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IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO.

4, DECEMBER 2019 1329

A Review on Multiphase Drives for Automotive


Traction Applications
Ahmed Salem , Student Member, IEEE, and Mehdi Narimani , Senior Member, IEEE

Abstract— This article attempts to cover the most recent In EV applications, integrating the chargers with the existing
advancements in multiphase drives (MPDs), which are candi- machine is an interesting solution to reduce the cost and
dates for replacing three-phase drives in electric vehicle (EV) the weight of the vehicle [3]–[6]. The integration is based
applications. Multiphase machines have distinctive features that
arouse many research directions. This article reviews the recent on changing the connection of the windings of the machine
advancements in several aspects such as topology, control, and and at the same time achieving zero-average torque without
performance to evaluate the possibility of exploiting them more installing additional mechanical brakes. The inherent degrees
in EV applications in future. The six-phase drives are extensively of freedom of MPDs can help integrate the on-board charg-
covered here because of their inherent structure as a dual ers with a multiphase machine while achieving zero-average
three-phase system, which eases the production process. This
article presents different topologies used in dual three-phase torque [3]–[6].
drives and the modulation techniques used to operate them MPDs are also studied in marine applications to control
as well as the status of using MPDs in traction applications the machine speed instead of using mechanical pole chang-
industrially and the upcoming trends toward promoting this ing [7]. A five-phase machine with 20 slots and eight poles
technology more. combination has an inherent feature of changing pole numbers
Index Terms— Control, modulation, traction motor drives, from eight to 24 electronically, which is studied in [7].
topology. Another example of using MPDs in electric ship propulsion is
I. I NTRODUCTION presented and experimentally verified in [8] to test fractional-
slot, six-phase machines to reduce torque ripples and elec-
T HE first MPD was introduced in [1], discussing how
the torque fluctuations in five-phase drives are lower
than the traditional three-phase ones by approximately 67%.
tromagnetic vibrations to avoid causing damage to motors in
warship applications.
The six-phase case is investigated in [2] as another mile- Despite the increasing number of published academic works
stone in the development of industrial MPDs considering related to MPDs, the industrial examples are limited, and
a six-step modulation. The rapid development of industrial currently, the off-shelf traditional three-phase drives are dom-
power electronics and modulation techniques of converters inant in the motor drive industry. One of the examples of
encouraged more research in the area of MPDs. The features manufacturing MPDs is the industrial drives of TM4 for
of the MPDs attracted researchers to utilize them in traction heavy-duty EVs such as trucks and buses, which are studied
applications such as electric vehicles (EVs) [3]–[6] and electric in this article as well. Due to the superior features of MPDs
ship propulsion [7], [8]. in terms of power density, performance, and fault-tolerant
Multiphase drives (MPDs) have splendid features compared capability, it is expected to see more manufacturers produce
with their three-phase counterparts [9]–[13]. One feature is MPDs for EV and ship applications. Moreover, the fault-
splitting the power across a higher number of phases, hence tolerant capability of MPDs make them very much attractive
the power ratings per phase is low. Another feature is the for electric aircraft applications.
improved magnetomotive force distribution in the air gap of Another aspect of studying MPDs is modeling, which is
the machine which reflects lower torque ripples. Furthermore, one of the interesting topics to many researchers. The main
the degrees of freedom are increased based on the number theories on modeling the dual three-phase machines are the
of independent phase variables of the drive, which provides vector space decomposition (VSD) [27], [28] and the double
vital features such as fault-tolerant operation [14]–[19] and dq model theory [29]. Section III discusses different theories
torque density improvement using harmonic current injec- on decoupling the variables of the drive system as a manda-
tion [20]–[26]. These features of the MPDs are very important tory step in developing proper modulation techniques for the
for EV applications and will be reviewed in Section II. topologies presented in Section IV.
MPDs comprise power conversion processes, which are
Manuscript received July 19, 2019; revised October 31, 2019; accepted
November 13, 2019. Date of publication November 27, 2019; date of implemented using power electronic converters. One of the
current version January 7, 2020. This work was supported in part by the power conversion processes is ac–dc–ac in industrial appli-
Natural Sciences and Engineering Council of Canada (NSERC), which invests cations that are fed from the traditional three-phase mains
annually over U.S. $1 billion in people, discovery and innovation, and in part
by the Ontario Research Fund: Research Excellence Program. (Corresponding using the pulsewidth modulation-based converters. The ac–ac
author: Ahmed Salem.) conversions have been presented in the literature as one solu-
The authors are with the Department of Electrical and Computer tion using the matrix converters. Another power conversion
Engineering, McMaster University, Hamilton, ON L8S 4L8, Canada (e-mail:
salema5@mcmaster.ca). is dc–ac conversion, which is applicable in EV applications,
Digital Object Identifier 10.1109/TTE.2019.2956355 where the source of electrical power is batteries.
2332-7782 © 2019 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

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1330 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019

This article covers the recent advancements from the


topological point of view of the converters used in MPDs.
One of the most popular modulation techniques of the two-
level, voltage source inverter (2L-VSI) is the space vector
modulation technique, in which all the possible switching
states of the converter are studied and a volt-second equa-
tion is applied to realise a reference vector by the possible
voltage vectors achieved by the switching states. The five-
phase 2L-VSI is discussed in [30]–[33], the three-level one
in [34]–[38], and the dual-supply topology to supply the
open-end winding configuration of the machine is discussed
in [39]–[43]. As the number of phases (n) increases, the com-
plexity of the modulation technique increases, which makes
the process of developing optimal switching patterns more
tedious. The power electronics converter topologies and their
modulation techniques received some focus, as represented by Fig. 1. Tesla Model S inverter components. 1) Control board. 2) Aluminum
some recent publications in [44]–[49] for seven-phase drives shield. 3) Phase current sensor ferrite ring. 4) Gate driver board. 5) Phase
and in [50]–[54]. These topologies and modulation techniques busbars. 6) Heat sinks. 7) TO-247 package IGBTs. 8) IGBT clips. 9) DC-link
capacitors [55].
will be reviewed in Section IV.
One of the classical control techniques used to obtain the
optimal performance of MPDs is field-oriented control (FOC).
Recently, model-based schemes such as model predictive
control (MPC) was introduced as a simple control scheme. All
these schemes and their features are discussed in the control
section providing a trade-off in the conclusion section between
all of them. In Section V, an overview of different control
techniques employed for MPDs are stated. Section VI deals
with the current status and examples of industrial manufactur-
ing of MPDs for EV applications. Section VII encounters the
trends and challenges in research to improve and incorporate
the MPDs in the EV industry more. Finally, a conclusion is Fig. 2. Phase currents in p.u. for different MPDs.
provided in the last section.
Fig. 2 shows the reduction in the phase current of several
II. M ULTIPHASE D RIVE F EATURES multiphase machines, namely five-, six-, seven-, nine-, eleven-,
and twelve-phase machines. All the phase currents are in
MPDs have unique features compared to the traditional
per unit (p.u.) values, with the base value considered as the
three-phase drives. This section covers the recent research
phase current of the three-phase case. The relation between
contributions that highlight their features.
the number of phases and the per-phase current is inversely
proportional. The five-, six-, and seven-phase cases show a
A. Lower Power/Current Rating per Phase significant reduction in per-phase currents compared to the
three-phase case. The reduction in per-phase current gets
The existing electric motor drive units in the commercial
smaller as the number of phases gets higher, such as on
EVs are designed such that modules or discrete IGBTs are
going from the eleven-phase to the twelve-phase case. The
connected in parallel, as shown in Fig. 1, to deliver the
phase currents of six-phase machines are obviously half of the
load current. Fig. 1 shows the assembly of the Tesla Model currents of three-phase machines, which can be interpreted as
S inverter components. This connection results in different
a chance to choose the same modules used for the existing
problems like the differences in turning on/off the timing due
three-phase drives, and instead of paralleling them to control
to manufacturing differences between the paralleled transis- the same phase, they can be controlled separately to control
tors and different characteristics of the gate driver modules.
different phases.
Another major problem is the different load sharing between
the paralleled transistors. Finally, the heat dissipation of all the
transistors should be managed, so that no transistor exceeds B. Fault-Tolerant Operation
the allowable thermal limit. In MPDs, the power is divided One of the inherent features of MPDs is the fault-tolerant
across a higher number of phases, and each phase is supplied operation. The increased number of phases provides more
from a converter leg using a single component instead of degrees of freedom under faulty conditions. In faulty cases,
using parallel components. Using MPDs solves the problem of MPDs are better than their traditional three-phase counterparts.
paralleled devices at the expense of adding more complexity The performance of the drive is enhanced based on the
to the assembly of the drive as the number of wires increases. optimization criteria discussed in the literature.

