNG carriers which will be connected and
tied -off for the LNG transfer. LNG tanks are built inside the marine vessel, under the production area. The
process is connected to the reservoir of the gas for raw gas production and further processing. The personnel
who operate the process are living in close proximity. The limited area will mean some certain consideration
when it comes to mustering and evacuation. Mutual fire protection and rescue is not close and accessible
compared to the land LNG. However, it has no neighbor, so no public hazard. (Johnson, 2013)
As this novel concept is a mix of LNG industry, offshore industry and marine transport industry, typical
regulations and rules for each industry separately is difficult to be applied on this novel mix. The direct
application can result in high conservative protection or probably under-protection solutions.(Aronsson,
2012)
Additional challenge here, that limited escape options are available if things went wrong and much less
chances for mutual aids. It is more critical to ensure high reliability of the safety systems – compared to
onshore facility.
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Figure 1Typical FLNG (courtesy Emerson Process Management)
The gas and fluids from the subsea wells are transported via risers to the treatment facilities Figure
3(Songhurst, 2016). The well fluids are separated into gas and condensate. Stabilization of condensate is
carried out before storing the gas. Gas sweetening and dehydration is carried to remove sour components
CO2 and H2S, and water. They can freeze during the liquefaction process. Same is considered for mercury.
Sweetening process uses amine solution which is regenerated by heating under lower pressure (for lower
solubility) and the acid gas is vented. Dehydration process uses adsorption through molecular sieve beds.
Mercury is also adsorbed over a guard bed.
Following to the gas treatment, the stream is cooled to extract LPG (propane & butane) which is sent to
storage in the hull. It is transferred to another ship for export through loading arms or other facility. It is a
valuable by-product. Process flow chart is illustrated in Figure 2(Aronsson, 2012)
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Figure 2 Block diagram for the LNG process which is same for the FLNG
Living accommodation is provided on-board for personnel in addition to medical facilities and control
room. It is sensible to keep as far as possible from the process area.
The gas stream now comprising mainly methane and ethane and the liquefaction process starts. The gas is
cooled to -1620 C in the cryogenic heat exchanger. To remove excess Nitrogen, the LNG is flashed.
Following that, the LNG is stored in the hull prior and then exported to LNG carrier via offloading arms.
Figure 4(Songhurst, 2016)
In the FLNG, the LNG process plant is expected to be compacted due to the limited space, nearly to 60 %,
but the weight is also expected to be lighter.
Figure 3 Offshore configuration for FLNG (Source: Courtesy Shell International Ptd)
10
Figure 4 Typical arrangements for LNG process on FLNG (Source: Courtesy Höegh LNG)
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3.4 RISK-BASED APPROACH
The fire protection strategy is developed to set the basis for the approach and further work on managing the
risks. As defined "A fire protection strategy is a systematic approach to identifying, reducing, and managing
hazards. A fire protection strategy is concise and should document the company's approach on how it plans
to meet the overall risk management philosophy of the company"(Engineers, 2005).
The objective of fire protection (including prevention also) is to set to primary protect personnel as an
ultimate objective. The strategy will aim to prevent escalation through combination of fire prevention and
fire protection measures, by:
The strategy is based on risk scenario basis combined with analysis of gaps with current codes. The
optimum combination of prevention and protection should be based on Hazard Identification and quantified
consequence modelling for the selected incident scenarios which are based on the systematic identification
of the hazards. It is required to have more emphasis on the fire prevention rather than the protection. All
effort must be done to ensure strong and reliable detection system and robust evacuation plan. Although
active system is part of the fire protection philosophy by using water monitors and/ or deluge, the prime
protection is more on the passive protection side to prevent the escalation and fire spread.
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Table 1 Simple hazard Identification
Process information is the first step for any fire risk assessment process to collect and hazards information
from the design. Based on this list of hazards, the potential fire scenarios can be evaluated followed by risk
calculation. (Engineers, 2005)
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As more detailed information would typically require proceeding further to with Fire Hazard Analysis,
which are not available for this current paper, the author will look at number of fire scenarios based on the
identified hazards.
