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A Review On Multiphase Drives For Automotive Traction Applications
A Review On Multiphase Drives For Automotive Traction Applications
Abstract— This article attempts to cover the most recent In EV applications, integrating the chargers with the existing
advancements in multiphase drives (MPDs), which are candi- machine is an interesting solution to reduce the cost and
dates for replacing three-phase drives in electric vehicle (EV) the weight of the vehicle [3]–[6]. The integration is based
applications. Multiphase machines have distinctive features that
arouse many research directions. This article reviews the recent on changing the connection of the windings of the machine
advancements in several aspects such as topology, control, and and at the same time achieving zero-average torque without
performance to evaluate the possibility of exploiting them more installing additional mechanical brakes. The inherent degrees
in EV applications in future. The six-phase drives are extensively of freedom of MPDs can help integrate the on-board charg-
covered here because of their inherent structure as a dual ers with a multiphase machine while achieving zero-average
three-phase system, which eases the production process. This
article presents different topologies used in dual three-phase torque [3]–[6].
drives and the modulation techniques used to operate them MPDs are also studied in marine applications to control
as well as the status of using MPDs in traction applications the machine speed instead of using mechanical pole chang-
industrially and the upcoming trends toward promoting this ing [7]. A five-phase machine with 20 slots and eight poles
technology more. combination has an inherent feature of changing pole numbers
Index Terms— Control, modulation, traction motor drives, from eight to 24 electronically, which is studied in [7].
topology. Another example of using MPDs in electric ship propulsion is
I. I NTRODUCTION presented and experimentally verified in [8] to test fractional-
slot, six-phase machines to reduce torque ripples and elec-
T HE first MPD was introduced in [1], discussing how
the torque fluctuations in five-phase drives are lower
than the traditional three-phase ones by approximately 67%.
tromagnetic vibrations to avoid causing damage to motors in
warship applications.
The six-phase case is investigated in [2] as another mile- Despite the increasing number of published academic works
stone in the development of industrial MPDs considering related to MPDs, the industrial examples are limited, and
a six-step modulation. The rapid development of industrial currently, the off-shelf traditional three-phase drives are dom-
power electronics and modulation techniques of converters inant in the motor drive industry. One of the examples of
encouraged more research in the area of MPDs. The features manufacturing MPDs is the industrial drives of TM4 for
of the MPDs attracted researchers to utilize them in traction heavy-duty EVs such as trucks and buses, which are studied
applications such as electric vehicles (EVs) [3]–[6] and electric in this article as well. Due to the superior features of MPDs
ship propulsion [7], [8]. in terms of power density, performance, and fault-tolerant
Multiphase drives (MPDs) have splendid features compared capability, it is expected to see more manufacturers produce
with their three-phase counterparts [9]–[13]. One feature is MPDs for EV and ship applications. Moreover, the fault-
splitting the power across a higher number of phases, hence tolerant capability of MPDs make them very much attractive
the power ratings per phase is low. Another feature is the for electric aircraft applications.
improved magnetomotive force distribution in the air gap of Another aspect of studying MPDs is modeling, which is
the machine which reflects lower torque ripples. Furthermore, one of the interesting topics to many researchers. The main
the degrees of freedom are increased based on the number theories on modeling the dual three-phase machines are the
of independent phase variables of the drive, which provides vector space decomposition (VSD) [27], [28] and the double
vital features such as fault-tolerant operation [14]–[19] and dq model theory [29]. Section III discusses different theories
torque density improvement using harmonic current injec- on decoupling the variables of the drive system as a manda-
tion [20]–[26]. These features of the MPDs are very important tory step in developing proper modulation techniques for the
for EV applications and will be reviewed in Section II. topologies presented in Section IV.
MPDs comprise power conversion processes, which are
Manuscript received July 19, 2019; revised October 31, 2019; accepted
November 13, 2019. Date of publication November 27, 2019; date of implemented using power electronic converters. One of the
current version January 7, 2020. This work was supported in part by the power conversion processes is ac–dc–ac in industrial appli-
Natural Sciences and Engineering Council of Canada (NSERC), which invests cations that are fed from the traditional three-phase mains
annually over U.S. $1 billion in people, discovery and innovation, and in part
by the Ontario Research Fund: Research Excellence Program. (Corresponding using the pulsewidth modulation-based converters. The ac–ac
author: Ahmed Salem.) conversions have been presented in the literature as one solu-
The authors are with the Department of Electrical and Computer tion using the matrix converters. Another power conversion
Engineering, McMaster University, Hamilton, ON L8S 4L8, Canada (e-mail:
salema5@mcmaster.ca). is dc–ac conversion, which is applicable in EV applications,
Digital Object Identifier 10.1109/TTE.2019.2956355 where the source of electrical power is batteries.