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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1331

faulty cases that the asymmetrical six-phase machine with


a single-neutral connection can operate with optimal current
control are presented in Fig. 4. The faulty phases which are
open-circuited after fault occurrence are colored in red in
Fig. 4. Each case is assigned a notation nX, comprising a
number n representing the number of faulty phases, where
n{1, 2, 3}, and a letter X represents different combinations
of possible faults, where X{A, B, C, D}. For example, two
open-circuit faults could be either from the same set as in case
Fig. 3. (a) Single-neutral connection. (b) Two-neutral connections. (2A) or one from each set as in case (2B). Fig. 4 shows all the
possible nonrepeated combinations of the one, two, or three
faulty phases. The other possible combinations are not shown
The faulty conditions are the machine winding faults, which here because they have the same characteristics. Fig. 5 shows
result in the loss of one or more of the phases considered the maximum postfault torque range in p.u. values under faulty
as open-circuit faults. The fault tolerance capability of the conditions for asymmetrical machines in (a) and symmetrical
six-phase drives has been attracting a lot of researchers ones in (b). These results are given based on the optimization
recently; however, it is limited to component-level only. The discussed earlier in the section.
detection of the fault occurrence is discussed in [56]. Six-phase As can be seen from Fig. 5, the connection of the neutral
machines have different winding configurations, depending on points of the machine winding has a major effect on the
the space angle between the two three-phase windings. The postfault torque range. It can be seen that the single-neutral
machines with the 60◦ angle are named symmetrical six-phase connection results in higher torque ranges compared to the
machines, where the asymmetrical ones are the machines with two-neutral connection. The two-neutral connection cannot
a space angle difference of 30◦ . The asymmetrical six-phase support optimal current control in some of the cases, such
machine, also referred to as the dual three-phase machine, has as three-phase faults for asymmetrical machines and the cases
advantages in terms of the space harmonics of the fifth and sev- (2C, 3B, and 3C) for symmetrical ones.
enth harmonics in the air gap flux of the machine compared to It can also be noticed from the figures that the symmetrical
their symmetric counterparts [57]. The issue of operation under machines are superior compared to the asymmetrical ones
fault without any hardware reconfiguration for different MPDs regarding the torque range under faulty conditions. However,
has been investigated for the first time in [19] using current- the authors recommend the asymmetrical six-phase machines
source inverters. The criterion for optimization was only for EV applications for their merits in healthy case condi-
creating a rotating magnetic field with the remaining phases. tions, and the difference between torque ranges under faulty
In [17], the problem has been investigated for a single, conditions is not high enough to choose symmetrical six-
open-circuit fault using a voltage-source inverter introducing phase machines instead. However, a hybrid connection of the
two different optimization criteria, namely minimum stator neutrals is introduced in [60] to achieve better torque-speed
winding losses and a maximum torque. A unified analysis exploitation by combining the two torque-speed curves with
using the same strategies, but with more than single-phase the single and two isolated neutral connections.
winding loss, is discussed in [15]. An improved approach
is introduced in [58] that suggests widening the criteria of
optimization to achieve minimum losses in the full torque C. Torque Density Improvement
operation range in the case of a single, open-circuit fault. The Torque density improvement is another interesting feature
study has been extended to be applied to double open-circuit of MPDs that could lead to providing a high-power density
faults with different possible combinations of the faulty motor drive for EV applications. The variables of multiphase
phases. Baneira et al. [59] investigated the converter losses machines can be modelled by decomposed subplanes, as it
in faulty cases after applying different optimization criteria will be discussed in detail in the next section. One of the
reported in the literature. subplanes is considered as the torque producing plane and
The asymmetrical six-phase machines have two possible the others as losses. In [20], it is proven that with a specific
connections of stator phase windings depending on the con- winding layout, the zero-sequence subplane can contribute to
nection of the neutral point. Fig. 3 shows the possible config- the torque production of the machine.
urations which are two isolated neutral points and a single The concept is that a rotating magnetic field can be produced
isolated neutral point. The single-neutral point connection by injecting two 90◦ out-of-phase sets of zero-sequence cur-
proves worthy in the fault-tolerant operation, whereas the two rents into the two three-phase sets and with the special winding
isolated neutral point connection has better dc-link utilization layout.
and simpler current controllers, because no zero-sequence The harmonic injection method could increase the torque
currents can physically flow in this type of connection [15]. density of multiphase motor drives; however, two problems
The following discussion is about the faulty cases for both are associated with the third harmonic injection in six-phase
asymmetrical and symmetrical six-phase machines. drives. One problem is providing a neutral path for the
Fault-tolerant capability is one of the key features of MPDs currents to flow through. This problem is addressed in [20]
to exploit this technology in traction industries. The different and the solution is to connect the machine winding neutral to

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1332 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019

Fig. 4. Different faulty cases of asymmetrical six-phase machines.