- The rapid vaporization due to sudden decrease of the temprature from -162 to ambient. This rapid
vaporization means a dense cloud of methane which forms an explosive/ flammable mixture if
mixed with at the right ratio. There is a difference between the LNG spill on deck and in sea. On
deck (or on ground or floor), the rapid vaporization will decay because the part of the floor which
is in contact with the spill is getting colder and with lower differential temprature, the vaporization
rate decrease. The LNG spill in sea will continue in constant rate till the end, as the sea acts as a
huge heat sink that will not change its temprature.
- The cryogenic LNG leak of low temprature as low as -162 will decrease the strength of beams and
structure if it came into contact with metal. This effect is extended also to the equipment and control
system which in turn poses the risk of further escalation. Worth to mention that in LNG plants on
shore, cryogenic LNG pool will not have a significant effect on the concrete floor but in case of
FLNG, the deck surface is metal in the LNG pool will have a significant effect due to the very low
temprature. More discussion as per IMO will come later.
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The expansion of LNG is high, and in addition to various fire scenarios which can be developed as a result
of vaporization of liquid LNG(Johnson, 2013) Figure 5, the expansion can lead to over pressure for the unit
is not well ventilated.(Lee, Ha, Kim, & Shin, 2014)
A standby safety boat/ tug boat with firefighting capabilities would be required to be standby all the time
to provide a coverage for the critical areas of FLNG and the tied-in vessels. Additional facilities like and
fire safety, rescue and spill control could be also defined, as a result of detailed fire safety assessment.
As defined by the hazard identification, most of the topside of the FLNG is gas or liquified gases. It is
critical to reduce the escalation of any fire events. Depressurization systems and passive fire protection will
have a major in controlling the fire rather than typical firefighting system by water. Water curtains (as active
system) can be used also to control the fire spread from one area/unit to the other or to disperse a gas cloud
before it travels further.
API RP 14 G “Fire prevention and Control on open type of offshore production platforms”
IMO SOLAS 2001 + amendments - FSA - Liquefied Natural gas (LNG) carriers. IMO, MSC
83/21/1, Denmark, 2007.
Applicable NFPA codes for the different systems
ISO 13702: 1999 Petroleum and natural gas industries – Control and mitigation of fires and
explosions on offshore production installations – Requirements and guidelines
ISO 22899-1: Jet Fire Resistance of Passive Fire Protection Materials.
CAP 437 “Offshore helicopter landing areas – guidance on standards”, Civil Aviation Authority,
ISBN 0 11790 439 2, (2005)
DNV-OS-D301/E201
By taking one of the codes, IMO, MSC 83/21/1, Denmark, 2007 for formal Fire Safety Assessment, it
provides a frame work as risk-based document for risk analysis of LNG tankers.(Aronsson, 2012) While
number of the aspects related to FLNG and processes are different compared to the LNG carriers, it still
provides valuable input to the assessment of main hazards of LNG as:
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- Pool fire: as the spill will be in the form of liquid and can ignite as the evaporated gas and air will
continue burn on the surface of the pool.
- Vapor cloud: where the cloud can travel further down and ignites when it faces a source of ignition.
- Cryogenic temprature: causes cold burns and embrittlement to steel elements.
- Asphyxiation: by displacing air
- Rollover: when the carrier is loaded with different compositions, the different density can make
layers which will rollover to stabilize the liquid.
- Rapid phase transition (RPT): the spill on water can cause rapid transition between liquid to vapor
which can be rapid enough in terms of expansion to cause explosion.
- Explosion: explosive gas phase. Flammability 5-15 % in mixture with air, same flammability limits.
The full assessment in this case must be extended further to the specific threats and consequences. Some of
the aspects might not be applicable.