2332-7782 © 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
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1330 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019
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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1331
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1332 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019
Fig. 5. Maximum postfault torque range in p.u. values under different faulty cases. (a) Asymmetrical and (b) symmetrical six-phase machines [15].
the midpoint of the dc-link. Bendixen et al. [24] also addressed orders to produce a flatter top current waveform to increase
the problem of balancing the voltage of the midpoint to prevent the torque per fundamental current ampere. The only problem
it from drifting during loading using an additional proportional is that these harmonic currents are considered as circulating
controller. The other problem is the optimization of the flux currents which do not contribute to the torque production. The
pattern in the machine air gap. During loading of the machine, optimization of the injected currents and efficiency analysis
the angle of the third harmonic currents varies which can lead have been done in [23]. These techniques can help increase
to uneven hills of the resultant total air gap MMF. Several the torque per fundamental current ampere and provide quite
publications targeted this issue to analyze the problem and a good reduction in the overall size and weight of the motor
prevent it [61], [62]. The solutions proposed are based on drives and lead the way to solve one of the main challenges
artificial intelligence techniques like genetic algorithms in [61] in the research field of electrified transportation.
and neural networks in [62]. Table I shows a summary of the possible methods
Wang et al. [21] also studied the optimal third harmonic to increase the torque density of asymmetrical six-phase
amplitude to be injected into the current in a dual three-phase machines via harmonic injection. The constraints on the tooth
machine. It is dependent on the ratio of the third-harmonic and core flux density limit the increase of the produced torque
back-EMF to the fundamental back-EMF. The optimal third in induction motors as in [20], which considers machines
harmonic into the current in the dual three-phase machine with a concentrated winding. The PMSMs are investigated
without third-harmonic back-EMF is one-sixth of the funda- in [21]–[23] with a possibility to increase the torque den-
mental harmonic. For the dual three-phase PM machines with sity beyond the values in Table I. The interaction between
the third-harmonic back-EMF and two sets of windings shifted the injected harmonic currents and the same components of
by 30 electrical degrees, the optimal third harmonic into the back-EMF results in additional torque production. This feature
current is dependent on the ratio of the third-harmonic back- can be enabled in PMSM by changing the stator winding lay-
EMF to the fundamental back-EMF. out that results in the desired harmonic components of back-
Another proposal of current injection is investigated in [22] EMF. However, the additional torque improvement comes at
that focuses on injecting harmonic currents of fifth and seventh the cost of inevitable increase in torque ripples.
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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1333
TABLE I
C OMPARISON B ETWEEN D IFFERENT H ARMONIC I NJECTION M ETHODS TO I NCREASE THE T ORQUE D ENSITY OF A SYMMETRICAL S IX -P HASE M ACHINES
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1334 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019
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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1335
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1336 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019
Fig. 9. All possible switching states projected onto three subplanes. (a) αβ subplane. (b) xy subplane. (c) 0+ 0− subplane.
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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1337
TABLE IV
P OSSIBLE S WITCHING PATTERNS OF SVPWM T ECHNIQUE FOR A SYMMETRICAL S IX -P HASE BASED ON VSD T HEORY
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1338 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019
TABLE V
M ODULATION S CHEMES OF S IX -P HASE , T WO -L EVEL I NVERTERS
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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1339
Fig. 14. Dual-supply, inverter-fed, open-end, winding six-phase machine (topology I).
Fig. 15. Dual-supply, inverter-fed, open-end, winding six-phase machine based on three-phase inverters (topology III).
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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1341
TABLE VI
C OMPARISON B ETWEEN D IFFERENT C ONVERTER T OPOLOGIES FOR S IX -P HASE D RIVES
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Fig. 21. Fast, onboard, battery charger using a six-phase drive [136].
4) Integrated On-Board Battery Chargers: An emerging Fig. 22. Single-phase, onboard, battery charger using a six-phase drive [137].
research topic in EV applications is the topic of using the
on-board motor and power electronics converters as chargers frame to eliminate the asymmetries in the phase currents
to the batteries of the vehicle to avoid the installation of resulting from different equivalent impedances of the machine.
additional converters in the off-board chargers and use just The vehicle to grid mode is the same as the charging mode
the terminals provided by the grid. The options are to connect with the difference in the opposite power flow direction.
a single phase for slow charging to the vehicle or the three Although the integrated on-board battery charger idea has
phases for fast charging. The challenge is to just use the been developed for a six-phase drive, there are still some
available gear to accomplish the charging process and at challenges that require more attention by researchers, such as
the same time prevent the machine from revolving. Stopping lowering the THD of the grid currents to meet the standards,
the movement can be achieved by either mechanical locks or substituting the auxiliary contactors to change the connection
special connections in the electrical power circuit. Mechanical of the windings, and integrating the PWM rectifier and the
locks are an issue because of the size and weight besides dc–dc converter together.
the extra electrical losses in the machine windings; however,
the goal is to generate a pulsating field in the fast charging B. Cost of Manufacturing MPDs
mode to achieve the charging without any movement. One of the main challenges that faces a new technology such
For asymmetrical six-phase drives, the fast charging is as MPD and limits the spread of it is the availability of the
implemented by two configurations. One of the configurations well-established three-phase drives. The cost of producing new
was introduced in [135], which uses a transformer with two technologies is high in the beginning because the traditional
secondary sets to provide a six-phase supply along with a drives are off the shelf and differences are not high enough as a
phase transposition. The drawbacks of the configuration are breakthrough technology to force the manufacturers to produce
that the custom-made transformer is costly and adding to the more MPDs. The advances in the industrial power electronics
overall size. and the fact that transportation applications depend on dc–ac
The study in [136] discusses the other configuration in converters make MPDs more likely to be used in the future
which the three-phase grid terminals are connected to the six- as the difference would be inverting from dc to any number
phase inverter, as each grid phase is connected to two phases of phases as long as the drive would be more efficient on the
of the inverter. Fig. 21 shows the connection and the current overall performance basis.