Fig. 5. Maximum postfault torque range in p.u. values under different faulty cases. (a) Asymmetrical and (b) symmetrical six-phase machines [15].

the midpoint of the dc-link. Bendixen et al. [24] also addressed orders to produce a flatter top current waveform to increase
the problem of balancing the voltage of the midpoint to prevent the torque per fundamental current ampere. The only problem
it from drifting during loading using an additional proportional is that these harmonic currents are considered as circulating
controller. The other problem is the optimization of the flux currents which do not contribute to the torque production. The
pattern in the machine air gap. During loading of the machine, optimization of the injected currents and efficiency analysis
the angle of the third harmonic currents varies which can lead have been done in [23]. These techniques can help increase
to uneven hills of the resultant total air gap MMF. Several the torque per fundamental current ampere and provide quite
publications targeted this issue to analyze the problem and a good reduction in the overall size and weight of the motor
prevent it [61], [62]. The solutions proposed are based on drives and lead the way to solve one of the main challenges
artificial intelligence techniques like genetic algorithms in [61] in the research field of electrified transportation.
and neural networks in [62]. Table I shows a summary of the possible methods
Wang et al. [21] also studied the optimal third harmonic to increase the torque density of asymmetrical six-phase
amplitude to be injected into the current in a dual three-phase machines via harmonic injection. The constraints on the tooth
machine. It is dependent on the ratio of the third-harmonic and core flux density limit the increase of the produced torque
back-EMF to the fundamental back-EMF. The optimal third in induction motors as in [20], which considers machines
harmonic into the current in the dual three-phase machine with a concentrated winding. The PMSMs are investigated
without third-harmonic back-EMF is one-sixth of the funda- in [21]–[23] with a possibility to increase the torque den-
mental harmonic. For the dual three-phase PM machines with sity beyond the values in Table I. The interaction between
the third-harmonic back-EMF and two sets of windings shifted the injected harmonic currents and the same components of
by 30 electrical degrees, the optimal third harmonic into the back-EMF results in additional torque production. This feature
current is dependent on the ratio of the third-harmonic back- can be enabled in PMSM by changing the stator winding lay-
EMF to the fundamental back-EMF. out that results in the desired harmonic components of back-
Another proposal of current injection is investigated in [22] EMF. However, the additional torque improvement comes at
that focuses on injecting harmonic currents of fifth and seventh the cost of inevitable increase in torque ripples.

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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1333

TABLE I
C OMPARISON B ETWEEN D IFFERENT H ARMONIC I NJECTION M ETHODS TO I NCREASE THE T ORQUE D ENSITY OF A SYMMETRICAL S IX -P HASE M ACHINES

III. M ODELING OF M ULTIPHASE M ACHINES


To provide a high-performance modulation and control tech-
nique for MPDs, a model of a multiphase machine is required.
In this section, different modeling techniques, especially for
six-phase machines are reviewed. Six-phase machines have
different winding configurations depending on the space angle
between the two three-phase windings. The machines with
the 60◦ angle are named symmetrical six-phase machines,
where the asymmetrical ones are the machines with 30◦ space
angle difference. The asymmetrical six-phase machine, also
referred in the literature as the dual three-phase machine, has
advantages in terms of the space harmonics of the fifth and
seventh harmonics in the airgap flux of the machine compared
Fig. 6. Required dc-link capacitance for different MPDs [63].
to their symmetric counterparts [57].

D. Lower dc-Link Current Ripples A. Double-DQ Model


The dc-link bank of capacitors is one of the most important Based on the double-DQ model, the two three-phase wind-
components in the powertrain of the EV and the power ings in a six-phase machine are treated separately and two
electronic converter. The size of the capacitor bank is about three-phase different (Clarke) transformations are applied to
two-thirds of the overall converter size. The limited lifetime the phase variables for each three-phase winding [29]. The
and degradation with the ageing of the capacitors are also α-axis of the stationary reference frame is aligned with phase-
critical factors that decrease the reliability of the overall sys- a1 of the stator winding. This transforms the six-phase vari-
tem. The study provided in [63] focuses on different types of ables into two sets of stationary reference frame variables,
capacitors that can be deployed in EV applications. The study denoted α1 − β1 and α2 − β2 components, for windings sets
also includes the required dc-link capacitance for different abc1 and abc2 , respectively:
MPDs using Coulomb counting technique to estimate the  t
[ fαj f β j ]t = [Tj ] · f aj f bj f cj (1)
count of charges based on capacitor currents, which can be
calculated from the switching function of the inverter. where f is a general symbol for all the machine variables
Fig. 6 shows a comparison between the required capacitance (voltage, current, or flux) and k is a subscript of value 1 or
in p.u. for different MPDs, considering the base value of the 2 to differentiate between the variables of the two three-phase
dc-link capacitance as the one required for the three-phase windings.
case. This figure shows that the required capacitance decreases The spatial 30◦ displacement between the two windings is
with increased number of phases of the system up to the accounted for in the decoupling transformation. For an asym-
twelve-phase one [52]. metrical six-phase machine, the power invariant transformation
There is a high decrease in the dc-link capacitance when for winding sets abc1 and abc2 , respectively, is given by
compared between three-phase and five-phase cases. The curve ⎡ ⎤
 1 −
1

1
is found to be decreasing, considering the cases of six-, seven-, 2⎢
[T1 ] = ⎣ √2 √2 ⎥
and nine-phase drives; however, the capacitance required for
3 3 3⎦
the cases of nine-, eleven-, and twelve-phase machines appears 0 −
to be the same. As can be seen from Fig. 6, the dc-link ⎡√ 2 √ 2 ⎤
 3 3
capacitor values almost reduced to half when a six-phase drive 2⎢ − 0⎥
[T2 ] = ⎣ .
1⎦
is considered, which could help the converter become more 2 2 (2)
3 1
power-dense than a conventional three-phase system. −1
2 2

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1334 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019

Fig. 7. Topologies of power electronic converters for MPDs.