Another example is DNV-OS-D301 OFFSHORE STANDARDS – Fire Protection(Safety, 1996), the scope
of it is projected to mobile units and offshore installations and it covers passive and active fire protection,
fire-fighting systems, fire/ gas detection and alarms and additional coverage for drilling and wells. It is a
prescriptive code provides a provision for the clear criteria of performance. While it says that it is written
for general worldwide purpose and it has additional supplementary requirements for LNG import and export
terminals, it does not cover the specific aspects related to FLNG. In 1.1.4 of the code: " This standard has
been based on internationally accepted principal requirements, defined in the normative references as listed
in Sec.2. In cases where these a) contain only functional requirements, b) allow alternative solutions to
prescriptive requirements or c) are generally or vaguely worded, a DNV GL interpretation has been added."
This allow alternative solutions to be considered, as it states in SEC 9 " 1.1.2 Design of the fire protection
system shall be based on a fire and explosion analysis. The analysis shall consider the credible identified
hazards. It shall determine aspects such as type and capacity of fire-fighting systems, number, and location
and rating of passive fire protection". This code sets the requirements for performance and risk-based
approach while it still provides prescriptive information.
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Very recently in 2017, Fire Safety Journal has published a paper for Til Baalisampang et.al for the use of
Computational Fluid Dynamics (CFD) for the fire impact assessment.(Baalisampang, Abbassi, Garaniya,
Khan, & Dadashzadeh, 2017) The team was looking to more reliable simulation to the fire impact. The use
of typical analytical models was not considered close enough to model the real conditions. Although the
use of the CFD models is not new, the use of it as a time-dependent model for the fire scenarios still in
progress. It is useful for the FLNG geometry because of its complexity. The study proposed a methodology
which starts with identifying the credible scenarios. The set scenarios are based on detailed analysis of the
hazards and possible escalation. On the second step, further analysis based on the identified scenarios in
the first step was done to identify more credible scenarios. This step used hazard index calculation, followed
by Most Credible Accident Scenario (MCAS) to assess the credibility of the scenarios. This method
considers the probability of the occurrence and the probability of the damage. Some scenarios would
happen on frequent basis with known limited potential damage. Some other scenarios could rarely happen
but if they happen, the damage could be catastrophic. So, combining both factors mean that higher
credibility will go to the one with higher probability to occur with higher potential damage. In the last step,
a CFD simulation is performed for those most credible scenarios identified in step two. The study
considered also the effect of thermal flux and rise of the temprature. In the fourth step, the model resulted
in real assessment of fire events and thermal sequences which can be assessed now against set criteria of
human impact and/ or asset impact. Potential effect at estimated distances is calculated based on set criteria.
In the fifth step, the probability of different effects on the human body (probability of first degree or second
degree or death) is combined with risk scores which give a risk profile on the contour. The study started
with identified 32 scenarios where 3 scenarios were found as most credible scenarios. They were modelled
and simulated. A higher risk was found due to the potential effect of the high temprature on the steel
structure at certain location where the support will fail causing further escalation and catastrophic
consequences. Out of the three scenarios, it was found that the scenario of fire in liquefaction unit will have
the higher risk profile with radius of 37 m to cause death or major injury.(Baalisampang et al., 2017)
This risk-based approach will help to identify and rank the real risk as a consequence of most credible fire
scenarios and have this a s a basis for the required protection. Even though, the required fire proof can now
be calculated based on real credible scenarios, and with setting Fire Proofing Zone FPZ rather than covering
in all places with full rating required by the prescriptive codes. Fire Proofing Zone will define where and
up to which extent fire proofing of structure and critical equipment shall be applied. This will result in cost
effective solutions. On the other hand, it is clear now where is the highest risk profile where further
mitigations need to be set. Actually, more conservative controls are expected to be placed, even if they are
not required by the prescriptive codes.
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In a similar approach, Cryogenic Proofing Zone CPZ (Package & Protection, n.d.) to define where and to
which extent cryogenic protection shall be applied. This is for the areas where cold liquid hydrocarbon
(cryogenic) will give bring the temprature very low to cause embrittlement of carbon steel. For the
equipment and structures fall in both areas at the same time, a combined material shall be used which cover
both properties.