flow in different phases. It is important to mention that the According to [138], the U.S Department of Energy (DOE)
connections of the phase windings are altered by means of targets to reduce the cost of producing electric traction motors
contactors to change from the propulsion mode (two separate by 30% and increase the power density by 80% by the
neutral connections) to the charging mode (special connection year 2025 compared to the targets of the year 2020 as
to the three-phase grid). For single-phase grid connection, the in Table VIII. The features of MPDs such as the reduction
problem of rotation disappears because the field in the machine of the required dc-link capacitance and the torque density
is pulsating and the two neutral points are connected to grid improvement could be a viable solution to close these targets
terminals, as shown in Fig. 22. The charging current is the and achieve better drives for EV applications. The comparison
zero-sequence component [137] and nullifying other subplanes between three-phase and six-phase drives shows from the
to stop revolving while minimizing the losses. aforementioned subsections that the reduction in the dc-link
The control of former topologies depends on the mode of bank is about half and the use of the harmonic injection
operation. The control technique is well established in the method could be used to scale-up smaller drives in weight
propulsion mode and no modification is required. The charging and size.
mode aims to control the currents in the machine windings
to just charge the battery and produce a zero-average torque.
For fast charging, the connection of the phases to the grid C. Control Methods
terminals ensures the production of a pulsating field, so the The model-based control techniques such as MPC methods
system is equivalent to a three-phase rectifier connected to have shown better performance at the expense of complexity
a grid. A voltage-oriented control is adopted with a minor and a huge number of computations. This is getting worse
modification of adding extra controllers in the antisynchronous when the number of phases increases. The challenge facing
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1344 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019
TABLE VIII given for MPDs, it can be concluded that this structure can be
DOE TARGETS FOR E LECTRIC T RACTION M OTORS [138] an interesting solution for the next generation of EVs.
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operation considering both converter and stator copper losses,” IEEE [141] J. Liu, W. Su, X. Tai, W. Sun, L. Gu, and X. Wen, “Development of
Trans. Power Electron., vol. 34, no. 2, pp. 1518–1525, Feb. 2019. an inverter using hybrid SIC power module for EV/HEV applications,”
[121] TM4. Accessed: Nov. 20, 2019. [Online]. Available: https://www. in Proc. 19th Int. Conf. Elect. Mach. Syst. (ICEMS), Nov. 2016,
tm4.com/products/direct-drive-electric-powertrain/sumo-md/ pp. 1–5.
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1348 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019
[142] H. Zheng, X. Wang, X. Wang, L. Ran, and B. Zhang, “Using SiC Mehdi Narimani (S’09–M’13–SM’15) received the
MOSFETs to improve reliability of EV inverters,” in Proc. IEEE 3rd Ph.D. degree in electrical engineering from the Uni-
Workshop Wide Bandgap Power Devices Appl. (WiPDA), Nov. 2015, versity of Western Ontario, London, ON, Canada,
pp. 359–364. in 2012.
[143] H. Wang and D. Jiang, “Design of high temperature gate driver for He was a Power Electronics Engineer with Rock-
SiC MOSFET for EV motor drives,” in Proc. IEEE Transp. Electrific. well Automation Canada, Cambridge, ON. He is
Conf. Expo, Asia–Pacific (ITEC Asia–Pacific), Aug. 2017, pp. 1–6. currently an Assistant Professor with the Department
[144] T. Shimomura, K. Numakura, D. Sato, and T. Hayashi, “High speed of Electrical and Computer Engineering, McMas-
dV/dt control technology for a SiC power module for EV/HEV invert- ter University, Hamilton, ON. He has authored or
ers using a multistage drive circuit,” in Proc. IEEE Energy Convers. coauthored more than 90 journals and conference
Congr. Expo. (ECCE), Sep. 2018, pp. 3542–3546. proceeding papers, coauthored a Wiley-IEEE press
book, and holds seven issued/pending U.S./European patents. His current
research interests include power conversion, high-power converters, control
Ahmed Salem (S’19) received the B.Sc. and M.Sc.
of power electronics converters, fast EV chargers, and wireless EV charging
degrees in electrical engineering from Alexandria systems.
University, Alexandria, Egypt, in 2014 and 2018,
respectively. He is currently pursuing the Ph.D.
degree with the Department of Electric and
Computer Engineering, McMaster University,
Hamilton, ON, Canada.
He is a member of the team of the Center for
Mechatronics and Hybrid Technology (CMHT),
McMaster University. His work is on the E-Motor
part of the EECOMOBILITY CREATE/ORF
project. His research interests include power electronics and electric drives
in electrified transportation applications.
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