B. VSD By applying this transformation matrix the variables are trans-


formed into (αβx y0+0− ) reference frame [27]. A summary
Recently, VSD is widely used to model multiphase
comparison between double-DQ and VSD methods is shown
ac machines [64]–[66]. The main purpose is to decom-
in Table II.
pose the machine voltages and currents from the original
six-dimensional space into new independent subspaces. This
transformation provides a full representation of the machine IV. S IX -P HASE P OWER E LECTRONIC C ONVERTERS
dynamics and helps to design a controller with the same AND M ODULATION T ECHNIQUES
structure in healthy and faulty cases. Electrical drives are supplied and controlled recently using
Based on the decomposition theory, all the machine vari- power electronic converters which enable the drive to operate
ables in the original six-dimensional space are transformed in all the possible regions and reach the desired speed and
into three time-orthogonal subspaces. The harmonics of torque. Fig. 7 demonstrates different topologies used for
the original vectors are mapped into three groups, named MPDs that can be exploited in industrial motor applications.
αβ, x y, 0+0− subspaces. The first group represents the fun- All the topologies mentioned in this context are the DC–AC
damental harmonic components and the harmonics of order converters, since the energy storage is mostly battery packs in
k = 12h ± 1 as (h = 1, 2, 3, . . .). The αβ currents are traction applications. The topologies are classified into three
the torque-producing components, since they represent the categories based on the structure and number of levels of
fundamental harmonic. their respective output voltage. The (2L-VSI) topologies are
The other four vectors should be based on their orthogonal- discussed in the first subsection, including the modulation
ity in the aforementioned αβ subspace [27]. It is found that techniques. Since the conventional (2L-VSI) topology is the
the harmonics of k = 6h ± 1 as (h = 1, 3, 5, . . .) spin in the one used in industry, this article focuses more on the modula-
same surface and their subspace is denoted by the x y subplane. tion techniques along with the possible switching patterns. The
The x y current components do not contribute to the torque possibility to reduce the number of switches is also covered
production process, hence they are considered as extra losses in the same subsection featuring the nine-switch converter
in healthy case conditions and as extra degrees of freedom (NSC) and the five-leg, six-phase inverter. Another subsection
in faulty cases. The last group is the triplen harmonics group is dedicated for dual supply inverters used for the open-end
defined by k = 3h, where (h = 1, 2, 3, . . .), and mapped winding configuration, which produces more than two-level
to the 0+ 0− subspace. The current components of the 0+ 0− output voltages based on the same basic (2L-VSI) topology
subspace do not exist, unless there is a physical path for neutral supplying each phase of the machine from both ends. The
currents. The transformation matrix is: final subsection discusses the efforts in the multilevel inverter
topologies, which are promising to be used in the traction
⎡ √ √ ⎤
1 1 3 3 application, since it is expected that future cars will have
⎢1 − − − 0⎥ higher dc-link voltage levels (800 V) [67].
⎢ √2 √2 2 2 ⎥
⎢ ⎥
⎢ 3 3 1 1 ⎥
⎢0 − −1⎥
⎢ 2 2 2
√ √2 ⎥ A. Two-Level Conventional Six-Phase Inverters
⎢ ⎥
1 ⎢ 1 1 3 3 ⎥
[T ] = √ ⎢ 1 − − − 0⎥⎥ (3)
The two-level, six-phase is the most investigated topology
3⎢
⎢ √2 √2 2 2 ⎥ in all the literature of dual three-phase drives due to its
⎢ 3 3 1 1 ⎥
⎢0 − −1⎥
simple structure and availability of industrial packs provided
⎢ ⎥
⎢ 2 2 2 2 ⎥ by manufacturers, as two three-phase bridges and simple
⎢1 1 1 0 0 0⎥ controllers are needed to drive such converters compared to
⎣ ⎦
other complex topologies like matrix, multilevel, and open-end
0 0 0 1 1 1
converters. The structure of the topology is shown in Fig. 8.

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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1335

TABLE II component of each three-phase set to their respective reference


C OMPARISON B ETWEEN THE D ECOUPLING T HEORIES voltages. The method is investigated in several publications
OF A S IX -P HASE S YSTEM
such as the development of the technique in [70], which
shows that it is like the vector classification technique, except
being only simpler to implement as it is carrier based. The
improvement of the harmonic profile is analyzed in [71] and a
general comparison between all the techniques is discussed
in [72] and [73]. A method of designing a proportional-
resonant integrator to control the drive and using the injection
technique has been introduced in [74].
3) Space-Vector PWM (SVPWM) Based on VSD Theory:
Several SVPWM techniques have been presented in the litera-
ture to minimize the circulating currents, which are considered
only as a contribution to the ohmic losses of the drive. The first
SVPWM based on VSD theory was introduced in [27], which
presented the decoupling of the machine variables discussed
in the previous section. Using such transformation enables
the control of the full six-phase converter as a single unit.
Considering all the possible switching states of a six-phase
inverter, there are 64 different switching states, which are
referred to in this article as (V0 : V63 ). The switching states
are sorted in the same way as reported in the literature to
avoid any ambiguity. The states are numbered from 0 to 63 in
a binary manner by considering each upper switch as a digit
in a binary number of the order (Sc2, Sb2, Sa2, Sc1, Sb1, Sa1 )
which makes the first switching state as (000000) and the 64th
as (111111).
Applying these switching states to the inverter, the output
phase voltage can be calculated based on the switching states
from (4) for the two isolated neutral connection and from (5)
Fig. 8. Two-level inverter-fed six-phase machine. for the single isolated one
⎡ ⎤ ⎡ ⎤⎡ ⎤
1) Carrier-Based PWM (CPWM): Like the traditional two- Va1 2 −1 −1 0 0 0 Sa1
⎢Vb1 ⎥ ⎢−1 2 −1 0 0 0⎥ ⎢ ⎥
level, three-phase inverter, the most popular carrier-based ⎢ ⎥ ⎢ ⎥ ⎢ Sb1 ⎥
⎢ Vc1 ⎥ Vdc ⎢−1 −1 2 0 0 ⎥ ⎢
0 ⎥ ⎢ Sc1 ⎥
modulation technique of PWM (CPWM) can be exploited to ⎢ ⎥= ⎢ ⎥
⎢Va2 ⎥ 3 ⎢0⎢ 0 0 2 −1 −1⎥ ⎢ ⎥
operate the six-inverter. The CPWM technique is implemented ⎢ ⎥ ⎥ ⎢ Sa2 ⎥
using the reference signals, which are generated from the ⎣Vb2 ⎦ ⎣0 0 0 −1 2 −1⎦ ⎣ Sb2 ⎦
control scheme and represents two sets of three-phase outputs Vc2 0 0 0 −1 −1 2 Sc2
that shifted by 30◦ . The references are compared to a carrier ⎡ ⎤ ⎡ ⎤⎡ ⎤
(4)
signal, which is obvious from the name of the technique and Va1 5 −1 −1 −1 −1 −1 Sa1
the output signals are used to fire the switches of the converter. ⎢ Vb1 ⎥ ⎢−1 5 −1 −1 −1 −1⎥ ⎢ ⎥
⎢ ⎥ ⎢ ⎥ ⎢ Sb1 ⎥
The operation of the converter is investigated in [68] and of ⎢ Vc1 ⎥ Vdc ⎢−1 −1 5 −1 −1 −1⎥ ⎢ Sc1 ⎥
⎥ ⎢
⎢ ⎥= ⎢ ⎥.
the high-frequency machines in [69]. CPWM is the simplest ⎢Va2 ⎥ ⎢
6 ⎢−1 −1 −1 5 −1 −1⎥ ⎢ ⎥
⎢ ⎥ ⎥ ⎢ Sa2 ⎥
modulation technique to operate the multiphase converter. This ⎣ Vb2 ⎦ ⎣−1 −1 −1 −1 5 −1 ⎦ ⎣ Sb2 ⎦
simplicity in addition to reliability is the big advantage that Vc2 −1 −1 −1 −1 −1 5 Sc2
makes this technique suitable for EV applications. One of (5)
the disadvantages of CPWM is the lack of control degrees to
achieve a better performance of the converter, such as lowering The transformation matrix (3) is applied to the resultant
the total harmonic distortion (THD) of the output waveforms. output voltages to transfer them to the decoupled subplanes
Another disadvantage is the lower dc-link utilization compared (Vα − Vβ ), (Vx − Vy ), and (V0+ − V0− ). Fig. 9 shows the
to space vector techniques, which can be compensated with projection of all the possible switching states in the three
the zero-sequence injection that will be discussed in the next orthogonal subplanes. Regarding the 0+ , 0− components, all
section. the vectors are mapped to the origin point in the case of
2) Double Zero-Sequence Injection (DZSI): The concept the two isolated neutrals; however, in the single isolated
is based on the infamous zero-sequence harmonic injection neutral point connection, the vectors are mapped, as presented
technique exploited with three-phase inverters to lower the in Fig. 9(c). The vectors in the αβ subplane are classified into
THD of the output and extend the linear control region of the four categories based on their magnitude. Table III shows the
inverter. It can be implemented by adding the zero-sequence four categories with their respective colors plotted in Fig. 9.