While separation by distance is one of the simplest methods as a passive protection and easy prescriptive-
based design, it is not practical on the FLNG as the area and spaces are constrained. The alternative which
could work better is installing separators to segregate process units on the deck.
Lessons learnt after completing number of formal safety assessments for LNG facilities by Christopher
Jones (Jones, Safety, & Consultant, n.d.), were brought together. The main challenges were in the process
layout considering limited spaces and constrained area, and the variations of release consequences
compared to FLNG, although same hazards exist for both. The approval from different authorities would
require robust detailed risk assessment. There still a need for the regulators to set Tolerable and ALARP
level for the FLNG risk for consistency on the criteria.
Regulations and prescriptive-based codes used to be the driver for the fire protection design for long time.
While they provide many advantages, some shortage was seen, whether in terms of the cost-effective
solutions which still can meet the intention of the code, or in terms of efficiency of the code to provide
acceptable level of protection when some of the aspects and assumptions will not match the real case
specially for novel technology. Regulators with the prescriptive codes cannot always provide the best
oversight of the fire protection engineering.(Spinardi, 2016)
Performance-based design concept strongly coming to the seen. More provision in the codes to accept
different methods or materials or accepting the criteria based on performance or risk-based assessments. As
new technologies in industry and novel process made additional need to performance-based, the advances
in assessment methodology, analysis models and computation means have contributed strongly to accurate
and satisfactory assessment to identified scenarios and further consequences. As the technology possessed
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new challenges to the fire protection engineers, it also provides good tools to use towards the best solution.
Peer review could be a good addition to the assurance process of modelling and calculation.
FLNG is an example where the prescriptive -based codes cannot provide what the designers are looking for
as the aspects of FLNG still different and they are just a mix of number of industries. The combination of
prescriptive codes and detailed assessment of scenarios and consequences using new methodologies and
computational methods have helped to big extent to provide clearer understanding of risks and worst
credible consequences, which in turn used to provide fit for purpose fire protection design.
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5 REFERNCES
Aronsson, E. (2012). FLNG compared to LNG carriers Requirements and recommendations for LNG
production facilities and, (X). Retrieved from
http://publications.lib.chalmers.se/records/fulltext/162630.pdf
Baalisampang, T., Abbassi, R., Garaniya, V., Khan, F., & Dadashzadeh, M. (2017). Fire impact
assessment in FLNG processing facilities using Computational Fluid Dynamics (CFD). Fire Safety
Journal, 92(May), 42–52. https://doi.org/10.1016/j.firesaf.2017.05.012
Borg, A., Njå, O., & Torero, J. L. (2015). A Framework for Selecting Design Fires in Performance Based
Fire Safety Engineering. Fire Technology, 51(4), 995–1017. https://doi.org/10.1007/s10694-014-
0454-x
Hocquet, J. (n.d.). Challenges in using risk and performance-based design methods for FLNG safety
engineering, 1–11. Retrieved from http://www.gastechnology.org/Training/Documents/LNG17-
proceedings/12-7-Jerome_Hocquet.pdf
Jones, C., Safety, T., & Consultant, R. (n.d.). Lessons learnt from completing formal safety assessments
for FLNG facilities, (159), 1–7.
Lee, D.-H., Ha, M.-K., Kim, S.-Y., & Shin, S.-C. (2014). Research of design challenges and new
technologies for floating LNG. International Journal of Naval Architecture and Ocean Engineering,
6(2), 307–322. https://doi.org/10.2478/IJNAOE-2013-0181
Package, B. D., & Protection, C. (n.d.). Generic Floating LNG Passive Fire and Cryogenic Protection
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Shell Global Solution International.
Puchovsky, M. (n.d.). NFPA â€TM s Perspectives on Performance- Based Codes and Standards.
Spinardi, G. (2016). Fire safety regulation: Prescription, performance, and professionalism. Fire Safety
Journal, 80, 83–88. https://doi.org/10.1016/j.firesaf.2015.11.012
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