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1336 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019

Fig. 9. All possible switching states projected onto three subplanes. (a) αβ subplane. (b) xy subplane. (c) 0+ 0− subplane.

TABLE III vectors of magnitude V1 and one vector of magnitude V3 . The


V OLTAGE V ECTOR C ATEGORIES method of inserting the zero-vector determines the continu-
ous and discontinuous modulation scheme, as in [75]–[78].
As stated in the literature, the 24-sector SVPWM method is
easier to implement using DSP microcontrollers and results in
less THD in the output waveforms of the converter.
Table IV compares the reported switching patterns based on
the 12- and 24-sector switching patterns for both continuous
and discontinuous modulations. The name of each switching
pattern starts with the letter C for continuous modulation and
The SVPWM is exploited by realizing the rotating reference D for the discontinuous one. The patterns that start and end
determined by the controller. The components of the reference with the application of a zero-vector have the letter A at the
are the input to (6), which calculates the dwell times of the end of the notation, while the ones the only start with the
possible vectors to be applied: zero-vector have the notation B1 and the ones that end with
⎡ ⎤ ⎡ 1 ⎤−1 ⎡ ∗ ⎤ the zero-vector have the notation B2. The 24-sector patterns
T1 Vα Vα2 Vα3 Vα4 Vα5 Vα · Ts
⎢ T2 ⎥ ⎢ Vβ1 Vβ2 Vβ3 Vβ4 Vβ5 ⎥ ⎢ Vβ∗ · Ts ⎥ have the advantages of the lower number of transitions per
⎢ ⎥ ⎢ ⎥ ⎢ ⎥ period of sampling time and easier implementation, since each
⎢ T3 ⎥ = ⎢ V 1 V 2 V 3 V 4 V 5 ⎥ ⎢ V ∗ · Ts ⎥ . (6)
⎢ ⎥ ⎢ x x x x x ⎥ ⎢ x ⎥ switch is turned on or off one time per period compared to
⎣ T4 ⎦ ⎣ V 1 V 2 V 3 V 4 V 5 ⎦ ⎣ Vy∗ · Ts ⎦
y y y y y the 12-sector patterns which have more than one transition per
T0 1 1 1 1 1 Ts period.
Here, in Vγk , the superscript k{1, 2, 3, 4, 5} is the sequence The implementation of the 12-sector patterns on the DSP
of the applied voltage vector and the subscript γ {α, β, x, y} microcontroller is challenging, since each switch might have
denotes the axis to which the voltage vector is synthesized. more than one transition per period. However, the imple-
Since there are four degrees of freedom in the two separated mentation of the 24-sector ones is simpler, because there is
neutral connection, four system equations are adopted to maximum one transition per period.
calculate the dwell times. For the single-neutral connection, Fig. 10 shows the THD of the output line voltage of a
it is proven in the literature that the zero-sequence voltage six-phase inverter using different switching patterns at the
components are nullified without any further calculations same switching frequency at different modulation indexes.
based on the nature of the voltage vectors mapped to this The differences are not very high in between; however,
subplane, as shown in Fig. 9(c). However, choosing the vectors the 24-sector continuous modulation switching pattern shows
that cancel the components of the x y subplane is more the lowest profile of THD. Based on the comparisons, the pat-
challenging. References stated several switching patterns based terns based on 24-sector modulation prove to be the best
on the number of sectors of the modulation technique. The two options for modulating six-phase inverters in traction appli-
distinctive strategies are 12-sector SVPWM and the 24-sector cations, as the switching losses will be lower, which results in
SVPWM [63]–[65]. In each sector, four different vectors of lower cooling requirements and higher efficiency operation to
magnitude V1 are chosen to synthesize the reference output achieve extended-range vehicles.
by the volt second concept, such as in (6). The chosen vectors Vector Classification Technique (VCT): This technique is
have a magnitude of V1 in the αβ subplane. On the other mainly based on the double-DQ theory of modeling the six-
hand, the 24-sector SVPWM is implemented by choosing three phase system. VCT was proposed in [70] and followed by

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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1337

TABLE IV
P OSSIBLE S WITCHING PATTERNS OF SVPWM T ECHNIQUE FOR A SYMMETRICAL S IX -P HASE BASED ON VSD T HEORY

Fig. 10. Comparison between different switching patterns in line voltage


THD at 3150-Hz switching frequency.

further enhancements in choosing the vectors [79] using a


modified neural network and getting better utilization of the
dc-link voltage, such as in [80]. Two different approaches have
approached the realization of this technique as in Fig. 11. The
first way is implemented by using two references rotating in
the familiar hexagon, representing all the possible switching
vectors of the three-phase inverter, as shown in Fig. 11(a).
The second way is by rotating one of the hexagons by 30◦
and using a single reference, such as in Fig. 11(b). A study
proposed in [81] compares the classification technique and the
12-sector switching patterns. The study shows that the clas-
sification technique is simpler to implement and gives higher
utilization of the dc-link voltage, but the SVPWM techniques
based on VSD theory gives better harmonic minimization.
A comparison between the modulation techniques of
six-phase inverters is shown in Table V. The carrier-based
modulation techniques are simple to implement and can get to Fig. 11. Vector classification technique realized by (a) two separate references
and (b) a single reference [82].
high modulation indexes in the linear region of modulation by
injecting zero-sequence harmonics to the references. However,
the SVPWM methods are superior in terms of the ability method is more complex to implement, but using the switching
to enhance the quality of the output waveform using the patterns mentioned in the previous subsections can result in a
redundant switching states. The SVPWM based on the VSD significant reduction in the xy currents.

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1338 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019

TABLE V
M ODULATION S CHEMES OF S IX -P HASE , T WO -L EVEL I NVERTERS

Fig. 13. Five-leg inverter topology.

other phases. The main challenge of using such a topology is


the balancing of the midpoint voltage [100].

C. Dual Supply Inverters for Open-End Winding Machines


Dual supply inverter topology is a converter topology used
to supply machines with an open-end winding configuration.
This topology is supplied from isolated dc sources, so it
does not require a capacitor voltage balancing technique,
unlike most of the multilevel inverter topologies. The cascaded
H-Bridge multilevel topology is also supplied from isolated
dc sources, which are typically provided by custom-designed
phase-shifting transformers. In EV applications, the dc source
is typically a pack of batteries which can be rearranged and
configured to supply such topologies. Lower dc-link voltages
Fig. 12. Nine-switch inverter topology.
are one of the merits of using such converters with an increased
number of components.
Several topologies were introduced in the literature based
on the supplies used and how to connect them. One of them is
B. Reduced Switch-Count Inverters for MPDs
the topology with two-sided supplies to supply two six-phase
Increasing the power density of power electronics converters inverters, and each phase winding is connected to a converter
is one of the trends in EV applications [83]. One of the output from both phase terminals, and it will be referred to in
solutions to reduce the size of the converter is using reduced this article as dual-supply topology I as in Fig. 14. Another
switch-count topologies. The Nine-Switch Inverter (NSI) is topology uses only one supply (dual supply topology II) to
one of the topologies that has been investigated in the literature supply the two inverters in a five-phase drive to eliminate the
as a six-phase inverter for multiphase machines [4], [84], [85]. common-mode voltage by means of SVPWM [42].
Fig. 12 shows the configuration of the inverter. The modulation Azeez et al. [101] discusses a different topology with
techniques are discussed in [86]–[93], which show that the four three-phase inverters and two supplies connected from
maximum modulation index for supplying an asymmetrical both sides with a capacitor commonly shared by the middle
six-phase machine is around 81%, which is one of the disad- inverters (dual supply topology III), as shown in Fig. 15.
vantages of this converter topology. The switching frequency This topology is used to suppress the fifth and seventh har-
of the middle switches is double the switching of the other monics from the output voltage at the cost of adding one more
switches, i.e., the switching losses are the same as the con- capacitor bank. The assessment of the converter performance
ventional 12-switch topology. Several control techniques can is discussed in [102]–[104]. The analysis of the output current
be used with the topology, as stated in [84] and [94]–[96]. ripples in the drive is investigated in [102], regarding the
The Z-source NSI topology comprises Hybrid EV (HEV) importance of minimizing such ripples for better performance
applications in [97] and [98]. of the drive. The converter can generate a three-level output,
Five-leg inverter is another topology with a smaller number which is better than the conventional two-level one in terms
of switches that was introduced as an alternative to the of the resulting ripples in the output currents.
conventional inverter for six-phase drives [99], as shown in A comparison between the performance of symmetrical and
Fig. 13. The topology is based on connecting one machine asymmetrical six-phase drives with an open-end configuration
phase to the midpoint of the dc-link as a reference to the is discussed in [104] using different modulation techniques.

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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1339

Fig. 14. Dual-supply, inverter-fed, open-end, winding six-phase machine (topology I).

Fig. 15. Dual-supply, inverter-fed, open-end, winding six-phase machine based on three-phase inverters (topology III).

The comparison shows that the symmetrical six-phase drives


have the same results as the three- and five-phase drives,
while the asymmetrical ones behave differently according to
the different techniques applied.

D. Multilevel Inverters for MPDs


Multilevel inverters are a famous solution for high-voltage,
high-power motor drives. Several topologies are discussed in
the literature with pros and cons based on their cost, size,
performance, and complexity. The complexity is increased in
multiphase, multilevel drives due to the increased number of
switches and switching states. However, since there is a push
to increase the dc-link voltage (>800 V) in the next generation
of EVs [67], multilevel topologies will be a good candidate
for improving the output power quality, while improving the Fig. 16. NPC-fed, six-phase machine.
overall efficiency with the low-voltage power semiconductors.
One of the well known and used multilevel topologies is the demonstrated a switching pattern for operating the converter,
neutral-point clamped inverter (NPC). The research up until taking into account the elimination of the xy voltage com-
this article is focused on the three-level NPC inverter to supply ponents. An improved approach is introduced in [65] which
multiphase machines due to the complexity of the system. proposes a decoupled modulation technique to address the
Fig. 16 shows a three-level NPC-fed, six-phase machine. harmonic components from the back-EMF generated due to
Similar to the two-level topology, the SVPWM techniques unbalanced parameters of the machine and to eliminate the
used for multilevel multiphase drives (MPDs) are classification zero-sequence components. The improved technique has a
based and VSD based. The vector classification technique major drawback represented in the complexity and higher
alongside the modeling of the drive is investigated in [105]. switching frequency.
VSD-based models are also discussed in [65] and [106], A T-NPC topology for MPDs has also been discussed in
the latter publication adding a decoupling, especially for the literature and the modulation technique of the topology
developing a switching pattern based on VSD. The num- is investigated in [107], exploiting the voltage classifica-
ber of switching states to supply dual three-phase machines tion technique. The Direct Torque Control (DTC) control
is 729 states with 665 distinctive voltage vectors. It is method is applied in [108] to control the drive, which is
quite the task to choose the optimum switching vector to also based on the double SVPWM. A topology based on the
ensure the balancing of the midpoint of the dc-link and CHB structure to supply a symmetrical six-phase machine is
the minimal output circulating currents. Wang et al. [106] discussed in [109] as a medium-voltage drive. As an extension

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1340 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019

to dual-supply inverter topology, the two-level, three-phase


topology is replaced with the three-level, three-phase NPC,
as discussed in [110]. Melo et al. [111] proposed a hybrid
inverter to supply one three-phase set from a conventional
inverter and the other set from an NPC inverter. Some of
the advanced multilevel topologies based on FC, CHB, and
active neutral-point clamped inverter (ANPC) to provide a high
number of output levels up to 49 are introduced in [112]–[114].
Almost all the multilevel topologies for MPDs have been
developed for medium-voltage industrial motor drives, and to
the best of author’s knowledge, no such multilevel topologies
have been used for EV applications so far. A summary
comparison between the aforementioned converter topologies
is illustrated in Table VI.
V. C ONTROL M ETHODS Fig. 17. Block diagram of applying MPC to six-phase drives.

The control techniques used to obtain the optimal perfor-


mance of MPDs are the current control method, the classical
apply FOC is to apply the rotor angle for decomposition of
FOC, and the recent model-based schemes such as MPC.
the current components into the torque and flux controlling
All these schemes and their applications are discussed in this
components. The rotor flux angle is estimated in the induction
section.
machine using observers and estimators to account for the
A. Harmonic Current Mitigation Methods slip between the rotor speed and the flux speed. For PMSM,
there is no slip calculation, and the measured rotor angle can
As discussed earlier, the currents in the xy subspace produce be applied directly to find the dq axes’ current components
losses and have no contribution to the torque production and control them to the desired characteristics. The difference
process. These currents are produced because of the voltage between applying FOC in three-phase drives and six-phase
harmonics resulting from modulation technique or deadtime. drives is that multiphase machines have extra subspaces, which
The resulting current harmonics have a measurable amplitude represent losses as the xy subspace. The control scheme should
even if the voltage harmonics are very small due to the have current controllers to eliminate these currents. Sensorless
small equivalent impedance of the xy subspace. The solutions control of five-phase machines is also discussed in [122] and
proposed in the literature use controllers to nullify these a comparison between using PI controllers and fuzzy logic
currents by applying a reference of zero-value, and the mission controllers is investigated in [123].
of the controllers is to track the reference. The application of
PI controllers in the synchronous frame for several multiphase
induction machines was investigated in [115]. C. MPC
The case of asymmetrical six-phase induction motors is The MPC control method was introduced in [124] to
addressed in [29], which proposed applying dual PI controllers control power converters, generally providing a fast dynamic
to the synchronous and antisynchronous frames to mitigate response. The concept of applying such a method to control
the unwanted harmonics in the xy subspace and applying asymmetrical six-phase drives is discussed in [125]. The
resonant controllers to compensate for the inserted deadtime. concept is that the switching pattern for each sampling period
The application of resonant controllers in the xy subspace is determined based on optimizing a cost function that uses the
for the same machine was addressed in [116]. The idea of model of the drive system in the discrete-time domain, shown
applying multiresonant control in the synchronous frames in Fig. 17. All possible switching patterns are applied to the
has been proposed in [117] to compensate current harmon- cost function to determine which one is the best candidate
ics in symmetrical multiphase machines. The asymmetrical, to be applied. The cost function can be used to satisfy the
six-phase PMSMs were investigated in [118] to compensate requirements of the drive, such as meeting a certain THD
harmonics using a disturbance observer based on the double dq of the output waveform, eliminating circulating currents of
machine model. The compensation based on the multiresonant the xy subplane, providing fault-tolerance control [126]–[128],
controllers and the VSD machine model is studied in [119]. control of the machine torque, and even mixing some criteria
The efficiency of many MPDs including inverter losses for in one cost function, but with different weights according to
light load operating conditions has been studied in [120]. their priority level.
The complexity and increased number of controllers lead to An interesting addition to the control method is that instead
a stability issue for industrial applications such as EVs. of applying one voltage vector in each sampling period, one
can apply two of them with different weights to achieve the
B. FOC desired output in the fundamental plane and a zero-average
FOC is one of the famous vector control schemes used voltage in the xy plane as well. This method is called the
in electric drives to achieve the desired torque-speed char- MPC using virtual voltage vectors, that have been introduced
acteristics with good transient performance. The main key to in [129]. The only disadvantage to applying this method

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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1341

TABLE VI
C OMPARISON B ETWEEN D IFFERENT C ONVERTER T OPOLOGIES FOR S IX -P HASE D RIVES

compared to the former finite-control set method is the TABLE VII


decreased utilization of the dc-link voltage by 7.2%. The C OMPARISON B ETWEEN D IFFERENT C ONTROL M ETHODS
FOR S IX -P HASE D RIVES
main problems regarding applying MPC is the need to exactly
determine the parameters of the drive and the increased time
of the sampling period as a large number of computations
is needed. A simplified MPC method is developed in [130]
to reduce the computational time in the microprocessor to
make the method more feasible and practical. Table VII shows
a comparison between FOC and MPC methods to control a
six-phase drive. The FOC method has been used for decades
in industrial motor drives; however, the MPC method is a
promising method compared to FOC, since it is simple to
implement, the modulation scheme is already included in the
control method, there is no need to tune the parameters of the
controllers and the transient response is fast compared to FOC.
The MPC method is considered in this article as a trend in the
control area and its challenges are covered in Section VI.

VI. C URRENT S TATUS IN U SE OF MPD S


IN T RACTION A PPLICATIONS six-phase models have higher curves compared with the three-
phase ones.
Recently, TM4 launched a manufacturing line of MPDs TM4 also provides another series called SUMOTM4 HD
using three-, six-, and nine-phase machines. Fig. 18 shows series dedicated for heavy-duty applications. This series uses
one of the products in the line called TM4 SUMOTM4 MD. nine-phase machines with their high voltage inverter. This
The product has several models with a peak power range series models provide high characteristics such as peak power
between 162 and 265 kW and a maximum torque ranging from up to 350 kW, peak torque up to 3500, and maximum operating
1600 to 3255 Nm. The product series is suited for medium to speed up to 3400 RPM. This series is integrated with Dana’s
heavy-duty vehicles such as buses and delivery trucks. One products for heavy-duty applications like buses and trucks.
of the EV manufacturers that uses the TM4 products is the Another example of empowering the use of multiphase
EMOSS Company in their EMS truck series with a six-phase machines in the industry is studied in [131]. The proposal
model up to 200 kW/2950 Nm and a nine-phase model up is to study the use of a nine-phase traction motor in an ultra-
to 250 kW/3400 Nm. The torque-speed characteristics of high-speed elevator as an alternative to traditional three-phase
different models of the series are shown in Fig. 19 and the PMSM. The application requires a high-power motor to

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Fig. 19. Torque-speed characteristics of different models of SUMOTM4 MD


series [121].

Fig. 18. SUMOTM4 MD six-phase drive [121].

achieve speeds such as 1000 m/min and carry a weight


of 1600 Kg which is equivalent to 24 passengers to travel
a distance of 540 m. The estimated power of the motor is
1 MW and the nine-phase alternative provides the opportunity
to divide this high-power demand across a higher number of
phases. The experimental tests were carried out in one of the
world’s tallest test towers as this article claims, and the results
show that the proposed system is reliable and can operate to Fig. 20. Highly integrated nine-phase drivetrain for EV applications.
(1) Motor housing. (2) Stator. (3) Ferrite motor. (4) Bearing shield-inverter
achieve the required standards. Due to the superior features base plate. (5) Inverter [132].
of MPDs in terms of power density, performance, and fault-
tolerant capability, it is expected to see more manufacturers
can be designed using lower class modules, which are of low
produce MPDs for EV, ship, and electric aircraft applications.
price and low size.
3) EVs With Highly Integrated Drivetrain: The idea of the
VII. R ESEARCH T RENDS AND C HALLENGES IN U SE OF
integration of an inverter with the machine inside the drivetrain
MPD S IN T RACTION A PPLICATIONS
is to minimize the connections from the inverter to the machine
A. Topological Advances phases to overcome the disadvantage of the increased number
1) New Topologies: The established inverter topologies for of phases, and thus the connecting wires.
MPDs require an additional number of switches compared to An asymmetrical nine-phase machine with 20◦ phase shift
the conventional three-phase inverters to control the inverter between the three groups of three-phase windings with a
properly and provide the given features discussed in this highly integrated nine-phase drivetrain is shown in Fig. 20.
article. This will be more complex and expensive where the dc- The drivetrain developed in [132] is a 60 kW with a 35 kW/L
link voltage is higher than 800 V and multilevel topologies will power density of the electronic part as a powerful solution
be very attractive to improve the torque and THD performance to the sizing of the drive inside the vehicle. The maximum
while using the low-voltage power semiconductor devices. drive speed is 11 500 rpm with a peak torque of 170 Nm. The
It seems that multilevel topologies with a reduced switch count benefits reported in [132] are the easy integration of the drive,
are an interesting area of research to employ MPDs in the next saving space in limited environments such as EVs, and low
generation of high-voltage dc-link EVs and take the benefits currents; since the drive is a nine-phase one the converter can
of high-torque density and fault-tolerant operation. be designed using lower class modules which are of low price
2) EVs With a Highly Integrated Modular Drivetrain: and low size.
The idea of the integration of an inverter with the machine The challenges to such a topology can be in the ventilation,
inside the drivetrain is to minimize the connections from the thermal management, and cooling from a mechanical point of
inverter to the machine phases to overcome the disadvantage view. From an electrical point of view, the high electromag-
of increased number of phases and thus the connecting wires. netic interference (EMI) and its associated problems must be
An asymmetrical nine-phase machine with 20◦ phase shift studied thoroughly since the inverter and its driving circuits
between the three groups of three-phase windings with a are very close to the motor in this design.
highly integrated nine-phase drivetrain is shown in Fig. 20. Using an interleaving strategy in [133] could lead to a
The drivetrain developed in [132] is a 60 kW with a 35 kW/L reduction in the dc-link current ripples and the size of the
power density of the electronics part as a powerful solution dc-link capacitors. A case study is presented in [133], which
to the sizing of the drive inside the vehicle. The maximum considers a 15-phase integrated modular drive, and the reduc-
drive speed is 11 500 rpm with a peak torque of 170 Nm. tion in the capacitor sizing is up to half of its original
The benefits reported in [132] are the easy integration of the size. In [134], a general solution to the design of dc-link
drive, saving space in a limited environment such as EVs, and capacitors of integrated modular drives is introduced based on
low currents; since the drive is a nine-phase one, the converter a multicriteria, multidegrees of freedom optimization problem.

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SALEM AND NARIMANI: REVIEW ON MPDs FOR AUTOMOTIVE TRACTION APPLICATIONS 1343

Fig. 21. Fast, onboard, battery charger using a six-phase drive [136].

4) Integrated On-Board Battery Chargers: An emerging Fig. 22. Single-phase, onboard, battery charger using a six-phase drive [137].
research topic in EV applications is the topic of using the
on-board motor and power electronics converters as chargers frame to eliminate the asymmetries in the phase currents
to the batteries of the vehicle to avoid the installation of resulting from different equivalent impedances of the machine.
additional converters in the off-board chargers and use just The vehicle to grid mode is the same as the charging mode
the terminals provided by the grid. The options are to connect with the difference in the opposite power flow direction.
a single phase for slow charging to the vehicle or the three Although the integrated on-board battery charger idea has
phases for fast charging. The challenge is to just use the been developed for a six-phase drive, there are still some
available gear to accomplish the charging process and at challenges that require more attention by researchers, such as
the same time prevent the machine from revolving. Stopping lowering the THD of the grid currents to meet the standards,
the movement can be achieved by either mechanical locks or substituting the auxiliary contactors to change the connection
special connections in the electrical power circuit. Mechanical of the windings, and integrating the PWM rectifier and the
locks are an issue because of the size and weight besides dc–dc converter together.
the extra electrical losses in the machine windings; however,
the goal is to generate a pulsating field in the fast charging B. Cost of Manufacturing MPDs
mode to achieve the charging without any movement. One of the main challenges that faces a new technology such
For asymmetrical six-phase drives, the fast charging is as MPD and limits the spread of it is the availability of the
implemented by two configurations. One of the configurations well-established three-phase drives. The cost of producing new
was introduced in [135], which uses a transformer with two technologies is high in the beginning because the traditional
secondary sets to provide a six-phase supply along with a drives are off the shelf and differences are not high enough as a
phase transposition. The drawbacks of the configuration are breakthrough technology to force the manufacturers to produce
that the custom-made transformer is costly and adding to the more MPDs. The advances in the industrial power electronics
overall size. and the fact that transportation applications depend on dc–ac
The study in [136] discusses the other configuration in converters make MPDs more likely to be used in the future
which the three-phase grid terminals are connected to the six- as the difference would be inverting from dc to any number
phase inverter, as each grid phase is connected to two phases of phases as long as the drive would be more efficient on the
of the inverter. Fig. 21 shows the connection and the current overall performance basis.
flow in different phases. It is important to mention that the According to [138], the U.S Department of Energy (DOE)
connections of the phase windings are altered by means of targets to reduce the cost of producing electric traction motors
contactors to change from the propulsion mode (two separate by 30% and increase the power density by 80% by the
neutral connections) to the charging mode (special connection year 2025 compared to the targets of the year 2020 as
to the three-phase grid). For single-phase grid connection, the in Table VIII. The features of MPDs such as the reduction
problem of rotation disappears because the field in the machine of the required dc-link capacitance and the torque density
is pulsating and the two neutral points are connected to grid improvement could be a viable solution to close these targets
terminals, as shown in Fig. 22. The charging current is the and achieve better drives for EV applications. The comparison
zero-sequence component [137] and nullifying other subplanes between three-phase and six-phase drives shows from the
to stop revolving while minimizing the losses. aforementioned subsections that the reduction in the dc-link
The control of former topologies depends on the mode of bank is about half and the use of the harmonic injection
operation. The control technique is well established in the method could be used to scale-up smaller drives in weight
propulsion mode and no modification is required. The charging and size.
mode aims to control the currents in the machine windings
to just charge the battery and produce a zero-average torque.
For fast charging, the connection of the phases to the grid C. Control Methods
terminals ensures the production of a pulsating field, so the The model-based control techniques such as MPC methods
system is equivalent to a three-phase rectifier connected to have shown better performance at the expense of complexity
a grid. A voltage-oriented control is adopted with a minor and a huge number of computations. This is getting worse
modification of adding extra controllers in the antisynchronous when the number of phases increases. The challenge facing

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1344 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019

TABLE VIII given for MPDs, it can be concluded that this structure can be
DOE TARGETS FOR E LECTRIC T RACTION M OTORS [138] an interesting solution for the next generation of EVs.

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1348 IEEE TRANSACTIONS ON TRANSPORTATION ELECTRIFICATION, VOL. 5, NO. 4, DECEMBER 2019

[142] H. Zheng, X. Wang, X. Wang, L. Ran, and B. Zhang, “Using SiC Mehdi Narimani (S’09–M’13–SM’15) received the
MOSFETs to improve reliability of EV inverters,” in Proc. IEEE 3rd Ph.D. degree in electrical engineering from the Uni-
Workshop Wide Bandgap Power Devices Appl. (WiPDA), Nov. 2015, versity of Western Ontario, London, ON, Canada,
pp. 359–364. in 2012.
[143] H. Wang and D. Jiang, “Design of high temperature gate driver for He was a Power Electronics Engineer with Rock-
SiC MOSFET for EV motor drives,” in Proc. IEEE Transp. Electrific. well Automation Canada, Cambridge, ON. He is
Conf. Expo, Asia–Pacific (ITEC Asia–Pacific), Aug. 2017, pp. 1–6. currently an Assistant Professor with the Department
[144] T. Shimomura, K. Numakura, D. Sato, and T. Hayashi, “High speed of Electrical and Computer Engineering, McMas-
dV/dt control technology for a SiC power module for EV/HEV invert- ter University, Hamilton, ON. He has authored or
ers using a multistage drive circuit,” in Proc. IEEE Energy Convers. coauthored more than 90 journals and conference
Congr. Expo. (ECCE), Sep. 2018, pp. 3542–3546. proceeding papers, coauthored a Wiley-IEEE press
book, and holds seven issued/pending U.S./European patents. His current
research interests include power conversion, high-power converters, control
Ahmed Salem (S’19) received the B.Sc. and M.Sc.
of power electronics converters, fast EV chargers, and wireless EV charging
degrees in electrical engineering from Alexandria systems.
University, Alexandria, Egypt, in 2014 and 2018,
respectively. He is currently pursuing the Ph.D.
degree with the Department of Electric and
Computer Engineering, McMaster University,
Hamilton, ON, Canada.
He is a member of the team of the Center for
Mechatronics and Hybrid Technology (CMHT),
McMaster University. His work is on the E-Motor
part of the EECOMOBILITY CREATE/ORF
project. His research interests include power electronics and electric drives
in electrified transportation applications.

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